DT 3.5 (1980-1982)

When it becomes necessary t o replace par ts on SUZUKI OUTBOARD

This par ts catalogue covers t h e l i s t o f all service par ts f o r

MOTORS, always use SUZUKI GENUINE PARTS which have passed a s t r i c t inspection which guarantees qual i ty and performance.

SUZUKI DT3.5G, DT3.5J, DT3.5VZ.

A. LNSTRUCTIONS FOR QUOTING THE CATALOGUE

1. DIMENSIONS

2. ABBREVIATIONS Abbreviat ions used in t h i s cataloque are as follows:

A par ts bu l le t in wi l l b e sent to you on al l accasions when changes in par ts occur, including interchangeable modifications between new par ts and old ones.

5. NOTE 5 - m h e r e are some a i f ferent par ts from those o f product ion

models among spare par ts f a r t h e administrat ive reasons and common use o f them wi th other models.

In respect o f r u b b e r hoses and vinyl tubes, please be sure to use them by cu t t ing o f f according t o the length

5-2.

AR ASSY E. No. F. No. d ID OD L LH RH *I 23456 12345h

- _ _

As requi red N T Assembly OPT Engine Number 0s Frame Number STD Diameter of material T Inside diameter us Outside diameter W Length LH D Lef t hand side RHD Right hand side S,L,UL,LL : Up t o E.No.0351-123456 From E.No.0351-123456

Number of teeth Optional Over Size Standard Thickness Under size Width Lef t handle d r i v e Right handle d r i v e Transom t y p e

5-3. Note tha t t h e drawings on t h e i l lustrat ion page are f o r ready reference o f spare par ts number, no t t o b e used as an assembly manual. When assembling, use "SUZUKI SER\IICE MANUAL".

6. SPECIFICATION CODE 3 This catalogue contains the par ts f o r the model designed f o r

! t h e following spec. ; I spec. code: G E l , G E16, J E l , J €3, J E16, VZ E l , VZ E16. I I , 7. SERIAL ENGINE NUMBER

DT3.5G : 0351-001001~ r DT3.5J : 0351 -1 XXXXX*

!

DT3.5VZ : 0351 -2xx.:xx i I

t

i i

12 x 34 x 5.6 - - - - - - * - Figures in the descript ion column

ID OD T ( o r W,L)

1 1 show t h e dimensions of par ts . 7 T 1-'

The number o f le t ter shown below Q ' ty indicate the MODEL NAME as shown below.

Q' tY ALL G / 3 VZ -7--I-T

DT3.5VZ DT3.5G , DT3.5J

DT3.5G , DT3.5J , DT3.5VZ

3. INNER PARTS OF ASSEMBLY Parts number tha t have a per iod (.) mark in f r o n t of the

p a r t descript ion on a t e x t page are separately serviced par ts of the assembly.

- 1 - nT3.5 - 2 -

I I 1

FIG. 1 FIG.l CYLINDER - 2 1 ’ ’ Ref.Mo. PEPt No. Description ALL Remarks

1 -1 01 107-08408 BOLT 4 model G,J BOLT (to 01 107-08408) 4 model VZ 1 -2 01 907-08408

2 08321 -21 088 LOCK WASHER 3 11111-98300-015 CYLINDER HEAD

4 1

4 11141-98300 GASKET, cylinder head 1

1 \I to 11 300-98863-01 J 5-1 11300-98862-01J CYLINDER SET 5-2 11300-98863-015 CYLINDER SET 5-3 CY L I N D E R SET 5-4 11301-98300-01J CYLINDER SET

1 1300-98300-01 J

5-5 6 7-1 7-2 8-1 8-2 9

10

11 301 -98301 -01 J 0421 1 -091 09 01 9 07-06558 01 907-06558 01 107-06758 01 907-06758 08321 -21 068 09283-2001 6

1 from 11300-98300-01 J model J .

CYLINDER SET 1 model VZ *DOWEL PIN 2

4 model G,J -BOLT 1 -BOLT 1 (to 01107-06558) 4 model VZ -BOLT 2 2 model G,J *BOLT 2 (to 01107-06758) 2 model VZ *LOCK WASHER 6 OIL SEAL, upper crankshaft 1 20x47~8

DT3.5

I !

: DT3.5

. ~ .. . .

6-

DT3.S

15

-1 2

' 3 FIG.2 CRANKSHAFT

Wtv

4 - 0

3 i"?, I Id

14 .-\WJ' U

8sf.Ms. kft No. Description ALL Remarks

1-1 1-2 1-3 2- 1 2-2 2-3 3 4 5-1

121 10-98006 121 10-98006-025 121 10-98006-050 121 40-9801 3 12140-98013-025 121 40-1 961 0-050 121 51 -09204 09381 -1 2001 09263-12003

! 5-2 09263-12075 ' 6-1 '2200-98850

6-2 12200-98301

7 121 61 -35000 8-1 09263-16014

' 8-2 09263-16016 9 1221 1 -98300

10 12221 -98300 11 12240-98300

I 12 08913-62040 13 09283-2001 8 14- 1 09283-1 0002

i

14-2 09283-10003 . 15 09160-38001

DT3.5 . . .-

1 PI STON PI STON (0s : 0.25) 1

RING SET, piston 1 1 PISTON (0S:O.S)

RING SET, piston (OS:0.25) 1 RING SET, piston ( 0 S : O . S )

PIN, piston CIRCLIP, piston pin

BEARING, piston pin

BEARING, piston pin

CRANKSHAFT ASSY

CRANKSHAFT ASSY

-ROD, connecting

*BEARING, crank pin

*BEARING, crank pin

*PIN, crank

*CRANKSHAFT, upper

*CRANKSHAFT, lower

*BEARING

OIL SEAL (20x37~9)

1 1 2 1

1 1 1

1 1

1 1 1 1 2 1

OIL SEAL, drive shaft upper 1

OIL SEAL, drive shaft upper 1 THRUST WASHER (38x51~1) 1

OPT

OPT

OPT

OPT

12x16x15.8,model G, J to 09263-1 201 5 12x1 6~15.8, model VZ model G

modal J/VZ from 12200-98850

16~22~11.85 model G to 09263-16016 16~22~11.85 model J/VZ

10~22x8, to 09283-10003 model G 10x22~8

FIG.3 REED VALVE

1 I RgO. No. Bt3a No. m!zc?ipth ALL Remarks

1 13122-98300 GASKET, valve seat 1

2 3 4 5 6

: 7 I

10 11-1 11-2 12 13 14 15 16

13150-98300 021 12-03088 08321 -21038 13152-98300 13153-98300 13154-98300 131 21 -98300 12481 -98300-01 J 08321 -21 968 01 107-06308 01907-06308 131 25-98300 01421-06168 08322-21 068 08310-11068 0831 6-1 6068

VALVE ASSY, reed *SCREW

*LOCK WASHER *STOPPER, reed valve *VALVE, reed

*PLATE, reed valve GASKET, inlet case CASE, inlet LOCK WASHER BOLT BOLT (to 01 107-06308) GASKET, carburetor STUD BOLT

WASHER NUT NUT

1 2 2 1 1 1 1 1 2 2 model G,J 2 model VZ 1 2 2 2 model G,J 2 model VZ

DT3.5

F1G.4 FIG. 4 CAREU R ETOR WtY

1 Rmaslts Wd.Ho. Rm No. DCaziptkDP ALL

1-1 13200-98301 . I

@-----2

? 12, I

/ /-

I 22 21

@

7 4

.lo

@- 17

1-2 13200-98302

1-3 13200-98303

1-4 2 3 4 5 6 7 8-1 8-2 9 10 11 12 13 14 15 16 17-1 17-2 18 19 20-1 20-2 20-3 21 -1 21 -2 22

13200-ga304 13607-98300 13553-98300 13573-98310 13564-98300 13268-9291 0 13267-98300 13577-0301 0 13577-481 10 13661-03010 13573-98320 09493-32004 13269-98300 13268-961 10 13592-98300 13251-98300 13254-98300 13250-98300 13250-9831 0 1361 3-98300 09491 -90004 09491 -85007 09491 -80007 09491 -95007 13631 -99002 13631 -93500 09305-04003

CARBURETOR ASSY

CARBURETOR ASSY

CARBURETOR ASSY

CARBURETOR ASSY -NUT *LEVER, s tar ter =SPRING -LEVER, th ro t t le -SPRING -SCREW, throt t le stop -ADJUSTER, throt t le cable *ADJUSTER, throt t le cable *NUT, adjuster -SPR I NG *JET, a i r -SCREW, p i lo t a i r *SPRING -SPRING -GASKET, float chamber *PIN -FLOAT FLOAT

-BOLT *JET, main (90) JET, main (85) JET, main (80) JET, main (95) KNOB, s tar ter (model G) KNOB, s tar ter BUSH I N GI knob

stamp: 98301

model G to 13200-98302

1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 '1 1 1 1 1 1 1

t o 13200-98303 stamp : 98382, model J t o 13200-98304 stamp:98304,model VZ

model G from 13577-03010

model G

from 13250-98300

OPT OPT OPT to 13631 -93500

DT3.5 DT3.5

5 I-- FIG.5 FUEL PUMP m

Q'tv TANK R.6.M. No. - ALL Remwks

18-----cK 1 -1 151 oO-983OO PUMP ASSY, fuel 1) to 15100-98320

DT3.5

1-2 1-3 1-4 2 3 4 5 6 7 8 9

10 11 12 13 14 15-1

15100-98320 15100-98321 15100-98322 151 80-9881 1 15165-93010 15100-98330 15180-98330 15165-9303 0 151 00-98331 15170-98300 151 65-9301 0 15322- 98500 15321 -98500 09108-05006 08321 -21 058 08310-1 1058

,09343-05137

15-2 09343-05137 16 09343-05137 17 09343-05137 18-1 09401 -09402 18-2 09401-09402 19 15410-98500

20-1 65720-98501 20-2 65720-98502 20-3 65720-98520 21 08321 -21 108 22 0831 0-221 08 23-1 66100-98300 23-2 661 00-98301 24 661 71 -98300 25 661 52-98300 26 66273-98300 27 08322-21048 28 021 12-041 28 DT3.5

PUMP ASSY, fuel 1 to 15100-98321 model G f Tom 151 00-98321 :j- 1 model J/VZ E l6

1

PUMP ASSY, fuel PUMP ASSY, fuel *VALVE SET *O RING, fuel pump PUMP ASSY, fuel -VALVE SET : k m o d e l 1 J

-0 RING PUMP ASSY, fuel *VALVE SET :)--model VZ

I NSU LATOR, fuel pump GASKET, fuel pump STUD BOLT LOCK WASHER NUT HOSE, fuel 3 L:500+85

HOSE, fuel 1 L:500+85 model J/VZ HOSE, fuel (tank to cock) 1 L:500+36 HOSE, fuel (pump to carbu) 1 L:500+165 CLIP, fuel hose 10 model !:,J/VZ E l6

CLIP, fuel hose FILTER, fuel 1 model G

-0 RING . 1 1 1 2 2 2

model G,J/VZ E l6

6 model J/VZ

J/VZ E l6 PLUG, fuel connect0 1 to 65720-98502 PLUG, fuel connector 1 to 65720-98520

PLUG, fuel connector ode1 G 1 model J/VZ El6=STD LOCK WASHER NUT COCK ASSY, fuel (model G) 5 to 66100-98301 COCK ASSY, fuel *CUP, filter *NET, filter -GASKET, filter WASHER

:r 1 1 1 1 2

SCREW 2

L

7

8

-1 k

2 -

1

1 - 6 j FlG.6 WATER PUMP I

1 2-1 2-2 3

1 4 ! 5

* 6 7 8 9

10 11 12

i 13-1 13-2 14-3 14-2 15 16

!

09309-Q6oB5 17561 -5831 0 17561 -98320 17564-98300 091 26-05003 1741 5-98500 09289-10002 091 40-06004 09'562-6soO1 091 Q8-QS005 03108-06025 1741 1-98300 09420-03002 17461 -98401 17461 -98402 17471 -98300 17471 -98301 19472-93300 09108-06022

GR3MMET, water tube

TUBE, water ( S type) TUBE, water (L type) GUIDE, water tube SCREW (5x12) BUSHING, water pump OIL SEAL, pump case NUT LOCK WPSHER STUD BGLT (L:47) STUB BOLT (L:42) CASE, water pump KEY IMPELLER, water pump IMPELLER, water pump PANEL, water pump PAN EL, water pump CASKET STUI) BOLT (L:24)

. . .

1

1 1 1 1 1 1 4

, 4 1 2 1 1 1 1 1 1 1 f

1 Ox22x8

model G from 17461 -98401

model J,VZ to 17471-98301,model G , J *

16

C..

D l j . 5

1-

2

6-

M

FDG.7 RECOIL STARTER (t?mdel G/J) 7

Qw

1-1 1-2 2-1 2-2 3-1 3-2 4- 1 4-2 5-1 . 5-2 6 7-1 7-2 8 9-1 9-2 9-3

1@ I1 12

18160-983m-291 18100-983)1-2~ 7 8531 -98330

18541 - 9 m 18271 -98300 18524-98301 18255-98301 18522-98300 18253-98300 18142-983W 18525-983M 18344-98301 18121-98300 181 70-98300 18170-98301 4 $280-S8361 9 821 0-9840 01 lO7-862O8 08321 -21068

18261 -98300

wef.m m l3s!scrm G/J Rtimakm STARTER ASSY , recoil 1 to 18100-98301-291 STARTER ASSY, recoil -PINION, starter -PINION, starter -SPRING, friction -SPRING, friction -CIRCLIP, sbr ts r -CIRCLIP, starter *BUSH 5 NG , starter -BUSHING, starter *SPRING, recoii *PIN, starter *BIN, starter .REEL, starter -GRIP ASSY, starter -GRIP ASSY , starter =GR I P ASSY , starter **GRIP

BOLT

LOCK WASHER

1 1 1 1 1 9

1 2 2 1 7 1 1 1 1 1 1 4 4

to 18261-98300

to 18271 -98300

to 18255-983O1

90 13253-98300

to 18344-98301

to 18170-98301 to 18200-98301

QT3.5 DT3.5 . . . . . . - . . , .. _ . , ~ . - .. ., . _ _ , ._ ..,'. .~ -...- -... . -. .. . . . - .

. -_____- - _ _ - - -.- - - - . 8

PPG. 8 FIG.8 REGOIL STARTER (model VZ)

.7 -

4

1 2

, 3 I 4

5 6 7 8

' 9 10 11 12

I l3 I 1.4 i 15

16 17 48

I

181cIp-9&310-291 STARTER ASSY, recoil 181 21 -983'5 0 -REEL, starter 181 @-%I31 8 1&131-98318 -RATCHET 181 53-9831 0 18U35-s8310 -WASHER

*SPRING, recoil

5P R I NG , f rietion

-SPRING, return

\ -COVER, spring -PLATE, PricticIn -CI RCLlP

L ) . .

18181 -mi0 *GUIDE, rope 181 91 -983216 -RUBBER i a m - w m o *CIRCLIP 18200-98310 -GR1P ASSY, starter 1821 0-93500 - -@RIP 181 96-9831 6 -SPRING 81W7-06l68 BOLT 08321 -21068 LOCK WASHER

1 1

a 1 1

1 1 1 1

1 1 1 1 1.

+A*

, J 1 1 1 to 01107-El68 1

Y

. .

DT3.5 DT3.5

r i a

L

FIG. 9

-3-

1

2-

SWITCH 9

Ic- 2 1 -

79

FIG.9 MAGNETO (model G/J) a'tv

1-1 1-2 2-1 2-2 3-1 3-2 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21

32100-98300 321 00-9831 0 32102-98300 32102-98310 321 01 -98300 321 01 -98301 321 40-98300 08321 -21 058 021 12-05258 32240-98034 08322-21048 08321 -21 048 0231 1 -041 08 32341 -98030 08321 -21 038 021 12-03088 021 12-051 28 08322-21 058 0831 0-121 08 08321 -31 108 08341 -31 039 1841 1 -98300 01 107-061 28 08321 -21068

MAGNETO ASSY

MAGNETO ASSY

-ROTOR ASSY

*ROTOR ASSY

*STATOR ASSY

-STATOR ASSY

*-COIL, ignition

*=LOCK WASHER

**SCREW *PO I N T ASSY , contact -WASHER

**LOCK WASHER

*-SCREW

-*CONDENSER

--LOCK WASHER

**SCREW

SCREW

WASHER

NUT, flywheel

LOCK WASHER

KEY

CUP, starter

BOLT

LOCK WASHER

from 321 00-98300

1 from 32101-98300 1 2 2 1 1 1 1 1 1 1 2 2 1 1 1 1 3 . 3

DT3.5 DT3.5

_ - F I G 16

10 F16.10 MAGNETO (model VZ)

(w

1 321 02-9831 0 ROTOR ASSY 1 2 321 01 -98302 STATOR ASSY 1

4 08321-21058 *LOCK WASHER 2 5 021 12-05258 -SC R EW 2 6 32240-98034 *POINT ASSY, contact 1 7 08322-21048 *WASHER 1 8 08321-21048 *LOCK WASHER 1 9 02112-04108 *SCREW 1

10 32341 -98030 *CONDENSER 1 1 1 08321 -21 038 *LOCK WASHER 1 12 02112-03088 *SCREW 1 13 02112-05128 SCREW 2 14 08322-21 058 WASHER 2 15 08310-11108 NUT, flywheel 1 16 08321-31108 LOCK WASHER 1 17 08341 -31 039 KEY 1

1 98 18411-98310 CUP, starter 1

20 32725-98400 INSULATOR, flywheel 1 21 02122-06128 SCREW 3

I ' Wef.No. RH No. Desxigstion vz Remarks

l e - 4 1 1

16- 3 32140-98300 -COIL, ignition 1

17,-0 pp2'

SPACER, starter cup 1 (T:2.0) 19 1851 1 -98001

2

13

14

DT3.5

FIG41 9

I 6

STAT0 R

I 5 11

6-2 09482-00084 SPARK PLUG (BPGHS,NGK) 7-1 37801 -98350 LEAD, stop switch 7-2 37801 -98351 LEAD, stop switch 8 37880-93150 SWITCH ASSY, stop 9 33542-98000 SEAL, hight tension cord

10 33510-22010 CAP, spark plug 11 33541 -9331 0 SEAL, spark plug

11 FIG .11 ELECTR I CA L

Qw R&.Wo. Pm No. lB3§criptabn ALL R&5

1 09404-06413 CLAMP, magneto lead wire 1 2 33410-98300 COIL ASSY, ignition 1 3 08321-21068 LOCK WASHER 2 4 01 107-06308 BOLT 2 5 3351 0-9551 0 CAP, spark plug 1 model G,J E3 6-1 09482-88141 SPARK PLUG (BPRGHS,NGK) 1 model G

1 model J/VZ 1 model G 1 from 37801-98350 1

)-model J/VZ 1

DT3.5 1 DT3.5

6

- . 12 .- FIG.12 CLUTCH

‘1 =\

191 @-- 20 !+r . 23

1 2-1 2-2 3 4 5 6 7 8 9

18-1 10-2 11-1 11-2 12 13 14 15 16 17 18 19 - 20 21 22 23

21 141 -98500 21 1 10-98300 21110-98302 091 40-08003 091 62-08003 091 60-0801 5 2251 1-99000 09280-09003 09260-10003 09440-07021 21210-98300 21210-98301 231 11 -9831 0 231 11 -98320 09204-01001 2331 1 -93001 091 OO-O6019 09280-1 1001 2521 1 -99004 09280-06004 0821 2-061 51 251 11 -98300 08310-1 1058 2531 1-98300 091 39-06003 091 68-06002

21 b DT3.5

KNOB, clutch lever LEVER, clutch LEVER, clutch NUT LOCK WASHER WASHER (8.5x16x1.6) GREASE NIPPLE, clutch 0 RING, clutch lever shaft BALL, clutch notch SPRING, clutch notch SHAFT, clutch levet- SHAFT, clutch lever ROD, clutch (5 type,L:458) ROD, clutch (L type,L:585) COTTER PIN CONNECTOR, clutch rod BOLT, clutch rod (6x16) 0 RING, shif t ing rod guide GUIDE, shif t ing rod 0 RING, shif t ing rod WASHER ROD, shif t ing NUT CAM, shif t ing SCREW, shif t ing cam stop GASKET

1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1

to 21 1 10-98302, model G

model G from 21 21 0-98380

DT3.5

- . . . . . . .. . - ..- . . -. . . _.._-._ ~ ..-. c .~ . ’. 13

FiG.13 CLAMP BRACKET

i I I 1 !

1 i i

I

I

! I 1

!

ALL R s m k s . - Rd.No. kft No. DbfljOrs i 1-1 41111-98531-01J BRACKET, clamp RH] I ) to 41111-98502-01J

t o 411 11 -98503-07 J S mark

1-2 4Tltl-98502-01J BRACKET, clamp RH 1-3 45111-98503-014 BRACKET, clamp RH

(41311-98504-015) + (41121-98503-01J) + (43111-985Ol-OlJ) + (09300-50148) + ( 0 9 1 S 0 - 1 0 0 4 0 ~ * ~ 2 ~ ~ ~ ) +

41111-98505-015 1

+ (OSlSO-lOOSO* * ~ P C S ) 1-4 41411-98504-81J BRACKET, clamp RH 1-5 41111-98505-01J BRACKET, clamp RH

2-1 41121-98500-01J BRACKET, clamp LH

2-3 41121-98W2-blJ BRACKET, clamp LH

model J/VZ t o 41121-98501-31J

2-2 41121-98501-OIJ BRACKET, clamp LH to 41121-98502-015 S mark

to (41121-98502-03J! A (41111-98504-01J) + 43111-98301-O1J) + (09160-10148) + (09160-10040** - 2 ~ ~ s ) + (09140-10015) + (091 60-1 0050 *2pcs) I I

2-4 41 121 -98503-01 J 2-5 41 121 -98505-01 J

3 41210-98401 4 41213-98100 5 41 31 1-98500 6 41311-98100 7-1 09125-06020 7-2 8-1 8-2 9-1 9-2 9-3

10 11-1 11-2 12-1 12-2 13 14 15 16 17

09125-06020 091 00-081 44 09100-1 01 48 091 60-0801 5 091 60-1 0040 531 50- 10040 43321 -9SOOC 09160-10050 091 663-1 0350 091 59-0801 8 091 40-1 001 5 091 59-1 0032 09200-1 2001 0930O- 12009 09205-0301 5 41 221 -93001

1/ BRACKET, clamp LH) BRACKET, clamp LH

SCREW, clamp PLATE, clamp

1

2 2

model J/VZ

PLATE, clamp bracket 1 PLATE, clamp bracket 1

2 SCREW (6x16) 4 SC R EW ( 6x1 6)

BOLT, swivel shaft (8x145) 1 BOLT, swivel shaft (10x145) 1

2 WASHER ( 1 0 . 5 ~ 1 9 ~ 2 ) 1 WASHER (70 .5~19~2) 2 BUSHING, tilt f r ic t ion

WASHER (8.5x16x1.6) 2

WASHER (10.5~30~3.2) 2 WASH E R (1 0.5x30x3.2) 1 NUT 1 NUT 1 NUT 1 PIN, tilt stopper 1

1 BUSHING PIN 1 KNOB, tilt stopper ’ 1

to 41 121 -98504-01 J from 41 121 -98504-01 J

model G

model 6

model G

model 6

modal VZ model G

fo r OS159-10032 model G to 09159-10032,model G,J model J,VZ

DT3.S DT3.5

Ref.*. ha No. -w= ALL R- J 1-1 431 11 -98300-01 J 6 RACKET, swivel 1 model 6

to (43111-96301-01J) + (41 111-98504-01J) + (41121-98503-01J) + (09lO!l-IG14&) + (09160-1004Oe**2p~~) + (09140-100?5) + (99160-90050* 0 . 2 ~ ~ s )

1-2 431 11 -!383O1-01 J c3 RAC K ET, swivel 1 2 43121-983W-OlJ COVER, swivel bracket 1 3 09760-06015 WASHER, swivel bracket 4 6 . 5 ~ 1 3 ~ 1 4 0 9 7 ~ - M 0 2 2 SOLT, swivel bracket (6x35) 4 5 09162-(56081 LOCK WASHER 4 model VZ 6 09308-08011 BUSHING, steering adjuster 1

' 7 09119-06044 BOLT, steering adjuster 1 GREASE NIPPLE 2

9 43411-98301 ADJUSTER, steering 1 I 8 22511-99800

10-1 43721 -98502 BUSHING, steering upper 1 T:8.7S,model G

10-2 43721 -98503 BUSHING, steering upper

12-1 43712-98500 PLATE, upper bushing 1 model G,J 12-2 43712-98501 PLATE, upper bushing 1 from model 43712;98500 VZ

13-1 45110-98500 LEVER, rack (model G) 1 'to 45110-98501

to 43727 -98503 1 T:(3.5

11 4371 3-98500 PIECE, steering bushing 2

13-2 45110-98581 LEVER, rack - 1 1 14 04300-08o(b5 BUSHING, rack lever 2 15- 1 43721 -98300 BUSH I NG, steering lower 1 T:7.75,model G

PO 43721 -98301 ! : 15-2 43721-98301 BUSH I NG, steering lower 1 T:7.5 16-1 4521 1-98500 SPRING, rack lever (d:2.9) 1 to 45211-98502,model G 16-2 4521 1-98502 SPRING, rack lever (d:2.6) 1 17-1 45411-98500-01J BLOCK, thrust (S mark) 1 model G

17-2 45411-98501-01J BLOCK, thrust

t o 4541 1-98501 -01 J 1 model J/VZ i

' 18 09139-05003 SCREW, rack lever (5x8) 1 19 45212-98300 SPRING, reverse lock arm 1 20 45231-98301-01J ARM, reverse lock arm 1

DT3.5 DT3. S

DT3.5

FUG. 1 5

/ -1

FIG.15 DRIVE SHAFT HOUSING WtY

1-4 1-2 2 3 4 5 6 7 8 9-1 9-2

. . .

19-1 10-2 11

52110-98310-01 J 52110-98320-01 J 09205-05001 521 13-98300 09305-1 0007 09108-08036 091 62-08003 09140-08003 521 15-98300 09248-1 0003 09248-10004

09168-10004 091 68- 10022 09100-081 12

HOUSING, drive shaft

HOUSING, drive shaft *DOWEL PIN, clutch lever GASKET, drive shaft housing BUSHING, drive shaft STUD BOLT LOCK WASHER NUT CAP, clutch adjusting hole PLUG, flushing

PLUG, flushing

GASKET, flushing plug GASKET, flushing plug BOLT, drive shaft housing

1 S type 1 L type 1 1 1 2 6 2 1 1 model G .1 model J/VZ

1 to 09168-10022 1

4 8x30

from 09248- 1 0003

j .

,_ . ~ .. -- _ _ - _ _. __

FIG.16 GEAR CASE WFY

1-1 55100-98830-015 CASE SET, gear 1

F!GO B 6 Raf.No. Part No. ALL RSlWldCS

1-2 55710-98300-01J CASE SET, gear 1 from 55100-98830-01 J 2 09263-14010 *BEARING, pinion (14~22x16) 1 3 09262-17019 *BEARING, gear (17x35~8) 1

4-2 09248-10004 PLUG, drain 1 model J/VZ

5-1 09168-10004 GASKET, drain plug 1 modle G

f 5-2 09168-10022 GASKET, drain plug 1 modal J/VZ

PLUG, drain 1 model G 4-1 09248-10003

from 09248-10003

to 091 68-1 0022

I 6 09100-08112 BOLT, gear case (8x30) 1

, 8 09160-08015 WASHER (8.5x16x1.6) 1 7 09162-08003 LOCK WASHER 1

9 09206-11006 PIN 1

11 09206-09003 PIN 1

13 091 60-06015 WASHER ( 6 . 5 ~ 1 3 ~ 1 ) 1 14 091 62-06001 LOCK WASHER 1 15 091 40-06004 NUT 1 16 09280-50003 0 R I NG bearing housing 1

1 10 09108-06005 STUD BOLT, gear case 1 / 12 53131-98400-01J COVER, gear case bolt 1

I

17-1 56100-98810-01J HOUSING SET, bearing 1 model G 17-2 561 10-98300-01 J HOUS I NG SET, bearing 7 from 56100-98810-015

17-3 56110-98301-01J HOUSING SET, bearing 1 -model G,J 17-4 56110-98302-01J HOUSING SET, bearing 18-1 08113-62000 *BEARING, propeller shaft (J 18-2 08113-62010 .BEARING, propeller shaft 19-1 09289-10003 -OIL SEAL, bearing housing 10x26~8

12x28~8 19-2 09289-1 2002 20 091 62-06001 LOCK WASHER 2 21 09100-06020 BOLT, bearing housing (6x20) 2 22 09305-10006 BUSHING (model G,J) 1 for Ref.No.17-1,17-2 23 09202-04002 SHEAR PIN 1 24 09381 -36002 CI RCLl P 1 25 581 21 -98300 BUSH IN G, propeller 26 581 22-98300 RUBBER, propeller bushing 1

(model J) to 561 10-98301 -01 J

model VZ

-0i L SEAL, bearing housing

17

DT3.S

DT3.5

pgasiorDT3.5 1982 Prop BushingUse 58120-98301

~~ -- - ~- ~~ _-~ -~- ~- - ~ -- -- - ~ . . . . . . 1 - -- F~

.-,” .__._... _.__.,_.I__._..__ .-” ,-.-....-..-,, _--__.. .__..-..-__. _--.--.- .... --- . -- ---.,-.- FIG.16 GEAR CASE

FRG. d 6 jR-41’. l7 Qw RePnardtS ’ Deoaiptbn ALL Ref.#o. P m No.

27-1 58111-98302-01T PROPELLER (B600,3x190x150) 1 model G,J from 581 1 1 -98301 -01 T

I

12

>-I- 30 4 I n

20 u 1- 19 ‘ I

I

Y

16

27-2 58111-98303-01T PROPELLER (B600,3x190x150) 1 model VZ 28-1 58119-98311-01T PROPELLER (B510,3x188x135) 1 model G,J 28-2 58111-98312-01T PROPELLER (B510,3x188x135) 1 model VZ 29 09204-02001 COTTER PIN 30 55300-95500 ZINC ASSY

1 1 OPT

DT3.5 DT3.5 . . - . .~. . ._ . . ... . . -

?iG* 0 a

5

9- - - - - -0

. 18 $1 G .17 TRANSMISS I ON

Qw I I

1 2 3 4-1 4-2 4-3 5-1 5-2 6

i 7 3 8

9-1 9-2

09387-39001 09289-10004 08331 -41 309 08221 -22303 08221 -223634 08221 -22305 57110-98310 571 10-98320 08331 -31 109 0821 1 -1 01 61 081 13-62000 08221 -1 01 43 08221 -1 01 44

9-3 08221-10145 1 10 57311-98300 11 -1 08221 -1 7263 1 1 -2 08221 - 17264 11-3 08221-17265 12-1 5751 1-98300 12-2 5751 0-98300 13-1 08211-10141 13-2 08211-10142 14 15 16 17 18 19

5761 1-98300 5761 1-93301 57621 -98300 09440-17003 0821 1-101 81 08221 -1 2205 ...

SNAP RING 1 OIL SEAL (10x35~9) 1

1 AR((h2) AR(b2) AR(Ot2)

CI RCLl P SHIM (T:0.1) SHIM (T:0.2) SHIM (T:0.5) SHAFT, dr ive (L:649,S type) 1 SHAFT, dr ive (L:776,L type) 1

2 -C I RCLl P 2 -THRUST WASHER

AR(h2) SHIM, pinion (T:0.1) AR(Ot2) SHIM, pinion (T:0.2) AR(Ot2) SHIM, pinion (T:0.5)

PINION 1 SHIM, gear (T:0.1) . AR(Ot2)

AR(Ot2) SHIM, gear (T:0.2) SHIM, gear (T:0.5) AR(62.2) . GEAR (model G) 1 to 57510-98300 GEAR THRUST WASHER (T:l) THRUST WASHER (T:1.5) AR(h2) SHAFT, propeller SHAFT, propeller SHIFTER, clutch dog SPRING, re tu rn THRUST WASHER THRUST WASHER

-BEARING, dr ive shaft 1

1 AR(h2) model G

1 model G,J

AR(b2) l0xl8xl,model G,J AR(b2 Tdel 12x20~5 vz

I l2 7 1

. . - . .- .- .___ - . DT3.5

i I I

i I i I

I !

i i !

1 i i 1 f 1 i 1 !

1 ,

i

FIG.18 HANDLE Q'w

DT3.5

Rd.P)o. Part PBO. ALL Remarks

1 2 3 4 5 6 7

' 9 10 11 12 13

l 8

16 ' 17 1 18

19 j 20 ' 21

22 23 24 25

I I

632oO-93103 6327 0-931 02 6321 4-931 w) 6321 8-931 00 6321 6-931 00 6321 7-83! 00 6324593100 63243-93101 63242-93101 63244-931 01 63215-93101 63331 -931 01 631 11 -96100-01 9 631 13-96000 09250-08006 631 12-931 03 6361 0-98301 09321 -09001 09308- 1 2008 091 60- 10041 63321 -99000 09305-12007 09303-10001 09108-10026 09140-10017

1 DT3.5

GRIP ASSY, throt t le -GRIP, th ro t t le -PIECE, s l id ing -SCREW .HOLDER, upper -HOLDER, lower -PUSH NUT -SPRING -LOCK NUT -SCREW MARK,handle grip FRICTION, handle HANDLE, t i l l e r GROMMET, cable support CAP, t i l l e r handle GROMMET, switch cord CABLE ASSY, throt t le CUSHION, handle GROMMET, throt t le cable WASHER (10.3~25~1.5) SEAT, handle rubber BUSHING BUSHING, hijndle p ivot STUD BOLT NUT

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1

I

- 6

i i

1 I

, I i

i i i I

j

.20 FBG.19 ENGINE COVER (model G/J)

QL"pgl 8of.W. hrt Ns. D==iP- G/J R e 0

1-1 61400-988850-01T COVER SET, engine 1 model G 1-2 61400-98851-01T COVER SET, engine 1 model J

to (61 4OO-98852-0lT)+(61433-98310)+ I from 61 400-98850-01 T . - (65281 -9831 0)

1-3 61400-98852-OlT COVER SET, engine 1 0351-109411%

2 61422-98501 *MARK, front 1 3 61435-98300 -MARK, rear 1

2 model G 4-1 61 441 -98401 EMBLEM "SUZU K I I' EM8 LEM "SUZU K I 'I 2 model J 4-2 61441-98410

from 61 441 -98401

5 6 7 8 9

10 11-1 11-2

61443-98300 61453-98300 21 9 31 -9831 0 61 21 1 -98300 61458-9asoo 61457-98500 61 433-98300 61433-98310

-DECAL RH "3.5" *DECAL LH "3.5" *MARK, clutch shifting MARK, fuel cock MARK, safety warning MARK, warning CAP, engine cover

CAP, engine cover

. . -. - -. DT3.5 .. . ... . -. _- . . . . . . . .. . - . - -- .

1 1 1 1 1 1 1 1 0351-109411%

F16.20 ENGINE COVER (model VZ) Q;'ty

1 2 3 4 5 6 7

: 8 j 9

10

. -

i

. . . 5 : ' - _-*..

I ! I

i

61 400-98872-01 T 61 W - 9 8 3 O 61 441 -9841 0 61 443-98300 61 453-98300 21 131 -9831 0 61 21 1 -98300 61458-98501 61 457-98500 61433-98310

COVER SET, engine -MARK, rear -EMBLEM, "SUSUKI" *DECAL RH ''3.5'' *DECAL LH "3.5" -MARK, clutch shiRing MARK, fuel cock MARK, safety warning MARK, warning CAP, engine cover

.

1 1 2 1

4 1 1 1 1

1

I 1

DT3.5 DT3.5

. 2 2

/ 0

0 *

/

m . \\.-

FlG.21

Rd. No. 1-1 1-2 1-3 2 3 4 5-1 5-2 6 7 8 9

10 17 12 13 14 35 16 17 18 19

- Part No. 61110-38300-015 61 11 0-98301 -01 5 61 I 1 0-98302-01 J 61 11 2-98300 !moo-06019 091 62-06081 61 521 -96000 61 521 -98400 371 01 -93301 09321 -06021 61633-98300-01 J 09306-1 3002 09448-1 601 8 61 631 -98300 08322-21068 08321 -21068 01107-06168 6241 1-98300 09100-08090 09160-08015 09140-08003 61 128-98300

LOWER COVER Q'tY

Deaeriptiam ALL Remsrkr

COVER, engine lower mode0 G 1 to 51110-98301-015 COVER, engine lower I- 1 to 61 110-98302-01 J COVER, engine lower 1 *RUBBER 1 BQLT (6x16) 4 LOCK WASHER 4 HOLDER, shear pin (model G) 1 D:11$ 0 0 HOLDER, shear pin CAP, lower cover CUSHION, handle tiller 1 LEVER, hook 1 BUSH I NG 1 SPRING, hook lever 1 HOOK, lower cover 1 WASHER 1 LOCK . WASHER 1

1 BOLT BRACKET, rear BOLT

WASHER NUT CAP, starter guide 1 model VZ

1 1 D:15$ 53

L 6

DTJ - 5

P -l DT3.5

t

FiG. 282 . 23

F2G.22 FUEL TANK ary

Rammk5 ALL Rd.ido. M Rk. 1-1 6s lW-98wI TANK SET, fuel ( d e l G) 1 to 65100-98851 1 -2 651 00-9886'1 TANK SET, fuel (model G,J) 1 Threeds L:l? 1-3 65100-98862 TANK SET, fuel (model J/VZ) 1 Threeds L:17

0351 -4 0941 1% 2-1 GSSl0-98402 =CAP ASSY, fuel tank 1 Threeds L:7.§,mdel G,J 2-2 65518-93403 -CAP ASSY, fuel tank 1 T h r d s L:12.5

model J , VZ,O35I-lO9411* 3 4-1 4-2 5 6 7 8 9

10 11 -1 11-2 11-3

09163-32001 65281 -98300 65281 -9831 0 01 107-06308 051 60 - 06054 09180-06006 09320-1 001 6 O932O-w3013 65120-9830Q 09800-001 28 09800-00805 09300-81800

-0GASKE7, fuel tank cap GROMMET, fwel tank GROMMET, fuel tank . BOLT WASHER, fuel tank SPACER, fuel tank CUSHION, upper fuel tank CUSHION, lower fuel tank PLATE, fuel tank TOOL SET (model G) TOOL SET (model J) TOOL SET (model VZ)

1 I made1 G , i 1 0351-109417~,model J,VZ 3 3 3 3 3 1 d e l G,J 1 to 09S(Mz-80805 1 to 09800-87800 1

1-1

DT3.5 DT3.5

. .. ... _. . . . . . . ,.. c

. . . .. .....

FOG. as 12 I

c

I5

!

I 18 I 7 7

EARTH

ALL RemaPks Rd.No. M No.

28 29

FIG.23 OPTIONAL : ELECTRICAL c w

1 32200-98821

2 3 4 5-1 5-2 6 7 8 9-1

021 12-05258 (18321 -21 058 39602-99711 39601 -9671 1 39601 -9671 2 08322-21 048 021 12-04208 36898-93300 32200-98300

9-2 32200-98301

10 11 12 13 14 15 16 17

021 12-05258 08321 -21 058 39600-98300 39602-9971 1 39601 -9671 2 08322-21048 021 12-04258 3689a-93300

COIL SET, lighting,92V 80W

*SCREW *LOCK WASHER *PLUG ASSY, lighting -SOCKET ASSY *SOCKET ASSY

to (32200-98300) + (COIL SET, battery charging) (39600-98300)

1

model J

*WASHER *SCREW *LEAD WIRE, socket earth COIL SET, IigRting,12V 80W (COIL SET, battery charging:

VZ COfL SET, lighting,12V 80W 1 (COIL SET, battery charging)

*SCREW 2 -LOCK WASHER 2 CONSENT SET i -PLUG ASSY, lighting 1 *SOCKET ASSY 1

2 -WASHER *SCREW 2 *LEAD WIRE, socket earth 1

DT3.5

model

-model from

J/VZ 9601 - 67

. . ____ __ - ..... __ . . _ _ - - . . . . . - . . . - . . , .

. . . . .:_--- ...___ . .__ .. .- ._ .. ~ - _._. . , ,. . FBG,289

I I 1

H

FIG.23 OPTIONAL : ELECTRICAL ww

R a f . b , P m He. D6scriptii R e r 18-1 32880-9881 1 18-2 32801 -98300

19 021 12-05208 20 32800-95220 21 32890-98000 22 08321 -21 058 23 0831 8-1 1058 24 371 32-93700 25 36791-95200

18 26-1 36740-95251 26-2 36740-99252

L

I

27-1 27-2 27-3 27-4

2a 29

28 29

i

37880.4381 2 3780U-93813 37800-9381 4 37802-98300

091 25-0401 1 091 62-04002

RECTFIRE SET

RECTFIRE SET

-SCREW

*RECTIFIRE ASSY

-STAY , rectifire -LOCK WASHER

=NUT

*CONNECTOR

*HOLDER, fuse case

-CASE ASSY, fuse

*CASE ASSY, fuse

1 model G 1 model from 32800-9881 J/VZ 1

1 1 1 1 1 1 1

model G

f rom 36740-95251

from 37800-9381 2 1 from 37800-93813 1 model J/VZ

from 37800-9381 4

:I SWITCH SET, emergency SWITCH SET , emergency SWITCH SET, emergency SWITCH SET, emergency

SCREW 2 LOCK WASHER 2

1 DT3.5

1-

I f

13

FlG.24 OPTIONAL : FUEL TANK (15L)(4U.S GAL)(3.3 IMP. GAL) WW

Ref.-. Put No. OorCDfptkn ALL RsrrPsrkr

@- 10

14

1 2 3 4 5 6-1 6-2 6-3

6-4 7- 1 7-2 7-3 7-4 8-1 8-2 9

10 11-1 11-2 12 13

14

65880-98500 65830-93307 08322-21 058 08321 -21 058 02112-050$8 65800-98843 65800-98844 65808-98845

65800-98846 65516-98502 6551 0-98503 65510-98504 6551 0-98505 65561 -98501 65561 -98502 6!5871-93001 08322-21 068 91 107-061 68 01907-061 08 61441 -9850 6531 7-98500 65316-93303

OUTLET ASSY, tank *FILTER -WASHER *LOCK WASHER -SCREW TANK SET, separate fuel TANK SET, separate fuel TANK SET, separate fuel

TANK SET, separate fuel -CAP ASSY, fuel tank *CAP ASSY, fuel tank -CAP ASSY, fuel tank -CAP ASSY, fuel tank *-GASKET, tank cap **GASKET, tank cap GASKET, fuel gage *WASHER

*BOLT BOLT (to 01 107-061 08)

EMBLEM, tank side MARK, fuel capacity MARK, fuel caution

1' 1

1 1

1 1 1 1

1 1 1 1 1

1 1

1 4 4 4

1

1

Id

-(E16:STD)

1_:~::8:-98844

model J ,from 65800-98844 to 65800-98846 model VZ to 65510-98503 L ode1 G model J ,from 6551 0-98583 model VZ to 65561 -98502

model G,J model VZ

DT3.5 DT3.5

_.___ .. - .. . _. . -- .- . . .- f I i FlG. 25

/

FIG.25 OPTIONAL : FUEL HOSE Q'W

13 I

20

- 14

1 2-1 2-2

3 4 5 6

I i ' 7

8 9

10 11 j 12 113 14 15 16

! ' 17

18 19

, 20-1

65700-98503 65750-98502 65750-98990

09401 -1 3402 65770 - 99701 65700-98992 65750-9a990

65770-99701 09401-13402 65780-98506 65750-9a505 65770-99702 65781 -98500 69401 - 1 1 482 65700-98570 65720-98520 09367-06002 09401 -09402 0831 0-221 08 08321 -21 108 65700-95270

20-2 65700-95271 21 65720-98590

HOSE, fuel *SOCKET, fuel hose model G El6=STD

to 65750-98505 -SOCKET, fuel from 65750-98502

to 65770-99702

to 65770-99702

*CLIP -PUMPp squeeze HOSE, fuel )- 11) *SOCKET, fuel hose model J 'I model J E16=STD

-PUMP, squeeze

-CLIP HOSE, fuel

$odel vz $model VZ El6=STD *SOCKET, fuel hos *PUMP, squeeze

*CLIP

to 65750-98505

CLIP 1 HOSE SET, for separate tank 1 *PLUG, fuel connector 1 -3 WAY 1 *CLIP 4

*NUT 1 *LOCK WASHER 1 HOSE, fuel joint 1 HOSE, fuel joint 1 PLUG, fuel connector 1

-model J/VZ

model G,J model VZ

15

DT3.5 DT3.5 . - - . . . .

_ _ _ . -..._ ".._.--_.__ _ . _

FIG.26 OPTIONAL FIG* 26 @W Raf.Na. psrp No. ~ i p t j o n ALL Renoarks

1 99000-31030 GASKET, liquid 1 f o r crankcase,lOOg

2 99000-31050 GASKET, liquid 1 f o r gear case,100g

4-1 99000-25160 GREASE, water resistant 1 2509

5 99000-22540 GEAR OIL, outboard motor 1 400cc 6 99000-2501 0 SUZUKI SUPER GREASE A 1 45Og,for crank oil seal

7 99000-32038 El 0991 4-3991 1 HANGER, engine

3 99000-32040 CEMENT, thread lock 1 2003

4-2 99800-251 70 GREASE, water resistant 1 5og 7

SUZUKI LOCK SUPER 1 50g (13038) 1 1 1 1 1

11 -1 99000-21460 CCI OIL (l2x24,MITSUBISHI) 1 1 11 -2 99000-21 145 CCI OIL (12x24,SHELL) 1 1 1 -3 99008-21 021 CCI OIL (42x6) 1 1 1 1 -5 99O-21250 CCI SUPER OIL (lex24) 1 11 -6 99000-21 260 CCI SUPER OIL (4Qx6) 1 model G 12-1 51400-98840 GASKET SET (ENGINE)

GASKET SET (P.LL) 1 model J 12-2 1 1400-98841 GASKET SET (ALL) 1 model WZ 12-3 11400-98842 ,

9-1 99080-10105-dlT PAINT (5009) 9-2 99000-10205-01 J PA1 NT (SOOg)

10-1 99000-10109-01T PAINT (909) 10-2 99600-10209-01 J PA1 NT (909)

1 1 -1 99000-21 150 CCI OIL (200ll)

12

11

l o

9-

DT3.5

PrefaceFig. 1 - CylinderFig. 2 - CrankshaftFig. 3 - Reed ValveFig. 4 - CarburetorFig. 5 - Fuel PumpFig. 6 - Water PumpFig. 7 - Recoil Starter (80-81)Fig. 8 - Recoil Starter (82)Fig. 9 - Magneto (80-81)Fig. 10 - Magneto (82)Fig. 11 - ElectricalFig. 12 - ClutchFig. 13 - Clamp BracketFig. 14 - Swivel BracketFig. 15 - Drive Shaft HousingFig. 16 - Gear CaseFig. 16 - Gear Case

Fig. 17 - TransmissionFig. 18 - HandleFig. 19 - Engine Cover (80-81)Fig. 20 - Engine Cover (82)Fig. 21 - Lower CoverFig. 22 - Fuel TankFig. 23 - Opt: ElectricalFig. 23 - Opt: Electrical

Fig. 24 - Opt: Fuel TankFig. 25 - Opt: Fuel HoseFig. 26 - Optional