Suzuki DT 6 (86-02) - Browns Point86-02).pdf · When it becomes necessary to replace parts on SUZUKI OUTBOARD MOTORS, always use SUZUKI GENUINE PARTS which have passed a strict inspection

DT 6 (1986-2002)

PREFACE

When i t becomes necessary t o replace parts on SUZUKI OUTBOARD MOTORS, always use SUZUKI GENUINE PARTS which have passed a s t r i c t inspect ion which guarantees qua1 i t y and performance.

This pa r t s catalogue covers the l i s t o f a l l service par ts f o r SUZUKI DT6 ’ 86-’ 02 MODEL.

INSTRUCTIONS FOR QUOTING THE CATALOGUE

1. DIMENSIONS Dimensions o f the parts i n t h i s catalogue are indicated i n u n i t mi l l imeters.

2. ABBREVIATIONS Abbreviations used i n t h i s catalogue are as follows: AR : As required NT : Number o f tee th ASSY : Assembly OPT : Optional E.No. : Engine number 0s : Over s ize F.No. : Frame number STD : Standard d : Diameter o f material T : Thickness I D : Inside diameter us : Under s ize OD : Outside diameter W : Width L : Length W/ : With LH(P0RT) : Le f t hand side S,L,UL,LL : Transom type . RH(STBD) : Rir’.. nand side sus : Stainless steel -123456 : Up r.? r.ilo.00601-123456 ’00 : MODEL:2000 123456- : From F.No.00601-123456 ’01 : MOOEL:2001

’ 02 : MODEL:2002 12 x 34 x 5.6--- “igures i n the descr ipt ion column 1 7 T show the dimensions o f parts. I D OD T(or W,L)

+12345-56781 (Parts No.) : indicates tha t the pa r t s number was changed t o 12345-56781 and the new par ts are interchangeable w i th the former ones but the former ones are not interchangeable w i th new ones.

~12345-56781 (Parts No.) : indicates tha t the former and new pa r t s are interchangeable wi th each other and both are usable.

3. INNER PARTS OF ASSEMBLY Part name with a dot ( . ) i n f ron t as shown i n the descr ipt ion column indicates

the component o f the assembly a1 so avai 1 able i ndi v i dual 1 y ,

4. MODIFICATION NOTICE A par ts b u l l e t i n w i l l be sent t o you on a l l occasions when changes i n par ts

occur,including interchangeable modifications between new par ts and o l d ones.

5 . NOTE 5 - 1 7 There are some d i f f e ren t parts from those o f production models among

spare parts f o r the administrative reasons and common use o f them wi th other models.

I n respect o f rubber hoses and v iny l tubes, please be sure t o use them by cu t t ing o f f according t o the length mentioned on pa r t s catalogue o r what i s ac tua l l y required on the vehic le.

Note that the drawings on the i l l u s t r a t i o n page are f o r ready reference o f spare par ts number, not t o be used as an assembly manual. When assembling, use ”SUZUKI SERVICE MANUAL”,

5-2.

5-3.

6. MOOEL NAME AND ENGINE NUMBER

ENGINE No. MOOEL YEAR’S TYPE TRANSOM - DT6SVG ’86 00601 S,L 00601-61 0001 .- DT6SVH OT6SVJ DT6SK OT6SL OT6SM OT6SN DT6SP OT6SR OT6SS DT6ST DT6SV DT6SW DTGSX DT6SY DTGSK1 OT6SK2

’ 87 ’ 88 89

’ 90 ’ 91 ’ 92 ’ 93 ’ 94 ’ 95 ’ 96 ’ 97 ’ 98 ’ 99 ’ 00 ’ 01 ’ 02

00601 S,L 00601 S,L 00601 S,L 00601 S,L 00601 S,L 00601 S,L 00601 S,L 00601 S,L 00601 S,L 00601 S,L 00601 S,L 00601 S,L 00601 S,L 00601 S,L 00601 S,L 00601 S,L

00601 -701001 - 00601-817660- 00601 -920870- 00601-01 1001- 00601 -1 31001 - 00601-231001- 00601-351001- 00601-461001- 00601-581PO1- OG601-651001- 00601 -751001 - 00601 -861001 - 00601 -971 001- 00601 -030001 - 00601 -1 51001 - 00601 -251001 -

Q 2001 American Suzuki M o t o r Corporation

A t

FIG.l

h 9

84-8

10

24 -

$ 32 -9

% 33

FIG.l ( 8-2) CYLINDER QTY.

REF.NO. PART NO. DESCRIPTION REhlARIlC

1 2-1 2-2 3 4 5-1 5-2

5-3

5-4 5-5 5-6 6 7 8 9 10 11 12 13 14 15 16 17-1 17-2 18 19-1 19-2 20 21-1 21-2 22

09482-00535 11 110-98100-OED 11 110-98100-OEP 11141-98130 01560-08357 11 301-981 %OED 11301-981D2-OED

11301-981D2-OEP

11 301-98182-OED 11301-98183-OED 11301-98183-OEP 1671 0-95D10 09103-06189 01550-06307 01550-06457 01 550-06557 01 550-06557 01550-06607 01 550-06757 0421 1-09109 14151-981 11 141 31 -981 02 14 14 1-981 00-OED 14141 -981 00-OEP 01550-06257 33883-981 02-OED 33833-98102-0EP 1 141 1-98500 09126-06008 021 22-061 67 09283-20006

SPARK PLUG (BR6HS-10) HEAD, CYLINDER HEAD, CYLINDER GASKET BOLT CYLINDER I CRANKCASE ASSY CYLINDER I CRANKCASE ASSY

CYLINDER I CRANKCASE ASSY

CYLINDER I CRANKCASE ASSY CYLINDER I CRANKCASE ASSY CYLINDER I CRANKCASE ASSY .VALVE, CHECK .BOLT, N0.7 (6x1 10) .BOLT, NO.l .BOLT. N0.2 .BOLT, N0.5 .BOLT, N0.3 .BOLT, NO 6 .BOLT, N0.4 .DOWEL PIN GASKET, EXHAUST COVER PLATE COVER, EXHAUST COVER, EXHAUST BOLT (6x25) STAY, HIGH TENSION CORD STAY, HIGH TENSION CORD HOUSING, UPPER OIL SEAL SCREW (6x16) SCREW OIL SEAL

2 1 1 1 8 1 1

1

1 1 1 1 1 4 1 1 1 1 1 2 2 1 1 1 7 1 1 1 4 4 1

MODEL32

-MODEL:94 MODEL:95-01 WlDECOMP MODEL:02 WIDECOMP OPT OPT M0DEL:Ol OPT MODEL:02

MODEL:02

MODEL:02

MODEL:95-02

COLOR : OED (GRAY) OEP (BLACK)

1 DT6E3K2 B 2

FIG.1 FIG.l ( 8-3) CYLINDER

QTY. REF.NO. PART NO. DESCRIPTION REMARKS

23 24-1 24-2 25 26 27 28 29 30-1 30-2 31 32 33

1141 3-98510 19151-98101-OED 19151-98101-OEP 091 19-06047 19172-981 02 09352-50823-600 09160-05028 021 12-051 27 091 36-05042 021 12-05107 09355-25705-600 09401 -061 01 09404-06432

GASKET, UPPER OIL SEAL HOUSING 1 RETAINER, STATOR 1 RETAINER, STATOR 1 BALL, PIVOT 1 STOPPER 1 HOSE (5.0X8.2X600) 1 WASHER 2 SCREW 2 SCREW (5x12) 2 SCREW 2 HOSE, LUBRICATION 1 CLIP 2 CLAMP 1


MODEL:O2

L:600-+5.5 MODEL:86 MODEL:86 MODEL:87-94 MODEL:95-02 L:600+240

2 DT6E3K2 B 3

FIG.2

10

6 I 11 23

FIG.2 ( 8-4) CRANKSHAFT QN.

REF.NO. PART NO. DESCRIPTION REMARKS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20-1 20-2 21 22 23 24

121 10-96103 12140-99604 121 51 -35400 09381-12001 09263-1 2023 12200-98106 12161 -96000 09263-17022 1221 1-96001 12221-98105 12231 -981 02 12232-981 01 12240-981 CL 097’2-20069 59289-22004 09283-20053 09283-10003 11431-98502 11433-98510 09117-06031 091 16-06106 12100-96103-025 12140-28630-025 121 00-961 03-050 12140-28630-050

3 DT6E3K2

PISTON 2 RING SET 2 PIN 2 ClRCLlP 4 BEARING 2 CRANKSHAFT ASSY 1 .ROD, CONNECTING 2 BEARING (17X23X14) 2 .PIN 2 .CRANKSHAFT, UPPER 1 .WHEEL. UPPER CRANKSHAFT 1 .WHEEL, LOWER CRANKSHAFT 1 CRANKSHAFT, LOWER 1 .BEARING 3 .O!? SEAL, MIDDLE CRANKSHAFT 1 OIL SEAL, LOWER CRANKSHAFT 1 OIL SEAL, DRIVESHAFT UPPER 1 HOUSING, UNDER OIL SEAL 1 GASKET, UNDER OIL SEAL HOUSING 1 BOLT (6x20) 2 BOLT (6x20) 2 MODEL:99-02 PISTON SET (OS0.25) 2 OPT .RING SET, PISITON (OS0.25) 2 OPT PISTON SET (OS:0.50) 2 OPT .RING SET, PISTON (0S:OSO) 2 OPT

6 4

FIG.3

15

I

FIG.3 ( B- 5) REED VALVE QTY.


1 0831 6-1 0067 NUT 2 2 0141 1-06167 STUD BOLT 2 3 13125-98310 GASKET, CARBURETOR 1 4 01 550-06307 BOLT 1 5 5 LI~ 570-06607 BOLT 2 1 7 13111-98111-OED CASE, INLET 1 8 021 12-76163 SCREW 1 9 13121-98120 GASKET, INLET 1 10 131 50-981 01 VALVE ASSY, REED 1 11 131 52-981 00 .S IOPPER, REED VALVE 2 12 13153-98100 .VALVE, REED 2 13 021 12-03063 SCREW 6 14 09162-03001 .LOCK WASHER 6 15 13122-981 10 GASKET, VALVE SEAT 1

COLOR : OED (GRAY)

I 12 4

4 D T 6 E 3 K2 B 5

FIG.4

1-

9 *'

19 20

10

3

8 - 12--fi) I

FlG.4 ( B-6) CARBURETOR PTY.

DESCRIF 1 iON REMARKS

i I REF.NO. PARTNO.

1-1 I , 1-2 I >

3 4 5 6 7 8 9 10 11 12 13 lA 15 16-1 16-2 17-1 17-2 17-3 17-4 18 19 20 21

I c

13200-981 21 13200-98131 09492-40010 13534-98900 13268-961 11 13268-92910 13269-98300 13250-98310 13254-98300 13251-98300 13343-98520 13613-98300 13371 -98300 13245-98900 13616-93900 13268-961 11 09491 -2001 3 09491 -2301 2 09491-21023 09491 -2201 3 09491-24026 09491-25014 13631-93501 09320-04009 09140-04007 1363598510

CARBURETOR ASSY (S) CARBURETOR ASSY (L) .PILOT. JET (#40) SCREW, THROTTLE STOP SPRING SPRING SCREW, PILOT AIR .FLOAT .PIN, FLOAT .GASKET, FLOAT CHAMBER .GASKET .BOLT .NEEDLE ASSY .CHAMBER, FLOAT .ADJUSTER SPRING .JET, MAIN (MOO) .JET, MAIN (#115) JET, MAIN (#105) JET, MAIN (#110) JET, MAIN (#120) JET, MAIN (#125) KNOB, STARTER BUSHING, STARTER KNOB NUT GUIDE, CHOKE ROD

1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 '1 1 1 1 1

TYPES TYPE:L OPT OPT OPT OPT

5 DT6E3K2 6 6

FIG.5 FIG 5 ( B- 7) THROTTLE CONTROL

i QN. I REF.NO. PARTNO. DESCRIPTION REMARKS

1 67463-95200 CONNECTOR 1 2 09140-05005 NUT 1 3 19171-98101 LINK 1 4 09385-05004 CLIP 3 5 09160-05029 WASHER (5.5X12X0.8) 3 6 09306-05002 BUSHING 2 7 191 1 1-981 10 LINK 1 8 191 81 -981 20 LEVER, THROTTLE 1 9 63225-93200 BUSHING 1 10 63227-93200 PIN 1 11 191 10-98100 SHAFT, THROTTLE LEVER 1

6 DT6E3K2 8 7

FIG7

2-

x

I 8

17 16

1 5

FIG.7 ( B-10) WATER P IMP C Y .


1 2-1 2-2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21-1 21-2 22 23 24

17563-98500 17561-98510 17561-98520 1741 5-98501 09289-10002 09108-06025 09162-06006 09140-06020 1741 1-98505 09420-03002 17461-98502 17471 -98503 17472-98503 09202-04008 561 32-9851 0 09108-06063 09162-06006 09 140-06020 56130-98521 09263-15019 09282-10009 17441 -9851 2 17441-98521 09125-05047 09161 -05010 17400-98550

GROMMET TUBE, WATER (S) TUBE, WATER (L) BUSHING OIL SEAL STUD BOLT LOCK WP.SHER NUT CASE, WATER PUMP KEY IMPELLER PLATE GASKET DOWEL PIN GASKET, DRIVE SHAFT HOUSING STUD BOLT LOCKWASHER NUT HOUSING, DRIVE SHAFT BEARING, DRIVE SHAFT SEAL, DRIVE SHAFT OIL GUIDE, WATER TUBE (S) GUIDE, WATER TUBE (L) SCREW (5x14) WASHER WATER PUMP REPAIR KIT

1 1 1 1 1 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 OPT

9 DT6E3K2 B 10

FIG.8

1-

n

3JJ

2-

FIG.8 ( C-2) STARTER QTY.


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 18 19 20 21 22 23 24 25

18100-981 15 18121-98100 18344-98100 18142-98300 18253-98300 18255-98301 18271 -981 00 18261 -981 00 18291-98102 18283-98102 18284-98101 18280-98102 18335-981 00 18332-98100 18210-93002 01 550-061 67 09164-05002 01421 -061 27 08316-10067 18630-98101 18642-981 01 18650-98101 99000-81 157-50M

STARTER ASSY, RECOIL .REEL, STARTER .PIN, STARTER SPRING, RECOIL .BUSHING, STARTER .CIRCLIP, STARTER SPRING, FRICTION .PINION, STARTER .HOLDER, CABLE SPACER SPRING, RETURN STOPPER .WASHER .BOLT .GRIP ASSY 90LT WASHER STUD BOLT NUT CABLE ASSY, INTER LOCK HOLDER, CABLE ARM, INTER LOCK ROPE

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 OPT L:50000+1500

NOT FOR US MARKET

REFER TO FIG.EA(C-3) FOR MODEL:95-02

10 DT6 E3 K2 c 2

FIG.8A

,"

16 17

1 3 - 9 I

FIG.8A ( C- 3) STARTER (MODEL:95-02) QTY.


1 2 3 4 5 6 7-1 7-2 8 9 10 11 12 13 15 16 17 18

18100-981 31 181 20-981 30 181 30-981 30 18142-98130 181 90-981 30 18210-98130 18200-98810 18280-98131 1841 1-981 10 18642-981 01 18650-981 01 1871 1-98100-OED 02162-06207 01 570-061 27 18653-981 10 6971 1-93E10 6971 2-93E10 99000-81 157-50M

STARTER ASSY, RECOIL .REEL .RATCHET SET SPRING, SPIRAL .GUIDE SET .KNOB .NSI SET .NSI SET CUP, STARTER HOLDER, INTERLOCK CABLE ARM, INTERLOCK BRACE, RECOIL STARTER BOLT BOLT RING, SNAP LABEL, CAUTION LABEL, CAUTION ROPE

1 1 1 1 1 1 1 -MODEL96 1 MODEL:97-02 1 1 1 1 3 3 1 1 1 MODEL:01,02 1 OPT L:50000-+1450

NOT FOR US MARKET

11 DT6 E3 K2

FIG.9

8

&32 &14

@- 31

30

I, 19 --.(

'? e 20

I

28 29

/ /'

/

FIG.9 ( C- 4) CLUTCH LEVER QTY.


1 2 3 4 5 6 7 8 9 10 11-1 11-2 12 13-1 13-2 14 15-1

15-2

16 17 18 19-1 19-2 20 21 22 23 24 25 26

21 110-98102-OED 21 110-98503 21 141-98500 091 60-08082 09260-10005 09440-07021 22511-99010 21210-98503 09280-09005 09162-08007 091 40-080 16 09 140-08003 09204-01002 231 1 1-9851 0 231 11-98520 09320-05017 25111-981 10

251 11-98120

09138-06037 23311-99001 23321-99001 0916C-06090 09160-06036 09204-01002 25222-93000 2521 1-98501 09280-06004 09280-1 5007 08212-06201 08310-00063

LEVER, CLUTCH (GRAY) LEVER, CLUTCH KNOB, CLUTCH LEVER WASHER (8.5X16X1.2) BALL, CLUTCH NOTCH SPRING, CLUTCH NOTCH GREASE NIPPLE, CLUTCH SHAFT, CLUTCH LEVER 0 RING (D3.9 08 .6 ) LOCK WASHER (8.2X15.4X2.0) NUT NUT COTTER PIN, CLUTCH ROD ROD, CLUTCH (S) ROD, CLUTCH (L) BUSHING, SHIFTING ROD ROD, SHIFTING (S)

ROD, SHIFTING (L)

BOLT, CLUTCH ROD CONNECTOR, CLUTCH ROD 1 CONNECTOR, CLUTCH ROD 2 WASHER (6.5X13X1 .O) WASHER (6.5X18X1.5) COTTER PIN, SHIFTING ROD BOOT, SHIFTING ROD GUIDE, SHIFTING ROD 0 RING (D:3.5 ID:5.8) 0 RING (D2.4 ID:15.8) WASHER, SHIFTING ROD GUIDE NUT

1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1

1

1 1 1 1 1 1 1 1 1 1 1 1

MODEL:00-02 MODEL:00-02 M0DEL:OO-02

MODEL:01,02

STD -MODELM OPT MODEL:95-00 STD -MODEL9 OPT MODEL:95-00

-MODEL:96 MODEL:97-02

12 DT6 E 3 K2 c 4

FIG.9

8

@32 &14

31

19 4

i

'? 6 20

FIG.9 ( C- 5) CLUTCH LEVER 1

I QN. ' REF.NO. PARTNO. DESCRIPTION REMARKS

1 -MODEL:90 27-1 253! 1-93100 CAM, SHIFTING 27-2 2531 1-98510 CAM, SHIFTING 1 MODEEL:91-02 28 09139-06035 SCREW, SHIFTING CAM STOP 1 29 09 168-06004 GASKET, CAM STOP SCREW 1 30-1 251 11-9851 1 ROD, SHIFTING (S) 1 MODEL:95-02 30-2 251 11-98521 ROD, SHIFTING (L) 1 MODEL:95-02 31 09140-06020 NUT 1 MODEL:95-02 32 09159-06030 NUT, SHIFT ROD ADJUST 1 MODEL:95-02

28 29

/ /-

/

13 DT6 E3 K2

c 5

FIG.10

1

11

6

7

FIG 10( C-6) MAGNETO QTY.


1 32101-98151 STATOR ASSY 1 2 32 140-98 1 21 COIL ASSY, IGNITION 1 3 021 12-05257 SCREW 2 4 08321 -01 057 .LOCK WASHER 2 5 32150-981 12 SENSOR 1 6 02112-04107 SCREW 2 7 08321-01043 .LOCK WASHER 2 8 32220-981 10 .COIL ASSY, LIGHTING 1 9 021 12-05303 SCREW 2 10 08321 -01 057 .LOCK WASHER 2 11 32102-98132 FLYWHEEL 1 12 09140-12038 NUT 1 13 08321-01 127 LOCK WASHER 1 14 08322-01127 WASHER 1 15 08341 -31 039 KEY 1 16 02122-05127 SCREW 2

REFER TO FIG.lOA(C-7) FOR MODEL195-02

14 DT6 E3 K2 C6

FIG.1 OA FIG.lOA( C- 7) MAGNETO (MODEL:95-02)

QN. REF.NO. PART NO. DESCRIPTION REMARKS

1 321 01 -991 00 STATOR ASSY 1 2 32140-99100 .COIL, IGNITION PRIMARY 1 3 021 12-05253 .SCREW 2 4 08321-01053 .LOCK WASHER 2 5 32200-99100 .LIGHTING COIL SET 1 6 021 12-05303 SCREW 2 7 08321-01053 .LOCK WASHER 2

1 8 321 02-991 00 9 02122-051 23 SCREW 2 10 09140-12r” NUT 1 11 08321-01123 WASHER, LOCK 1 12 08322-01123 WASHER 1 13 08341-31039 WOODRUFF KEY 1

FLYWHEEL

15 DT6 E3 K2

c 7

FIG1 1 FIG.11 ( C- 8) ELECTRICAL

QTY. REF.NO. PART NO. DESCRIPTION REMARKS

1-1 1-2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

33510-95520 33510-98601 37800-98572 37801-98300 09404-06432 32900-98110 01550-06457 09180-06079 09404-06432 01 500-06207 36895-94400 3783049x50 37823-94400 37950-98501 021 12-04163 08321 -01 043 37824-98100 09407-25402 39601-95DOO 36634-93910 37824-92DOO 39603-94400 37830-89E00 09160-12067 33446-98E20 33541-93950 33542-38800 33510-97313

CAP, SPARK PLUG CAP, SPARK PLUG SWITCH ASSY, ENGINE STOP LEAD, STOP SWITCH CLAMP, SWITCH WIRE CDI UNIT & IGNITION COIL BOLT, LOWER SPACER CLAMP, LEAD WIRE BOLT, UPPER LEAD, ENGINE GROUND SWITCH ASSY, EMERGENCY .CAP 8 ROPE BRACKET SCREW LOCK WASHER GROMMET CLAMP RECEPTACLE ASSY, LIGHTING .CAP GROMMET, EMERGENCY SW LEAD GROMMET, RECEPTACLE SWITCH ASSY, EMERGENCY/STOP WASHER TUBE, SW WIRE SEAL, SPARK PLUG SEAL, HIGH TENSION CORD CAP, SPARK PLUG

REFER TO FIG.llA(C-9) FOR MODEL19502

2 2 OPT 1 -MODEL:92 1 1 1 -MODEL:94 1 1 1 1 1 1 -MODEL:93 1 1 2 2 1 1 1 1 1 1 MODEL:93-94 1 MODEL:93-94 1 MODEL:93-94 1 MODEL:94 2 -MODEL:93 2 -MODEL:93 2 -MODEL:93

16 DT6 E3 K2 C 8

FIG.l I A .-I

8

8A

FIG.1 lA ( C- 9) ELECTRICAL (MODEL:95-02) QTY.

REF.NO. PART NO. DESCRIPTION REMARKS 1 2 3 4 5 6 7 8 8A 8B 9 10 11 12 13-1 13-2 14 15 16

32900-981 20 01 550-06207 33410-98110 33510-98601 36895-94400 37801-98300 09404-06432 37830-89E00 37823-92E00 37826-92E00 33446-98E20 09 160- 1 2067 39603-94400 09407-14403 09407-25402 09407-14407 39601-95DOO 36634-93910 37835-95000

CDI UNIT BOLT COIL, IGNITION CAP, SPARK PLUG LEAD, ENGINE GROUND LEAD, STOP SW CLAMP SWITCH, EMERGENCY & STOP .PLATE, LOCK .NUT TUBE, SW WIRE WASHER GROMMET, RECEPTACLE CLAMP CLAMP CLAMP RECEPTACLE, LIGHTING .CAP LABEL, STOP

1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

OPT

L:500+100

MODEL:02

9 17 DT6 E13 K2 c 9

FIG.12

FIG.12 ( D- 2) CLAMP BRACKET QTY.


1-1 41 111-98512-02M BRACKET, CLAMP STBD 1 MODEL86 +41!00-98800-OED USEC WITH 41810-98500

1-2 41 100-98800-OED BRACKET SET, CLAMP STBD & PORT 1 1-3 41 11 1-98551-OED BRACKET, CLAMP STBD 1

4 1-4 41 11 1-98551-OEP BRACKET, CLAMP STBD 1 2-1 41100-98800-OED BRACKET SET, CLAMP PORT 8 STBD 1 2-2 41 121-98542-OED BRACKET, CLAMP PCRT 1 2-3 41121-98542-0EP BRACKET, CLAMP PORT 1 3 09100-10190 BOLT (10x145) 1 4 09160-10082 WASHER (10.5X19X2.0) 2 5 091 59-1 0050 NUT 1 6 41 221 -93001 KNOB, TILT STOPPER 1 7-1 09205-03032 PIN (L8) 1 7-2 09205-03012 PIN (L:16) 1 8 09300-12009 BUSHING 1 9 09200-12003 PIN 1 10 41311-98101 PLATE 1 11 09125-06053 SCREW (6x16) 4 12 4121 3-98100 PLATE 2 13 4121 0-98610 SCREW 2 14 09205-05013 PIN 2 15 4 121 2-99000-OED HANDLE 2 16 4181 1-98500 ZINC SET 1 17 09116-06121 BOLT (6x25) 1 18 45420-98101 PIN, TILT LOCK 1 19 09441 -17001 SPRING 1

COLOR : 02M (SILVER) OED (GRAY) OEP (BLACK)

MODEL:89-98 MODEL:99-01 MODEL:O2 -MODEL:98 MODEL:99-01 MODEL:02

MODEL:98-02

MODEL:89,90 MODEL:89,90

18 DT6 E3 K2 D 2

FSG.13

3

.15

FIG.13 ( 0- 3) SWIVEL BRACKET QTY.


!

j

i I 1

! I !

I I

i

1-1 1-2 2-1 2-2 3 4 5 6 7 8 9 10 11 12 13-1 13-2 14 15 16 17-1

17-2 18

19-1 19-2 20

21 22 23 24-1 24-2 25

431 11-981 10-OED 431 11-981 10-OEP 43410-98501 43410-98503 43710-98500 4371 2-98503 43713-98500 22511-99010 091 17-06043 09306-10011 09160-06090 09440-09025 091 19-06060 4341 7-98500 43121-981 10-OED 43121-98110-OEP 09200-08045 09204-01002 45212-98501 45231-98502

45231-9811 1 4541 1-98501-OED

45411-98110-OED 4541 1-981 1 0-OEP 4521 1-98503

4521 1-981 10 45112-98111 09139-05031 09300-08005 09306-08015 451 10-98502

19 DT6 E3 K2

BRACKET, SWIVEL (GRAY) 1 BRACKET, SWIVEL (BLACK) 1 ADJUSTER, STEERING 1 ADJUSTER, STEERING 1 BUSH SET, STEERING 1 PLATE 1 BUSH, STEERING PIECE 4 GREASE NIPPLE 4 BOLT (6x40) 4 BUSH 2 WASHER 4 SPRING 1 BOLT 1 RUBBER, STEERING ADJUSTER BACK 1 COVER, SWIVEL BRKT (GRAY) 1 COVER, SWIVEL BRKT (BLACK) 1 PIN 1 COTTER PIN 2 SPRING 1 ARM 1

ARM, REVERSE LOCK 1 BLOCK, THRUST (GRAY) 1

BLOCK, THRUST (GRAY) 1 BLOCK, THRUST (BLACK) 1 SPRING 1

SPRING 2 SHAFT, THRUST BLOCK 1 SCREW (5x8) 1 BUSH 2 BUSH 2 LEVER, RACK 1

MODEL:02 MODEL:86-91 MODEL:92-02 OPT

-MODE?:96

MODEL:02

S10 -MODEL:94 OPT MODEL:96-00 MODEL:95-02 STD -MODEL:94 OPT MODEL:95-00 MODEL:95-01 MODEL:02 STD -MODEL:94 OPT MODEL:95-00 MODEL:95-02 MODEL:95-02

MODEL:02 STD -MODELS OPT MODEL:95-00

D 3

FIG.13 ( D- 4) SWIVEL BRACKET an.


1 OPT 26-2 45700-98501-0EP SHALLOW DRlFE SET (BLACK) 1 MODEL:02 27 45713-98502 .HOOK 1 OPT 28 09443-06070 SPRING 1 OPT 29 45112-98512 .SHAFT 1 OPT 30 4521 1-98100 SPRING 1 OPT 31 45231-98111 .ARM 1 OPT 32-1 4541 1-981r)n-OED BLOCK (GRAY) 1 OPT

26-1 45700-98501dED SHALLOW DRIVE SET (GRAY)

32-2 45411-98100-OEP .B

I I

i I

i 1

FlG.13

20 DT6 E3 K2 D 4

FIG.14

I I

I I

FIG.14 ( D- 5) DRIVESHAFT HOUSING QTY.


1-1

1-2

1-3 1-4

1-5

1-6 2 3 4 5 6 7 8 9 10 11-1 11-2 12 13 14 15

521 10-98515-02M HOUSING, DRIVE SHAFT (S) 1

52110-98561-OED HOUSING, DRIVE SHAFT (S) 1

52110-98561-0EP HOUSING, DRIVE SHAFT (S) 1 521 10-98526-02M HOUSING, DRIVE SH4FT (L) 1

52110-98571-OED HOUSING, DRIVE SHAFT (L) 1

521 10-98571-OEP 09205-1 0006 521 13-98510 091 08-081 47 09206-1 1006 09160-08082 09162-08007 09140-08016 091 59-081 04 091 18-081 12 521 15-98501-OED 521 15-98501-OEP 521 16-98510 09108-05011 09145-05001 521 17-94400

HOUSING, DRIVE SHAFT (L) 1 .PIN, CLUTCH LEVER 1 GASKET 1 STUD BOLT 2

2 SPACER WASHER 2 LOCK WASHER 2 NUT 2 NUT 2 BOLT (8x30) 4 COVER, CLUTCH ADJUSTING HOLE 1 COVER, CLUTCH ADJUSTING HOLE 1 GASKET, CLUTCH ADJUST HOLE 1 STUD BOLT, CLUTCH ADJUST HOLE 2 NUT 2 TUBE, WATER INSP 1

COLOR : 02M (SILVER) OED (GRAY) OEP (BLACK)

21 DT6 E3 K 2

MODEL:86,-613765 4 2 1 10-98561-OED USED WITH 52117-94400 MODEL:86-01 613766- MODEL:02

MODEL:86-01 613766- MODEL:02

MODEL:86-91 MODEL:86-91 MODEL:86-91 MODEL:92-02

MODEL:02

613766-

D 5

FIG.15

24-Q

2 4

1 ~ FIG.15 ( D- 6) GEAR CASE

I ' REF.NO. PARTNO. i QTY.

- DESCRIPTION REMARKS

1-1

1-2 1-3 2 3 4-1 4-2 4-3 5 6 7 8 9 10 11-1 11-2 12 13 14 15 16 17 18 19 20 21 22 23 24 25

551 10-98541-OED

551 10-98551-OED 551 10-98551-OEP 09263-14010 09262-20106 551 12-98501-OED 55112-98510-OED 551 12-98510-OEP 55114-98502 09132-04022 11 130-94600 091 17-08047 09248-10008 091 6 8 1 0022 561 10-98520-OED 561 10-98520-OEP 09262-14001 09282-14002 09262-201 06 56122-98500 091 17-06031 0928048003 55300-95500 09126-06006 09140-06020 09162-06006 55321 -93910 09126-06008 41811-98500 091 16-061 05

CASE, GEAR

CASE, GEAR CASE, GEAR .BEARING .BEARING COVER, GEAR CASE SIDE COVER, GEAR CASE SIDE COVER, GEAR CASE SIDE COVER SCREW (4x10) ZINC, PROTECTION BOLT (8x30) PLUG, DRAIN GASKET HOUSING, PROP SHAFT BRG HOUSING, PROP SHAFT BRG .BEARING, PROP SHAFT SEAL, PROP SHAFT OIL BEARING, REVERSE GEAR PROTECTOR, HSG PROP BOLT (6x20) 0 RING p3.5 lD:47.7) ZINC ASSY .SCREW (6x20) .NUT .LOCK WASHER ZINC, PROTECTION SCREW (6x16) ZINC, PROTECTION BOLT (6x15)


1

1 1 1 1 1 1 1 1 4 1 4 3 3 1 1 1 2 1 1 2 1 1 2 2 2 1 1 1 1

4 5 5 1 10-98551-OED USED WITH 55112198510-OED, 41 81 1-98500 AND 091 16-061 05 MODEL:97-01 MODEL:02

MODEL:97-01 MODEL:02

MODEL:02

OPT OPT OPT OPT MODEL:89-94 MODEL:89-94 MODEL:95-02 MODEL:95-02

1 I I

! % 2 2 DT6 E3 K 2

D 6

FIG.16

REF.NO.

1-1 1-2 1-3 1-4 1-5 2 3 4 5

COLOR : 019 (BLACK)

i 2

3

FIG.16 ( D- 7) PROPELLER QTY.

PART NO. DESCRIPTION REMARKS

581 11-96002-019 PROPELLER (3x8-112x7-118) 1 F700 581 11-99100-019 PROPELLER (3x7-718x7-112) 1 F711

1 F611 581 11-98722-019 PROPELLER (3x7-718x5-118) 1 F500 581 11-99722-019 PROPELLER (3x7-718x5718) 1 F600

BUSH 1 581 20-9851 3 09209-05020 SHEAR PIN 1 581 30-981 01 NUT 1 09204-03003 COTTER PIN 2

581 1 1-991 10-019 PROPELLER (3x7-718x6314)

23 DT6 E3 K2 D 7

FIG.17 i

FIG.17 ( D- 8) TRANSMISSION PTY.


1-1 57110-98551 SHAFT, DRIVE (S) 1 1-2 571 10-98561 SHAFT, DRIVE (L) 1 2 57117-98501 .INNER RACE 1 3 09160-1 6023 THRUST WASHER 1 4 09263-15003 BEARING 1 5 5731 1-9851 1 PINION 1 6-1 09181-10104 SHIM (T:0.7) 1 6-2 09181-10106 SHIM (T:0.8) 1 6-3 09181-10108 SHIM (Tz0.9) 1 6-4 09181-10111 SHIM (Tl.0) 1 6-5 09181-10116 SHIM (T:l.l) 1 6-6 09181-10120 SHIM (T:1.2) 1 6-7 09181-10125 SHIM ( T l 3) 1 7 57510-98502 GEAR, FORWARD 1 8 57521-98520 GEAR, REVERSE 1 9-1 09181-12102 THR WASHER FWD (T:0.5) 1 9-2 09181-12111 THR WASHER FWD (T11.0) 1 10-1 09181-20026 SHIM (T:0.3) 2 10-2 09181-20027 SHIM (T.0.4) 2 10-3 09181-20186 SHIM (T.0.5) 2 1 0 4 09181-20187 SHIM (T:O 6) 2 10-5 09181-20010 SHIM (T:0.7) 2

10-7 09181-20190 SHIM (T:0.8) 2 11-1 09181-14106 THR WASHER REV (T:O 8) 1 11-2 09181-14111 T t d WASHER REV (T:l .O) 1 11-3 09181-14128 THR WASHER REV (T:1.5) 1 1 1 4 08211-14183 THR WASHER REV (T.2.0) 1 12 57600-9851 1 SHAFT, PROPELLER 1 13 57621-98501 SHIFTER, CLUTCH DOG 1 14 09209-04017 .PIN 1 15 09440-050 19 SPRING 1 16 57631-98500 ROD, PUSH 1 17 57632-98500 PIN, PUSH 1

10-6 09181-20188 SHIM (T.0.7) 2 MODEL:97-02

10 7 24 DT6 E3 K2

D 8

FIG.18 ( E- 2) LOWER COVER QTY.


FIG.18 1-1 1-2 1-3 2 3 4 5 6 7

8 9 10 11 12 13-1 13-2 14 15

16 17

COLOR : OED (GRAY) OEP (BLACK) 5PK (BLACK)

61 1 1 1-981 21 -OED 6111 1-98140-OED 6111 1-98140-OEP 61 11 2-98602 61 11 3-98500 02162-06207 09250-08008 09250-10001 09354-53103-600

09409-06314-5PK 02162-061 27 61631-98101 091 64-1 3005 09306-1 3007 61633-93930-OED 61633-93930-0EP 61 521-96000 37824-981 00

09250-08016 09800-01 001

COVER, ENGINE LOWER COVER, ENGINE LOWER COVER, ENGINE LOWER RUBBER, ENGINE LOWER SEAL BOLT (6x20) PLUG PLUG HOSE, REMOCON SHAFT HOLE

PLUG, REMCON SHAFT HOLE BOLT HOOK WASHER, WAVE BUSHING, HOOK LEVER LEVER, HOOK LEVER, HOOK HOLDER, SHEAR PIN GROMMET

CAP TOOL SET

1 1 1 1 1 6 1 1 1

1 1 1 1 1 1 1 1 1

1 1

MODEL:86-94 MODEL:95-01 MODEL:02

INTERLOCK HOLE MODEL:86-91 MODEL:92-02 L:600+15

MODEL:92-02

MODEL:02

OPT -MODEL:92 RECOIL STARTER ROPE HOLE

16 I n J

17

25 DT6 E3 K2 E2

FIG.19

12

1

L

4

FIG.19 ( E- 3) ENGINE COVER (MODELB6-93) QTY. I

' REF.NO. PARTNO. DESCRIPTION ZEMARKS 1 I I

I

!

I

I I

I I

i !

~

1 2 3 4 5 6 8-1 8-2 9 10 11 12 13

61410-98104-OED 61412-94300 09229-04018 6161 1-93000 09229-04007 61422-93960-706 6811 147COO-019 6144 1-98620 61443-99150-7OG 61453-99150-70G 21131-96003 6 1 581 -986 10 61 582-981 00

COVER SET, ENGINE HOOK, COVER RIVET, HOOK FASTENER, COVER RIVET, FASTENER idAkK, EMBLEM, FRONT EMBLEM, SUZUKI EMBLEM, SUZUKI DECAL, COVER,STBD DECAL, COVER.PORT MARK, CLUTCH SHIFT MARK, SAFETY WARNING MARK, WARNING

COLOR : OED (GRAY) 019(BLACK) 70G (7641019) 764(GOLD)

REFER TO FIG20 (E4) FOR MODEL:94 REFER TO FIG21 (E-5) FOR MODEL:95-97 REFER TO FIG.22 (E-6) FOR MODEL.98-01 REFER TO FIG23 (E-7) FOR MODEL102

26 DT6 E3 K2

1 c61405-98862-OED 1 2 1 2 1 2 MODEL:86-88 2 MODEL:89-93 1 1 1 1 1

E 3

FIG.20

8 9

FIG20 ( E- 4) ENGINE COVER (MODEL.94) QTY.


1 61410-98841-OED COVER SET, ENGINE 1 2 6141 2-94300 .HOOK, ENGINE COVER 1 3 €1611-93000 .FASTENER, ENGINE COVER 1 4 09229-04007 .RIVET 2 5 09229-04018 .RIVET 2

61 435-991 80 .MARK, EMBLEM RR 1 61 440-981 PO STRIPE SET 1 61 581 -9861 0 .MARK, SAFETY WARNING 1 61 582-981 00 .MARK, WARNING 1 68111-43400-1RR .EMBLEM, SUZUKI 2

1

1 ; I 8 1 9 I 10 ! I 11 21 131-96003 .MARK, CLUTCH SHIFT

COLOR : OED (GRAY) 1RR (GOLD) i

I 3

2

27 DT6 E3 K2 E 4

FIG.21

10

I 11

I

FIG.21 ( E- 5) ENGINE COVER (MODEL:95'97) QTY.


1 61410-98812-OED COVER SET, ENGINE 1 2 6141 2-94300 .HOOK, ENGINE COVER 1 3 61611-93000 .FASTENER, ENGINE COVER 1 4 09229-04007 .RIVET 2 5 09229-040 18 .RIVET 2 6 61440-98100 STRIPE SET 1 7 681 11-43400-1RR .EMBLEM, SUZUKI 2 8 21131-96003 .MARK, CLUTCH SHIFT 1 9 61435-991 80 MARK, EMBLEM RR 1 10 61 581 -98610 MARK, SAFETY WARNING 1 11 61 582-981 00 MARK, WARNING 1 12 09800-01001 TOOL 1

COLOR : OED (GRAY) 1RR (GOLD)

2 12

28 DT6 E 3 K2 E 5

FIG.22 11

12

10 1

1 I

2 9 I

13 I

3

14

FIG.22 ( E- 6) ENGINE COVER (MODEL:98-01) QTY.


I

/ 7 5

1 2 3 4 5 6 7 8 9 10 11 12 13 14

61 41 0-98800-OED 6141 2-94300 6161 1-93000 09229-04018 09229-04020 61443-981A0 61 453-981 A0 21131-96003 61422-981 80 61435-98180 61581-98610 6 1 582-38 1 00 61581 -98620 09800-01001

COVER SET, ENGINE .HOOK, ENGINE COVER .FASTENER. ENGINE COVER .RIVET .RIVET STRIPE, STBD STRIPE, PORT .MARK, CLUTCH SHIFT MARK, EMBLEM FRONT MARK, EMBLEM RR MARK, SAFETY WARNING MARK, WARNING LABEL, ENGINE COVER TOOL

COLOR : OED (GRAY)

I !

I ~

j 29 DT6E3K2 ~

1 1 1 2 2 1 1 1 1 1 1 -MODEL:OO 1 -MODEL:00 1 M0DEL:Ol 1

E6

FIG.23 10

1 I

I 3

11 2 9 6+ 63 12

I ! FIG23 ( E- 7) ENGINE COVER (M0DEL:OZ) I QTY.


1 61400-98Y20-OEP COVER SET, ENGINE (BLACK) 1 2 6141 2-94300 .HOOK, ENGINE COVER 1 3 61611-93000 .FASTENER, ENGINE COVER 1 4 09229-04018 .RIVET 2 5 09229-04020 .RIVET 2 6 61443-98160 STRIPE, STBD 1 7 61453-98160 STRIPE, PORT 1 8 21131-96003 .MARK, CLUTCH SHIFT 1 9 61422-981D0 hlARK, EMBLEM FRONT 1 10 61435-981DO MARK, EMBLEM RR 1 11 61581-98620 LABEL, ENGINE COVER 1 12 09800-01 001 TOOL 1

,

5

3 0 DT6 E3 K2 E7

FIG 24 ( E- 8) TILLER HANDLE (MODEL 89-92) QTY.

5 REF.NO. PART NO. DESCRIFTION REMARKS FIG.24

1 63113-98100-OED COVER, TILLER HANDLE (GRAY) 1 2 01 421-08507 STUD BOLT 1 3 01421 -08607 STUD BOLT 1 4 08322-01087 WASHER 2 5 083 10-00087 NUT 2 6 631 15-981 00 BUSHING 1 7 09160-13008 WASHER (135x31 5x0 5) 1 8 09160-32004 WASHER (32 5X42XO 5) 1 9 63116-981M BUSHING, TILLER HANDLE 1 10 6361 0-981 02 CABLE ASSY. THROTTLE NO.l 1 11 63610-981 12 CABLE ASSY, THROTTLE N0.2 1 12 6321 5-93400 MARK, HANDLE GRIP 1 13 63100-98811-OED HANDLE, TILLER (GRAY) 1 14 63225-93200 BUSHING 1 15 09440-1 2027 SPRING 1 16 63227-93200 PIN 1 17 63223-92D00 STOPPER 1 18 09126-06006 SCREW 1 19 63210-94400 GRIP 20 63117-96301 COVER, STOP SWITCH 1 21 09163-06001 LOCK WASHER 1 22 63220-98504 ROD, HANDLE 1 23 63240-96300 ADJUSTER SET, HANDLE GRIP 1 24 63300-93900 BAR ASSY, EXTENTION 1 OPT, NOT FOR US MARKET

1 +6321C 93E30

REFER TO FIG 25 (E- 9) FOR MODEL 93-02

31 DT6E3K2

E8

FIG.25 FIG 25 ( E- 9) TILLER HANDLE (MODEL.93-02)

PTY. REF.NO. PART NO. DESCRIPTION REMARKS

1-1 63111-98102-OED HANDLE, TILLER (GRAY) 1 1-2 6311 1-98102-OEP HANDLE, TILLER (BLACK) 1 MODEL02 2-1 63113-98100-OED COVER, TILLER HANDLE (GRAY) 1 2-2 631 13-98120-OED COVER, TILLER HANDLE (GRAY) 1 MODEL.95-01 2-3 63113-98120-0EP COVER, TILLER HANDLE (BLACK) 1 MODEL.02 3 631 15-98100 BUSH, TILLER HANDLE COVER 1 4 631 16-98100 BUSH, TILLER HANDLE 1 5 63117-96301 COVER, STOP SW WIRE 1 -MODEL.97

1 -MODEL.98 1 -63210-93E30 63210-94400 GRI?, HANDLE

63213-94400 CAP, STOP SW 63220-98504 ROD, HANDLE 1 63210-93E30 GRIP 1 MODEL.96-02 63223-92DOO STOPPER, HANDLE ROD 1 63225-93200 BUSH, HANDLE ROD 1 63225-98601 PLATE, THROTTLE ADJ 1 63227-93200 PIN, HANDLE ROD 1

1 12-1 63241-98601 SUPPORT, HANDLE ROD 1 12-2 63241-986A0 SUPPORT, HANDLE ROD 1 MODEL01,02 13-1 63244-98601 KNOB, THROTTLE ADJ 1 13-2 63244-986A0 KNOB. THROTTLE ADJ 1 MODEL01,02

63610-981 02 CABLE ASSY, THROTTLE NO 1 1 63610-981 12 CABLE ASSY, THROTTLE NO 2 1 09126-06015 SCREW 1 09136-05041 SCREW, HANDLE ROD SPRT 2

18 09148-06008 NUT, THROTTLE ADJ KNOB 1 19 091 60-1 3008 WASHER, TILLER HANDLE COVER 1 20 09160-32004 WASHER, TILLER HANDLE 1

09163-06001 WASHER, HANDLE GRIP SCREW 1 09440-12027 SPRING, HANDLE ROD 1

1 32 DT6E3K2 E9

FIG.25 ( E-10) TILLER HANDLE (MODEL:93-02) QTY.


23 01421 -08507 BOLT, HANDLE COVER STUG 1 24 01421-08607 BOLT, HANDLE COVER STJD 2 25 08310-00087 CUT, TILLER HANDLE 2 26 08322-01087 WASHER, TILLER HANDLE 2 27 63215-93110 MARK, HANDLE GRIP 1 28 63300-93E00 BAR ASSY, EXTENTION 1 OPT MODEL:96-02

NOT FOR US MARKET

: 33 DT6E3K2 E 10

FIG.26

29

w-- 32

FIG26 ( E-11) FUEL TANK (MODEL:86,87) QW.

REMARKS REF.NO. PART NO. DESCRIPTION

1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

31 32

65000-98500

65871 -9301 0 65510-92DOO 65561 -98502 021 12-06167 021 12-06407 09168-06004 65850-98105 65740-95500 091 68-1 2001 65830-95500 6585393001 65854-93001 65864-95200 09125-06063 65880-98500 65830-93301 0912105050 08321-01 057 08322-01057 65700-98522 65750-98505 65770-99703 65781-98500 99401-1 1403 65X.298520 0831 0-001 07 08321-01107 65720-98590 65700-95271

09168-06004 09125-06063

TANK SET, FUEL (15L)

.GASKET

.CAP

..GASKET

.SCREW SCREW .WASHER .GAUGE ASSY ..CONNECTOR, MALE FUEL ..GASKET ..FILTER ..STRAINER ..GASKET, STRAINER ..FLOi!T ..SCREW OUTLET ASSY .FILTER SCREW .LOCK WASHER .WASHER HOSE (TANK -CONNECTOR) .CONNECTOR, FEMALE FUEL .PUMP. SQUEEZE .CLIP CLIP CONNECTOR, MALE FUEL NUT LOCKWASHER CONNECTOR, MALE FUEL HOSE, FUEL JOINT

WASHER SCREW

REFER TO FlG.27 (E-12) FOR M0DEL:BE-N REFER TO FIG.28 (E-14) FOR PLASTIC:lSL

34 DT6 E3 K2

1

1 1 1 3 1 4 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1

4 4

4 U S GAU3.3 IMP GAL +65800-92844 NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET OD:13 NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET

ID:ll

0D: l l

OPT OD:13 OPT OD:11/1D:13

NOT FOR US MARKET NOT FOR US MARKET

E 11

FIG.27

- 20

FIG.27 ( E-12) FUEL TANK (MODEL:88-00j an.


1

2 3 4 5 6-1 6-2 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

65800-92813

65510-92DOO 65561-92[)00 02142461 67 09168-06026 65720-9441 1 65740-95500 091 68-1 201 5 65850-92D51 65855-92D10 65854-92D20 65853-92DOO 65854-92D30 03222-04083 65864-92DOO 65866-92DOO 65871-92DOO 65750-94404 65781-98500 65871-93010 65880-98500 65830-93301 091 25-05050 08321-01057 08322-01057 021 12-06107 09168-06026 65700-98582 65750-94404 65770-93903 65781-98500 09401-1 1403

TANK SET, FUEL (15L)

.CAP ASSY, TANK

..GASKET, TANK CAP

.SCREW

.WASHER

.CONNECTOR, FUEL

.CONNECTOR, FUEL

.GASKET, CONNECTOR

.GAUGE ASSY. FUEL

..COVER, GAUGE

..GASKET

..LENS

..GASKET, LENS

..SCREW

..FLOAT

..NUT, PUSH

..GASKET, FUEL CONNECTOR, FUEL CLIP GASKET, OUTLET OUTLET ASSY .FILTER .SCREW (5x8) .LOCK WASHER .WASHER SCREW (6x10) WASHER HOSE, FUEL .CONNECTOR, FUEL .PUMP, SQUEEZE .CLIP CLIP

1

1 1 4 4 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1

1 3 1

4 U S GALB.3 IMP GAL NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET OD:13 NOT FOR US MARKET 231779- NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET OD:13 NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET :‘OT FOR US MARKET ilOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET -MODEL:92 NOT FOR US MARKET OD:13 NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET NOT FOR US MARKET

35 DT6 E3 K2 E 12

FIG.27 FIG.27 ( E-13) FUEL TANK (MODEL:88-00) QTY.


32 65720-94401 CONNECTOR, FUEL 1 -MODEL:92 NOT FOR US MARKET 33 0831 0-001 07 NUT 1 NOT FOR US MARKET 34 653 16-93331 MARK, FUEL CAUTION 1 NOT FOR US MARKET 35 65317-98520 MARK, FUEL CAPACITY 1 NOT FOR US MARKET 36 65700-98522 HOSE, FUEL 1 NOT FOR US MARKET 37 65750-98505 SOCKET, FUEL HOSE 1 231779- NOT FOR US MARKET 38 65770-99703 .PUMP, SQUEEZE 1 231779- NOT FOR US MARKET 39 65781-98500 .CLIP 3 231779- NOT FOR US MARKET 40 65720-98520 PLUG, FUEL CONNECTOR 1 231779- NOT FOR US MARKET 41 091 40-1 0032 NUT 1 231779- NOT FOR US MARKET 42 08321-01107 WASHER 1 NOT FOR US MARKET

- 1

36 DT6 E3 K2 E 13

FIG.28 1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 4

I

I 1

65000-99100 65520-99100 65561-95DOO 65831-95DOO 65890-99100 65892-95D00 65740-99100 65700-95D11 65750-98505 65770-99703 65781-98500 65720-9852G 09140-10032 08321 -01 107

TANK ASSY, FUEL (12L) CAP. FUEL TANK .GASKET, TANK CAP .FILTER, OUTLET .OUTLET ASSY .O RING, FUEL OUTLET .PLUG, FUEL CONNECTOR HOSE, FUEL SOCKET, FUEL HOSE .PUMP, SQUEEZE .CLIP PLUG, FUEL NUT WASHER

1 1 1 1 1 1 1 1 2 1 4 1 1 1

FIG.2C ( E-14) FUEL TANK (RESIN:12L) QTY.


37 DT6 E3 K2 E 14

FIG29 ( F- 2) OPTIONAL : ELECTRICAL FIG.29 QN.


1 37802-98102 SWITCH SET, EMERGENCY 1 -MODEL:93 2 3783049x50 .SWITCH ASSY, EMERGENCY 1

3 37823-94400 .CAP 1 4 37950-98501 .BRACKET 1 5 021 12-041 63 SCREW 2 6 08321-01043 .LOCK WASHER 2 7 37824-92WO .GROMMET 1 8 37824-98100 GROMMET 1 9-1 32220-981 10 COIL SET, LIGHTING 9-2 32200-99100 COIL SET, LIGHTING 1 MOOEL:95-01 10 39600-93910 RECEPTACLESET 1 11 39601-95000 .RECEPTACLE ASSY, LIGHTING 1 12 36634-93910 ..CAP 1 13 39602-93900 .PLUG ASSY. LIGHTING 1 15 39603-94400 .GROMMET 1 16 09407-25402 .CLAMP ! 17 09407-14403 .CLAMP 1 18 32801 -981 02 RECTIFIER SET 1 19 37132-93700 .CONNECTOR. LEAD WIRE 1 20 32802-9ai00 .LEAD WIRE. RECTIFIER 1

22 09481-20001 FUSE (20A) 1

23 36791-95200 .HOLDER 1 24 32800-95W1 .RECTIFIER ASSY 1 25 32890-98100 STAY 1 26 02142-05257 SCREW 1 27 08321 -01057 .LOCK WGHER 1

28 0831 0-GOO57 .NUT 1 29-1 36898-93300 .LEAD. CONSENT EARTH 1 MODEL237.88

1 MODEL:89-02 29-2 37801-98300 .LEAD. CXEPTACLE GROUND

1 -MODEL:94

~ 21 36740-95253 .CASE ASSY, FUSE 1

,

I 30 36!?90-87DOO TERMINAL & SLEEVE SET 1

!

I

1

i

I i 1

I J i -.

18 ~ 38 DT6E3K2 F2

FIG.30

FIG.30 ( F- 3) OPTIONAL :REMOTE CONTROL PARTS QTY.


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

671 30-98810 67340-98100 67440-93701 67341-93401 091 17-06040 67466-95200 09119-06047 67410-98101 63225-93200 6741 7-981 00 09 159-08059 09 140-06020 67463-95200 09140-05005 6741 398100 37800-937 14 09140-1 4030 09404-06432 19190-981 10 63227-93200 09117-06039 09 140-06020 09160-06055

REMOTE CONTROL PARTS SE1 .HOLDER .GUIDE .HOLDER .BOLT .CONNECTOR .BALL, PIVOT SHAFT .BUSHING .ARM .NUT .NUT .CONNECTOR .NUT .ROD SWITCH ASSY, ENGINE STOP .NUT .CLAMP .ARM SET ..PIN ..BOLT (6x25) ..NUT ..WASHER

1 1 1 1 3 1 3 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 2

39 DT6 €3 K2 F 3

FIG.31 I

I . - I I REF.NO.

1-1

10

1-2

2 3 4 5 6 7 8 9 10 11 12 13-1 13-2 14 15 16 17 18 19 20-1 20-2 21 22-1 22-2 23

FIG.31 ( F- 4) OPTIONAL : REMOTE CONTROL BOX (MODEL:89-92) QTY.

REMARKS PART NO. DESCRIPTION

67200-93951 BOX ASSY, REMOTE CONTROL 1 DECAL:BLUE 467200-93991 -OED

1 DECAL:BLACK 67200-93961-OED BOX ASSY, REMOTE CONTROL

67232-95600 .BUSH 1 67232-95620 .BUSH 1 67296-95600 .SCREW 3

3 67294-95600 091 60-061 04 .WASHER 3 09140-06020 .NUT 3 67232-956 10 .BUSH 2 67253-95600 .WASHER 1 67252-95600 .BUSH 2 091 00-08232 .BOLT 1 67296-94300 SCREW 2 67241-95600 .LEVER, FREE THROT (WHITE) 1 6724 1-95680 .LEVER, FREE THROT (GRAY) 1 091 26-05003 SCREW 2 67243-95600 .BUSH 1 67220-95620 .PLATE ASSY 1 67275-95600 .END, CABLE 2 67223-95600 .KNOB, BRAKE ADJ 1 67292-94300 .E RING 3 67267-95600 .COVER, WIRE (BLUE) 1 67267-95610 .COVER, WIRE (BLACK) 1 67296-95610 .SCREW 7 67257-95600 CAP, LEVER (BLUE) 1 67257-95610 CAP, LEVER (BLACK) 1 67256-95600 .HOLDER, NEUT LOCK 1

47200-93991-OED (GRAY)

SPACER

REFER TO FIG.32(F-6) FOR MODEL:93-02

40 DT6 E3 K2

F 4

FIG.31 1

I 1 I

14 13 I

FIG.31( F- 5) OPTIONAL : REMOTE CONiZOL BOX (MODEL:89-92) Qn.

REF.NO. PART NO. DESCRIPTION REh!4RKS

24-1 67251-95600 .LEVER, HANDLE (WHITE) 1 24-2 67251-95650 .LEVER, HANDLE (SILVER) 1 24-3 67251-95680 .LEVER, HANDLE (GRAY) 1 25 67297-95600 .WASHER 2 26 67273-95600 SPACER 1

28 37823-94400 ..CAP & ROPE 1 29 67255-95600 .ARM, NEUTRAL LOCK 1 30 67261-95610 .GRIP 1 31 67245-95600 .DRUM ASSY, FREE THROTTLE 1 32 67258-a7~00 .BRACKET, NEUTRAL ARM 1 33 67140-95600 ATTACHMENT, TWIN REMO-CON KIT 1 34 67282-95610 DECAL (BLACK) 1

27 37820-94404 SWITCH ASSY, EMERGENCY 1 -337a20-92~00

41 D T 6 E 3 K 2 F 5

! FIG.32 ( F- 6) OPTIONAL : REMOTE CONTROL BOX (MODEL:93-02) QTY.

REF.NO. PART NO. DESCRIPTION REMARKS FIG.32 1.- 1-1 67200-93991-OED BOX ASSY, REMOCON (GRAY) 1

14 1-2 67200-93991-0EP BOX ASSY, REMOCON (BLACK) . 1 MODEL:02 2 67232-95600 .BUSH 1

10 3 67245-95600 .DRUM, FREE THROTTLE 1 4 67296-95600 SCREW 3 5 67294-95600 SPACER 3 6 091 60-061 04 .WASHER 3 7 09140-06020 .NUT 3 8 67258-87DOO .BRACKET, NEUTRAL ARM 2 9 67253-95600 .WASHER 1 10 67252-95600 .BUSH 2 11 09100-08232 .BOLT 1 12 67296-94300 .SCREW 2 13 67241-95680 .LEVER, FREE THROT (GRAY) 1 14 09126-05003 SCREW 2 15 67243-95600 .BUSH 1 16 67220-95620 .PLATE ASSY 1 17 67275-95600 .END, CABLE 2 18 67223-95600 .KNOB, BRAKE ADJ 1 19 67292-94300 .E RING 3 20 67267-95610 .COVER, WIRE (BLACK) 1 21 67296-95610 SCREW 7 22 67257-95610 .CAP, LEVER (BLACK) 1 23 67256-95600 .HOLDER, NEUT LOCK 1 24 67251-95680 .LEVER. HANDLE (GRAY) 1 25 67297-95600 .WASHER 2 26 67273-95600 .SPACER 1 27 37830-95DOO SWITCH ASSY, EMERGENCY 1 28 37823-92E00 ..CAP 8 ROPE 1 29 67255-95600 .ARM, NEUTRAL LOCK 1 30 67261 -9561 0 .GRIP 1 31 67140-95600 ATTACHMENT, TWIN REMO-CON KIT 1 32 67282-95610 DECAL (BLACK) 1 OPT

42 DT6 E3 K2 F 6

- FIG.33

VIEW 0

I A 2

I VlEWC

VIEW D c -

@ 0 llo @? 0 8

9 0

VIEW 'Y E

VIEW E

12

lo VIEW F

I 1

FIG.33 ( F- 7) OPTIONAL : GASKET SET an.


1 11410-98811 2 1 1 141 -981 30 3 11413-98510 4 11433-98510 5 131 21 -981 20 6 13122-98110 7 13125-981 10 a 131 25-9831 0 9 14151-98111 10 17472-98503 11 52113-98510 12 521 16-98510 13 56132-98510

14 09168-06004 15 091 68-1 0022

, 43 DT6E3K2

GASKET SET .GASKET, CYLINDER HEAD .GASKET, UPPER, OIL SEAL GASKET, UNDER, OIL SEAL .GASKET, INLET CASE .GASKET, REED VALVE SEAT .GASKET, CARBURETOR .GASKET, CARBURETOR .GASKET. EXHAUST COVER .GASKET. PUMP PANEL .GASKET, DRIVE SHAFT HOUSING .GASKET, CLUTCH ADJUST HOLE .GASKET, DRIVE SHAFT BRG

HOUSING .GASKET, SHIFT CAM SCREW .GASKET, DRAIN PLUG

1 1 1 1 1 1 1 1 2 1 1 1 1

1 3

ID:25 1D:19

6x1 1.8X1.5 10X17X1.5

F 7

FIG.34

I-

FIG.34 ( F- 8) OPTIONAL QTY.


1 2 3 4 5 6 7 8-1

8-2 8-3 8-4 8-5 8-6 8-7 8-8 8-9 8-10 8-1 1 8-1 2

gnonn7"'10 99104-31140 99000-32020 99000-25160 99000-22540 95000-25010 95000-32050 9901 1-98532-03A

9901 1-98533-03A 9901 1-98534-03A 9501 1-98535-03A 9901 1-98536-03A 9901 1-9853743A 9901 1 -98538-03A 9901 1-98550-03A 9901 1-98552-03A 9901 1-98553-03A 9901 1-98554-03A 9901 1 -98555-03A

SUZUKI SILICONE SEAL GASKET, LIQUID THREAD LOCK SUPER '13338' GREASE, WATER RESISTANT CEAR OIL, OUTBOARD MOTOR SUiUKl SUPER GREASE A THREAD LOCK.1342" MANUAL, OWNERS

MANUAL, OWNERS MANUAL, OWNERS MANUAL, OWNERS MANUAL, OWNERS MANUAL, OWNERS MANUAL, OWNERS MANUAL. OWNERS MANUAL, OWNERS MANUAL, OWNERS MANUAL, OWNERS MANUAL, OWNERS

1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1

FOR GEAR CASE 50G FOR GEAR CASE 100G 50G 250G 400CC NOT FOR US MARKET 450G.FOR CRANK OIL SEAL 50G MODEL:89 DRAWING NOT SHOWN M0DEL:BO MODEL:91 MODEL:92 MODEL:93 MODEL:94 MODEL:95

MODEL:97 MODEL:98 MODEL:99.00 MODEL:01,02

%ODEL:96

I

44 DT6 E3 K2 F 8

Documents

Suzuki DT 6 (86-02) - Browns Point86-02).pdf · When it becomes necessary to replace parts on SUZUKI OUTBOARD MOTORS, always use SUZUKI GENUINE PARTS which have passed a strict inspection