DT 40 (1984-1985)

PREFACE

When i t becomes necessa r j t o r ep lace p a r t s on S U Z U K I OUTBOARD MOTORS, always use SUZUKI GENUINE PARTS which have passed a strict inspec t ion which guarantees Q u a l i t y and performance.

This p a r t s ca t a log covers t he list of a l l s e r v i c e p a r t s fo r SUZUKI DT4OC VE, DT40C VF.

INSTRUCTIONS FOR QUOTING THE CATflLOG

1. DIMENSIONS Dimensions o f the p a r t s i n t h i s c a t a l o g a r e ind ica t ed i n u n i t millimeters.

2. ABBREVIATIONS

Pbbreviat ions used i n t h i s c a t a l o g a r e a s fol lows:

3.

on a

AR : A s reauired NT : Number of teeth PSSY : Assembly OPT : Optional E.W. : Engine number 0s : Over s i z e F.M. : Frame number STD : Stanaard d : Diameter o f mate r i a l T : Thickness I D : Ins ide diameter us : Unaer s i z e OG : Outsiae diameter W : Width L : Length S,L,UL,LL : Transom type LH : Left hand side RH : Right hano s iae

123456- : From F.N0.04003-i23456 1 2 x 34 x 5.6 - - - - - - - - F i g u r e s i n t h e d e s c r i p t i o n column

I D OD T(or W,L)

-.I23456 : Ip t o F.NO.04003-123456

show the dimensions o f p a r t s . 777- I N N E R PARTS OF ASSEMBLY P a r t s number t h a t have a per iod ( - 1 mark i n f r o n t o f t h e p a r t desc r ip t ion tex t page a r e sepa ra t e ly serviced p a r t s o f t h e assembly.

4. MODIFICATION NOTICE A p a r t s b u l l e t i n w i l l be s e n t t o you on a l l occas ions when changes i n p a r t s

occur , inc luding in te rchangeabie modi f ica t ions between new p a r t s and o ld ones.

5. NOTE 5-1. -

There a r e some d i f f e r e n t p a r t s from those o f product ion models among spa re p a r t s f o r t h e a a m i n i s t r a t i v e reasons and common use of them w i t h o t h e r moaels.

5-2. In r e s p e c t o f rubber hoses and v i n y l tubes , p l ease be sure t o use them by

c u t t i n g o f f according t o t h e l eng th mentioned on p a r t s c a t s l o c is a c t u a l l y requi red on t h e vehic le .

or what

5-3. Note t h a t t h e drawings on t h e i l l u s t r a t i o n page a r e f o r ready re ference of spa re p a r t s number, no t t o be used a s an assembly manual. When assembling, use "SUZUKI SERVICE MANUAL".

6. ON ISSUE TO NEA SPARE PARTS CATALOG

Once each year new p a r t s ca t a log w i l l be i swed , con ta in ing , of cource, a l l p r i o r modif icat ions. Upon r ece ip t of each new i s s u e t h e o l d c a t a l o g

Tkis p a r t s c a t a l o g was arranged t o inc lude modi f ica t ions a s of Apr., 1984.

should b e destroyed.

7. ENGINE NLMBER

DTLIOC VE : 04003-401001- DT40C VF : 04003-503897-

UT40C VF E 3 - 1 - DT4OC M E3 - 2 - A1

FIG.l 7 5 7 I F I

16

16

16

5 5 5 6 6 6

13

13

13

13

13

1 4 1-4

12- 13

72.13

12.13

12- 13

12' 13

18 '? I

DT40C V F E3

1 FIG.1 (a- 2) CYLINCER

Q'TY REF.NO. PART NO. DESCRIPTION REMARKS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1s 16 17 18 19 20 21 22 23 24 25 26

11161-94400-02tyI COVER, c y l i n d e r head

11162-94400 GASKET, c y l i n d e r head cover 11111-94400-02M HEAD, c y l i n d e r 11141 -94400 GASKET, c y l i n d e r head

09100-08231 BOLT

08322-11088 WASHER

09103-06044 BOLT (6x28) 11291 -94 400 HOOK, engine oiio7-oa358 BOLT

11301-94410-02M CYLINDER ASSY

04211-09109 01107-10558 08322-11108 01107-06408 08321 -21 068 09103-06075 17685-94400 17681-94400 09205-06011 17670-94401 11281-94400 09126-06005 09344-02019 09344-02006 09401-06405 11400-94850

.KNOCK P I N

.BOLT

.WASHER

.BOLT

.LOCK WASHER BOLT

GASKET, thermosta t cover COVER, t hennos t a t P I N

THERMOSTAT PROTECTION, adode SCREW HOSE

HOSE

CLIP

GASKET SET

m

OTAOC VF E3 Revised 11/1/84

1 1 1 1 13 13 3 1 1 1 2 10 10 2 2 3 1 1 1 1 2 2 1 1 4 1 OPT

7

1 F3

13

19

2 FIG.2 (B- 3 ) CRANKSHAFT

Q ' T Y REMARKS REF.NO. PART NO. DESCRIPTION

1-1

1 -2

1-3

2-1 2-2

2-3

3

4

5

6

7

s 9

10 11

12

13

14

15

16 17

18 19

20

21

22 23

24

25

26 27

PISTON 12110-9k400

12110-S4400-025 PISTON (0s: 0.25) 12110-94400-050 PISTON (0S:O. 50)

12140-94400 RING SET, p i s t o n 12140-94400-025 RING SET, p i s t o n (0S:O. 25)

12140-94400-050 RING SET, p iston (0S:O. 50)

12151-94400

09381-20003

09263-20055

09169-20004

12200-9441 3

12161 -94400

09263-27005

091 60-27008

12211 -94400

12221-94400

12232-94400

12321-94400

12231 -94400

16321-95301 09421-08001

08211-30422 12240-94410

09262-30068 03262-35U23

09262-35025 09283-30045

09283-35029

09390-72008

08211-30401 08331-11 308

PIN, p i s t o n

SNAP RING BEARING

WASHER

CRANKSHAFT ASSY

.CONNECTING ROD

.BEARING

.WASHER

.PIN, c r a n k

.CRANKSHAFT, upper

.WHEEL, c r a n k s h a f t ,under

.SEAL, l a b y r i n t h

.WHEEL, crankshaf t ,upper

.GEAR, o i l pump drive

. KEY

.THRUST WibHER

.CRANKSHAFT, under

. BEARING

.BEARING

. BEARING OIL SEAL

OIL SEAL

C RING

THiUST WASHER CIRCLIP

2

2

2

2 2

2

2

4 2

4

1

2

2

4

2

1 1 1 1 1 1

1 1 1 1

1 1

1 1 1 1

DT4OC VF E3

(.I

OT4OC VF E3 B3

FIG.3

DT40C V F E3

18 I 19

2

FIG.3 (B- 4) INLET CASE Q'TY

REMARKS REF.NO. PART NO. DESCRIPTION

1 2 3 4 5 6 7

8 9 10 11 12 13 14 15 16 17 18 19 20 21

22 23 24

01107-06308 BOLT

08321 -21 068 LOCK WASHER

13111-94400-02M INLET CASE

13125-95200 GASKET, carburetor 01411-08208 STUO BOLT

13150-94400 VALVE ASSY, reed 13153-94400 .VALVE, reed 13152-94400 . STOPPER, reed valve 08321-21038 . LOCK WASHER

02112-03068 . SCREW

021 2246168 SCREW

08316-16088 NUT 14151-94400 GASKET, exhaust cover 14131-94400 PLATE, exhaust 14141 -9440042M COVER, exhaust 01107-06308 BOLT 083@-21068 LOCK WASHER

i3sii-94401 CASE, silencer 13812-94401 COVER, silencer 13855-95200 GASKET, silencer 09160-06066 WASHER (6.5~ 20~1.6 09180-06127 SPACER

0211246457 SCREW

03222-05209 SCREW

I

DT40C V F E3

10 10 1 1 2 1 4 4 12 12 1 2 2 1 1 16 16 1 1 1 2 2 2 5

... . . , - . - - - -

FIG.4 4

FIG.4 (8- 5) CARBtiRETOR Q'TY

REMARKS REF.NO. PART NO. DESCRIPTION

13

I T? 71

12

3

- 1

20

1 2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18-1

18-2

18-3 19

20

13200-94400

09492-70001

13271-93311

13269-95210

13235-94400

13250-93012

13251-95210

13254-93010

13370-28119

13613-94300

13606-9331 0

13607-93310

13609-98300

13580-94300

02112-05168

08321 -21 058 09491-36005

09491-37094

09491-35004

09491 -34004 13631-93530

09305-04005

CARBURETOR ASS',' .JET, pilot (72.5)

.SPRING, air screw

.SCREW, pilot air

. NOZZLE

.FLOAT

.GASKET, float chamber

.PIN, float

.VALVE K S Y , needle

.BOLT

.WASHER

. ElUT

.PI&

.LEVER ASSY

.SCREW

.LOCK WASHER

.JET, main (180) JET, main (185) JET, main (175)

JET, main (i70) I<NOD, starter BUSH

1 1 1 1 1 1 1

1 1 1

1

1 2

1 4

4

1 1 OPT

1 OPT

1 OPT

1

1

DT40C VF E3

I

DT40C VF D

5 FIG.5 (6- 6 ) OIL SEBL WUSING

Q'TY

1 11411-S4400 HOUSING, upper oil sea l 1

2 11413-94400 GASKET, upper oil seal 1 3 02112-06168 SCREW 5

4 31911-94402-02M BRACKET, starting motor A

5 01107-08258 BOLT 4

6 08321-21088 LOCK WASHER 4

4 7 08322-1 1088

REF.NO. PART NO. DESCRIPTION REMARKS

.)

WASHER

DT40C V F E3

I

DT40C VF E3 B6

@- 18

e- 17

17 11

11

- 12

6 FIG.6 (6- 7) FUEL PCMP

Q'TY

1 15100-94301 PLMP ASSY, fuel 1 2 151 70 -9 43 1 1 .DIAPHRAGM SET 1 3 15183-943C1 .SCREW 2

4 15185-94300 . NUT 2

5 15851 -94300 ..SCREW 3

G 01107-06408 BOLT 2

7 08321-21068 LOCK WASHER 2

8 15321-99700 GASKET, fuel pump 1

.' REF.NO. PAN' NO. DESCRIPTION REMARKS

9 09343-05137 HOSE 1 L:500-240

10 09343-05137 HOSE 1 L:500-180

11 09401 -09402 CLIP 6

: 12 15410-93400 FILTER, fuel 1 13 15415-93400

14 15412-93400 15 15413-93400

16 15416-93400

17 08322-21088

18 08310-22088 19 09343-05137

20 09404-06204

1 .O RING

.STRAINER 1

. CUP 1

.PACKING, f i l t e r 1 WASHER 1 NUT 1 HOSE 1 L:500-350

CL 4MP 1

20

DT40C VF €3

I

DTIOC VF U B7

FIG.7

2 -

@- 16 7

FXG.7 (B- 8 ) WATER PUMP Q'TY

REF.NO. PART NO. DESCRIPTION REMARKS

19

6

1-1 1-2 2-1

2-2

3

4

5

6

7

8

9

10 11 12

13

14

15

16

17

18

19

17431-94410 TUBE, water pump seal (S) 17431-94440 TUBE, water pump seal (L)

17561-94410 TUBE, water (S)

17561-94440 TUBE, water (L)

17411-94400 CASE, water pump

09140-06004 NUT

09162-0601

09108 -06060 STUD BOLT

09108-06069 STUD BOLT

09420-04006 KEY

17461-96301 IMPELLER, water purq

17471-94400 PANEL, pump case under 17472-96301 GASKET, pump case under

56130-94400-02M t-UlUSING, dr iveshaf t bearing 09282-17005 . O I L SEAL

09263-25025 .BEARING (25x33~15)

17432-96300 GRWHET, water pwnp seal tube 17563-94400 GROMMET, water tube,upper 17565-94400 GROMMET, water tube,middle

17566-94400 GROMMET, water tube,lower 17400-96350 WATER PlMP K IT

LOCK WASHER

1 1 1 1 1

4 4

2

2

1 1

1 1 1 2

1 2

1 1

1 1 OPT

sDT40C V F E3

I

DT40C VF E3

15

16

14

1 3 --@"

-I7 -8

/ 1

8 FIG.8 (B- 9 ) OIL PiMP

Q'YY REF.NO. PART NO. DESCRIPTION REMARKS

1 2

3

4

5 6

7

8 9

10 11

12 13 14

15

16

16100-94400

09344-02037

09344-02019

16911-94500

16731-95300

16340-94400

16331-94400

09119-05013 01107-05308

08322-21058

16710-94530

0934442017

09401-06405 16411 -94400

19131-95502

09140-05001

PWP ASSY, o i l HOSE

HOSE

PROTECTOR, oil hose,No.l

GASKET, o i l pump retainer RETAIISR, oil pump

GEAR, o i l pump driven BOLT BOLT

WASHER

VALVE, check

HOSE

CLIP ROD, oil purr0 control CONNECTOR

NUT

1 1 1

2

1

1 1

1 1

1 2

2

8 1

2

2

9

OT4OC VF E3

I

DT4OC VF E3

5 --@ 20

21

L 9

9 FIG.9 (B-lo) RECOIL STARTER

Q ’ T Y REMARKS RELNO. PART NO. DESCRIPTION

1

2

3

4

5

6

7

8

9

10 11 12

13

14

15

16

17

18 19

20

21 22

23

24

25

26

27

28

29

30

31

32

33

I

18100-94410

18121-95200

18130-95200

18153-95200

18151-95201

18142-95210

18191-94400

18335-93000

18155-P5200

18124-95210

18200-95203

18210-93001 18281-96300

18282-96300 18284-96300

18335-96300 18348-96300

1.8291-96300 18290-94400

18157-95200

18127-95200

18144-95200

01107-06168

08321 -21068

18342-96300

STARTER ASSY, r eco i l . REEL

. RATCHET

.SPRING, f r i c t i o n

.PLATE, dr ive

.SPRING

. PLATE, guide

.WASHER

.SPRING, return

.BUSH

.GRIP ASSY

. .GRIP

.REEL, stopper

.STOPPER, arm

.SPRING

. WASHER

.PIN

.HOLDER, cable

.CABLE, NSI

.WASHER

. CIRCLIP

.PLATE, slide

.BOLT

.LOCK WASHER

.SCREW

18711-94401-02M BRACE, r e c o i l s t a r t e r , s ta rboard

18722-94401-02M BRACE, r e c o i l s t a r t e r , por t 09180-08085 SPACER (8.2~14~16.5)

09320-14011 CUSHION

01107-08358 BOLT

09160-08054 WASHER (8.5~20~1.6)

01107-06258 BOLT

08322-21068 WASHER

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2

1

3 1 1

1

3

6

3

3

4 4

DT40C VF E3 DT4OC VF E3

FIG. 1 Q

16

3

25 23 23 26

17

4

25 24 26

6

DT4OC V F E3

5

14 @I5 I I

10

-2

10 FIG.10 (6-11) CLUTCH

Q’TY REF.NO. PART NO. DESCRIPTION REISARKS 1 2-1 2-2

3 4

5 6 7 8

9 10

11 12

13 14

15 16 17

18

19 20 2 22

23

24

25 26

23111 -944Kl

25111-94411 25111-94441

25211-94400

25211-94420

2321 3-94400 01517-06128

25311-94401 23311-94300

09140-Q6004 23131-94400

21110-94400

03260-10005

0944047033 a 1 2 1 -34 400

01107-05168 25223-94400

25222-96300

25230-94300

23211-94400 211 21 -9330

0920542004 09205-031327

0928048C05

09280-08005

09280-11001 08331-31159

ROD, c lu tch

ROD, s h i f t (S) ROD, s h i f t (L)

GUIDE, s h i f t rod (S) WIDE, s h i f t rod ii) SPRING, c lu tch notch BOLT

CAT4 SHIFT

TURNBUCKLE, cl u tch rod NUT

BOOT, c lu tch

LEVER, clutch

BALL

SPRING PLATE, clutch

BOL T

SEAL, s h i f t rod (S) SEAL, s h i f t rod (L)

MAGNET SET, gear case ARM, clutch rod PLATE, clutch notch

SPRING PIN PIN, spring

0 RING (0:1.8, ID:7.6)

0 RING (0:1.8,ID:7.6)

0 RING (0:2.4, Ilk10.81 CIRCLIP

20

b n

DT40C \IF E3 Revised 11/1/84 . - 1 . ..-, . *- --. .

1 1 L:357 1 L:437 1 1 1 1 1 1 1 1

1 1 1 1

1 1 1 1

1 0-1

1 1 2 S TYPE

1 L TYPE

1

1

FlG.11

22

18

17

6

-3

14- 27 I qn

11-4

11 FiG.ll (6-12) THROTTLE CONTROL

Q'TY REF.NO. PART NO. DESCRIPTION REMARKS

1 2 3

4 5

6

7

8 9

10

11 12 13

14 15

16 17

18

19

20 21

22 23

24

25

19121 -94400

19131-95502 19132-94501

19135-94400 09119-05010

191 51 -93400

19161 -94301

09239-06015 09140-06004 09329-06002

19654-94400

19851-94400 19861-96301

19141-94401 19521-94400

19811-94400

19815-94400

09103-06045 09140-05001

09160-06046 01107-06128

01914-05407 01107-06128

02142-05208

61610-94400

LEVER, thrott le control CONNECTOR CONNECTOR (lever t o retainer) ROD (lever to l imitter) BOLT

RETAINER, stator SPACER, stator SCREW NUT CUSHION

ROD (clutch to NSI lever) LEVER, &I STAY, NSI cable CW, thrott le LEVER, thrott le cam follower LIMITTER, thrott le HOLDER, thrott le limitter BOLT (6x20) NUT

WASHER (6.5x20x1.5) BOLT

BOLT

BOLT

SCREW

ROLLER, fastener

1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

4 2

1 1 1 1 2

1

DT40C VF E3

i a

17

I

DT4IjC VF E3

FIG. 12 12

FIG.12 (C- 2) STARTING MOTOR

Q'TY

1

2

3

4

5

6

7

8 9

10

11 12

13

14 15

16 17

18

31100-94400

31310-96300

31320-96300

31 31 2-96300

31 360 -96300 31173-96301

31131 -96300

31132-96300 311 35-96300

31281-93340

01107-08258

08321 -21088

08322-11088

31912-94400 31918-94401

01107-08258

08321-21088

08322-11088

REMARKS REF.NO. PART NO. DESCRIPTION MOTOR ASSY, s t a r t i n g

.ARMATURE

.PINION ASSY

.STOPPER SET, p in ion

.WASHER

.WLDER ASSY, brush

. .BRUSH (+)

..BRUSH (-1

. .SPRING; brush

.BOLT

BOLT

LOCK WASHER

WASHER

BAND, s t a r t i n g motor DAMPER, ?ower BOLT LOCK WASHER

WASHER

1 1 1 1 1 1 1 1 2

2

2

2

2

1 1

2 2

2

DT40C VF E3 JT40C VF E3 c2

FIG. 13 13

FIG.13 (C- 3) MAGNETO Q'TY

REF.NO. PART NO. DESCRIPTION REMARKS 1

2 3

4

5

6 7

8 9

10 11

12

13

i 4

15

16-1 16-2

17

18

19

20

21

32101-94400

32120-94400 02112-06258

08321-21068

32140-94400

32150-94400 02112-05108

08322-21058

08321-21058

02112-05108

08321-21058

02112-04088

08321 -21 048

02112-04048 08321-21048

32102-94410 32102-94400

02122-05128

08341 -31 059

09160-18011

09164-18001

08310-22188

M

DT40C VF E3

STATER ASSY

.COIL, l i gh t ing

.SCREW

.LOCK WASHER

.COIL, i g n i t i o n primary

.COIL, i g n i t i o n timing

.SCREW

.WASHER

.LOCK WASHER

.SCREW

.LOCK WASHER

.SCREW

.LOCK WASHER

.SCREW

.LOCK WASHER

FLYWHEEL FLY NH E EL

SCREW

KEY

WASHER (18.5~35~4)

WASHER

NUT

1 1 4

4

1 1 2

2 2

1

1

1 1 1

1 1 ELECTRIC STARTER

1 MANUALSTARTER

3 1 1

1 1

DT40C VF E3 Revised 11/1/84

FIG. 14

DT40C VF E3

14 FIG.14 (C- 4) IGNITION

Q'IY REMARKS REF.NO. PART NO. DESCRIPTION

1

2

3

4

5

6

7

8 9

10

11

12 13

14 15

16 17

18

19

20

32900-94401

09280-52001

36650-94401

33510 -9551 0

09482-00151

32950-94400

01107-06128

09160-06054 09160-12020

09320-12011

32905-94400

32890-94401 32892-94400

09103-06049 09160-06054

091 60-1 2056

09320-12011

32891-94401

03212-05125

31800-94400

I

DT40C VF E3

CDI UNIT

0 RING ( 0 : 3 , 10:52.5)

COVER, j u n c t i o n box

CAP, spark p lug

SPARK PLUG ( 8 8 6 )

HOLDER, CDI/control uni t

BOLT

WASHER (6.5~22~1.6) WASHER (12.5~27~1.6)

CUSHION

HOOK, h igh tens ion cord clamp

HOLDER, e l e c t r i c p a r t s CAP, e l e c t r i c p a r t s ho lder

BOLT (6x12) WASHER (6.5x22x1.6)

WASHER (12.5~26~1.6)

CUSHION

COVER, e l e c t r i c p a r t s ho lder

SCREW

RELAY ASSY, s t a r t i n g motor

1 1 1

2

2 1

2

2 2

2

1

1 1

2 2

2

2 1

3

1

FIG. 15

DT40C VF E3

15 FIG.15 (C- 5 ) ELECTRICAL (1)

Q'TY REMARKS REF.NO. PART NO. DESCRIPTION 1 2 3

4 5 6 7

8 9

10 11 12 13

14 15

16 17 18 19

20 21

22 23

32801-94400 32800-95720 02112-05258

08310-11058 08321-21058 36740-94400 09481-20001

37132-93700 33810-94411 33811-94400 36632-95501 33815-94500 02152-06128

09404-06203 021 52-061 28

36a99-9~11 36630-94403 36631-94300 36612-94400

36632-95501 36613-94300

34850-94700 34853-94400

RECTIFIER SET

.RECTIFIER ASSY

.SCREW

.NUT

.LOCK WASHER

.FUSE CASE ASSY

.FUSE, 20A .CONNECTOR, w i r e CABLE ASSY, s t a r t e r WOMMET, starter cable CLAMP

PROTECTOR, cable SCREW

CLMP SCREW

LEAD, stop ETC HARNESS ASSY, wiring, rernocon .CAP ASSY

GANET, rernocon harness CLPMP GROMMET, cable 2

SWITCH, heat SLPPORTER, heat switch

I

DT40C VF E3 Revised 11/1/84

1 OPT,MANUAL STARTER

1 ELECTRIC STARTER

1 1 1 1 1 1

1 I MANUAL

ELECTRIC STARTER

:: 1 1

c5

FIG. 16 16

FIG.16 (C- 6 ) ELECTRICAL ( 2 ) Q'TY

REMARKS REF.I\IO. PART NO. DESCRIPTION

1 2

3

4 5

6 7

8 9

10

11 12

13

14

15

16

17

18

19

37721-94401

37725-94301

37726-94400

01107-06168 08321-21068

08322-11068

38600-94400

09100-05102 09162-05002

39600-93900

36632-95501

39601-93901

39603-93900

39602-93900

36740-94400

36365-94401

36360-94400

37800-93902

37110-94402

m

DT4OC VF E 3

SWITCH ASSY, n e u t r a l 1 - ACTUATOR, n e u t r a l swi tch 1

BRACKET, n e u t r a l switch 1

BOLT 1 LOCK WASHER 1

WASHER 1 -

SOLENOID ASSY, chock BOLT (5x10) LOCK WASHER

CONCENT SET

. CLPMP

.RECEPTACLE ASSY, l i g h t i n g

.GROMMET, l i g h t cab le

.PLUG ASSY, lamp cord FUSE CASE ASSY

INDICATOR

LAMP ASSY, oil warning SWITCH ASSY, stop

SWITCH ASSY, i g n i t i o n

-ELECTRIC STARTER

1 T ELECTRIC STARTER

2 1 2 - j

1 OPT MANUAL STARTER

ELECTRIC STARTER

1

1 1 MANUAL STARTER

1

DT40C VF E3

FIG. 1 7 25

26

17 FIG.17 (D- 2) CLAMP BRACKET

Q’TY REMARKS REF.NO. PART NO. DESCRIPTION

1 2-1

2-2

3 4

5 6

7

8

9 10

11 12

13 14

15 16

17

18

19 20 21

22

23 24

25 26

27

28

41110-94322-02M BRACKET, clamp,RH

41120-94322-02M BRACKET, clamp,LH 41120-94340-02M BRACKET, clamp,LH

41212-93000-02M HAMILE, clamp

09205-06012

41211-5’4301

41213-98100

41151-94500 09100-08168

09162-08003 41130-94330

41153-96300 45420-94311

41311-94300

09100-08239

09140-08016

03160-08081

09162-08007

09159-22003

41223-94400

41226-94302

09111-10032 09111 -10033

09140-10031

09162-10005

09448-29003 41141-94300

41220-94400

41225-94400

14 16 I

DT40C VF E3

SPRING PIN

SCREW, clamp PLATE, clamp

CAP, clamp bracket shaf t BOLT (8x30)

LOCK WASHER SHAFT, clamp bracket

CAP, transom b o l t PIN, tilt lock

ROD, clamp bracket lower BOLT

NUT

WASHER

LOCK WASHER

NUT

ARM, t i l t stop

SPACER, t i l t stop arm BOLT BOLT

NUT

LOCK WASHER

SPRING

ATTACHMENT, steer ing cable

PRM, tilt lock

RUBBER, tilt lock

1

1 VE

1 VF 2

2

2 2

2 2

2 1

2 1

1 2

2 4

2

1

1 1

2 2

2 2

1 1 OPT

1

1

DT40C VF E3

FIG. 18

DT40C VF € 3

18 FIG.18 (C- 3) SWIVEL BRACKET

Q'TY REMARKS REF.NO. PART NO. DESCRIPTION

1 -1 1-2 2 3 4 5 6 7

8 9

10 11 12-1

12-2 13 14 15

16 17 18 19 20 21

22 23 24

43751-94400-02M BRACKET, steering 43751 -94420-024 BRACKET, steering

0910348124 BOLT

09103-081 25 BOLT

09443-15020 SPRING

09444-27001 SPRING

45231-94401 PRM, reverse lock 43411-94400 ADJUSTER, steerirg 43421-96301

091 19-08044 BOLT

09306-22006 BUSH

09440-13021

BUSH, adjuster bolt

SPRING 43111-9440142M BRACKET, swivel 43111-94410-02M BRACKET, swivel 22511-99000 NIPPLE, grease 4321 1-94400 BUSH 45255-93000 RUBBER, release lever 45261-94400 LEVER, release 45254-94300 PIN, release am 45250-94400 LIW, release 0920045015 PIN

09200-08043 P I N

45241-94400 LINK, reverse lock arm 45700-94400 DRIVE ASSY, shallow water 09204-01001 COTTER P IN

09160-08082 WASHER

1 1 2 2 2 1 1 1 1 1 2

1 1 1 3

2 1

1 1 1 1 1 1 1 2 1

ELECTRIC START

model VE

model VF

OPT

22

- DT40C VF €3 Revised 11/1/84

FIG. 18

DT40C VF €3 22

19 FIG.18 (D- 4 ) SWIVEL BRACKET

Q'TY REF.NO. PART NO. DESCRIPTION REMARKS

25 43711-94400 BUSH, steering ,upper 1 26 27

28

29

30

31

32 33

43712-94400 BUSH, steering, under 1 43741-94400-02M SHAFT, p i l o t 1 43753-94400 CROIYMET, steering bracket 1 09161-47001 WASHER 1 09206-09001 PIN 2

09285-47001 O I L SEAL 1

43755-96301 ATTACMENT, steering bracket T E L E C T R I C START 09100-08224 BOLT (8x35)

34 09140-08016 NUT 35 09162-08007

. 36 09250-32092 CAP

LOCK WASHER

37 43754-94301-02M COVER, steering bracket 1 38 09132-05024 SCREW 2

I

DT4OC VF U Revised 11/1/84

FIG. 19 Q'TY

14 T I A ' 17 18

DTl lOC VF E3

12

REMARKS REF.NQ. PART NO. DESCRIPTION

1

2

3

4

5 6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

11433-94400

11431-94400

11434-94400

14211-94400

14212-94400

09160-06015

09100-06117

54121-94400

09160-10080

09100-08216

09162-08003

54137-94400

0920247001

54130-94400

09100-10217

09160-10081

09160-10082

09159-10050

09280-50008

09282-17004

8

13

I

DT4OC VF E3

GASKET, under oil seal

HOUSING, under oil seal GASKET, under o i l seal lower

TUBE, exhaust GASKET, exhaust tube

WASHER ( 6 . 5 ~ 1 3 ~ 1 )

BOLT

STOPPER, upper th rus t

WASHER

BOLT

LOCK WASHER

CASE, upper mount PIN

MOUNT, upper

BOLT

WASHER

WASHER

NUT

0 RING

OIL SEAL (28x25~6)

1 1 1

1 1 6

6

2

2

4

4

2

2

2

2

2

2

2 1

2

105

FIG. 20

21 FIG.20 (0- 6 ) DRIVE SHAFT HOUSING

Q'TY REF.NO. PART NO. ._, DESCRIPTION REMARKS

1

2 3

4

5

6 7-1

7-2

8-1

8-2

9

10 11-1

11-2

12-1

12-2

13

14

15

16 17

18

19

20

21 22

23 24

25

26

27

09202-06026 PIN

09162-08003 LOCK WASHER 09160-08015 WASHER ( 8 . 5 ~ 1 6 ~ 1 . 2 )

09100-08197 BOLT (8x85)

09100-08225 BOLT

09100-08214 BOLT

52111-94411-02M HOUSING, d r i v e s h a f t (S) 52111-94440-02M HOUSING, d r i v e s h a f t (S)

52111-94421-02M HOUSING, d r i v e s h a f t (L)

52111-94450-02M HOUSING, d r i v e shaf t (L)

54125-94400 MOUNT, upper t h r u s t r e v e r s e 54151-94400 MOUNT, lower t h r u s t 54211-94400-02M BRACKET, lower mount f r o n t

54211-94410-02M BRACKET, lower mount f r o n t

54212-94400-02M BRACKET, lower mount rear side 54212-94410-02M BRACKET, lower mount rear s i d e 54221-94400-02M COVER, lower mount 09100-08216 BOLT

09100-08224 BOLT (8x35) 09162-08003 LOCK WASHER

54160-94400 MOUNT, lower 54165-94400 DAMPER, r e v e r s e s t o p , l o w e r 54166-94400 BOLT, lower mount 091 40-1 2029 NUT

09160-12065 WASHER

09159-12014 NUT

09160-12066 WASHER

09180-12104 SPACER

11 435-94400 PLATE, exhaus t r e l e a s e

side

side

091 25-05050 SCREN

09161 -05010 WASHER

2

9 9

1

2

6 1 model VE

1 model VF

1 model VE

1 model VF

1 1 1 model VE

1 model VF

1 model VE

1 model VF

2

4

4

8 2

2

2

2

2

2

2 2

1

3 model VF

3 model VF 15 IJ

DT4OC VF E3

I

DT40C VF E3 D6

15

- 27

I 1

22 FIG.21 (0- 7 ) GEAR CASE

Q'TY REMARKS REF.NO. PART NO. DESCRIPTION

1 2

3 4

5

6

7

8

9 10

11 12

13 14

15

16 17

18 19

20 21

22-1

22-2

22-3

22-4

22-5

22-6

22-7

22-8

22-9

23

24

25

26

27 I

55100-94400-02M CASE ASSY, gear 1

09263-22039

09265-30004 17631-96301

03142-04309

17635-95501

09125-06053

55122-94400

55125-94400

09162-08003

09100-08215

551 17-94400

03142-04209

55112-94400

09248-10005

09168-10022

09100-08216

09162-08003

09202-06027

09202-06025

57632-95304

.BEARING

.BEARING FILTER, water SCREW

FILTER

SCREW

RING, g e a r case seal TAB, trim LOCK W A S H R BOLT

COVER, gea r case s t a rboa rd TAPPING SCREW

COVER, g e a r case PLUG

GASKET (10~17~1.5)

BOLT

LOCK WASHER

PIN

PIN STOPPER, propel 1 er bush

58100-94301-01T PROPELLER (3~11-1 /2~9)

58100-95211-01T PROPELLER (3~11-1/2~10)

58100-95221-01 T PROPELLER ( 3~ 11 -1 /2x 11 ) 58100-95392-01T PROPELLFA ( 3 ~ 11 -5/8~12

58100-9431 2-01 T PROPELLER (3x1 1-1/2~13 I 58100-95352-01 T PROPELLER (3x11 -3/8~14 )

58100-95362-01T PROPELLER (3~11-1/4~15)

58100-95372-01T PROPELLER ( 3x11 -1 /8X16)

58100-95381-01T PROPELLER (3~11x17)

58120-95320 .BUSH, p r o p e l l e r 57633-94300 SPACER, p r o p e l l e r nu t 57635-95300 WASHER, p r o p e l l e r nu t lock

091 59-18004 NUT

55300-95500 ZINC, p r o t e c t i o n

1 1 2

2

1

1

1 1 1 1 1 2

1 3

3

6

6 1 1 1 1 s900

1 SlOoO 1 SllOO 1 s1200 1 ~1x1 STD:L t y p e 1 s1400 STD:S t y p e 1 S1500

1 S1600

1 S1700

1

1 1 1 1 OPT

07 Revised 11/1/84 DT40C VF E3

DT40C VF E3

FIG. 22

I 14 13

DT40C VF E3

23 FIG.22 (D- 8) TRANSMISSION

Q'TY REF.NO. PART NO. DESCRIPTION REMARKS

1-1 1-2 2 3 4-1 4-2 4-3 4-4 4-5 4-6 5 6 7 8 9 10 11-1 11-2 12 13-1 13-2 13-3 13-4 13-5 13-6

57110-94410 57110-94440 571 30-94301 09205-03019 08221-30425 09181-30004 09181-30005 08221-30426 09181 -30006 08211-30421 09160-26015 09269-25014 09440-30005 09160-24020 09166-25006 57133-94400 57311-94400 57311-94401 09140-12034 08221-30425 09181 -30004 09181-30005 08221-30426 09181 -30006 08211-30421

I

DT40C VF E3

SHAFT, d r i v e (S)

SHAFT, d r i v e (L)

BUSH, d r i v e shaft SPRING P I N (OD:3, L:10)

SHIM (30~42~0.5) SHIM (30~42~0.6) SHIM (30~42~0.7) SHIM (30~42~0.8) SHIM (30~42~0.9) THWST WASHER (30x42~1) WASHER

BEARING SPRING

WASHER

WASHER

WUSING, d r i v e shaf t spring PINION

PINION

NUT

SHIM (30~42~0.5) SHIM (30~42~0.6) SHIM (30~42~0.7) SHIM (30~42~0.8) SHIM (30~42~0.9) THRUST WASHER (30x42~1)

1 1 1 L TYPE

1 0-1 0-1 0-1 0-1 0-1 0-1

1 1 1 1 1 1 1 -401641 1 401642- 1

0-1 0-1 0-1 0-1 0-1 0-1

D8

FIG. 22

a- @- @ZJe

/l

24 FIG.22 (0- 9) TRANSMISSION

Q'TY REMARKS DESCRIPTION REF.NO. PART NO.

14

15-1

15-2

16

17

18

19

20 21

22 23-1

23-2

23-3

23-4 23-5

23-6

24

25-1

25-2

25-3 25-4

25-5

25-6

26

27

28

29

30 31

32

57510-94400

08211-20263

08211 -20264

57631-95301 09209-09004

57621-94400

.09202-05022

09440-41002

09440-08024

5761 0-94400 09160-22018

09160-22019

09160-22020

09160-22021 09160-22022

09160-22023 57521-94400

09181-35003 09181 -35009

09181-35010 08221-35456

09181-35011 08211-35451

09280-75001

GEAR, forward

TWUST WASHER (20x62~2)

THRUST WASHER (20~26~2 .2 )

ROD, push

PIN

SHIFTER, c l u t c h dog PIN

SPRING

SPRING

SHAFT, p r o p e l l e r WASHER ( 22.5x28x1.8

WASHER (22.5~28~1.9)

WASHER ( 2 2 . 5 ~ 2 8 ~ 2 )

WASHER (22.5~28~2.1) WASHER (22.5~28~2.2)

GEAR, r eve r se SHIM ( 3 5 ~ 4 5 ~ 3 . 5 )

SHIM (35~45~0 .6 )

SHIM ( 3 5 ~ 4 5 ~ 0 . 7 )

SHIM (35~45~0 .9 ) THRUST WASHER (35~45x1)

0 RING (0:3.3,10:75)

WASHER (22.5~28~2.3)

SHIM (35X45X0.8)

56120-94310-02M HOUSING SET, p r o p e l l e r s h a f t

09262-35021 . BEAK I NG

09263-22020 .BEARING (22.2~28.5~19)

09289-22007 .OIL SEAL 09160-08003 WASHER ( 8 ~ 1 3 . 7 ~ 1 )

BOLT (8x30) 09100-08168

I

DT4OC VF E3

1

0-1 0-1 1 1 1 1 1 1 1

0-1 0-1 0-1 0-1 0-1 0-1

1

0-1 0-1

0-1 0-1 0-1 0-1

1 1

1

2

2 2

2

I 1 4 13

DT40C VF E3

F 7

25 FIG.23 (E- 2) LOWER COVER

Q'TY REF. NO. PART NO. DESCRIPTION REMARKS 1 61111-94400-02M COVER, engine , lower 1 2 61113-94400 SEAL, engine lower cover 1 3 09180-06128 SPACER 4

4 4 09320-10035 5 09160-06078 WASHER 4

6 09162-06001 LOCK WASHER 4

7 09100-06121 BOLT 4 8 61 138-94400 COVER, water 1 9 03242-05109 SCREW 4

10 01107-06108 BGLT 1 11 08322-21068 WASHER 1 12 61631-94400 mOK, engine cover 1 13 09164-13005 WASHER 1 14 09306-X3002 BUSH 1 15 61633-93900-02M LEVER, hook 1

CUSHION

DT40C VF E3

I

OT40C VF E3 E2

FIG. 24

26 FIG.24 (E- 3 ) ENGINE COdER

Q'TY REF.NO. PART NO. DESCRIPTION REMARKS 1

2

3

4

5

6

7

8 9

10

11

12

13

14

15

16

17

18

19

20

21

22 23

24

25

26

61401-94860-02M COVER SET, engine 61421-94400 .ENGINE, engine cover,front 61422-95561 .MARK, front emblem,upper 03242-05109 .SCREW

61441-95360 .EMBLEM, SUZUKI

61442-94560 .EMBLEM, o i l injection 09160-05024 .WASHER ( 5 . 5 ~ 1 6 ~ 1 . 5 )

61 443-9441 0 .DECAL, cover starboard 61453-94410 .DECAL, cover port 61435-94410 .MARK, emblem,rear 61481-94410-02M .LID, o i l tank f i l l e r 61482-94400

61485-94400

09125-05028

09160-05024

09140-05001

09321-05019

6161 0-96301

01107-061 28

08321-21068

08322-21068

61622-94400 61491-94400

22 131 -96003

61112-94401

09800-81800

.HINGE, o i l f i l ler l i d SPRING, o i l f i l ler l i d

.SCREW

.WASHER (5.5x16x1.5)

. NUT

.CUSHION

.FASTENER

.BOLT

.LOCK WASHER

.WASHER

.SEAL, recoil s t a r t e r

.SEAL, l i d o i l f i l l e r MARK, clutch s h i f t RUBBER, engine lower cover TOOL SET

1

1 1 2

2

2

4

1 1 1 1

1 1

2

2

2

2

1 1

1 1 1 1

1 1

1

'

18

DT40C VF E3

I

DT40C VF E3 €3

FIG. 25

27 FIG.25 (E- 4 ) HANDLE

Q'TY REMARKS REF.NO. PART NO. DESCRIPTION

$0 14

€3- 22

1

2 3

4 5

6 7

8 -1 8-2

9 10

11 12

13 14

15 16-1

16-2 17

18 19

20 21

22 23 24 25

26 27

63121-96302-02M COVER, t i l l e r handle 63114-94300 SPACER, handle cover 631 15-96301 SPACER

09108-08147 STUD BOLT 091 62-08007 LOCK WASHER

09140-08016 NUT 63215-93400 MARK, handle g r i p

63111-9630142M HANDLE, t i l ler 63111-96310-02M HANDLE, t iller 63625-94400 63625-94300 09404-06203 09404-06204 63610-94400 63627-94400

63225-93200 63241-94300 63240-96300

09160-06015

09100-06113 09440-12027 63227-93200 63223-93201

09163-06001 09126-06006

6321 0-94400 09250-25001 63220-96300

63300-93900

GROMMET, t h r o t t l e cable CAP, t h r o t t l e cable

CLAMP CLAMP CABLE ASSY, t h r o t t l e GUIDE, t h r o t t l e cable BUSH, handle rod ADJUSTER, handle g r i p ADJUSTER, hanale g r ip WASHER ( 6 . 5 ~ 1 3 ~ 1 )

BOLT SPRING

PIN, handle rod STOPPER, handle rod LOCK WASHER SCREW GRIP, handle CAP

ROD, handle BAR, extension

1 1 1 2 2

2 1 1 1 1 1 1 1 2

1 1 1 1 1

1 1 1 1 1 1 1 1 1 1

model VE model VF

DT40RC

model VE model VF

OPT

n ~ ~ n c VF F?

I

DT4OC VF E3 E4

FIG, 26

28 FIG.26 (E- 5) FUEL TAW

Q'TY REF.NO. PART NO. DESCRIPTION REMARKS 1

2

3

4 5

6

7

8 9

10

11

12

13

14

15

16 17

18 19

20

21

22 23

24

25

65000-95201

65510-98507

65561-98502

65871-93010 02112-06168

02112-06408 09168-06002

65850-95506 65740-95500

65854-93001

65853-93001

021 12-04108

65864-95200

65830-95500

09168-12001

65700-95205

65750-98505

65750-93000

65781 -98500

65770-99702

65720-98520

08321-21108 08310-22108

65700-95271

65720-98590

TAN( SET, fue l (23L)

.CAP ASSY

. .GASKET

.GASKET, fue l gauge

.SCREW

.SCREW

.GASKET (6x11.8x1.5)

GAUGE ASSY, f ue l .CONNECTOR, male fuel . GASKET

.STRAINER, fuel gauge

.SCREW

.FLOAT

.FILTER

.GASKET (12.5~20~1)

HOSE ASSY, f ue l

.CONNECTOR, female fuel

.CONNECTOR, female fuel

.CLIP

. PLMP, squeeze

CONNECTOR. male fuel LOCK wASHEf3 NJT

HOSE, fue l j o i n t CONNECTOR, ma1 e fuel

I

DT4OC VF E3 Revised 11/1/84

1 (6 U.S.W)(5 1MP.W) 1 1 1 3 1 4

1 1 Ml2,00:13

1 1

2

1 1 1 1 1 1D:l l 1 ID:33 4

1 1 1 1

1 OPT

1 OPT, 0D:ll

E5 DT40C VF E3 1

FIG. 27

0 DT4OC VF E3

12

9

10

11

29 FIG.27 (E- 6) OIL TANK

Q ' T Y DESCRIPTION REMARKS REF.NO. P A R T NO.

1

2

3

4

5

6 7

8 9

10 11

12

13

14

15

16 17

18

69200-94400

69241-94500

69251-94400

69351 -94400

09280-40038

G3355-94400

09343-05277

69110-94400 09160-06036

09180-06030 09320-10008

01517-06258

09329-12004

09401 48409

09343-04045

34860-94401 36615-96300

34863-94500

Y

DT40C VF E3

CAP ASSY, o i l tank f i l l e r .GASKET, o i l tank f i l l e r cap GAUGE, o i l level TUBE, o i l tank i n l e t

0 RING

GUTTER, oil tank

WSE

TANK, o i l WASHER (6 .5~18~1 .5 )

SPACER ( 6 . 8 ~ 1 0 ~ 1 0 )

CUSHION

BOLT CUSHION

CLAMP

HOSE (L : 320-240 1 SWITCH ASSY, o i l level TERMINAL

TUBE, 50

1 1 1 1 1 1 1

1 2

2

2

2

1 2

1

1 1 1

1 -

FIG. 28

1 2 3 4 5 6-1 6 -2 6-3 6-4 6-5 6-6

7 8 9

31101-94400 33800-94400 32102-94410 37820-96302 37110-94301

= 37141-93300 37141-93310 37141 -93320 37141 -93330 371 41 -93340 37141-93350 32500-95721 01107-06168 08321-21068

2

30 FIG.28 (F- 2) OPTIONAL : ELECTRICAL

Q'TY REF.NO. PART NO. DESCRIPTION REMARKS

I I

I

OT4OC VF E3

MOTOR SET, s t a r t i n g

CABLE/SWITCH SET, s t a r t i n g

ROTOR

SWITCH ASSY, emergency

SWITCH ASSY, i g n i t i o n

.KEY, spare 8511

.KEY, spare 8512

.KEY, spare 8513

.KEY, spare 8611

.KEY, spare 8612

.KEY, spare 8613 REGULATOR ASSY, vo l tage

BOLT

LOCK WASHER

1 1 1 1 1 1 1 1 1 1 1 1 2 2

F2 DT40C V F €3

FIG. 29

2 1

6

d- 7

I 10

FIG. 29 (F-3) OPTIONAL: METERS Q'TY

REMARKS REF.NO. PART NO. DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12

99105-00175 99105-00176 99105-00177 99105-00178 99105-00180 34400-95722 34840-95700 34850-94700 34853-94400 38500-95503 38501-95500 02112-05088

TACHOMETER SPEEDOMETER VOLTMETER FUEL GAUGE HOUR METER TEMPERATURE GAUGE TEMP. SENDING UNIT SWITCH, h e a t SUPPORTER, h e a t s w i t c h BUZZER, warn ing BAND, warn ing b u z z e r SCREW

1 1 1 1 Not Shown

Must use as a s e t 3

8 I

4

DT40C VF E3 - Revised 11/1/84 F3

DT40C VF E3 Revised 11/1/84

FIG. 30 FIG. 30 (F-4) OPTIONAL: REMOTE CONTROL

n

1 2 3 4 5 6 7 8 9 10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-8 10-9 10-10 10-11 10-12 10-13 10-14 10-15 10-16

5

Q ' T Y REMARKS REF.NO. PART NO. DESCRIPTION

67200-95203 67200-95213 67214-95200 67300-95810 67200-95871 67214-95200 67300-95810 37721-95500 02 112-031 28 99105-00006 99105-00007 99105-00008 99105-00009 99105-00010 99105-00011 99105-00012 99105-00013 99 105-000 14 99105-00015 99105-00016 99105-00017 99105-00018 99105-00019 99105-00020 99105-00022

BOX ASSY, remo-con RH

BOX ASSY, remo-con LH

.KNOB, control box

.HOLDER SET, remo-con cab1 e BOX ASSY, t w i n remo-con .KNOB, control box .HOLDER SET, remo-con cable .SWITCH ASSY, neutral .SCREW CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control

1 1 1 1 1 1 1 2 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

L: 6 f t . L: 7 f t . L: 8 f t . L: 9 f t . L: 10 f t . L : 11 f t . L: 12 f t . L : 13 f t . L: 14 f t . L: 15 f t . L: 16 f t . L: 17 f t . L : 18 f t . L: 19 f t . L: 20 f t . L: 22 f t .

DT40C VF E3 DT40C VF E3 Revised 11/1/84

1

FIG.30

4

33 FIG.31 (F- 5) OPTIONAL : REMOTE CONTROL

Q'TY DESCRIPTION REMARKS REF.NO. PART NO.

1 2 3

4-1 4-2 4-3 4 4

4-5 4-6 5

6 7 8 9 10 11 12

13 14 15 16

17 18

19 20 21 22

23 24 25 26

27 28 29 30 I

67200-95552 67296-94300 37110-94301

371 41 -93300 37141-93310 37141-93320 37141 -93330

37141-93340 37141 -93350 67296-94310 36622-94300

36632-95501 36620-94300

67275-94300 37820 -96302 37823-95251 67288-94300

67271-94300 67288-94310 09140-06004 09125-06012

37119-94300 38500-95503

38501-95500 37721-95551 67232-94300 67252-94300

67214-94300 67241 -94300 67255-94300 67293-94300

67292-94390 67220-94300 36641-94701 36642-94702

REMOTE CONTROL ASSY .SCREW

.SWITCH ASSY, ignit ion

. .KEY, spare 8511

. .KEY, spare 8512

. .KEY, spare 8513

. .KEY, spare 8611

. .KEY, spare 8612

. .KEY, spare 8613

. SCREW

. CLMP

.CLAMP

.WIRING HARNESS, ma in

.END, cable

.SWITCH ASSY, emergency

..CAP, emergency switch

.WASHER

.HOLDER, cable

.WASKER

.NUT

.SCREW

. BAN0

.BUZZER, warning

.BAND, warning buzzer

.SWITCH ASSY, neutral

.BUSH

.BUSH

.ACTUATOR

.LEVER, free t h r o t t l e

. A R M , neutral lock

.PIN

.E R I N G

.PLATE B Y ADAPTER, O.N.

ADAPTER, N.O.

1 STD: VE 3 1 1 1 1 1 1 1 6 2

1 1 2 1 1 5

1 3

3 3

3 1

1 1 1 1 1 1 1 1 3 1 1 1

DT40C VF E3 DT40C VF E3 Revised 11/1/84

FIG. 32

I 7

2 FIG.32 (F- 6) OPTIONAL : R W T E CONTROL (2)

Q'TY DESCRIPTION REMARKS REF.NO. PART NO.

67200-95660 REMOTE CONTROL BOX ASSY 1 STD: VF 1

2 3

4

5

6 7

8

9

10 11 12 13

14 15

16

17

18 19

20

21

22 23

24 25

26

27

28- 1 28-2 28-3 28-4

28-5

28-6

67232-95600 67232-95620

67296-95600

67294-95600

67288-94310 09140-06004

67232-95610 67253-95600

67252-95600 09100-08112

67214-95600 67296-94300

37721-94600 67241-95650

09126-05003

67243-95600

67220-95600 67275-95600

67223-95600 67292-94300

67267-95600 67296-95610 67257-95600

67256-95600

67251-95650

37110-94600

371 41 -94400

37141-94410 37141-94420

37141-94430 37141-94440

37141-944s

.BUSH

. BUSH

.SCREW

. SPACER

.WASHER

. NUT

.BUSH

. W A S H R

.BUSH

. BDLT

.ACTUATOR

. smw

. SWITCH, neut r a 1

. E V E R , f r e e thmt

.SCREW

. BUSH

.PLATE ASSY

.ud), cable

.KNOB, brake ADJ

.E RING

.COVER, wi re

.SCREW

.CAP, l e v e r

.HOLDER, neut lo&

.LEVER, handle

.IGNITION SWITCH

..KEY (101)

. .KEY (102)

. .KEY (103)

. .KEY (104)

. .KEY (105) ..KEY (106)

1 1

3

3

3 3

1 1

1 1 1 3

1 1 2 1

1 2

1 3

1 7

1 1 1 1

1 1 1 1 1 1

DT40C VF €3 Revised 11/1/84 DT4CC VF E3

. -

FIG. 32 FIG.32 (F- 7)) OPTIONAL : REMOTE CONTROL (2)

Q’TY REF.NO. PART NO. DESCRIPTION 29 67297-95600 . wAsm 2

REMARUS

16 15 I

1 I

I 1

I

DT4OC VF E3 DT4OC VF E3

4 FIG.33 (F- 8) OPTIONAL : REMO-CON PARTS

Q ' T Y REF.NO. PART NO. DESCRIPTION REMARKS

1 2 3 4 5 6 7 8 9

13 14 15 16 17 18 19 20 21 22 23 24

671 30-94400 67331-94400 67341-94400 09160-06015 0910C-06115 67466-95200 67467-94400 091 19-06047 09140-06004

55181-95200 67701-94401 43755-46301 67721-94400 67725-94400 67726-94500 09100-08224 89140-08016 091 60-10040

09162-08007 67140-95300 55182-95200

PARTS ASSY, remo-con .GKlMt4ET, remo-con cable .HOLDER, remo-con cable .WASHER ( 6 . 5 ~ 1 3 ~ 1 ) .BOLT (6x15) .CONNECTOA, remo-con cable .CONNECTOR, remo-con cable(CL1 .WLE PIVOT

.NUT

ATTACI-MENT, flush hose

LIW ASSY, drag .ATTA(>MENT, s t e e r i n g bracket .SPACER

.KILT

.NUT

.BOLT (8x35)

.NUT

. WASH3 (10 .5~19~2)

.LOCK WASHER

ATTACI-MENT, trim remote set ATTACWIENT, flush fo r U . S .

I

24 DT40C VF €3

Revised 11/1/84 I

DT4QC VF E3 Revised 11/1/84

1 1 STD: Electr ic S t a r t 1 2 2 1 1 1 1

1 1 STD: Electric S t a r t 1 1 1 2 2 2 3 2 1 1

FIG. 34 5

FIG.34 (F- 9) OPTIONAL

Q’TY REF.NO. PART NO. DESCRIPTION REMARKS

1 for craWcase,100g 99000-31030 GASKET, l i a u i d 1

2

3

4

5-1 5- 2 6

7

a

10-1

10-2 11-1

11-2

I

DT4OC VF €3 OT40C VF E3 Revised 11/1/84

99000-31050

99000-31120

99000-32050 99000-25160

99000-25170 99000-22540

99000-25010 99000-32020

GASKET, l i a u i d

SILICONE SEAL

TH3EAO LOW

GREASE, water res is tant CREASE, water res is tant GEAR OIL, outboard motor

WZLKI SUPER GREASE A TWEAO LOCH SUPER

99000-10105-~01T PAINT (5009) 99000-1020s-o2~ PAINT ( soog)

9moo-io209-0m PAINT (m~> 99000-10109-01T PAINT (%&I

1 1

1 1 1 1 1 1

1 1 1 1

for gear case,lQ

509 5Og (1342)

2509 509 40oCc

450g,fOr c r a w o i l seal 5Og (133388)

F9 Revised 11/1/84

.. . ~.