DT 4 (1978)DT 4.5 (1977)

PREFACE 3.

Th is parts catalogue has been arranged to include all p r i o r modification as

No revised edtion wi l l be issued any more and b e s u r e to make use of th is

Upon receipt o f t h i s f inal edtion, the old catalogue should be thrown away. This parts catalogue covers the l i s t o f all service par ts f o r SUZUKI

the final edtion.

in good keeping. 4.

R T b D T 9 (C, D, F).

1.

2.

\

' A. INSTRUCTIONS FOR QUOTING THE CATALOGUE 5 .

- DIMENSIONS

INNER PARTS OF ASSEMBLY

Parts number tha t have a period (.) mark in f r o n t of the p a r t description on a tex t page are separately serviced parts of the assembly.

MOD I F I CAT 1 ON NOT I C E

A par ts bulletin wi l l be sent t o you on all occasions when changes in par ts occur, including interchangeable modifications between new par ts and old ones.

NOTE

5-1. .Dimensions of ' the par ts in th is catalogue are indicated in unit millimeters.

I ,

ABBREVIATIONS

Abbreviations used in th is catalogue are as follows:

AR ASSY : E.No. : F.No. : d ID OD L LH RH ,, *lo0045 : 100046- :

F"7" ID OD

A5 requi red NT : Number of teeth Assemb I y 0 PT : Optional Engine Number 0 s : Over Size Frame Number STD : Standard Diameter o f material T : Thickness Inside diameter us : Under size Outside diameter W : W i d t h Length S,L,UL,LL : Transom type Le f t hand side R igh t hand side Up t o F.No.-100045 From F . No. -100046 - 5.6 .-..-.-a Figures in the description column

T(or W,L)

\

show the dimensions o f parts. I To 12340-56781 (Parts No.) : indicates tha t the par ts number was

changed t o 12345-56781 and thc; new parts are interchangeable wi th the former ones but the former ones are not interchangeable with new ones.

i6 From 12345-56781 (Parts No.) : indicstes tha t t he former and new parts are interchangeable with each other and bo th are usable.

Q'ty indicate the MODEL NAME C DT2sDT9 as shown right side.

The number of let ter shown below Q'ty

J I D T a D T 9 model C

DT2sDT9 - 1 -

5-2.

5-3.

There are some di f ferent par ts f rom those of production models among spare parts f o r t h e administrative reasons and common use o f them wi th other models.

In respect of rubber hoses and vinyl tubes, please be sure t o use them by cu t t ing o f f according t o the length mentioned on par ts catalogue or what is actually required on the vehicle.

Note that t he drawings on the i l lustration page are fo r ready reference of spare par ts number, not t o be used as an assembly manual. When assembling, use "SUZUKI SERVICE MANUAL".

6. SPECIFICATION CODE

Th is catalogue contains the par ts f o r t he model designed f o r t h e following spec. ; spec. code: DTZC (El , E28), DTED (El), DT2F (El), DT3.5F (El , E16)

DT4.5C ( E l , E28), DT4D (El) , DT5D (El , E3, E13),

DT7.5C ( E l , E13, E28), DT7.5D (El , E13),

DT9C (El , E13, E28, E37), DT9D ( E l , E13),

DT5F (El, E3, E13)

DT7.5F (El , E9, E13)

DTSF (El , E9, E13)

7. SERIAL FRAME NUMBER

C-1 OOOl+, D - 1 0 0 0 1 ~ ~ F-10001 'L

DT2*DT9 - 2 -

, , . . . . . .. . . - . .. . . . . , . . . . . . . . .. .- . . . . . . . . . .

F I G 3 1

2

1 7 FIG.31 CYLINDER ' I E - 3 I QtY - C D R d S -wQn 1 - B-GHS,NGK

SPARK PLUG ASSY + R9f.m. poro #a.

1-1 09482-00095 from 09482-00048 1 - BR-6HS,E28

- 1 BR-6HS 1-2 09482-00088 SPARK PLUG ASSY

1-3 09482-00088 SPARK PLUG ASSY 2 11111-98003 CYLINDER HEAD 1 1 3 11141-38005 GASKET, cylinder head 1 1

BOLT 4 4 WASHER 4 4

4 6 08321 -21 088 LOCK WASHER 4 4

4 01107-08358 5 08322-11088

7-1 11300-98831 CYLINDER/CRANKCASE ASSY 1 - to (11300-98832) + (12110-98006)

CYLINDER/CRANKCASE ASSY - 1 7-2 11300-98832 8 09100-06O32 *BOLT, cylinder 1 2 2

.BOLT, cylinder 2 2 2 =BOLT, cylinder 3 2 2

9 09100-06033 10 09100-06038 1 1 0421 1 -091 09 *DOWEL PIN

12 08321-21068

2 2 ' *LOCK WASHER 6 6

6x80

6x35 6x65

DT4.5C, DT4D

3

FIG. 32 I 1

DT4.5C. DT4D

L

FIG.32 REED VALVE Qw

R d S C D R6f.W. M NO. Dercripth

1 124'- VALVE 1 1 from 12411-98809 ? reed - 2 3 4 5 6 7 8 9

10 11

12421-98002 021 12-Q4128 m1-21048 08322-21048 12431 -96001 12441 -98030

12451 -98000 12481 -98002 01 107-06308 08321 -21 068

STOPPER, reed valve SCREW LOCK WASHER

WASHER

PLATE, r e d valve

SEAT, reed valve GASKET, valve seat

CASE, inlet BOLT

LOCK WASHER

1 1 3 3 3 3 3 3 1 1 1 1 2 2 7 1

2 2 2 2

. . . . . ~ ~ . . * . . . . . . . . . , ~

~ ~ ,_.__ _ _ . , _. . ...... .:. . . . . - . . . . .

. c , ? , .

FBG. 33

6-

3 P FIG. 33 CRANKSHAFT

Q'w Runadco

to 12110-98OE mmuipnkn C D R8f.W. pat No.

1-7 12110-98OQ5 1-2 1-3

1-4

2-1

2-2

2-3

3 4 5 6-1 6-2

6-3

12110-98000 121 10-98006-025

121 10-98006-050

121 40-9801 3 121 90-9801 3-025

12140-19610-050

121 51 -98OOO 09263- 1 2 0 3 09381 -1 2001 12200-98820 12200-98821

12208-98822 6-4 12200-98823 7 12227-98003 8-1 12230-98000 8-2 12230-98001 8-3 12230-98002 9

10 11 12 13 14 15 16 17

1 E l 61 -35000 1221 1-98000 09263-1 601 4 08221 -20285 081 13-62040 09283-2001 6 09283-2001 8 09160-38001 09280-15002

PI STON

PISTON

PISTON

PISTON

RING SET, piston

RING SET, piston

RING SET, pistQn

PIN, piston

BEARING, piston pin CIRCLIP, piston pin CRANKSHAFT SET

CRANKSHAFT SET

CRANKSHAFT SET

CRANKSHAFT SET

-CRANKSHAFT, upper

-CRANKSHAFT, lower =CRANKSHAFT, lower

-CRANKSHAFT, lower -ROD, connecting

-PIN, crank

-BEARING, crank pin =SHIM -BEAR I NG

O I L SEAL, crankshah upper

O I L SEAL, crankshaft lower THRUST WASHER

0 RING, lower crankshaft

1 - - 1 - 1

- 7

7 1 - 1

- 1

1 1

1 1 2 2 1 -

- 1

" 1 - 1 1 1

1 - - 1 - 1 1 1

1 1

1 1 1 -

2 2 1 1

1 1

1 1

a 1

0 s : 0.25 ,OPT from 12110-98720 0 s : 0.50, OPT f rum 121 10-98730 T: l .5

0 s : 0.25, OPT from 12140-98720 0s : 0.50,OPT from 12140-19760

12x1 5.7x15.8

from 12200-98820 to 1220-98822 to 12280-98823 DT4D - 1 0767%

to 12230-98001 to 12230-98802 DT4D-10767*

from 09263-1 6002 for 12230-98000

20x47~8 20x37~9 38x51 x l .O I D:15,d: 1.9

DT4.5C. DT4D

. - . . .

... _ . _ . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 FIG.34 CARBURETOR

crtv

. . . . . . . . . . . . . - ............... . , .. . . . . . . . . . . . . . . . . .... I C . _ . . . . ......_.. ... ., :. 1 . , .

i I ' 'BIG034

...... 1-

24 :/ .

I

W.M. pat No. Bkraopabn C D RtlllWkS R ASSY 1 - to 13200-98015

1-2 13200-98019 1-3 13200-98020 2 13573-01010 3 13394-42110 4 13383-19600 5 13551-98012 6 7 8 9

10 11-1 11-2 12 13 14 15 16 17 18 19 20

=21 22-1 22-2 23 24 25 2 6 ' 27

09491 -95001 09494-00071 13691-98010 09492-25Qo2 13392-01 01 0 13370-23040 13370-98010 13252-0204 0 13254-01 01 0 13269-01 01 0 13267-9801 0 13268-951 10 13251 -9801 1 02112-04168 08321 -21 048 13577-9801 1 13661 -0301 0 1341 3-9801 0 1341 3-9801 1 13581 -01 01 0 13631 -99002 09305-04001 89491 -90001 09491 -2o001

DTd-SC. DT4D

CARBURETOR ASSY CARBURETOR ASSY -SPRING, throttle valve -CLIP, needle *NEEDLE, jet -VALWE, throttle *JET, main -NOZZLE, needle *O RING, float chamber -JET, pilot GASKET, valve seat -VALWE ASSY, needle -VALVE ASSY, needle I= LOAT

-PIN, float SCREW, pilot air -SCREW, throttle stop *SPRING, stop scqew -GASKET, float chamber -SCREW -LOCK WASHER

-ADJUSTER, throttle cable

-NUT, adjusting

=LEVER, starter -LEVER, starter

- 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 2 2 1 1 4 4 4 4 1 1 1 1 1 - - 1

-SEAT, throttle valve spring- 1 1 KNOB, starter 1 1 BUSHING, starter guide 1 1 JET, main 1 1 JET, main 1 1

to 13200-98020 DT4D-1173a

3J2

CA:2.0 95

25

DT4D - 1 1 7 3 a

to 1341 3-9801 1

to 13631 -93500

OPT, 90 OPT,100

* _....,* .... - ..., ... - . . .,. .. .-. , - ~. i . . -....~...'. _.... . . . . -..-...-.-.-....- ..-. . . 5

FIG.35 WATER PUMP QtY

R6ltUUkS C D Raf.Ns. m. No. M P t h 1 17420-99002 HOUSING, pinion shaft

2 3 4 5 6 7 0 9 -

10 11 12 13 14 15 16 17

09387-32001 09283-1 5001 09108-06025 09162-06001 09140-06004 17460-99002 09202-04002 09387-28001 17491 -99000 09289-15001 09280-33002 09108-05002 09140-05001 17561 -991 02 17561-99202 09305 - 08007

CIRCLIP, oil seal OIL SEAL, pinion shaft STUD BOLT, housing LOCK WASHER, housing NUT, housing IMPELLER, water pump BIN, impeller CIRCLIP, impeller PLATE, water pump lower OIL SEAL, lower plat@ 0 RING, lower plate STUD BOL'T, lower plate NUT, lower plate TUBE, water TUBE, water BUSH I NG, water tube

1 1 1 1 2 2 4 4 4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1

8

15x3ox7.5 6x30

4x24

1 5 ~ 3 0 ~ 7 . 5 I D: 33,d :2.2 5x4

S type,L:484 L type,L:637 from 09305-08005

' DT4.5C, DT4D

FOG.36 , jk - I . . ... , . -. .. . .. . . .. . .. . . .- ,

6 FIG.36 ENGINE HOLDER

QW M , N o . PW No. -igHocr C D W&S

1 1 rsdlmm2 HOLDER 1 1 - , water tube

2 09283-20022

3 17591-98004 4 ,09206-09003 5 51 1OO-~82OO-OI J

6 0905-165001 7 09100-06035 8 091~-06044 9 09160-06015

10 11 12 13 14 15 16 17

091 62-06001 5121 1-98003 621 11 -98001 -01 J

01 107-08308 09160-08015 6241 1-98701 -01 J

01 107-08308 09160-08815

OIL SEAL, water tuba holder 1 1

GASKET, water tube holder 1 1 DOWEL PIN, water" tube holder 2 2 HOLDER , engine 1 1 *DOWEL PIN 1 1 BOLT, engine holder 2 6 6 BOLT, engine holder 3 2 2 WASHER, engine holder - , 8 8 LOCK WASHER, engine holder 8 - GASKET, engine holder 1 1 GUARD, front 1 1 BOLT 2 2

WASHER BRACE, rear BOLT WASHER

2 2 1 1

2 2 2 2

20x35~9 to 09283-20035

OD:9,L:20

6x40 6x65 6 . 5 ~ 1 1 SxO.8

8.5x16x1.2

8.5x16x1.2

DT4.5C, DT4D

1-

. DT4.5C, DT4D

11 * 4

19 -Q

7 FIG.37 STARTER

C jtD R&8 M.Al0. mt No. - 1-1 181OQ-SWW-OlT STARTER ASSY, recqil 1 - ts 18100-98005-01T

3 l$l2l-§8OOl 4 18131-spKw)1 5 18125-98oOo 6 18138-98000 7 a 18142-980011

. 8 18143-98001 9 18145-98001

10 18151-98002 11 18155-98000 12 18163-98001 13-1 182W-93810 13-2 18200-93811 14-1 18210-93000

-DRUM, sheave =PAWL, drive =FELT, oil -SPACER, spring -SPRING, recoiling -WASHEW, sheave drum -SPRING, pivot shaft -PLATE, drive -SPRING, return -CIRCLIP, drive plate -GRIP ASSY, starter -GRIP ASSY, starter -*GRIP, starter

1-2 l b 1 8 0 - ~ 5 - 0 7 T STARTER ASSY, recoil 2 18111-9884)l-OlT -CASE, starter

14-2 15 16 17 18 19 20 21 22-1 22-2 23-1 23-2

1821 0-93001 4 8251 -98000 09100-06022 091~-0691S 18411-98002 01107-06168 0832-l-21068 1 851 1 -9BOOO 32725-98000 32725-98400 6151 1-9961 1 61 51 7 -93602

=-GRIP, starter -RUBBER, starter seal BOLT, starter case WASHER, starter case CUP, starter BOLT LOCK WASHER

SPACER, starter cup INSULATOR, magneto I NSlJ LATOR; magneto MARK, start indicate MARK, start indicate

4 I

' . DT4.5CI DT4D

- 1 1 1 1 1 3 3 1 1 2 2 1 1

2 2 1 1

1 1

1 1 a 1 1 - - 1 1 -

- 1

1 1 3 3 3 3 1 1 3 3 3 3 1 1 1 - - 1 1 - - 1

to 181 38-98001

to 1820-93811 to 18200-93100 from 18271-98000 to -S8210-93001

... 6x35 6.5x11.5x0.8

from 32725-98000 to 6151 1-9302

. .

1 4 4

8 - FIG.38 MAGNETO

W.W. lRrr No. - C D Rafnmkt 9 MAGNETO ASSY 1 1

44 !L-.10---10 8 F 9 1 L,

2 3 4 5 6 7 a 9

10 11 12 13 14 15 16

32101 -98036 321 40-98035

021 12-05203 08321 -21058 32240-98034 32341 -98030 02112-03088 021 11 -031 08 08321 -21 038 08322-21 038 021 12-851 28 08322-1 1058 08341 -31039 08321 -21 108 0831 0-1 21 08

DT4.5CI DT4D

*STATOR ASSY **COIL, primary **SCREW **LOCK WASHER **POINT, contact **CONDENSER **SCREW **SCREW **LOCK WASHER *WASHER

SCREW

WASHER KEY LOCK WASHER NUT

1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 2 2 1 1 2 2 2 2 1 1 1 1 1 1

to 321 01 -98038

from 32240-98033

:' I

F I G 39

2

9 7

I

- 9 FIG. 39 ELECTRICAL

C D R8r.M. pprt wk. OISalgtean 1 32731-98002 PLATE, magneto seal 1 1

3

2 . 3 4 5 6 7 8 9-1 9-2

10

33410-98030 08321 -21 068 01421 -06258 08310-1 1068 33510-41111 3351 0-28300 33543-98OOo 378OO-9!lO14 37800-99015 OWM-08413

COIL ASSY, ignition 1 1 2 2 2 2

NUT 2 2 CAP, spark plug 1 - CAP, spark plug - 1 BOOT, spark plug 1 1

LOCK WASHER

STUD BOLT

SWITCH ASSY, engine stop 1 - SWITCH ASSY, engine stop - 1 CLAMP, stop switch read cord 1 1

to 3351 0-9551 0

to 37800-99015 to 37800-99016 T:l .O

DT4.5C. DT4D

..

10

. . . . - .:. -., _._ ,' ~ .- .... . . -.. .". i . . . . . . . .-

F16 .M l e - 12)

I1

12*-13 t 27 25 24 26

28

FIG.40 CLUTCH Q'W

R ~ . N O . m NO. C D R& 1-1 29111-93100-01J LEVER, clutch 1 - to 21111-93101-01J

1-2 2ll11-9310l-OlJ LEVER, clutch 1-3 21111-93103-015 LEVER, clutch 2 21112-93108 3 02122-04128 4 21To1-93100 5-1 08322-1101)$ 5-2 09160-08015 6 7 8

9 70 7 1

12 13 14 15 16 17 18. 19

20 21 22 23 24 25 26 27 28 29 30 31

09162-08003 09140-08003 09280-o9003 0926O-lO003 0940-87021 22511-99ooo 231 11 -991 02 231 1 1 -99202 09305-06QM 23211-99002 09100-06019 09204-01 001 09160-06015 2331 1-99001 2332'9-99001 09100-06020 251 11 -99700 251 11 -99005 09280-06004 2521 7 -!Mo4 08212-861 51 09280-1 1001 2531 1-59004 0831 0-1 1068 09139-06003 09168-06002

PLATE, clutch lever SCREW

SHAFT, clutch lever WASHER

WASHER

LOCK. WASHER NUT, clutch lever 0 RING, clutch lever shaft BALL, clutch notch SPRING, clutch notch

1 - - 1 1 1 2 2 1 1 1 - - 1

1 1 1 1 2 2 1 1 1 1

GREASE NIPPLE, clutch lever 1 1 1 1 ROD, clutch 1 3 ROD, clutch

ARM, clutch BOLT, clutch a m

1 1 WASHER, clutch rod CONNECTOR, clutch rod (1) 1 1

CONNECTOR, clutch rod (2) 1 1 1 1 BOLT, clutch rod 1 1 ROD, shifting 1 1 ROD, shifting 1 1 0 RING, shifting pod 1 1 GUIDE, shifting rod 1 1 WASHER

0 RING, shifting rod guide 1 1 1 1 CAM, shifting 1 1 NUT 1 1 SCREW, shifting cam stop 1 1 GASKET, cam stop screw

BUSHING, push rod 2 2 2 1 1 1 1

COTTER PIN, clutch rod 3 3

- _- _ -

to 211 11 -931 02-01 J f m 21 11 1-93102-01 J

L:72,to 21 21 1-93'1 01

s type,L:407 L type,L:=

fi&m 23211-99001

ex1 6 OD:1.8,L:lO

6.5xll.5w0.8

6x20 I

s type,L:345 h type,L:498 ID:5.8,d:3.5

ID:ll,d:2.4

6.2XIZx1.5

_ _ , . .. ._ _ . . . __.__ ~ ._._-. - . - .. .. - . .. . . '. .... . . . . . ~ . . . . .... . _, . , ,

8

'91 FIG.41 HANDLE - GRJP

(m w.Na Ng. C D RIlnarPu

f 63111-93102-01J HANDLE, tiller 1 1

3 09321-07001 CUSHION, handle 1 1 4 63321-99000 SEAT, handle rubber 2 2 5 09305-12007 BUSHING, handle cushion 2 2 6 0916Q-10041 WASHER, handle pivot 2 2 10.3x25x1.6

7 ~ - 1 o 0 0 1 SPACER, handle pivot

8 . 69100-10091 BOLT, handle pivot 1 1 10x55

2 63112-93103 GROfWWET, stop switch wire 1 1

1 1 10.5~12.5~24

9 Q9140-10017 NUT, handle 1 1 10 63200-93101 GRIP ASSY, throttle 1 1 ta 63200-93102

11 63210-93101 *GRIP, throttle 1 1 to 63210-93102 12 6321 4-931 00 -PIECE, sliding 1 1

2 2 13 63218-93100 14-1 63215-93100

-SCREW, cover MARK, handle grip 1 - to 63215-93101

14-2 6321 5-931 01 MARK, handle grip - 1

15 63610-98002 CABLE ASSY, throttle 1 1 . L:478,8:98. CUSHION, hendle 1 1 to 63331-93101 16 63331-93lQO

DT4.5C, DT4D

. - . . ~. . .__ . .. .. - _. ... . .. . . :. . .. .. -.

1 14 I

12 FIG.42 CLAMP BRACKET

Q'W C D RQmasks

1 41111 99003 1 1 R 8 f . h . Pmt Mo.

-01J BRACKET, clamp RH ! I -

2 41124-99004-01J BRACKET, c l ~ n p LH 1 1; 3-1 41211-99001 SCREW, clamp 2 2

4 41212-99OOO-OlJ HANDLE, clamp 2 2

3-2 41 21 1-99700 SCREW, clamp 2 2 OPT I

2

I

PIN, clamp handle 2 2 5 . 2 ~ 1 8 5 09205-05UOl from 09209-05005

SHIM AR (0-4) 5.2xl3xO.l 6 09181-05001 7 412l3-99001 PLATE, clamp 2 2 8 09380-07063 RING, clamp plate 2 2 9 09180-06Q68 BOLT, clamp shaft

10 11 12 13 14 15 16 17 18 19

09180-06007 08322-21068 091 59-0604 5 091M)-06013 09100-Q8080 09180-08Os9 09300-1 1003 09160-om7 m - 1 1 0 8 8

09159-08018

DT4.5C, DT4D _. - __. - DT4.5C .L- DT4D

SPACER, clamp shaft WASHER NUT, clamp shaft

WASHER, clamp shaft

BOLT, swivel shaft

SPACER, swivel shaft BUSHING, swivel support

SPACER, swivel bracket

WASHER NUT, swivel bracket

...

1 1 6x158 from 41311-9WOO

1 1 6 . 5 ~ 1 0 . 5 ~ 8 5 2 2 1 1 from 09159-06010

2 2 6 . 5 ~ 1 8 ~ 2 1 1 1 1 8 . 1 ~ 1 2 ~ 8 5 2 2 1 1 . 8 ~ 2 2 ~ 2 3 2 2 8 . 5 ~ 1 8 ~ 2 2 2 1 1

BIG.43 13

-' FIG.43 SWIVEL BRACKET WtY

Rmuwks C D 1 1

W.W. m NO. -iption 1 43111-99402-01 J BRACKET, swivel

6

2 3 4 5 §

7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 -1 21 -2

2251 4 -99000 4341O-!mol 4371 1 -WOO0 4371 2-99001 43721 -98000 W3OO-11004 451 10-99080 091 39-OW3 4521 1 -96000 09300-08005 45231 -99401 4521 2-99401 09200-Q8018 09204-01 001 01107-08128 08322-1 1088 08321 -31 088 45rll1-99O03 43221 -9861 5 43222-98000 43224-98002

GREASE NIPPLE ADJUSTER, steering

BUSHING, steering upper

PLATE, steering upper BUSHING, steering lower

BUSH I NG, steering adjuster LEVER, rack SCREW, sack lever

SPRING, rack lever

BUSHING, rack lever ARM, reverse lock SPRING, reverse lock arm PIN, rewerse lock arm

CBTTER PIN BOLT WASHER LOCK WASHER BLOCK, thrust

PLATE, name PLATE, name

PLATE, name

2 2 1 1 1 1 1 1 1 1

1 1 11.8x22x11.8 1 1 1 1 5x8 1 1 2 2 28x10~14 1 1 1 1 1 1 OD:8,L:89 2 2 OD:1.8,L:10 1 1 1 1 1 1 1 1 1 - 1 - - 1

6

DT4.5C, DT4D DT4.5C, DT4D

. I - - -~ . - ~ ~ _ . - . - . ,I,.^_ I .

14 FIG.44 DRIVE SHAFT HOUSING

Qw R@r C D

-01J HO USING ASSY, driveshaft 1 1

2 52101-99817-01J HOUSING ASSY, driveshaft 1 1 3 09108-06007 -STUD BOLT, housing 4 4 6x25

4 09960-06015 5 09140-06004 -NUT, housing 6 09280-50002 0 RING, drive shaft housing 1 1 ID:50,d:3.7 7 52112-39000 GROMMET, drive shaft housing1 1

8 092SO-36001 CAP, clutch adjusting hole 1 1

9 53131-99000 COVER, stud bolt

Raf. %.-. Pwt #a Qenuim

PBG.4%

(7 7- 52101 - =I6

-WASHER , housing 4 4 6.5x11.5x0.5 4 4

1 '1

DT4.5C , DT4D

FIG.45

. &-.13 @-- 14

. 15 F16.45 GEAR CASE - PROPELLER

c w R8f.b. Pure No. osratptbn C D Remerkr

1 55100 - 99830 -01J CASE ASSY, gear 1 1

24 ?3

31

DT4.5C, DT4D

8 9

10 I 11

12 13 14 15 16 17 i a 19 20 21 22 23 24

25-1 25-2 26-1 26-2 27-1 27-2 28 29 30 31

55321 -93141 081 13-62OM 17631 -99OQO 09243-12001 09248-7 0003, 09168-104

09205-11001 091 08-08029 09162-08003 091 N-08OO3 m08-06014 09162-06001 o9l4o-o6oo4 17641-99600 5531 1 -99004 55312-99000 5531 3-99000 561 11 -99002-01 J 09289- 1 mi 081 13-63020 09280-50002 091 00-06020 091 62-06001

581 11 -99003-01T 581 11 -99004-01T 581 11 -99720-07T 581 11 -99721 -01 T 581 11 -98720-01T 581 11 -98721 -01 T 58120-99326 09202-0501 3 581 31 -9900 09204-03001

DT4.5C, DT4D

*ZINC, protection *&EAR ING FILTER, water PLUG, water PLUG, drain GASKET, drain plug

DOWEL PIN, gear case STUD BOLT, gear case 1 LOCK WASHER, gear case 1 NUT, gear case STUD BOLT, gear case 2 LOCK WASHER, gear case NUT, gear case COVER, water inlet GASKET, gear case 1 GASKET, gear case 2 GASKET, gear case HOUSl NG, bearing OIL SEAL, bearing housing BEARING 0 RING, bearing housing BOLT, bearing housing LOCK WASHER, bearing

PROPELLER (STD) PROPELLER (STD) PROPELLER PROPELLER PROPELLER PROPELLER . BUSHING, propeller SHEAR PIN NUT, propeller COTTER PIN, propeller

housing

1 1 from 55321-93140 1 1 20x47~14 1 1 1 1 2 2 2 2 1 0 ~ 1 7 ~ 1 . 5

1 1 11x14 1 1 8x40 1 1 1 1 3 3 6x40 3 3 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 5 x 3 0 ~ 9 1 1 15~42x13 1 1 ID:50,d:3.1 2 2 6x20 2 2

1 - 1 t o 58111-99004-OlT - 1 2x210x140 1 - 1 to 581 11 -99721 -01 T - '0 3~280x150 ( F W ) 1 - to 58111-98721-01T - 1 3x200~130 (F500) 1 1 1 1 5x27,- 09202-05020 1 1 1 '0 3.6x38.2

to 09168-10022

~ . . . ....... _ _ .. - _ . . . . . . . . . . . . . . .....,

PlG.46

1 . 2 -

rL

16 . FIG. 46 TRANSMISSION

@w Ranarks C D

, drive SHAFT 1 1 -iauon

2 57110-99206 3 57211-99903 4 08113-62020

5 09180-12036 6 08331-31159

7-1 08221 -25353 7-2 08221-25354 8 09263-16007 9-1 0821 1-28382

9-2

10-1

10-2 11

12 13-1

13-2

14-1

0821 1-28381

08221-28383

08221 -28384 5731 7 -99601 5751 0-99002 0821 1-1 2202

08211-12203

08221 - I2203 14-2 08221 - 12204 15-7 08221-20303 15-2 08227 -20304 15-3 08221 -20305 16 0821 7 -1 5261

17-1 08221 -1 5263 17-2 08221-15264

17-3 08221-15266

SHAFT, drive SHAFT, pinion BEARING

SPACER, pinion shaft Cd RCLlP

5HIM, pinion shaft

S H I M , plnion shaft BEARING, pinion shaft THRUST WASHER, plnion

shaft THRUST WASHER , pinion

shaft SHIM, pinion shaft SHIM, pinion shaft PINION GEAR , forward THRUST WASHER, forward

gear THRUST WASHER, forward

g-r SHIM, forward gear

SHIM, forward gear SHIM, forward gear back

SHIM, forward gear back SHIM, forward gear back

1 1 1 1 1 1 1 1

2 2 AR(Oc3) A R ( b 3 )

1 1 AR(b1)

AR(&l)

AR(063) AR(b3)

9 1

1 1 AR(b1)

AR(W1)

AR(Ch1)

AR(Ch2) AR(W1) A R ( b 2 ) AR(b1)

S , L type, L: 220

12x16~20

T:l.5

T:0.2 16X20X20 T:? .5

T:l .O

T:O. 1

f : 0 . 2 NT:13 NT:25 T:1.5

T:2.0

T:O. 1 T:0.2 T:O. 1 T:0.2 T:0.5

THRUST WASHER, propeller A R ( b 1 ) T:1.0

SHIM, propeller shaft AR(b1) T:0.1

SHIM, propeller shaft AR(W2) T:O.2 SHIM, propeller shaft AR(b1) T:0.8

shaft

DT4.5CI DT4D

. -

FIG. 46

1.2-

3

H

I

I

.. .. . - .__... _.. . ._ .. ,. .. ~ .._...._._...... . . ., 17

FIG .46 TRANSMISS ION

R ~ . N O . m NO. Daraiptii C D R d 18 57320-99400 GEAR, reverse 1 1 NT:29 19-1 08211-15202

19-2 08211-15203

20-1 08221 -15203 20-2 08221-15284 21 57611-99003 22 57621-99004 23 57630-99830 24 09440-07018 25 09209-04008

THRUST WASHER, reverse gear

THRUST WASHER, reverse gear

SHIM, reverse gear SHIM, reverse gear SHAFT, propeller SHIFTER, clutch ROD SET, push SPRING, push rod return PIN, clutch dog shifter

AR(b1)

AR(b1)

AR(b1) AR(b2)

1 1 1 1

1 1 1 1

1 1

c

T:1.5

T:2.0

T:O. 1 T:O.2 Prom 5761 1-99002 from 57621 -99003 from 57631 -99003

4x35.5

DT4.5C, DT4D DT4.5Ct DT4D

. .. . ~ - i c l .) ~ _ . . . . .. . . . . .!

FIG.49 .I c

18 FIG.47 ENGINE COVER

C D Remarks Rd.Rlo. pot No. -=won 1 6 1 1 1 0 - ~ 3 - 0 1 J COVER, engine lower 1 1

10

3

1

2;1 2-2 3-1

3-2 4

5 6-1 6-2 7 8

61 21 1 -99600 61 21 1 -99601 61 21 2-99600 61212-99601 00100--~18 09160-06015 61 41 0-98002-01 J

61 41 0-98M3-01 J

61610-99020 61 621 -99000

9 08322-21088 10-1 21131-SO00 10-2 21131-96001 11 61521-96000

MARK, fuel cock "OWt1

MARK, fuel cock "ON"

MARK, fuel cock "OFF" MARK, fuel cock 'oOFF'l

BOLT, lower cover WASHER, lower cover COVER, engine front COVER, engine front FASTENER, engine a v e r BUSHING, fastener WASHER

MARK, clutch shifting MARK, clutch shifting

HOLDER, shear pin

_.

1 - - 1

1 - - 1 4 4 4 4 1 - - 1 1 1 1 1 1 1 1 - - 1 1 1

to 6121 1-99601

to 61212-99601

6x12 6.5x11.5x0.8 to 61410-98003-01 J

to 21131-96002 to 61 521 -98400

I DT4.§C, DT4D

. . ,.._,__,-. (.__.._.___~__....____. L _L_____.^ ._ .._. , , . . . . . . ,..... ...-.-.....- ---. . ---

8

.

POG.48 L .I

8

10

I 7

19 FIG.48 FUEL TANK

cyty W.W. IW wo. ' Dernfptlon C D

1 1 1 6510Q-988W-OlT TANK ASSY, fuel

4 4 14 09159-SQ75 NUT, tank STAY, tank RH 1 1 STAY, tank LH 1 1 BOLT 2 2 BOLT, tank stay 2 2 WASHER 4 4

15 65611-9801 16 65621-98001 17 01 107-08258 18 65631-98MK) 'J9 08322-11088

2 3 4-1 4-2 .

5-1

5-2 6-1 6-2 7 8-1 8-2 9

10 11 12 13

61441-98400 61 422-933M 6!j325-98601 65325-98002 65328-98600 65328-98000 65338-98600 65338-98800 6539-98001 60501 -98806 65510-98820 09168-32001 65551 -98001 09320-1 0002 09180-06006 09160-06046

*EMBKEM, tank side *EMBLEM, front EMBLEM, tank rear EMBLEM, tank rear EMBLEM, tank side RH EMBLEM, tank side RH EMBLEM, tank side LH

EMBLEM, tank side LW MOULDING, tank side

CAP ASSY, fuel tank CAP ASSY, fuel tank GASKET, tank cap FILTER, fuel CUSHION, tank rubber SPACER, tank cushton WASHER

2 2 1 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 - - 1 1 1 1 1 4 4 4 4 4 4

Reenakr

to 61441 -98500

plastic

to 65510-98820 to 65510-98402 3 2 ~ 4 8 ~ 2 . 5

6.5x10.5x11.5 from 091 60-06020 6.5x20x1.5

-_ . . ...... . I . . _. .- . ._..._ --.G . . .. , - . - -..L- DT4.5C , D1'4D _. - , ._ . .. ... . . .

20 FIG.49 FUEL COCK

Qw - C D R&t Ref.W. plro No. 1 65341-98000 SPACER, fuel cock 1 1

661 00-98051 44346-99050 661 81 -99050 66152-99050 66141 -99050 66251 -9801 O&' 09343-051$1 09344-080134

COCK ASSY, fuel *GASKET, cup *FILTER, cup FILTER

-GASKET, joint .

.CAP, fuel cock HOSE, fuel HOSE, air vent drain

1 1 .\ 1 1

1 1 1 1 1 1 1 1 1 1 L:500+180 1 - L:2W

10 09401-08401 C L I P ,. fuel hose 2 2 to 09401-08403

8

DT4.5C. DT4D . DT4.5C, DT4D

FIG. 9

1 % 4

9 FIG.9 OPT : GASKET / TOOL SET

F4ef.b. m No. miptbor a 9 R e 8

1 11400-$8840 GASKET SET (ENGINE) 1 DT3.5

G A S K E T K’- - - -

S E T

2 11400-98820 3-1 l lw -98830 3-2 11400-96832

3-3 11400-S8833 4 11400-96820

5-1 09880-00128 5-2 09880-00178

GASKET SET (ENGINE) 1 DT4,DT4.5 GASKET SET (ENGINE) 1 DTSD, t~ 11 4oO-98831 GASKET SET (ENGINE)

to 11400-98833 GASKET SET (ENGINE) 1 to 1’84100-98834 GASKET SET (ENGINE) 1 DT7.5, DT9

to 11800-96821 TOOL SET (DT3.SDT9) 1 to 09800-00805 TOOL SET (DT2) 1 to 09800-00805

TDT5,

DTaDT9 D T a D T 9

10 FIG.10 OPT : LIGHTING COIL, EMERGENCY SWITCH

r i-

g 1 e l 8

QtY R d . k M No. D.oEliptb a 9 Remarks

4 5 39601-963711 02112-04208 *SOCKET *SCREW ASSY i) 2 DT4,DT4.5

2 02192-05258 3 08321-21058

6 08322-21048 *WASHER 2 7 39602-99711 *PLUG ASSY, lighting 1 8 36898-93300 -LEAD WIRE, earth 1

9 3220-98832

2 1 1

1 1 4 : . DT7.5, DT9

2

4 322M4-98821 COIL SET, lighting

DT2 DT3.5

to (32200-98380)+(396Q0-98300) *SCREW *LOCK WASHER

COIL SET, lighting

DT5

10 32120-98520 -COIL, lighting 11 02112-Q6258 *SCREW 12 Q8321-21068 *LOCK WASHER 13 39601-96714 *SOCKET ASSY

14 02112-04258 *SCREW 15 08322-21048 *WASHER 16 3W2-99711 -PLUG, lighting

.LEAD WIRE, earth *GROMMET, lead wire *CLAMP, lead wire

17 36898-93300 18 09308-10002 19 00407-12402 20 39601-95711 *SOCKET ASSY 21 02112-04208 *SCREW 22 08322-21048 *WASHER T 1 23 35602-99711 *PLUG, lighting 24-1 37800-93812 SWITCH SET, emergency

f m 37800-93811

24-2 37800-93813 SWITCH SET, emergency from 37800-93812

25 09925-04011 *SCREW 2 26 09162-04002 *LOCK WASHER 2

DTi3DT9 DTaDT9

. - .._ - __ . .. . .. . ... - . 1

! i

f r

11 FIG. l l OPT : RECTIFIRE

QW IWd.hf0. pprt Mo. Dacrwon 3 . s 9 Rmur(u

F11O.B 1

1 to 32800-Wll to 32801-98300

1-1 32m-98810 RECTIFIRE SET

1-2 32800-981811 RECTIFIRE SET

2 32800-95220 3 32890-98000 -STAY, wctiflre

4 Orll2-052m 5 08321-21058 -LOCK WASHER 6 08310-11058 *NUT

7 36740-95252

8 094Ell-2O001 **FUSE (20A)

9 36791-95200

DT3.5

1 OT5

1

1

1

1 ) tQ 3 2 m - w 1 1

DT7.5,DTg

*WECTIFIRE ASSY

*SCR€W

*CASE ASSY, fuse from 36740-95251

*HOLDER, fuse case

10 37132-93700 =CONNECTOR

11-1 32800-96810 RECTlFlRE SET

11-2 328oQ-s811 RECTIFIRE SET

12 321800-95720 =RECTIFIRE ASSY

13 02112-05258 -SCREW

14 36740-95252

15 09481-20W **FUSE (20A)

16 36791-95200 17 09125-8602Q -SCREW, fuse case

18 37132-93700 *CONNECTOR

19 36898-93300 -LEAD WIRE, earth

1

1

1 1

1

*CASE ASSY, Pus0 from 36740-95251

*HOLDER, fuse case

13

FBG, B 4

6

I

9 11

10

14 FIG.14 OPTIONAL

QtY M.h. Part No. -=@- 2e ROlkMdU -

1

2

3 4-1

4-2 5 6 7 0 9-1

9-2 10-1

10-2 11-1

11-2

11-3 11-4

11-5

11-6

950-31030

99000-3185G

m - 3 2 0 4 0

99ooo-25160

990Oo-25170

99ooo-22540 !39ow-25010

99000-32030 099l4-399ll

9WOO-lQ105-Ql T

99006-10205-01 J

99OOQ-10109-T)'TT

99000-10209-Q9 J

99oo0-2l460 99000-21 145

99000-2l021 99000-21 150 gsQo0-2l250 99006-2126Q

GASKET, liquid

GASKET, liquid

CEMENT, thread lock

GREASE, water resistant

GREASE, water resistant GEAR OIL, outboard motor

SUZUKI SUPER GREASE A

SUZUKI LOCK SUPER HANGER, engine PAINT (m) PAINT

PAINT (9oe) PAINT (Wg) CCI OIL (llx24,Mitsubishi)

CCI OIL (lEx24,Shell) CCI OIL (4-6)

CCI OIL (ma) CCI SUPER OIL (lBx24)

CCI SUPER OIL (4kx6)

1

1

1

1

1

1 1

a 1

1

1

1 1

1

1

---I"-- 1

1

1

. -' . ..

for crankcase,lOOg

for gear case,100g

2WJ

2%

%€I m c c 4SQg,for crank oil seal

5Og (13036)

DThDT9 DThDT9,.