Suzuki DT 60 (83) - Suzuki Outboard Parts & Accessories83).pdfWhen it becomes necessary to replace parts on SUZUKI OUTBOARD MOTORS, always use SUZUKI GENUINE PARTS which have passed

DT 60 (1983)

PREFACE

When i t becomes necessary t o replace par ts on SUZUKI OUTBOARD MOTORS, always use SUZUKI GENUINE PARTS which have passed a s t r i c t inspect ion which guarantees q u a l i t y and performance.

This par ts catalogue covers the l i s t of all service par ts for SUZUKI DT60 OD. The basic model o f t h i s par ts catalogue is DT60 O/I QD.

INSTRUCTIONS FOR QUOTING THE CATALOGUE

1. DIMENSIONS Dimensions o f the Darts i n t h i s catalogue are ind icated i n c n i t mi l l imeters .

2. ABBREVIATIONS Abbreviations used i n t h i s catalogue are as follows:

AR : As required I NT : Number o f t e e t h ASSY : Assembly OPT : Optional E.No. : Engine number 0s : Over s ize

F.No. d : Diameter o f mater ia l T : Thickness

I D : Ins ide diameter us : Under s ize

: Frame number STD : Standard .

: Outside diameter w : Width ,PO L : Length. LH : L e f t hand side

RH : Right hand side

S,L,UL,LL : Transom type

12 x 34 x 5.6 - * * - = * * - Figures i n the descr ip t ion column

I D OD T(or W,L)

show the dimensions of parts. 1 7 T

,DT60 0/1 QD E3 - 1 - .... .- . . .

3. INNER PARTS OF ASSfMBLY Part name with a dot (.> i n f r o n t as shown i n t h e descr ip t ion column

ind icates the component o f t h e assembly also avai lab le ind iv idua l l y .

4 MODIFICATION NOTICE A par ts b u l l e t i n will be sent t o you on a l l occasions when changes i n

par ts occur, inc lud ing interchangeable modif icat ions between new par ts and o l d ones.

5. NOTE

5-1. -

There are some d i f f e r e n t p a r t s from those o f production models among spare par ts for the administrat ive reasons and

common use of them with other models.

5-2. I n respect o f rubber hoses and v i n y l tubes, please be sure t o use them by c u t t i n g o f f according t o the length

mentioned on par ts catalogue o r what i s ac tua l l y required on the vehicle.

5-3. Note t h a t the drawings on the i l l u s t r a t i o n page are f o r

ready reference o f spare par ts number, not t o be used as.an assembly manual.

When assembling, use 5 U Z U K I SERVICE MANUAL".

6 . ENGINE NWBER

DT60 O/I QD : 06001-301001-

DT60 O/I QD E3 - 2 - A7

1

1

REF.NO. 1 2

3 4

5 6

7

8

9

10 11

12

13

14

15

16 17

18 19

20

21

22

- FIG.l (6- 2) CYLINDER

Q'TY DESCRIPTION REMARKS PART NO. 1

11161-95202-02M COVER, cyl inder head 1 11162-95201. GASKET, cyl inder head cover 1

11111-95321-02M CYLINDER HEAD 11141-95304

01107-10808 08321-21108

08322-11108

01107-06258 01107-06308

08321-21068 08322-21068

09119-10016 08321-21108

08322-11108 09100-06033

08321-21068

08322-21068

11291-95203 08321-21088

01107-08208 09343-03051

09401-06403

1 8

8 8

3

GASKET, cyl inder head

BOLT LOCK WASH3

WASHER

BOLT BOLT 1

4 4

LOCK WASER WASHER BOLT 2

2

2 LOCK WASHER

W A S E R BOLT 4

4

4

1 2

LOCK WASHER

WASHER

HOOK, engine LOCK WASHER

HOSE, inspection (L:235-180) 1 2 CLIP

e0LT 2

l 3 4

B2

1

2 FIG.1 (8- 3) CYLINDER

Q'TY REMARKS REF.NO. PART NO. DESCRIPTION

23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

11301-95322-02M CYLINDERKRANKCASE ASSY

042 11-09 109 01107-10858 01107-10408 01107-10608 01107-10708 08321-21108 08322-11108 01107-06408 08321-21068 08322-21068 17611-95201 09440-11008 17670-95300 09108-08029 09162-08003 09140-08003 09343-03051 16710-95200 09343-03051 09401-06403 11401-95812

.DOWEL PIN

.BOLT

.BOLT

.BOLT

.BOLT

.LOCK WASHER .

.WASHER

.BOLT

.LOCK WASHER

.WASHER

VALVE, water bypass SPRING

THERMOSTAT STUD BOLT (8x40) LOCK WASHER NUT

HOSE, lubrication (L:235+180) CHECK VALVE

HOSE, lubrication (L :235-100) CLIP

GASKET SET

1 2 1 4 4 1 10 10 1 1 1 1 1 1 1 1 1 1 1 1 4

1 OPT

83

28

27

25

3 FIG.2 (B- 4) CRANKSHAFT

Q'TY R ERA RK S REF.NO. PART NO. DESCRIPTION

1-1 1-2 1-3 2-1 2-2 2-3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

30 31

12110-95511 PISTON (STO)

12110-95511-025 PISTON (OS:O.25) 121L3-95511-050 PISTON (0S:O .5) 12 140-95301 12140-95301-025 RING SET, p i s t o n (OS:O.25) 12140-95301-050 RING SET, p i s t o n (0S:O .5)

RING SET, p i h t o n (STD)

12151-95500 09381-20001 09263-20034 09169-20091 12200-95303 12161-95301 09263-28018 09160-28019 12211-95501 09264-35002 12221-95303 12232-95301 12231-95301 12241-95304 16321-95301 09262-30065 09262-35023 09289-45001 08211-28361 09421-08001 08211-30422 09285-17002 09283-30045 09283-35021 08211-30401 09390-72008 08331-11308 09282-17004 11431-95300

PIN, p i s t o n

CIRCLIP, p i s t o n p i n BEARING, p i s t o n p i n

WASi€R, connect ing r o d

CRANKSHAFT ASSY

.ROO, connecting

.BEARING, crank pin

.WASHER, crank p i n N 0 . l .PIN, crank

.BEARING, c rankshaf t upper

.CRANKSHAFT , upper

.WEEL, middle lower

.WHEEL, middle upper

.CRANKSHAFT, under

.GEAR, oil pump d r i v e

.BEARING, c rankshaf t middle

.BEARING, c rankshaf t under

.OIL SEAL, c rankshaf t middle

.WASHER, crank pin No.2

.KEY, oil pump .

.WASHER, gear No.2

SEAL, c rankshaf t under OIL SEAL, under crankshaft

OIL SEAL, upper crankshaft WASHER, gear No.1

RING, thrust CIRCLIP, crankshaft under b r g

OIL SEAL, d r i v e shaft upper HOUSING, lower o i l seal

2 2 2 2 2 2 2 4 2 4 1 2 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 2 1

OPT OPT

OPT OPT

20~25~27.9

17x28~6

84 * @ 30 30

1

DT60 0/1 O D E 3

7--.

4 FIG.3 (6- 5) INLET'CASE / EXHAUST COVER

Q'TY REF.NO. PART NO. DESCRIPTION REMARKS

11 11 1 2 2 1 2 1 1 13 13

01107-06308 BOLT

13110-95x2-02M CASE, inlet 13125-95200 GASKET, carburetor

13150-95300 VALVE ASSY, reed 14151-95200 GASKET, exhaust cover 14131-95200 PLATE, exhaust cover 14141-95200-02M COVER, exhaust

1 2 3 4 5 6 7 8 9 10 11 12 13 08322-11088 WASHER

08321-21068 LOCK WASHER

STUD BOLT 01411-08208

08321-21068 LOCK WASKR 01107-06308 BOLT

NUT 4 08310-22088 4 2 1 1 1 9 4 2 2 1 2

13855-95200 GASKET, silencer 13811-95310 CASE, silencer

14 15 16 13853-95310 GASKET

17 13812-95310 COVER, upper 18 09128-05007 SmEW

01107-06128 BOLT 19 09250-10010 PLUG, cover 20 09169-06027 WASHER, silencer 21 09343-05129 HOSE, inlet case 22 09401-09402 CLIP, inlet case hose 23

1 ,

- -

$5 I c!

I

5 FIG.4 (8- 6) CARBURETOR

Q’TY REMARKS

1 1 2

2

2

2 2

2 8

2 2

2

2

1 1

1 1

1 1 2

2 OPT

2 OPT 2 OPT

1 2

2 -

i: * 23 4

15-69’

REF.NO. 1

2

3

4

5

6 7

8 9

10

11 12

13

14

15

16

17

18 19

20

21-1

21-2 21-3

22

23

PART NO. 13201-95351 13202-95351

09492-90002

13271-93311

13269-95210

13235-95210 -3 1325&93012

13251-95210 13249-95510

13254-93010 13370-28110

13394--58600

01411-28208

13582-95216

13582-95216

13599-95212

13599-95211

13599-95210

13582-95219

09491-32006

09491-33004

09491-31003 09491-30008

09343-05137 09401-09402

DESCRIPTION CARBURETOR, top CARBLRETOR, 2nd

.JET, p i l o t

.SPRING, a i r screw

. A0 JUSTER

.NOZZLE

.FLOAT

.GASKET

.SCREW

.PIN, f l o a t

.VALVE ASSY, needle

.GASKET, valve seat

.STUD BOLT

.NUT (Top carbu)

.NUT (2nd carbu)

.WT (2nd carbu)

.NUT (2nd carbu)

.NUT (Top carbu)

.NUT (2nd carbu)

.JET, main (160) JET, main (165)

JET, main (155) JET, main (150)

HOSE, f u e l (L:500-135)

CLIP, f u e l hose

B6

1

1

4

I s 6

6 FIG.5 (B- 7) UPPER O I L SEAL HOUSING


1 1 6 1 4 4 2 2

11411-95312-Om HOUSING, upper o i l s e a l 11421-95200 GASKET, oil s e a l hous ing

31911-95300-02M BRACKET, motor upper

01107-08208 BOLT

01107-08258 BOLT

1 P 3 02122-06168 SCREW

4 5 08322-11088 WASHER

6 7

8


.

_. . . , _.

REF.NO. PART NG. DESCRIPTION REMARKS

1 2

3

4

5

6 7

8 9

10 11

12

13

14

15

16

17

18 19 20

15100-94301 15170-94311

15851-94300

15321-99700

01107-06508

0832 1-2 1068 08322-21068

09343-05137 09343-05137

09401-094G2 15410-93400

15416-93400 15415-93400

15412-93400 15413-93400

0832 1-2 1088 08310-22088

09343-05137

09404-06413

09404-06404

Q'TY

1 1

PLMP ASSY, f ue l .DIAPHRAGM SET .SCREW 3

BOLT 2

2 CASKET

2 2

LOCK WASHER WASHER HOSE, f u e l (pump-carbu) 1 L:500-.450 HOSE, f u e l ( f i l ter-pump) 1 L:500-75

CLIP, f u e l hose 6 1 FILTER ASSY, f u e l 1 .PACKING

.O RING 1

. CUP 1

NUT 1

I

1 .STRAINER

1 LOCK WASHER

HOSE, f u e l ( c o n n e k o r - f i l t e r 1 L:500-420

CLPMP (L:70) 1 1 CLAMP (L:80)

8 FIG.7 (8- 9) OIL PUMP


1 2 3 4 5 6 7 8 9 10 11 12 13

16100-95301 09401-06405 09344-02013 16911-94500 16731-95300 16340-95301 16331-95303 08322-2 10 58 16420-95301 09119-05013 01107-05208 08322-21058 09404-06413

PUMP ASSY, oil CLIP HOSE, out let (L: 350 1 PROTECTOR (L: 340) GASKET

RETAINER, dr iven gear GEAR, d r i v e n WASHER

CABLE, o i l pImp

BOLT BOLT

WASHER CLAMP

1 4 2 2 1 1 1 1 1 1 1 1 1

9 FIG.8 (8-10) WATER PUMP

Q'TY DESCRIPTION REMARKS REF.NO. PART NO. 1

1 4

4 1

1 1

1 1 1 1

1 1

17560-95500 TUBE, water 17411-95204 CASE, water pump 09100-08139 BOLT

1 ... 2

3

4

5

6 7

0 9

.BEARING, d r i v e shaft 10 11 09289-17005 . O I L SEAL, d r ive shaf t

DOWEL PIN (OD: 11 ,L: 12) 12

13

09162-08003 LOCK WASER 09420-04005 KEY

17461-95200 IMPELLER, water pump 17471-95203 PLATE, pump case lower 17472-95300 GASKET

56130-95212-02M HOUSING, dr iveshaf t bearing

09265-17003

09206-11001

09206-11005 DOWEL PIN (OO:ll,L:20)

- 9

70

FIG. 9 10

FIG.9 (C- 2) CLUTCH Q'TY

REF.NO. PART NO. DESCRIPTION REMARKS

1 2 3

4 5

6 7

8 9

10 11 12 13 14 15 16 17

18

21210-95201 09306-08003 21213-95301

09160-08015 09140-08012

23111-95301 25223-95200 25211-95202 09280-11001

09280-08005 09205-02004

25111-95204 25232-95501 25231-95501 09205-03021

25311-95201 09385-06003 08322-21068

SHAFT, c l u t c h BUSHING, clutch shaf t ARM, clutch shaf t s i d e

WASHER, clutch shaf t NUT, clutch shaf t

LINK, c lu t ch DUST SEAL GUIDE, sh i f t ing 0 RING, sh i f t ing rod guide 0 RING, sh i f t ing rod guide PIN, clutch rod (2.8~12)

ROD, c l u t c h

HOLDER, magneto PIN, clutch rod (3 .9~12)

CAM, c l u t c h PIN, l i n k snap WASHER, l i n k clutch

MAGNETO

1

2 1 1 2

1 1 1 1 2 1 1 1 1 1 1 1 1

8.5x16x1.6

ID:7.6, d: 1.8

c 2

FIG. 10

16 I .

3 1 - 7

DT60 0 / 1 Q O E3

I

17 11 I

11 FIG.10 (C- 3) THROTTLE LINK


1 2 3 4

5 6

7 . 8 9

10 11 12 13 14

15 16 17 l a 19

19111-95302 19112-95302 19113-95300 19114-95300 19135-95310 67463-95200 67467-95201 02142-06258 19 115-95 M 1 19116-95300 67468-95 X 1 09100-06083 09119-05010 09119-05011 09 140-05001 09140-06004 09162-05002 02142-06357

67467-95301

LEVER, t h r o t t l e control LEVER, clutch control CAP, connector BUSH, throt t le lever ROD, t h r o t t l e lever CONNECTOR, t h r o t t l e control CONECTOR, remcon cable SCREW, clutch control stopper LEVER, spark advance BUSH, advance lever CONNECTOR, spark advance BOLT, advance adjustment PIVOT, s ta tor ball PIVOT, advance lever b a l l NUT, ball pivot NUT, advance adjustment WASHER, ball pivot lock BOLT, spark advance lever CONFECTOR, remoconcable

1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

I

DT60 0/1 QD E 3

FIG.11

6

r 16 4

- 4

12 FIG.11 (c- 4) STARTING MOTOR

Q'TY D E S C R I P T I O N REMARKS

REF.NO . PART NO. 1 2 3 4 5

6 7

8

9 10 11 12 13 14 15 16 17 18

08322-11088 08321-21088 01107-08258

31100-95300 31312-95520

31320-94510 31264-95520 31310-95521 31173-95521

3 113 1-95520 31132-95520

31135-95240 31360-95520 31283-95520 31281-95520 31284-95520 31282-95520 33820-95301

WASHER LOCK WASHER

BOLT

MOTOR ASSY, s t a r t i ng .STOPPER SET, pinion

.PINION ASSY

.O RING .ARMATURE

.HOLDER ASSY, motor brush

. .BRUSH (+)

..SPRING, brush

.WASHER KIT

.O RING

.BOLT

.O R I N G

.SCREW

CABLE, (+) terminal relay

..BRUSH (-1

1 1 1 1 1 1 2 1 1 2 2 4 1 2 2 2 2 1 L:180

' c4

FIG. 'B 2

18

1 4

15

17

10 -

1 1

13 FIG.12 (C- 5) MAGNETO

Q'TY REkIARKS REF.NO. PART NO. DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

32101-95310 32120-95301 08321-21058 02112-05258 32140-95301 02112-05208 32150-95302 08321-21058 02112-05108 32102-95304 08341-31059 09180-18007 08310-12188 32399-95300 32396-95302 32395-95310 02112-06088 32725-95310 01107-08168 08321-21068

STATOR ASSY

.COIL, b a t t e r y charging

.LOCK WASHER

.SCREW

.COIL, i g n i t i o n primary

.SCREW

.SENSOR, i g n i t i o n t iming

.LOCK W A S M

.SCREW

ROTOR

KEY

WASHER

NUT

RETAINER (3) RETAINER (2) RETAINER (1) SCREW

INSULATOR, magneto BOLT

LOCK WASHER

1 1 4 2 1 2 2 4 4

1 1 1 1 2 2 1 4 1 4 Ll

11

9

FIG.13 (C- 6) I G N I T I O N Q'TY


1 1 2

33410-95301 COIL ASSY, igni t ion upper 33420-95301 COIL ASSY, igni t ion lower 33445-95301-02M STAY, igni t ion coil

1 2 3 4 - _ 01107-06168 BOLT

5 ; 08321-21068 LOCK WASHER

4 4

2 2 2 2 1 1

6 33542-98000 SEAL, high tension cord 7 33510-22010 CAP, spark plug 8 33541-93310 SEAL, spark plug 9 09482-00198 SPARK PLUG (B8HS 1.0)

10 09404-06412 CLAMP, igni t ion coil 11 09408-000 12 CLAMP

DT60

FIG. 04

23 I 3

15 FIG.14 (C- 7) ELECTRICAL (1)

Q'TY REMARKS REF.NO. PART NO. DESCRIPTION -

1 2

3 4 5

6 7 8 9

10-1 10-2 11 12 13 14 15 16 17 18 19 20 21 22

23

02112-05258 32800-95720 32890-95300 08321-21058 08310-11058

09320-08001 09180-06044 09160-06052 0 1107-06258 36740-94500 36740-95252 09481-20001 33810-95300 36656-95501 36659-95500 09125-06021 36661-95210 36610-95311 36631-94300 36650-95300 36652-95300 36616-95300 32900-95301

09280-52001

1 1 1 1

SCREW RECTIFIER ASSY

HOLDER, electric par ts LOCK WASHER NUT 1

CUSHION 3

WASER 3

BOLT 3

3 SPACER ( 6 . 1 ~ 8 ~ 1 2 )

1 1 1 1 I. 1 2

CASE ASSY, fuse CASE ASSY, fuse .FUSE ( 2 0 A ) CABLE ASSY, s ta r t ing motor GROMMET, wir ing harness CLAMP, wiring harness L:86 SCREW

WIRING HARNESS, remote control 1

1 COVER, j o i n t box 1 LABEL, j o i n t diaphragm 1 HOLDER, connector 1 C.D.1 UNIT

CAP, grommet 2

.CAP 1

BAND 1

c7

16 FIG.15 (C- 8) ELECTRICAL (2)

Q’TY DESCRIPTION REMARKS

REF.NO. PART NO. 1 1 37721-95252 SWITCH ASSY, neu t ra l

2

3

4

5

6 7

8

9

10

11

12

13

14

37725-94301

38600-95252

37726-95301

09100-06020

09160-06015 09162-06001

31805-96350 31800-95502

38410-95510

09 160-060 15

09162-06001

09100-06019

34863-94500

ACTUATOR, n e u t r a l switch

SOLENOID ASSY, choke

BRACKET, neu t ra l switch .BOLT

. W A S H 3

.LOCK WASHER

BRACKET, motor re lay RELAY, s t a r t i n g motor

TRIM RELAY, up i n WASHER

LOCK W E E R

BOLT

TUBE

1 1

1 2

2 2

1 1

2

4

4

4 1 L:50

17 FIGA (c- 9) a m p ERACKET

Q’TY REF.NO. PART NO. DESCRIPTION REMARKS

PIG. 16

1 2 3 4 5

6 7

8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

41111-95203-02M BRACKET, clamp RH

41121-95230-02M BRACKET, clamp LH

41130-95500 SHAFT, clamp bracket WASHER NUT

45421-95201 P I N

09441-21002 SPRING, tilt lock p in 09100-10175 BOLT, transom (10xlOB:)

09161-22001 09159-22002

09160-10040 WASHER (10 .5~19~2) 09160-10050 WASI€R (10.5~30.3~2 09162-10002 LOCK WASHER 09140-10015 NUT

41311-95300-02M PLATE, clamp bracket WASHER

LOCK WASHER 09160-10040 09162-10002 09100-10123 BOLT

48211-95510 P I N

09160-i2038 WASHR


NUT 09140-12020 41222-95201-02M ARM, tilt lock 09111-12006 BOLT, tilt lock arm 09111-10015 09448-27006 SPRING, tilt lock arm 09448-27007 SPRING, tilt s top arm 41223-95202-02M ARM, tilt s t o p

33835-95500 CLAMP, PTT motor cable

BOLT, tilt lock arm clamp

NUT 09140-10015

1 1 1 2 1 1 1 4 4 4 4 4 1 4

4 4 2 4 2 2 1 2 2

1 1 1 2 1

BOG. 17

4

n

\, \ P

23 2

18 FIG.17 (C-10) SWIVEL BRACKET

Q’TY

1 2

3 4 5

6 7

8 9

10 11 12 13 14 15 16 17 18 19 20 21

22 23

24 25


43111-95205-02M BRACKET, swivel 22511-99000 GREASE NIPPLE

09306-26005 BUSHING, steering

43750-95221-02M BRACKET, steering 45245-95201

09204-01001 45261-95201

43241-95202 45254-95201

09180-08082 45253-95201

09160-08015 45251-95203 45241-95201 45231-95200 45243-95201 09444-12001 45244-95200 09140-03002 09440-21005 45252-95200

45242-95202 09420-05003

09166-25004 09140-24008

SHAFT, reverse lock arm COTTER P I N KNOB, release

MARK, release knob SHAFT, release arm (8x73)

SPACER

A R M , release WASI-ER (8.5x16x1.2) ROD, release LINK, reverse lock arm ARM, reverse lock PIN, reverse lock arm SPRING, lock arm shaft STOPPER, reverse lock arm NUT SPRING, reverse lock arm LINK, release lever PLATE, reverse lock arm KEY, p i l o t shaft

WASI-ER, p i l o t shaf t NUT, p i l o t shaf t

1 3

2

1 1

6 1 1 1 1 1 1 1 2 2 1 2 2 2 2 1 1 1 1 1

c10

FIG. 18 ,,.

19 FIG.18 (0- 2) ENGINE HOLDER


1 2 2

1 09206-11005 COLLAR, holder (8 .4~11~20) 2

1 51211-95203 GASKET, engine holder 09100-10204 BOLT, upper mounting (10x70) 2

2 54130-95201 MOUNTING, upper 2

1 51111-95203-02M HOLDER, engine 09100-08163 BGLT (8x35) 2

3 09162-08003 LOCK WASHER

4 5 6 7

8 9

10 11 54136-95200 STOPPER, upper mounting

12 13 52113-95300 GASKET, driveshaft housing 14 09162-06001 LOCK WASHER

, 09205-11001 DOWEL PIN (11x14)

09160-10040 WASHER (10 -5~19x2)

09140- 10015 NUT 2 2

1 1 6 6 1

54135-95200 MOUNTING, upper t h r u s t

09100-06020 BOLT, exhaust tube (6x20) 15 16 14211-95341 TUBE, exhaust

D2

8'116.19

14 -

20 FIG.19 (0- 3) DRIVESHAFT HOUSING

Q'TY DESCRIPTION RE14 ARKS REF.NO. PART NO.

1 2 3 4 5 6 7

8 9

10 11 12 13 14 15

52111-95220-02M HOUSING, driveshaft 09100-08213 BOLT (8x55 ) 09162-08003 LOCK WASHER 09160-08015 W E E R (8 .5~16~1.2) 09205-11001 DOWEL PIN

54160-95500 MOUNTING, lower 09387-46001 CLIP, mounting set 54167-95500 MOUNT, lower s ide 09250-28001 CAP, lower mounting bracket

09140-12020 NUT, lower mounting

09100-12019 BOLT, lower mounting (12x145) 09160-25025 WASHER, p i l o t shaf t (25x48~2)

54210-95201-02M BRACKET, lower mounting 54165-95200 MOUNTING, lower thrus t

09160-12033 WASHER (12 -5~22x2 -5)

1 8 8 8 2

1 2

2 2 1 2

1 1 1 1

0 3 m

i

FIG. 20 2 1

FIG.20 (0- 4) GEAR CASE - Q’TY


“Ic1 14 I I

15 15 l 5 16

I 1 1 ’ 16 15 15 15

. - I I

3

I 1’8

1 2

3

4

5

6 7

8 9

10 11 12

13 14 15

16 17

18 19

20-1

20-2

20-3 20-4

20-5 20-6

20-7 20-8

20-9

21

22 23

24

25

55100-95303-02M CASE SET, gear 09263-26008 .BEARING, p i n i m .

09269-30004 .BEARING, propel ler shaft

09100-10159 BOLT, gear case

17631-95201 FILTER, water 03142-04209 SCREW

55122-95201 SEAL, gear case

LOCK WASHER 09162-10002

55125-95XO-GZi Eii TAB

09162-08003 LOCK WASI-ER

09100-08215 BOLT, trim tab (8x16) 55320-93142 ZINC, protect ion

09248-10004 PLUG, dra in

09168-10022 GASKET, dra in plug BOLT

BOLT

09100-08216

09100-08214 09162-08003 LOCK WASHER

57632-95304 STOPPER, propel ler bushing

09160-32006 WASHER (32.6~45~1)

58100-95210-01T PROPELLER (3~11-1/2~10) 58100-95220-01T PROPELLER (3~11-1/2~11)



58100-95371-01T PROPELLER (3~11-1/8~16) 58100-95380-01T PROPELLER (3~11x17)

58100-94300-01T PROPELLER (3~11-1/2~9) 58120-95300 .BUSHING, propel ler

57635-95300 WASHER

09159-18004 NUT, propel ler

55300-95500 ZINC, protect ion

SPACER, propel ler nut 57633-94300

1 1 1

1 1

2 2

1 1

1 1

1 3 3 6

2 8

1 0-1

1 1

1 1 1 1

1 1

1 1 1 1 1 1

SlOOO

S l l O O

51200 51301 51400 51500, STD

51600 51700 9 0 0

OPT

D4 -:

FIG. 2 1 1

-1

Q’TY REF.NO. PART NO. DESCRIPTION REMARKS

1 2 3 4 5 6 7 8 9-1 9-2 9-3 9-4 9-5

10 11 12 13 14-1 14-2 14-3 14-4 14-5 14-6

15

57130-94301 57100-95890 09265-17001 09166-17004 09440-26002 09167-20017 08331-21479 57133-95200 09181-17251

09181-17008 09181-17009

09181-17010 09181-17011 57301-95810 09180-12087 08211-10162 09140-10022 08221-30455 09181-30007 09181-30008 09181-30009 09181-30010 08211-30451 08211-20283

1 BUSHING, driveshaft

.BEARING, dr ivesha ft

SPRING, driveshaft preload LOCK WASHER, driveshaft C IRCLIP COLLAR, preload spring

SHIM (T:l.l) SHIM (T:1.2)

SHIM (T:1.3) SHIM (T:1.4) PINION/GEAR SEI

SPACER (12~16.5~6.5)

WASHER

SHIM (T:0.5) SHIM (T:0.6)

SHIM (T:0.8) SHIM (T:0.9) SHIM (T:l) THRUST WASHER (T:2)

SHAFT SET, drive 1 1 1 1 1 1 1

THRUST WASHER

SHIM (T:1.0) 0-1 0-1 0-1

0-1 0-1

1 1 1

NUT 1 0-1 0-1

SHIM (T:0.7) 0-1 0-1 0-1 0-1

1

Q'TY FIG. 21

n r r n n r r nn r?


16

17

18

19

20

21

22

23

24-1

24-2

24-3

25-1

25-2

25-3

25-4

25-5

26

27

28

29

30

31

32

33 34-1

34-2 35

36

57631-95301

09209-09004 57621-95206

09202-05022

09440-41002

09440-08024 57610-95205

09181-22003 09160-22016

09160-22024 09160-22025

09181-35003

09181-35009

09181-35010

09181-35011

08221-35456

ROD, push

PIN, push SHIFTER, c lu tch dog

PIN SPRING, dog SPRING, re tu rn

SHAFT, propel ler

SHIM (T:0.5) TWUST WASHER (T:1.5)

THRUST WASER (T:i.75) THRUST WASHER (T:2)

SHIM (T:0.5)

SHIM (T:0.6)

SHIM (T:0.7)

SHIM (T:0.9)

SHIM

56120-95310-02M HOUSING, propel ler shaft 09263-22020 .BEARING, propel ler shaft 09280-76006 .O RING

09289-22007 .OIL SEAL, propel ler shaft

09387-37001

08113-60070 09 100-081 12

09162-08003 08211-17252

09181-17012 09160-22030

09160-17029

1 1 1

1 1

1 1

0-1 0-1

0-1 0-1

0-1

0-1

0-1

0-1

0-1

1 2 1 1

.RING, propel ler shaft o i l seal 1 1 .BEARING, reverse gear

BOLT, propel ler shaft housing 2 2 LOCK WASHER 1

SHIM, 'p in ion (T:l.5) 1 SHIM, p in ion (T:1.6) 1

WASHER, spring 1 WASER, p in ion th rus t

06

24 FIG.^^ (0- 7) LOWER COVER

Q ’ T Y : REF.NO. PART NO. DESCRIPTION 1 REMARKS

61110-95300-02M COVER, lower 61113-95204 SEAL, lower cover lower 61112-95207 SEAL, lower cover upper

61141-95202-02M COVER, lower rear

1 2 3 4 5

1 1 1 1

61142-95200 GROMMET

61131-95201-02M COVER, lower front 09250-30003 CAP, starter hole

6 7

1 1 1 1

63725-95200 GROMMET, choke cable 67331-95210 GROMMET, control cable

8 9 10 61116-95202 PLATE, lower cover 11 09162-06001 LOCK WASHER

1 2 2 09100-06058 BOLT (6x15) 12

13 14 15 16 17 18 19 20 21

61124-95200 67271-95211 09162-06001 ugiaa-06058 09320-10011 09180-06112 09160-06047 09162-06001 09100-06089

GRCMMET

HOLDER, control cable LOCK WASHER

BOLT (6x15) CUSHION, lower cover SPACER (6.8xlOx11.5) WASHER (6.5~22~2) LOCK WASER

BOLT (6x25)

1

1 - 2 2

’.

4 4 4 4 4

5

. a . ,

Q7

FIG. 22 25

FIG.22 (0- 8) LOWER COVER

REF.NO. PART NO. DESCRIPTION

Q'TY REMARKS

1 8 8 8 1

22 09403-07309 CLPMP, fuel hose 23 09160-06015 W E E R ( 6 . 5 ~ 1 3 ~ 1 ) 24 09162-06001 LOCK WASHER

25 09100-06020 BOLT ( 6x20) 26 01107-06108 BOLT (6x25

WASHER 1 08322-21068 27 28 61631-95300 HOOK, lower cover

30 09306-13002 BUSHING, hook lever

32 13873-20300 TUBE, drain 33 13979-37400 RETAINER, drain tube 34 36641-95500 STOPPER, relay harness 35 23131-95501 BOOT, c lu t ch rod 36 61221-95560 DECAL, lower cover, R

37 61231-95560 DECAL, lower cover, L

1

1 1 1 1 1 3

1 1 1

29 09164-13005 WAVE WASHER

31 61633-95201-02M LEVER, hook

- -- . . .

~ '.,

FIG. 23

3

! l$@yf 22

26

26 FIG.23 (0- 9) ENGINE COVER


1 2

3

4

5

6

7 8

9

10

11 12

13

14

15

16

17

18 19

20

21

22

23

24

25

26

1 1 1

61402-95830-024 COVER SET, engine 61431-95201-02M .HANDLE, tilt up

61481-95300-02M .LID, o i l tank f i l l e r

09160-06036

09162-06001

09100-06019

61441-95360

61443-95360

61453-95360

61435-95360

61420-95510

61422-95561

61442-94560

61482-95301

61610-96300

09125-06033

09160-06055

09205-03012 99329-05007

09443-04003

0 1107-06 128

08321-21068

08322-21068

09140-05001

09160-05024

09800-81800

.WASHER

.LOCK WASHER

.BOLT

.EMBLEM, side

.DECAL, RH "60"

.DECAL, LH "60"

.EMBLEM, rear 116011

.EMBLEM, engine cover front

.MARK, f ron t

.MARK, o i l i n jec t i on

.HINGE, o i l tank f i l l e r l i d

.FASTENER

.SCREW

.WASHER

.PIN

.CUSHION

.SPRING

.BOLT

. LOCK W ASi-ER

. W E E R

.NUT

.WASHER

TOOL ASSY

3

3

3

2

1 1

1 1 1 2

1 1 2

2

2 2

2 1 1 1 4

4

1

D9 IS

PIG. 24 21

1 2

3

4

5

6 7

8 9

10 11

12

13

14 15

16 17

18 19

20 2 1

22 23

24 25

65000-95200

65510-98507

65561-98502

65871-93010

02112-06168

02112-06408 08322-21068

65850-95504

65740-95500

65854-93001 65853-93001

02112-04108

65864-95200

65830-95500 09168-12001

65700-95205 65750-98505

65750-93000 65781-98500

65770-99702

65720-98520

08321-21108

08310-22108

65720-98590 65700-95271


1 6 US.GAL./5 IMP.GAL. TANK SET, f u e l (23L)

.CAP ASSY

. .GASKET

.GASKET, f u e l gauge

.SCREW

.SCREW

.WASER

.GAUGE ASSY, f ue l

..PLUG, tank s ide

..GASKET, s t r a i n e r

. . STRPAER

. .SCREW

. .FLOAT

..FILTER, o u t l e t

. .GASKET ( 1 2 . 5 ~ 2 0 ~ 1 )

HOSE, f u e l

.SOCKET

.SOCKET

.CLIP

.PUUIP, squeeze

PLUG, f u e l connector

LOCK WASHF-3 NUT

PLUG, f u e l connector HOSE, f u e l j o i n t

1 1

1 3

1 4

1 1 M12,OD:13

1 1 2

1 1 1 1 1 1 4

1 1

1 1

1 OPT,M12-11

1 OPT

n-rfin n / i nn ~2

PaulGasior

Text Box

24

PaulGasior

Text Box

21

I LU

FIG. 25

DT60 0/1 O D E3

13

13 3

FIG.25 (D-11) OIL TANK Q’TY

REMARKS REF.NO. PART NO. DESCRIPTION I 1

2 3 4 5 6 7

8 9

10 11 12 13 14

69200-94502 69241-94500 69111-95301 09160-06036 09180-06030 09320-10008 01517-06258 09320-12027 09180-09014. 09 160-080 14

01517-08358 34860-95300 09401-08402 09343-0406.0

CAP ASSY, o i l t ank .GASKET, o i l tank TANK, OIL WASHER (6 .5~18~1 .5 ) SPACER (6 .8~10~10) CUSHION BOLT, lower CUSHION SPACER (9x12~10) WASHER, s t a r t i ng motor BOLT SWITCH ASSY, o i l level CLAMP, o i l hose HOSE

1 8.5x23x1.5 1 1 2 1

3

I

DT60 011 QD E3

1

I

on

29 FIG.^^ (D-12) REMOTE CONTROL BOX

Q'TY DESCRIPTION REMARKS R E F . N O . PART NO.

1 2 3 4

5-1 5-2 5-3 5-4 5-5 5-6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

67200-95550 67296-94300 36622-96300 37110-94301 37141-33300 37141-93310 37141-93320 37141-93330 37141-93340 37141-93350 67296-94310 36622-94300 36632-9591 36620-94300 67275-94300 37820-95254 37823-95251 67288-94300 67271-94300 67288-94310 09140-06004 09125-06012 37119-94300 38500-95503 38501-95503 37721-95551

RUU1OTE CONTROL BOX ASSY

.SCREW

. CLWIP

.SWITCH, ignition

..KEY, 8511

. .KEY, 8512

..KEY, 8513

. .KEY, 8612

. .KEY, 8611

..KEY, 8613

. SCAEW

.CLAMP

.BAND

.WIRING HARNESS, EXTENTION

.CA@LE END

. SWITCH ASSY EMERGENCY

..CAP / ROPE

.WASt-ER

.HOLDER, CABLE

.WASER

.WT

. SCREW

.BAND

.BUZZER

.BAND

SWITCH, NEUTRAL

1 4 1 1

1 1 1 J 6 1 1 1 2 1 1

B12

Documents

Suzuki DT 60 (83) - Suzuki Outboard Parts & Accessories83).pdfWhen it becomes necessary to replace parts on SUZUKI OUTBOARD MOTORS, always use SUZUKI GENUINE PARTS which have passed