Suzuki DT 115 (83-85)

DT 115 (1983-1985)

PREFACE

'hen it becmes necessary to replace parts on WZWi OUT83ARO MOTORS, always use UrzuI<I GEWIrvE PARTS which have passed a strict inspection wfi ich gu- arantees Qua l i ty and performance.

his p a r t s catalogue covers the list of a l l service p a r t s f o r WZMI OT115 TC QD, DT115TC VE and OTllSTC VF.

INSTRUCTIONS FOR QUOTING THE CATALOGUE

1. DIMEN!3IONS Dimensions of the P a r t s i n this catalogue are indicated i n u n i t millimeters.

2. A683NIATIONS Aabreviations used i n this catalogue are as follows:

3.

on a

AR : As reaui red NT : Nrmber of teeth ASSY : Assembly OPT : Llptional €.No. : Engine number - 0s : Over size F. No. : Frame rimer STD : Standard

I0 : Inside diameter us : Wder s i z e 00 : Outside diameter W : Width

L : Length S,L,UL,LI, : Transom type . LH : Left hand side RH : Right hand side

301234- : From F. No. 11502-301234 12 x 34 x 5.6 * - - - - - - * F i g u r e s i n t h e descr ipt ion c o l m

I D 00 T(or W,L)

. d : Diameter of materia' T : rnicuness

-301234 : l@ t o F.No.11502-301234

show the dimensions of parts. T T T

. . .. .. .. . :

A parts b u l l e t i n riii tre s e n t t o y w on -masions when ,manges i n parts ,

@ccur, including interchangeable modifications between n e w parts and old 0-m~.

WTE _I_

5-1.

5-2.

5-3.

lhere are some d i f f e r e n t p a r t s from those of production models among spare parts fcr the administrative reasons and cOIIlmOn use of them u i t h o the r models.

In respect of rubber hoses and vinyl tubes, plea& be sure t o use them by

cu t t ing o f f according to the length mentioned on pacts 'catalogue or what is actual ly reauired on the vehicle.

Note tha t the drawings on the i l l u s t r a t i o n page a r e f o r ready reference of spare p a r t s number, not t o be used as an assemoly manual. Men assembling, use "SUZUKI SERVICE MAhRIAL".

,

6. ON ISSUE TO N E W SPARE PAfiTS CATALOGUE This parts catalcgue was arranged t o i n c l u d e modifications as o f Aug., 1984.

Once each year n e w p a r t s catalogue w i l l be issued, containing, o f cource, a l l p r i o r modifications. Upcn r e c e i p t o f each new i s sue t h e o ld catalogue should be destroyea.

I

,. . 7. ENGINE NUMBER

DT115TC QD : 11502-300001-304574 DT11STC VE : 11502-404575-406280 OTl l5TC VF : 11502-5062816

I M S R PAATS OF ASSEMBLY Parts rxrmber that have a Period (.I mark i n f ron t o f the part descr ipt ion t e x t page are separately serviced parts of the assembly.

DT115 TC VF 5 - 1 - DT115 TC VF €3 - 2 -

PIG. 1

Y3 i

51

FIC.1 ( B- 2) CRANICCASE Q'TY

?EF.NO. PART NO. DESCRIPTION REMARKS 17'. 11151-94502-T?M COVER, cyl inder head upper 1 model W/VE 1-2 11151-94610-02M COVER, cyl inder head upper 1 model VF

2- 1 11161-94501-02M COVER, cyl inder head lower 1 model QI)/M

2-2 11161-94GtO-02M COVER, cyl inder head lower 1 node1 VF

3-1 11162-94503 GASKET, cover 1 model W / V E 3-2 11162-94600 GASKET, cover 1 modelVF

4 08322-11102 WASHER 20 5 08321-21102 LOCK WASHER 20 6 01107-10852 BOLT 20 7-1 08322-21062 WASHER 8 model QD/VE 7-2 08322-21062 WASHER 5 model VF

8-1 08321-21062 LOCK WASHER 8 model W/VE 8-2 00321-21062 L a w wmm 5 model VF

9 Q9160-08010 WASHER 2 10 08322-11082 WASHER 2 model VF

11 08321-21082 LOCK WASHER 2 12-1 01107-06302 BOLT 6 model QO/Vt 12-2 01107-06302 w)Ll 5 model VF 13 09100-06033 BOLT

14 01107-08802 BOLT

15 09246-04003 PLUG

16-1 17670-94503 THW4lSTAS (!iO"Cj

16-2 17670-94510 T-TAl (50°C)

17 17681-94600-02M COVER, thannostat 18 17685-94600 GASKE 1 19 09103-06096 BOLT (6x40) 20-1 11111-94506-02M CYLINDER HEAD, upper 20-2 lllll-94517-02M CYLINDER HEAD, upper 20-3 Lllll-94610-62M CYLINDER HUU), upper 21-1 11121-94502-02M CYLINDER HEAD, lower 21-2 11121-94512-02M CYLINER HEAD, lower 22-1 1114 1-94503 W E T , cyl inder head 22-2 1114 1-94504 GASKET, cyl inder head 22-3 11141-94505 GASKET, cyl inder head

OTllSTC VF E3

2 2

1 1 1 1 1 4 1 1 1 1 1 1 1 1

model QD/VE

model VF -304327 30432% model VF

model V F

model VF model QO Imdel VE model V F

model Qo r ide1 VE/VF -304394 304395-304534 304535-

DT115TC VF E3 92

FIG. I

7 36

I-t- 44

P 51 .

Q'TY REF.NO. PART NO. DESCRIPTION REIIARKS

23 24 25 26 27 28 29 30 31 32 33 34 35 36-1 36-2 37 38 39 40 41 42 43 44 45 46 47 48-1 48-2 *s=z 49 50 51 52

09206-11001 08322-11102 08321-21102 01107-10552 01107-10702 01107-10802 01517-08402 09108-10026 08322-11102 09162-10005 09140-10015 09343-03051 09343-05044 49343-05137 09401-08410 09(r04-06401 55320-93142 11400-94843

.DOWEL P I N

.WASH€R

.LOW WASHER

.BOLT

.BOLT

.BOLT

.BOLT

.STUD BOLT WASHER

LIXX WASHER

NU1

HOSE, inspection (L:330+1SO) HOS€, inspection (L:1425+180) HOSE, inspection (L:500+135) CLIP C W , o i l hose ZINC, cylinder GASKET SET

11 181-94500 CONNECT OR, head 11182-94500 INSERTER

11 171-94500 CONNECTOR, head 1117'L-94500 INSERTER

11291-94501 HOOK, engine rear 08321-21082 LOCK WASHER 01107-08202 BOLT

01107-08252 BOLT

02132-06208 smw 08321-21062 01107-06202 T 11218-94503 COVER, water jacket 11219-94503 GASKtT, cover

L a x WASHER

11300-94504-0% CYLINDER/CRAN#CASE ASSY

11300-94506-02M CYI,INIWR/CRANKCASE ASSY

1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2

10 10 3 5 2 16 2 2 2 2 1' 1 1 2 1 1 1

-404581 404582-

-404581 404582-404988 404989-

DTllSTC VF €3 DTl15TC VF E3

F1G.2 .

W

FIG.2 ( 8- 4) CRAtUWMFI

Q'TY IEF-NO. PART NO. DESCRIPTION RENARKS

1-1 121 ' 0-945 11 PISTON 4 STD,-304393 12110-94512 PISTON 12110-94511-025 PISTON (OS:O.25) 12110-94512-025 PISlON (OS:0.25) 12110-94511-050 PISTON (OSzO.5) 12110-94512-050 PISTON (OS:0.5) 12140-95310 RING SET, piston 12140-95311 RING SET, piston

12140-95310-025 RING SET, piston (OS:0.25) 2-4 12140-95311-025 RING SET, piston (OS:0.25) 2-5 12140-95310-050 RING SET, piston (0S:O. 5) 2-6 12140-95311-051) RING SET, piston (OS:0.5) 3 12151-94501 PIN, piston 4 5 6 7 8 9

10 - 11 12-1 12-2 13

09381-22002 09263-22030 082 11-2236 1 09283-40008 09263-40003 04221-04089 12220-94508 09269-40002 12160-94507 12160-94510 09119-08045

CIRCLIP BEARING, piston p in

WASHER OIL SEAL, upper

BEARING, upper

DOWkL PIN CRANKSHAFT BEARING, middle

ROD ASSY, connecting HOD ASSY, connecting .BOLT. rod

14-1 09263-35012 BEARING, crenk p in

14-2 09263-35016 BF.ARING, crank p in

16 09390-80002 C RING ' = 15 09262-40003 BEARING, lower

17 a9i60-40004 WASHER (40~55~1.5) 18 08331-31409 CIRCLIP

4 4 4 4 4 4 4 4 4 4 4 4 8 4

ST0,304394- OPT, -3/0333 OPT,304334- OPT, -304393 OPT,304394- STD,-304327 STD ,304328- OPT,-304327 OPT, 304328- OPT,-f04327 OPT,304328-

i

8 1 1 4 1 3 4 model QD 4 model VE/VF 8 4 model QD

4 model VE/VF 1

1 1 1

DTll5TC VF E3 DT115TC VF E3

16

Q'TY

19 09283dOOGG OIL SEAL, loner 1

20 11431-94502 HOUSING, o i l seal 1 21 09280-70006 0 RING 1 22 09282-24002 OIL SEAL, driveshaft upper 1

23 12271-94SO 1 BALANCE WEIGHT, lower 1 24 12272-94SOO WLANCE EIGHT, upper 1

2s 02122-062S8 ScR€W 2

REMARKS ?EF.NO. PART NO. DESCRIPTION

DTll5TC VF €3 DT11STC VF E3

55

816.3

I 1 ; 5 7 1

4

20 1 79

- FIG.3 ( 8- 6 ) INI-El - EXHAUS? COVER i

1

Q'TY REF.NO. PART NO. DESCRIPTION REMARKS

4 1

2 08316-16068 NU? 16 16 3 01421-08358 STUD BDLT

1 4

13125-93000 GASKE'

13110-94504 CASE, inlet 5 09343-03051 HOSE, inlet case (L:190) 2

7 13121-94500 W E T , inlet case 4 8 13150-94501) VALVE ASW, reed 4

4 CLIP, hose 6 09401-06403

9 13152-94501' .STOPPER 16 10 13153-94500 .VALVE, reed 16 11 02112-03088 .SCREW 32 12 08321-21038 .LOCK WASHER 32 13 13156-94500 GASKET, reed valve 4 14 14151-94500 GASKEI, exhaust cover 2 15 14131-94503 PLATE, exhaust 1

' 16 14141-94500-02M COVEH, exhaust 1 5

17-1 08521-21062 LOCX WfiHER 20 model QD/Vt

18-1 09100-06033 BOLl 18-2 01107-06352 WL1 18-3 19 09125-06020 SCREW 1 20 09168-06023 W E T 1 21-1 09404-08401 CLAMP 21-2 09404-08201 C W 1 model VE/VF

08321-21062 LOCK WASHER 23 model VF 20 model Q!3 20 mdel VE

01107-06352 BoLl 23 model VF

17-2

1 model QD

7 4 I 1 18

77

%&- 21

DTllSTC VF E3 DTl15TC VF E3

I 17 -W //

'63 I

26

24 1 n 11

12-

10- I+--9

14

15 16

- ~

FIG.4 ( B- 7) CARBURETOR Q'TY

REMARKS REF.NO. PART NO. DESCRIPTION 1-1 1-2 2-1 2-2 3-1 3-2 4-1 4-2 S 6 7-1 7-2 8

9 LO 11 17 13 14 15 16 17 18 19 20 21 27

13201-94502 13201-94570 13202-94503 13202-94570 13203-94501 13203-94570 13204-94504 13204-94570 13269-93311 13271-93311 09492-75001 09492-82002 09491-27008 13235-95210 13392-58600 13370-28110 13254-93010 13250-93012 13251-93310 09162-05002 13281-94500 13513-94511 13542-94500

13511-94510 13542-94500 13541-94510 13579-98100

CARBUflLToR, t op CARWETOR, top ClW3lRETOR, 2nd CARBURE'IOR, 2nd CARBURElOfi, 3rd CARBlfRETUS, 3 rd CF98BURETOR, 4th CAReuRETOR, 4 t h . ADJUSTCH .SPRING .PILOT JET (75) .PILOT JET (82.5) .MAIN JEl (135) .NOZZLE .GASKEl, valve seat .VALVE needle .PIN . FLOAT . W E 1 .LOW WASHER . BoLl .LEVER, throttle . .CONNECTOR

.LEVER, throttle

..CONNECTOR

. PLATt

.CIRCLIP

1 -406280 1 506281- 1, -406280 L 506281- 1 -406280 1 S06281- 1 -4W230 1 506281- 4 4 4 -4136280 4 506281- 4

4 4 4 4 4 4 16 16 3 6 1 2

2 8

See Frames A-7 and A-8 for additional optional jet part numbers.

DT115TC VF E3

Revised March 1987 DT115TC VF E3

21

23

24

25

26

27

28

, 29-1

29-2

29-3

01411-08202

08321-21082

08310-22082

08316-16082

09343-05137

09401-084 10 09491-26009

09491-28007

09491-25002

STUD BOLT

LOCK WASHER

NU1

NU1

HOSE, f u e l CLlI’, f u e l hose MAIN JET (130)

MC\IN J€T (140) MAIN JET (125)

FIG.4 ( 8- 8) CARBUREloR Q’TY

REMARKS REF.ti0. PART NO. DESCRIPTION 8

8

8

8 2 L:500+13S

4

4 OPT

4 OPT

4 OPT

DTLLSTC VF E3

See Frames A-7 and A-8 for addi t ,mal optional & part numbers.

DT115TC VF E3

$16.5 6

9 21 !

29

OT115TC YF E3

- -- FIC.5 ( B- 9) SILENCER - MOTOR BRAWE1

Q'TY REMP-RKS IEF.NO. PART'NO. DESCRIPTION

DT115TC VF E3

1

7 3 4 5-1 5-2 6

7 8 9-1 9-2 10 11 12-1 12-2 13 14 15 16 17 18 19 20 21 22 23 24 75 26 27 28 29

13855-93300 W K E I , silencer 13811-94503 CASE, silencer

08321-21062 LOCK WASHER

09100-06038 BOLT (6x65) 01107-06652 BOLT (6x65) 08321-21062 LOCK WASHER

01107-06162 BOLT 13853-94500 GASUET, silencer cover 13812-94503 COVER, silencer 13812-94504 COVER, silencer 02152-05202 SCREW

02152-05352 SCREW 09250-10010 PLUG

09250-15010 PLUG

015 14 -054 52 fBL7 61458-95204 MARK, safety warning 09401-06403 CLIP

09343-03051 HOS€ (lubrication / silencer) 09343-03039 HOS€, lubrication 09343-03051 HOSL, lubrication 09404 -08402 CLAMP, lubrication hose 16710-95200 CHECK VALVE 31911-94514-0% EWKKEI, starting motor 08322-11082 WASHER

. ,08322-21062 WASHER

08321-21082 I. LOCK WASHER

01107-08252 BOLT

31912-94511 BAND, starter 31912-94600 BAND, starter 08322-11082 WASHER


01107-08252 BOLT

4 1 1 1 1 1 11 11 1 1 1 4 6 4 4 4 1 4 2 1 1 1 1 1 4 4 4 1 1 2 2 2

model QD

model VE/VF

model QD/V€

model VF

model QD/Vt model VF

model QO

model QD

model VE/VF,L:400

model VE/VF, L : 330-bl20

model QD/VE

model VF

model QD

FIG.6

DT115TC YF E3

7 1 4

6

7 a 9

10 11 12

U 14 I5 16

I7 18

19 ?p

71 27

23

orimc VF EJ

FIG.7 ( B-11) O I L W (-304574) Q'TY

I DTllSTC VF E3

7EF. NO. 1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16-1 16-2 17 18 19 20 21 22 23 24

PART NO. DESCRIPTION 09140-OGOl3 NU1

LOCK WASHER 09162-06001 16100-94502 PUMP, o i l 01421-06302 SlUD BOLT 16340-94501 RElAINER, driven gear 16731-95500 GASKET 16331-94500 GEAR, driven 16321-94501 GEAR, drive 02122-06308 SCRLW

19131-95502 CONNECTOR

1641 1-94502 HOD, control

09360-06012 BOLT, union 09168-06023 GASKkl (6.5x12x1.4)

09140-05001 NUT

09363-02002 UNlON, out let 09401-06405 C L I P

09401-G6405 C L I P

09344-02013 HOSE, out let (2)

09344-02013 HOSE , out let (2) 16911-94500 PHOltCIOR (2) 09344 -02004 HOSE, o u t l e t

1691 1-94500 PRO1kClOR (2)

2 2 1 2 1 1 1 1 3 2 1 2 4

14 3 8 12 1 1 1 1 2

167EO-94520 CHECK VALVE 2 167 10-94 510 CHECK VALVE 1 16710-94502 CHECK VALVE 3

REMARKS ,

-304 157 304158- L :420+270,-3W)457 L:390*240,-304157 L:420+210,304158- L: 3W-~180,304 1%- L:50,304158- 304158-

D T l l S l C VF €3

FIG. 7 ~ ~ -

FIG.7 ( 8-12) O I L P W (-304574) Q ' T Y

REF.NO. PART NO. D E S C R I P T I O N REMARKS 25 09344-02013 HOSL, outlet (3) 1 L:420-~210 26 16911-94500 PROIECTOR (3) 1 L:390-*180 27 09344-02013 HOSE, outlet (4) 1 L:420+320 28 16911-94500 PROlECTOR (4) 1 L:390*29G 29 09344-02013 HOSL, outlet (1) 1 L:420,-304157 30 16911-94500 PROTECTOR (1) 1 L: 390, -304 157 31 09344-02013 HOSE, Outlet (1) 32 16911-94500 PROTECTOR (1) 33 09344-05014 HOSE, inlet 34 09400-10302 CLAW, inlet hose 33 09360-06009 BOLT, o i l nozzle

1 L:420+370,304158- 1 L : 390+340,304 158- 1 L:950-~330 2 3

Refer t o FIG.8 (8-13) for 404575-

DTllSTC VF E3 *

OTl15TC VF E3

- b I----

' 16 FIG.6 ( 8-13) O I L P W (40457%) F I G 8 I 22

CTlISTC VF E3

Q'TY 2EF.NO. PART NO. DESCRIPTION REIYARUS

NUT 2 model VE 1 2 09140-06013 NUT 1 model VF 3 08310-11062 NU1 1 model VF 4 09162-06001 LOCK WASHER 2 5 16100-94506 PUMP, o i l 1 6 01421-06302 STUD BOLT 2 7 16340-94501 RETAINER, driven gear 1

8 16731-95500 GASKET 1 9 16331-94500 GEAR, driven 1 10 16321-94501 GEAR, drive 1 11 02122-06308 SCREW 3 17 19131-95502 CONNECTOR 2 13 16411-94502 HOD, control 1 14 09140-05001 NUT 2 15 09360-06012 BOL1, union 4

17 09363-02002 UNION, outlet 5

09140-06013

16 09168-06023 GASKLl (6 .5~12~1 .4 ) 16

18 09401-06405 CLIP 16 19 04344-02004 HOSti, outlet 4 L:50 20 16911-94500 PRO1 K l O R 4 L:390-140 21 16710-64531 CHECK VALVE 4 - 22 16710-94502 CHECK VALVE 3 23 05344 -020 13 HOSE, out let (184) 2 L:620-+270 24 16911-94500 PROltC7OH i lak) 2 L.:390+240 25 09344-02015 HOSti, outlet (2) 26 09344-02013 HOSE, outlet (3) 27 16911-94500 PHOTtCT Q!3 ( 2&3 ] 2 L:390+180 28 09344-05014 HOSE, i n l e t 1 L:950-2330 29 16911-94500 PROTECTOF! 1 L:390-,290 30 09400-10302 CLAMP, inlet hose 2 ' 31 16715-90501 NLT, oil nozzle 4 32 09404-08201 CLAMP 2

R e f e r t o F I G . 7 (8-11.12) for -304574

D711SlC VF E3

813

~ - FIG.9 ( 8-14) WATER PUMP

Q'TY

1 17563-94501 BUSHING, upper 1 REF.FI0. PART NO. DESCRIPTION REMARKS

17560-94502 lUBE, water (L) 1 -405973 2-1 2-2 17560-9451 1 TUBE, water (X)

17560-94520 l U E , water (L) 3-1

1 -405973

1 405974-

17560-94530 T U N , water (X) 1 405974- 3-2 4 09305-16002 BUSHING, guide 1.

092.50-09OQ4 CAP, tube p la te 2 -405973 5 6 17567-94500 GASKET 1 405974.;

7 09305-16004 BUSH

8 09108-06060 STUD BOLT

1 405974-

2 405974-

09162-06006 LOCK WASHER 2 405974- 9 10 09140-06020 NUT 2 405974-

11 09100-08169 BOLl 4 12 09162-08007 LOCK WASHER 4

13 09160-08059 WASHER ( 8 . 5 ~ 1 8 ~ 1 . 6 ) 4

14 092OZ-04008 PIN 1

15 174 10-94504 CASE, water pump 1 16 174 12-84500 .PANEL, upper 1

1 17413-94502 SLEEVE, case 17 18-1 0920G-11008 .PIN 4 -404963

18-2 092OG-11009 .P IN 4 404564- 1 -405598

20 09420-050 05 KEY 1 405593-

21 17461 -94 504

19 09420-05004 KEY

IMPELLER 1 *SEk NOT€

27 17416-94500 SEAL RING 1

23 17471-94501 PANtL, under 1

24 17472-94501 GASKET, under panel 1

25 09126-06006 SCREW 4

* NOTE When YOU use the impeller (13461-94504) up to E.No.405598, pleaie be sure t o use with the key (09420-05005).

DT115TC VF E3 DT115TC VF E3

Revised March 1987

--

FIG.9 ( 9-15) WATER PUMP 3'TY

26 56130-94502 HOUSING,drive shaft bearing 1

REMARKS REENO. PART NO. DESCRIPTION

27-1 09289-24001 .OIL SEAL (24x35~10) 1 model QD

27-2 09282-24003 .OIL SEAL (24x35~6) 2 model VE/VF

28 09280-55002 .O RING . 1 29 09263-26010 .BEARING (26x34~20) 1

30 17400-94551 K I T , water pump repair 1 OPT

3 1 17416-94500 .SEAL RING 1

32 17461-94505 . IMPELLER 1

33 17472-94501 .GASKET 1

34 09420-05005 .KEY 1

DT115TC VF E3

Revised Ffarch 1987

FIG. 18 --

FIG.10 ( C- 2) THROTTLE LINK Q'TY

REF.NO. PART NO. DESCRIPTION REMARKS 1 7

3

4 5 6 7 8

9 LO 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26-1 26-2 27 28 29 30

09119-05010 19132-94501 1921 1-94 503 09329-06002 09139-06015 09140-06004 09443-09015 01421-08352 09180-08098 09301-11002 09160-08055 09159-08018 19 136-94 502 09140-0500 1 19121-94 504

19 11 1-94 502 67413-98100 1914 1-94502 01421-06302 09159-06015 09180-06094 09160-0606% 19131-94503 19137-94500 09159-05011 19131-95501 19131-95502 09119-05010 19138-94SOO 19139-94500 09140-05001

DTl15TC VF E3

BALL PIVOT, spark advance CONN€CTOR

LEVER, spark advance CUSHION, screw SCREW NUT SPRING

STUD BOLT SPACER (8.1xllx20.5) BUSHING, t h ro t t l e lever WASHER

NU1

HOD, advance lever NUT

LEVER, transmit LEV€R, t h r o t t l e control (M5)

HOD, t h ro t t l e cam CAM, th ro t t le (M5) STUD BOLT NUT

SPACtK (6.1x9x15.5) WASHER (6.5~11.4~0.8) HETAINER, rod HOD, cable linkage TURNBUCKLE

CONNILCTOK, cam / lever CONNECTOR, cam / lever BALL PIVOl (M5)

CONNECTOR, lever / rod PIN

2

1 1 1 1 1 1 3 3 2 3 3 1 2

1 1 1 1 1 1 1 1 2 2

2 2 model QO/Vk 2 model VF 2 2 2

NUT a

DTilSTC VF E3

:. F I G 1 1

35

34

16

17

13

14

.- 31

-'I

9

~

.

- -

FIG.11 ( C- 3) CLUTCH Q'TY

?EF.NO. PART NO. DESCRIPTION REfl ARKS 1-1 1-2 2 3-1 3-2 4 5 6 7 8-1 8-2 9-1 9-2

10-1 10-2 11-1 11-2 12 13 14 15-1 15-2 16 17 18 19 20 21 22 23-1 23-2

21220-94503 21210-94500 09380-12004 21311-94502 21311-94503 21312-94500 09162-06001 09100-06089 09383-08004 09140-06020 09140-08012 23110-94502 23 110-9t510 23315-94503 23315-94510 233 13-94 501 233 13-94510 03204-0100 1 2514 1-94 503 25142-94500 06211-05103 04221-05109 09100-08224 09162-08003 09280-08008 09280-15003 25211-94501 09160-09009 25205-94501 25311-94501 25311-94510

SHAFl, c l u t c h s h i f t SHAF1, c l u t c h s h i f t .CiRCLIP

HOLDER, s h a f t HOLDER, s h a f t 8USH LOCK WASHER

BOLT (6x25) E RING

NdT (M6) NUT (M) ROD, c l u t c h ROD, c l u t c h CONNECTOR, c l u t c h rod CONNEClOR, c l u t c h rod PIN, connector PIN, connector

HOUSING, s h i f t rod guide GASKET

PIN

PIN

$oLl (8x35) LOCK WASHER

0 RING, inner 0 RING, outer GUIDE, s h i f t rod WASHER (9~19x1) COLLAR, s h i f t rod spr ing CAM, c l u t c h CAM, c l u t c h

COlTER P IN

1

1 1 2 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 2 2 4 4 2 1 1 1 1 1 1

-404890 404891-

-404890 404891- 404891-

L type x type L type x type L type x type L type x type

model QD model VE/VF


DT115TC VF E3 DTllSTC VF E3

FIG.1 I

16

17

13

14

24 ---@

'1 15

I

2 i

I I I

.

FIG.11 ( C- 4) CLUTCH Q'TY

REF.NO. PART NO. DESCRIPTION RENARKS 24 25 26 27 28-1 28-2 29 30 31 32 33 34 35 36 37-1 37-2

09160-0903 3 09205-02004 09205-02006 09205-03021 09260-10003 09260-10005 09284-08003 09440-07033 21121-93300 09440-12025 08331-11309 25232-95501 25231-95501 25230-94300 25111-94502 25111-94510

WASHEH, lower

P IN

SPRING PIN

SPRING P IN

WLL, cam notch BALL, cam notch

WSl SEAL

SPRING, cam notch PLAT€, detent spring

SPRING, shift rod CIRCLIP

MAGNET

H O W H , magnet M G N k T SET HOD, s h i f t

HOD, s h i f t

1 1 1 1 1 1 1 1

0-1 1 I 1 1 1 1 1

model QO model VE/VF

-304 527 -304527 304528-

L type

x type

DT115TC VF E3 DT115lC VF E3

16

~-

FIG.12 ( C- 5) STARTING MOTOR (MOCEL QO/VE) Q'TY

DESCRIPTION REMARKS 7EF.NO. PART NO. 1 2 3 4 5 6 7 8 9

LO 11 13 13 14 15 16 17 18 19-1 19-2 20 21 22 23

08321-21082 01107-08352 09160-08062 09180-08097 31100-94512 31173-94511 31131-94510 31132-94510 31135-95240 31281-94510 31312-94500 31320-94510 31361-94510 3 13 11-94 51 1 02112-04 122 31916-94500 31917-94 500 31918-96500 33840-94511 33840-94520 33841-94501 33850-94501 01107-98162 08321-21062

LOCK WASHER

HILT WASHER

SPACER

MOlOH ASSY, starting .MOLDER ASSY, motor brush . .BRUSH (+)

..SPRING, t rush

.THROUGH BOLT

.STOPPER SET, pinion

.PINION ASSY

.WASHLH KIl

.ARMc\TUR€

.SCREW

D A W E H , upper W\MPtH, middle M H , loner C A E U , starter sub CABLE, starter sub ClAMP CABLE, grand BoLl LOCK WASHER

. .mUSH (-)

2 2 2 2 1 1 2 1 4 2 1. 1 1 1 2 2 1 1 1 model QO 1 model VE

1 1 -303239 1 1

Refer t o FlG.13 (C-6) f o r model VF

I

5 DT115TC VF €3 D T l l 5 T C VF €3

F G . 13

78

~ d

13

14

15

W

6

FIG.13 ( C- 6) STAR'IING WlOR (MoDtL VF) Q'TY

REXARKS DESCRIPTION SEF.NO. PART NO. 2 L

2 01107-08352 BoLl 2 3 09160-08062 WASHEH 2 4 09180-08097 SPACkR 2 5 31100-94600 MOlOH ASSY, starting 1 6 31173-95310 . H O L E R ASSY, motor brush 1 7 3 1131-953 10 . .BRUSH (+) 2 8 31132-95310 . .rnUSH (-) 1 9 31135-95310 ..SPRING, brush 3 LO 31281-94510 .THROUGH BOLT 2 11 31312-95241 .STOPPER SE1, pinion 1 17 31320-94 510 .PINION ASSY 1 13 31360-95520 .WASHER KI1 1 14 31310-94600 .NZMATW 1 15 31916-94500 W W E R , upper 2

1 17 31918-94600 [IAWkH, lower 1 18 33840-94520 CABLE, starter sub I 19 3384 1-94501 C W 1


16 31917-94500 OAMPtH, middle

Refer to FIG.12 (C-5) for model WIVE

I # S

DT115TC VF E3 DT115TC VF €3

FIG, 14 FIG.14( C- 7) Mf4GNETO Q'TY

REF.NO. PART NO. D E S C R I P Y I O N REMARKS 1 2

3

4-1

4-2

5

6-1

6-2

7

8

9

10

11

12

13 14

15

16

09140-18007 NU1 09160-18011 WASHER ( 1 8 . 5 ~ 3 5 ~ 4 )

0834 1-31059 KEY

32102-94503 FLYWHEEL

32102-94510 FLYWHEEL

32101-94500 STATOR

32160-94501 TIMER BASE & SENSOR assy

32160-94510

32390-94501 RElAINER (2)

32395-94502 RETAINER (1)

T I M R BASE 6 SENSW, ASSY


02112-06302 SCREW

32495-94500 1 IMlNG POINltH 02112-06102 SCREW

11511-94504-02M COVER, ring gear 08321-21082 LOCK WASHER

01107-08202 mu 09408-00021 CLAW

DTll5TC VF €3

1 1 1 1 model QD/VE 1 model VF 1 1 model QWVE 1 model VF

1 1 3 3 1 1 1 2

2 1

DTllSTC VF E3

FIG. 1 5 ~ ~~

FIG.15 ( C- 8) IGNITION 0.TY

1 32890-94500 HOIDER, e lec t r ic parts 1. 2 01107-08302 WLT 4 3 09160-08054 WASHER (8.5x20x1.6) 4 Lc 09180-08032 SPACER (8.2X12xY7) 4 5 09320-12028 CUSHION 4 6 33410-94500 COIL, ign i t ion (1) 1 7 33420-94500 COIL, igni t ion (2) 1 8 33430-94500 COIL, ign i t ion (3) 1 9 33440-94500 COIL, igni t ion (4) 1

10 08321-21062 LOCK WASHER 8 11 01107-06302 BOLT 8 12-1 09404-06401 CLAMP <L:SO) 2 model QD 12-2 09404-*0620 1 CLAMP (L:50) 2 model VE/VF 13 09403-07308 C L A W 2 14 33510-97313 CAP, spark plug 4 model QD 15 33541-93310 SEAL, spark plug 4 model QD 16 33542-98000 SEAL, high tension cord 4 model QD

4 model VE/VF 17 33510-95510 CAP, spark plug

19 32900-94501 C.O.I. UNIT 1 model QD/VE 20 32900-94 5 10 C.D.1. UNIl 1 model VF 21 08322-21062 WASHER 2 22 08321-21062 LOCK WASHER 2 23 01107-06252 BOLT 2 24 08321-21062 LOCK WASHER 1 25 02112-06162 SCREW, earth 1 26 32800-95720 RECl I F IEH 1 27 08321-21052 LOCK WASHER 1 28 02112-05252 SCREW 1 29 36895-95300 LEAD, engine ground 1 406188-

REF.NO. PART NO. DESCRIPTION REMARKS 13

18 09482-00151 SPARK PLUG (NGK,BBHS) 4

30 36895-94400 LEAD, engine ground 1 model VF

DTll5TC VF E3 DTllSTC VF E3 68

FIG. I 6 15

16 l/l 3EF.M. 1 2-1 2-2 2-3 3 4

5

6

7-1 7-2 7-3 a 9-1 9-2

10 11 12 13 14 15 16 17 18 19 20 21-1 21-2 22 23

~ ~~

FIG.16 ( C- 9 ) ELECTRICAL (1) Q'TY

33830-94W CABLE, trim relay i n (L:30D) 1 38410-94510 TRIM RELAY, UP 1 modelQD 38410-94540 TRIM RELAY, UP 1 model E/VF

REMARKS PART NO. OESCRIPTION

38410-94530 TRIM RELAY, Up 1 OPT,witR D " E R 38422-94510 .DAHPER 38412-90500 BRACKET, trim relay 2 08321-21067 L a x WAStER 2 02112-06168 ! X f E W 2

1 OPT

38420-94520 TRIURELAY, down 1 rnodelao 38420-94540 TRWRELAY, down 1 mode1vE 38420-94530 TRIM RELAY, down 1 OPT,with M R 38422-94510 .DAWER 38423-95501 TUBE, trim relay lead 1 model Bo 34863-94500 TUBE, M 31800-95522 RELAY, starter 1 08321-21067 LIEU WASHER 1 0211246168 SCREW 1

1 W T

2 model E/VF

34661-94501 SEMICONDUCTOR, o i 1 level 1 1 34862-94500

08321-21067 LOCK WASHER 1 02112-06168 SCREW 1 36653-94501 BOX, insulator 1 36650-94500 COVER, JUWtiWi box 1 36652-94504 LABEL, diagram 1 09125-05025 !jCREW 4

367"O-95252 CASE, fuse 1 36740-94500 CASE, fuse 1 09481-20001 .= (2oA) 1 09280-21013 0 RING 2 model X/VF

BRACKET, semiconductor

-


Revised March 1987

FIG. I4 15

FIG.16 ( C-10) ELECTRICAL (1) Q'TY

24 08327 - 21068 WASHER, earth lead 1 25 01107-06128 BOLl, earth lead 1

26 36610-94507 WIRING HARNESS 1 27 36791-94502 HOLDEH, wiring harness 1 28 08321-21067 LOCK WASHER 1

29 02112-06168 SCREW 1

30-1 09404-06412 C W (L:60) 1 model QO 30-2 09404-06202 CLAMP (L:60) 1 model M / V F

31 08321-21067 LOCK WASHER 1

32 02112-06088 SCREW 1

33 33810-94502 CABLE, starter 1

DESCRIPTION REMARKS IEF.NO. PART NO.

1

u DT115TC VF E3 DT115TC VF I53

FIG. 17

14

7

b

1 13

EARTH

% 5& I I €9 0 T

-qJ i I d 7 5

WIRING HARNESS

$9 17 I 7 6 I

18

- ___ FIG.17 ( C-11) ELECTRICAL (2)

Q'TY REMARKS REF.NO. PART NO. D E S C R I P T I O N

1 2 3 4 5 6 7 8 9

LO 11 12 13 14-1 14-2 15 16 17 18 19 20 21-1 21-2 22

38600-94505 38601-94500 38600-94523 38601-94500 08321-21057 08322-21057 01107-05307 09160-05010 01107-05127 08321-21057 08322-21057 34850-94552 34853-94500 094 04 - 1040 1 09404-10201 34855-95550 09140-OGO2C 09160-06036 33816-94500 09162-06001 09100-0611 2 09404-08402 09404-08201 33833-95500

SOLENOID, choke .SPACER (5 .5~12~15.8) SOLENOID, choke .SPACER (5 .5~12~15.8) LOCK WASHER

WASHEH

BOLT

WASHER

BOLT LOCK WASHER

WASHER

SWlTCH, heat SUPPORl EH

CLAW (L:52) CLAMP (L:52) GREASE, heat switch NU1 WASHER (6.5xlBxl.5) CLAW, cable LOCK WASHEH

BOLl (6x20) C W CLAMP

1 U E . 100

1 1 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1 2 1 1 1 2 1 1

model QD

model VEIVF

model VE/VF

model VE/VF

model VE/VF

model VE/VF

model QD

model VE/VF

OPl

model QD

model VE/VF

model VE/VF

DTllSTC VF E3 DT115TC VF E3

FIG. 18

8

1

_ _ ~ ~

FIG.18 ( C-12) C W BRACKE1 (MODEL QD) Q ' T Y

REMARKS REF.NO. PART NO. BESCRIPTION 1-1 41111-94502-02M M C K E I , clamp, STBD 1 -30413;' 1-2 41111-94503-02M BRACKET, clamp, STBD 1 304158- 2 41121-94502-02M BRACKET, clamp, PORl 1 3 41131-94500 SHAF1, clamp bracket 1 4 09159-22002 NU1 2 5 4 54 2 1-94 50 1 PIN, t i l t lock z 6 @9205-03017 SPRING PIN (3x20) 1

7 09441-24002 SPRING (L:21) 1 8 09100-12026 90LT (12x100) 4 9 09140-12029 NUT 4 10 09160-12033 WASHER (12.5x22x2.5) 4 11 09160-12044 WASHER (12.5~35~3.2) 4 12 09162-12003 LOCK WASHER 4 13 09100-10155 BOLT (10x50) 2 14 09100-10156 WL1 4 15 09162-10005 LOCK WASHEK 6 16 09100-06019 BOLl (6x16) 2 17 34801-9451 1 SENDER, trim 1 18 09160-06015 WASHER 2

DTllSTC VF E3

Refer to FIG.19 (C-13) f o r model VE/VF

DT115TC VF E3

- ----- 1- -I_--.--- -- +._ ---- FIG.19 ( C-13) C W EZRACKEl (MODEL VE/VF)

Q'TY FBEn 19

2EF.NO. PART NO. DESCRIPTION 1-1 41111-945C5-02M BRACKET, clamp, STBD

1-2 411 11-94510-02M ffUCK€ I , clamp, STBD

2- 1 41.121-94511-02M WHACKE1 , clamp, PORl

2-2 41121-94550-02M BRI\CKET, clanq, PMil 3 41131-94510 SHAFl , clamp bracket 4 41130-95510 SHAFT, clamp bracket

5 4 1151 -94 5GO CUP, clamp bracket shaft 6 41152-94500 PLUG, clamp bracket shaft

7 55320-95310 ZINC SEl, protect ion 8 09100-12039 BOLT (12x100) 9 09140-12028 NUT

10 41153-94500 CAP 11-1 09159-22003 NU7 11-2 09159-22003 NU1 12 09 160-12044 WASHEH

13 091GO-I 2066 WASHLH

L4 09162-1.2005 WASHER

15 09100-10155 BOLl (10x50) 16 09100-10156 BOL? (10x60)

18 45420-95500 PIN, t i l t lock 19 09441-24002 .SPRING

20 36894 -95200 LEAD (L:165) 21 09125-05050 SCRkW (5x8) 72 09161-05014 WASHLH ( 5 . 2 ~ 1 1 ~ 1 )

17 09162-10005 WASH€R

REMARKS 1 model VE 1 model VF 1 model VE

1 model VF 1 model VE

1 model VF

1 1 1 4 4 4 2 model VE

1 model VF

4 G

4 2 4 6

1 1 2 3 3

Refer t o FIG.18 (C-12) f o r model QD

18

D T l l S T C VF E3 DT115TC VF E3

Cd3

FIG. 26 ~ _ _

L _ FIG.20 ( C-14) SWIVEL BRACKET Q'TY

?EF.NO. PART NO. DESCRIPTION REMARKS 1-i 43110-94500-02M BRACKET, swivel 1 modei QD 1-2 43111-94502-02M BRACKET, swivel 1 404575-406187 1-3 431 11-94503-02M BRACKEl , swivel 1 406188-406280 1-4 43111-94510-02M W C K E l , swivel 1 model VF 2 09303-18001 .BUSHING 2 3-1 09306-22002 WSHING 2 model QO

3-2 43211-94500 BUSHING 2 model VE

3-3 43211-94510 EUSHIIJG 2 model VF

4 22511-99001 GREASE NIPPLE 5 5 09306-36002 BUSHING 2 6 43740-94504-02M SHAFl , p i l o t 1 7 09140-33002 NUT 1 8 09160-33002 WASHEH, lower (33x60~3) 1

9 09160-36004 WASHER, upper (36.5~60~2) 1

10 09181-36006 SHIM (36.3~60~0.5) 0-2 11 09166-33002 WASIitH 1 12 09421-05006 KEY 1 13 09140-08016 NUT, trim cy1.inder ram 2

15 48311-94501 PAD, trim cylinder ram 2 14 09162-08007 LOCK WASHER 2

DT115TC VF E3 DTllSTC VF E3

- 7

FIG. 20 FIG.20 ( C-15) SWIVEL BRACKET Q'TY

REENO. PART NO. DESCRIPTION REMARKS 16 41220-94502-02M LEVER, tilt lock 1 model QD 17-1 41220-95500 LEVER, tilt .lock 1 model VE

17-2 41220-95501-02M L E E R , tilt lock 1 model VF

18-1 09443-10021 SPRING (L:86) 1 model QD 18-2 09443-10029 SPRING (L:81) 1 model VE/VF

19 09111-12008 BOLT 2 20-1 41225-94500 PIN, tilt 1c;qk spring 1 model QO 20-2 41225-94501 PIN, tilt lock spring 1 model W V F 21 09160-10040 WASHEH 1

,

DT715TC VF E3 D T l l 5 T C VF E3

*- ~ -- FIG.21 ( 0- 2) T ILT CYLINDER FIG. 2 1

- 7

Q'TY tEF.NO. PART NO. DESCRIPTION REKARKS

1 2 3 4 5 6 7- 1 7-2 8-1 8-2 9-1 9-2 10-1 10-2 11 12 13 14

15 16 17 18

48400-94500-OW 1 IL l CYLINDER ASSY 48401-94500 48427-94500 48433-94500 48441-94500 09303-18001 48720-94520 48720-94521 48730-94520 48730-94521 4 a74 o -94 520 48740-94521 48750-94520 48750-94521 48321-94510 09306-16003 09380-16003 36632-95501 48720-94580 48730-96580 48740-94580 4874 0 -94 580

D2 OTll5TC VF E3

.PISTON C PISTON ROD SUB ASSY

.O RING, piston -0 RING

.TUBE, cylinder

.BUSHING

PIPE, tilt inlet PIPE, tilt inlet P I E , tilt outlet P I E , tilt outlet PIPE, trim inlet P I E , trim inlet PIPE, trim outlet PIPE, trim outlet SHAFl , tilt cylinder upper BUSHING SNAP RlNG CLAMP, PTT pipe TUBE, tilt inlet l U E , tilt outlet TUEE, trim inlet lUBE, trim outlet

1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 2 6 1 1 1 1



model QD

model VE/VF

model QD

model VE/VF

OP1:PoRl SIDE OPT :PORT S I E OPT :PORT SIDE 0PT:PORT SIDE

FIG. 22

@ I

28 P 29

~~

FIG.22 ( D- 3) F W € R UNIT Q'TY

REF.NO. PART NO. DESCRIPTION RERARKS 1-1 1-2 1-3 1-4 2 3 4-1 4-2 5 6-1 6-2 7 8 9

10

11 17 13 14 15

16 17 18

19 20 21 72 73 24 25 26 27 28 29

48500-94520-034 POWR UNIT ASSY, power trim 1 48500-94521-02M POWER UNIl ASSY, power trim 1 48500-94523-02M POWER UNIl ASSY, power trim 1

48500-94581-02M POWER UNIT ASSY, power trim 1 09168-10022 .GASKET 1 09248-10005 .PLUG 1 48502-94520 .VALVE BODY 1 48502-94522 .VALVE BODY 1

4 09125-05048 .SCREW 4 09160-05010

09160-05032 .WASHER 4 48585-94520 .O RING 1 09280-70006 .O RING 2

31 281-94 520 .SCREW 2 31170-94520-02M .COVEK, upper 1 31173-94520 .BRUSH HOLDER ASSY 1 31 133-94520 . -8RUSH 2 31110-94520-02M .YOKt ASSY 1

.WASHER

48570-94521-02M .RESERVOIk ASSY 1

31311-94 520 33899-95500 36632-95501 09100-08154 09162-08007 09108-08130 09100-08219 ogi62-oa007 09140-08016 09162-08007 38423-95501 48131-95200 09108-08137 09140-08016 09162-08007

.ARMATURE

.SEAL, PTT c a b l e

. c w BOLI LOCK WASH€H

STUD BOL1 (8x20) fat1 LOCK WASHER

NUT

LOCK WASHER TUBE PTT motor cable

BOLT (8x35) SPACER

NU7

LOCK WASHER

1 1 2 3 3 2 1 1 2 2 1 1 3 3 3

model PO model VE 406057- OPT :PORT SXOE

model QD/VE model VF

m d e 1 PO model VE/VF

Harness not included

model PO model PO mode1 VE/VF model VE/VF model VE/VF model VE/VF

model VE/VF m d e l QD

0PT:PORT SIDE 0PT:PORT SIDE. 0PT:PORl SID€ OP1:PoRl SIDE

DT115TC VF E3 OTLLSTC VF E3

FIG. 23

1

- -~

FIG.23 ( D- 4 ) TRIM CYLINDER Q'TY

1 49600-94500-OZM l H l M CYLINER ASSY 1

2-1 48601-94 500 .PISTON & PISTON ROD ASSY 2 model QD/VE

?EF.NO. PART NO. DESCRIPTION REMARKS

2 model VF 2-2 4860 1-9450 1 .PISTON & PISTON ROD ASSY

3 48627-94500 .O RING, piston 4

4 48633-94500 .O RING, head 4

5 48641-94500 .CYLINDER, trim 1

6 48630-94500 .HEAD, trim cylinder 2 7-1 48760-94500 .TUB€, trim cylinder outlet 1 model QD 7-2 4 8760 -94 50 1 .TUBE, trim cylinder outlet 1 model VE/VF 8 09303-18001 .BUSHING i

9 48121-94510 SHAFT, tilt cylinder lower 1

DTIISTC \IF E3 DT1151-C VF E3

-PIG. 24

20

27

DTllSTC VF E3

30

~~

FIG.24 ( D- 5) ENGINE H O L E H Q'TY

REF.NO. PART NO. DESCRIPTION REMARKS 1 model Qo 1-1 51111-94503-02M HOI DEN, engine

1-2 51111-94505-02M HOLDLR, engine 1 404575-405904 1-3 51111-94507-02M HOLDER, engine 1 405905- 2 09206-11001 PIN (11x12) 2 3 51211-94501 GASKET, engine holder 1 I 09206-13006 PIN (13x20) 2 5-1 54130-94500 IL#XINl ING, upper 2 5-2 54130-94510 MOUNTING, upper 2 OPT:HCaRDTYf% 6 09108-12002 STUD BOLT 2 7 09160-12067 SH 1M 1-2 8 09140-12029 NU1 2 9 09162-12005 LOCK WASHER 2 10 54 136-94503 STOPPER, upper mounting 1 11-1 54141-94501 fOJN1 ING, upper f ront 1

12-1 54142-94502 MOUNlING, upper rear 2

13 51112-94502 COVER, upper mounting 1 14 09100-08160 BOLT (8x45) 5 15 09162-08007 LOCK WI\SHER 5 16 52171-94503 HOUSING, exhaust 1 17 52172-96503 GASK€T, exhaust housing 1 18 52173-94502 SEAL, exhaust housing 1 19 09100-06039 W L T 6 20 09162-06001 LOCK WASHER 7

11-2 544141-94510 MOUNl ING, upper f ront 1 0Pl:wIRD TYPE

12-2 54142-94510 MOUNTING, upper rear 2 OP1:Ww) 1 m

DT1151C VF E3

'.

FIC.24 ( 0- 6) ENGINE HOLEH

20

27

Q'TY 1EF.NO. PhRT No. DESCRIPTION RE#hRKS

A. . 21-1

21-2

21-3

22

23

24

25

26

27

28

29

30

31 37

33

34

14 2 1 1-94 505

142 1 1-94 Hu 14211-9451 1

09100-06089

09162-06001

09100-08232

09162-08007

09308-06010

09100-06121

0928&-08oor(

09319-08019 09140-08016

09160-08081

36894-95200

09125-OM50

09161-05014

lVBt, exhaust

lm, exhaust

T U E , exhaust

BoLl

Loo( WASHER

WLl (8x30)

LOCK W M R

GROtMl BOLT

SEAL

BUSHING NUT

WN*H LEA0 (1-:165)

X R k W (5x8)

W A S M ( 5 . 2 ~ 1 1 ~ 1 )

18

1 404622

1 404623-406280

1 506281-

2

2

4

4

1

1 1 4

4 1

1

2

2

DTllSTC VF E3 DT115TC VF €3

#lG. 25

DTIISTC VF E3

~~ -

FIG.25 ( 0- 7) ORIVESHAFl HOUSING Q’TY

RENARKS 3EF.NO. PART NO. DESCRIPTION 1-1 1-2 1-3 2 3 4

5 6 7-1 7-2 7-3 8

9-1 9-2

10-1 10-2 11 12-1 12-2 13 16

15

16 17

521 ll-9450G-02M HOUSING, dr ive shaft 52111-94507-02M HOUSING, dr ive shaft 521 11-94508-Om HOUSING, d r ive shaft 09100-08220 BOLl (8x40) 09100-08224 80LT (8x35) 09162-08007 LOCK WASHER 09206-11001 PIN 52121-94502-02M COVER, d r ive shaft housing 09100-06022 BOLl (6x35) 09100-06117 BOLT (6x35) 09100-06029 BOLT (6x40)

54 161-94503 MOUNl ING, Lower 54161-94510 MOUN1 ING, lower 5416594504 MOUNl X G , lower th rus t 54165-94510 MOUNl ING, lower thrust 54 166-94501 STOWER, lower mounting 544210-94501-02.M EQU\CMtl, lower mounting 54710-94503-02M BRPEKEI, lower mounting

09160-06082 WASHEH ( 6 . 5 ~ 1 3 ~ 1 )

BOLT (14x55) 09104-1400 1

S? l t 2 - ?I;W LOCK WASMR 09100-10159 BOLT (10x130) 09162-10005 LoQ( WASHER

09 160-LOO40 WASHtH

DT1151C \IF €3

1 1 1 2 4 6 2 1 1 1 1 1 2 2 1 1 1 1 1 2 2 8

8 8

-105973 405974-406280 506281-

model QD model VE

model VF

OPl :HARD TYPL

OPT :M! TYW

model QD/VC model VF

-

FIG.25 ( D- 8) DRIVESHAFI HOUSING Q'TY

REF.NO. PART NO. DESCRIPTION REMARKS 18 52131-94502-02M CASE, extension

19

20

21

22 23

24

25

26

27

28

29

30

31

09108-10050

09100-10157

09140-1003 1

09162-10005 09206-11001

52161-94500

57130-94500

09100-08232

09162-08007

09387-45001

04221-OS109

52122-94500

09100-06110

DTl15TC VF E3 DTl15TC VF E3

5 STUD BOLl

BOLT

NUT

LOCK WASHER

P I N

HOUSING, bushing BUSHING a dr ivesha f t BOLT

LOCK WASHER

RING

P I N

SPACER, cover BOLT

1 X TYP€

8

1

8

9

2

1 1

1

r- --- . -~~ ~

FIG.26 ( D- 9) GEAR CASE Q'TY

DESCRIPTION REMARKS REF.NO. PART NO. 1-1 55100-94504-02M C N t ASSY, gear 1 -304574

2-1 09263-28014 .EAHING, pinion 1 -304574

2-2 09263-28016 .BEARING, pinion 1 404575-

1-2 55100-94507-02M CASt ASSY, gear 1 404575-

3 I

5-1 5-2 6 7 8 9 10 11 17 13 14 15 16 17 18 19 20 21 22 23 24 75

26 27 28 29

17631-94502 FILTER, water 17631-95202 FILT€R, water 03112-06309 SCREW

03112-04309 SCREW 17635-94500 FILTER, water sub 0912545046 s m w 09100-10158 BOLl (10x100) 09100-10157 BOLT (10x45) 09162-10005 LOCI( WASHER 55125-94501-02M SRIM TAB 55320-93142 ZINC, protect ion 55320-95310 ZINC, protect ion 55332-94503 R U 8 f E H , exhaust s e a l 55332-94510 HUBBtR, exhaust s e a l 55333-94500 PLA1 t 55333-94510 PiATt

17520-94500 1U&, water sub 17523-94500 GASKkT 17564-94500 WSH 09100-06115 B O U (6x15) 09162-06001 LOCK WASHER 55334-94500 COVER 09108-06062 STUD BOLT (6x12) 09140-06020 NUT

09162-06001 LOCK WASHER 09168-10022 W E T

09248-10005 PLUG, drain 09206-11001 PIN (L:12)

2 2 2 2 1 2 1 8 9 1 1 1 1 1 1 1 1 L 1 1 1 1 2 2 2 3 3 2

model VE/VF

-304415 304416- 404575- 404575-

model 00

model M / V f -

-304574 404575- -304574 404575- 404575- 404575- 40457.5- 404575- 404575-

32 3:1 38

DT115TC VF E3

WI 39 37 DT1.15TC VF E3

DT715TC VF €3

__ 4.

FIG.26 ( 0-10) GEAR CASE Q'TY

DESCRIPTION REMARKS 1EF.NO. PART NO. 30-1 30-2 31 32 33-1 33-2 34 35 36 37-1 37-2 37-3 37-4 37-5 37-6 37-7 37-8 38 39-1 39-2 40 41 42 43 44 45 46 47 48 49 M 51 52 53

581SO-95511-OlT f73OPELLER (3~13-1/4~17) 58100-95521-OlT PROPELLER (3~13x19) 58120-95500 . WW 57635-95503 STOPPER 57633-95500 SPACER (00:52) 57633-95501 SPACER (00:M) 09159-16004 NUT 57635-95300 W s t E F ? 09204-03003 COTTER PI" 58100-94500-01T PROPELLER (3~13-1/2~115) 58100-94553-1% PROPELLER (3~13-1/2~15) 58100-94511-0lT BRWELLER (3~13-1/4~17) 58100-94580-1H PROP€u+R (3~13-1/4~17) 58100-94522-011 PROPELLER (3~13x19) 58100-94560-1SM FRWELLUI (3~13x19) 58100-94532-01T PRWLLER (3~13x21) 58100-94570-13M PROPELLER (3~13x21) 58120-94520 57635-94501 57635-94502 57633-94500 27634-94500 09159-18004 09204-03003 55181-95200 553(#1-95500 17m-94520 17522-94520 17564-96520 17635-94520 h s - ~ 2 1 55332-94520 55333-94520 17636-94500

.BUSH

STOrWXER ST-. SPACER WASHER

WT COTTER PIN A T T A U H N T , f lash hose ZINC, protection SEAL ASSY, exhaust .PLATE, gear case plug .M, gear case .PLATE, gear case .PIATE, gear case .RuB8ER, exhaust seal .UTE, exbus t seal under PLUG, sub water tube

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

U1700 u1900

U TYPE model W:U TYPE model VE/VF:U TYfT u TYPE U M P E

v 1 m VslSOO STAINLESS V1700 VSl700 STAINLESS v 1 m * SVD VS1900 STAINLESS v2100 VS2100 STAINLESS

V TYF€,fit~&l QD/M V TYPE,msdel VF V T W E V TYPE V TYPE

OPT O P T , ~ l VE/VF OPT,model YE/VF OPT,rsodel V U V F OPT,raodal VE WT,&l VF OeT,model MIVF OPT,model VEIVF OPT

37 DTl15TC VF €3

Revised March 1987

FIG. 27 - -

FIG.27 ( D-11) TRANSMlSSION

Q'TY

B -p 1

c-'

/- 4 2

4

5 - 4 3 10 -&&

21 23 I

?EF.NO. PART NO. DESCRIPTION REMARKS 1-1 1-2 2 3 4 5 6 7 8-1 8-2 8-3 8-4 8-5

8-6 8-7 8-8

9 10-1 10-2 11 12-1 12-2 13-1 13-2 13-3 13-4 14-1 14 -2 15 16 17-1 17-2 17-3 17-4 17-5 17-6

57100-94501 57100-94511 09440-31003 09205-04008 57133-94502 09166-30006 09160-30031 09160-32005 09181-30011 09181-30012 09181-30013 09181-30014 09181-30015 09181-30016 09181-30017 09181-30018 09269-30008 57300-94821 57300-94830 09140-16021 57632-95501 09209-12007 53631-94500 57631-94501 57631-94510 57631 -94 520 56140-9450 1

56140-94510 09205-05011 09263-50001 09181-70001 09181-70002 09181-70003 09181-70004 09181-70005 09181-70006

SHAF1 ASSY, d r i v e SHAFl ASSY, d r i v e .SPRING, d r i v e s h a f t .PIN

CCLLEH, d r i v e s h a f t spring lHRUST WASHER (T:2.5) THRUST WASHER (T:2.5) 1HRUST M E X R (T:4.25) SHIM (T:0.7) SHIM (T:O.8) SHlM (T:0.9) SHIM (T:1.0)

SHIM ( T : l . l ) SHlM (T:1.2) SHIM (T:1.3) SHIM (T:@.6) BtARlNG

PINlON/GEAH SEl PINlON/GEAR SEl NUT

PIN, push (1D:6) PIN, push (1D:7) ROD, push (L:77) HOD, push (L:77) HOD, push (L:76.5) HOD, push (L:77.5) HOUSING, forward gear bearing HOUSING, forward gear bearing .PIN (h:14) .BEARING

SHIM (T:0.7) SHIM (T:O.8)

SHIM (T:0.9) SHIM (T:1.0) SHIM (T:O.S)

SHIM (T:0.6)

1

1

1 1 1 1 1

1 1

1 1 1 1 1 1 1

1 1 1 1 1 1 1 1

1 1 1 1 1 1

0-1

1 1 1

0-1 0-2

L type x type

model OD model VE/VF

model QD

model VE/VF model QD model V L / W

model 00 model VE/VF

DTllSTC VF E3 DTl15TC VF E3

FIG. 27

2

4

21

23 I I A

FIG.27 ( 0-12) TRANSMISSION Q'TY

REF.NO. PART NO. DESCRIPTION REMARKS 18 09269-70001 BEARING 1 19 20-1 20-2 20-3 20-4 20-5 20-6 20-7 21-1 21-2 22-1 22-2 23-1 23-2 24-1 24-2 24 -3 24 -4 25-1 25-2 25-3 26 27-1 27-2 27-3 27-4 27-5

09160-70002 0928 1-4 5003 09181-45004 09181-45005 C9181-45006 09181-45007 09181-45008 09181-45009 09440-08017 09440-11020 09202-06020 09202-0-1002 09440-49001 09440-50002 57621-94502 57621-945 10 57621-94511 5762 1-94 5 12 57610-94504 57610-94505 57610-94506 09181-25030 09160-28013 09 160-28014 09160-28015 09160-28016 09160-280ie

1 HRUST WASHER (1 : 5.25) SHIM (7:l.O) SHIM (T:l.l) SHIM (T:1.2) SHIM (1:1.3) SHIM (7:1.4) SHIM (T:1.5) SHIM (T:1.6) SPRING (L:65) SPRING (L:67) PIN (6x48)

SPRlNG (L:30) SPRING (L:6.75) SHlFlER, clutch dog SHIFlER, clutch dog SHIFlER, clutch dog SHlFlER, clutch dog SHAFl , propeller SHAFl , propeller SHAF1, propeller THRUST WASHER (T:S.O) TI-RUST WASHEH (1:l.O) lHRUS1 WASHEH (T:1.2) lHRUSl WASHER (1 :1.4) THRUSl WASHEH (1 : 1.6) lWUST WASHER (1 :L3)

PIN (7x48)

1 1 1 1 1 1 1 1 1 model QO 1 model \IE/VF

1 model Q0 1 model VE/VF

1 1 1 1 1 1 1 1 1 1

0-2 0-2 0-2 0-2 0-2

-405822 405823- model QD 404575-40567 I 40568-406189 406188- model QD model VE model VF


FIG. 21

4

21

- ~ -

FIG.27 ( D-13) TRANSMISSION Q'TY

?EF.NO. PART NO. DESCRIPTION REMARKS 56120-94501 HOUSING, propeller shaft 1 model QD 561 20-94502 HOUSING, propeller shaft 1 model VE/VF

28- 1 28-2 29 09263-28013 .BEARING 2

30 09280-97001 . O RING 1

31-1 09289-28006 .OIL SEAL

31-2 09282-28002 .OIL SEAL 32 09387-52001 .RING 1 33 08113-60090 .BEARING 1 34 09100-08168 BOLT (13x30) 2

2 35

1 model QD 2 model VE/VF


DT115TC VF E3

D13 D T l 1 5 1 C VF E3

FIG. 28 ~- -

FIG.28 ( E- 2) L m R COVER Q'TY

?EF.NO. P!ST NO. DES C R I P T I ON REMARKS 1-1 61110-94507-02M COVtH, lower 1 -404581

1 404582- 1-2 61110-94508-02M COVER, lower 2 61131-9L502-02M COVW, engine holder RH 1 3 ' 61141-94503-02M COVtH, engine holder LH 1 s-%3 Ti-13

4 * lo-& 0 - 1 4 4-1 4-2 5 6-1 6-2 7 8-1 8-2 9-1 9-2 10 1 1. 12 13-1 13-2 14 15 16-1 16-2 17 18 19- 1

19-2 20 71

13875-20300 61 139-94500 13979-37400 61112-94501 61112-94502 61113-94503 61 115-94501 61 115-9(1>02 61 116-94500 GI 116-94501 61631-94500 09100-OGL13 09162-06001 09100-06085 09100-OGL20 09 160-06082 09160-06082 09100-06083

09128-06052 09162-06001 09100-08214 09160-08082 09181-08007 09162-98007 09100-06089

IUEE, drain l U E , drain RETAINER, drain tube SEAL, lower cover upper SEN-, loner cover upper SEAL, lower cover lower HOLDER, front HOLOEH, front HOI-DEH, locating bracket HOI.W-H, locating bracket HOOK, locatlng holder BOLl

LOCK WASHEH WL1 (6x30) WL1 (6x25) WASIIEH WA&R

BOLl (6x30) BOLl (6x26)

BOl-1 (8x50) WASHER (8.5x16x1.2) WASHER (8.5x16xO.S) LOCK WASHER

BOLl (6x25)

LOCK WI\SHtH

1

1 1 1 1

1 1 1

rear 1 rear 1

2 2 2 4 4 4

0-12 4 4 4 4 6 2 4 1

-404581 404582-


-304274 304275- -304274 304275-

-304546 304547-


DTllSTC VF €3 3 D11.15TC VF €3

FIG. 28

OT115TC VF E3

_ _ FIG.28 ( E- 3) LOWER COVER

Q'TY

27 61142-94502 G R M 1 1 23 09250-09001 CAP, steering j o i n t 1

24 09250-10012 CAP, carburetor adjust 1 25 09308-08013 GRoI.olfE1, remocon cable 2 26 67271-94500 HOLDER, remocon cable 1 27 67276-94502 PLATE, remocon cable holder 2 28-1 09100-06019 BOLT (6x16) 2 model QD/VE

28-2 09100-06117 BOLT (6x35) 2 model YF 29 09162-06006 LOCK WASHER 2 30 09100-06117 BOLT (6x35) 2 31 09162-06001 LOCK WASHER 2 32-1 36656-94502 G R M T , cable 1 model QD

32-2 3665G-94511 G R M l , cable 1 model VE/VF

REF.NO. PART NO. DESCRIPTION REMARKS

33 36659-94503 C W , gronmet 1 34 09125-06021 SCREW 2 35 33815-94500 WiOl t C 1 OH 1 36 08321-21062 LOCK WASHER 1 57 0211 2-06122 SCRkW 1 38 1385 1-952 10 CUSHION 1 1-:585+82 39 61 136-94500 CUSHlON 2 L:30 40 61221-94560 l A R , lower cover RH 1 41 61231-94560 l A E , lower cover LH 1

E3 3 DTLl57C VF E3

FOG. 29

54 5i I

DTllSTC VF E3

FIG.29 ( E- 4) ENGINE COVER Q'TY

3EF.Nil. PART NO. DESCRIPTION REKARKS 1-1 1-2 1-3 2 3 4 5 6 7 8 9

LO 11 12 13 14

15 16 17 18 19 20 21-1 21-2 72

23-1 23-2 24 25 26

61400-94880-02M COVEK S € l , engine 61400-94881-02M COVEK SET, engine 61400-94882-02M COVEK SEl , engine

L model QO 1 model VE L model VF

61420-95510 61421-94400 61422-95561 6144 1-94560 61442-94560 09140-05001 09160-05024 03242-05109 61435-94560 61443 -94 560 61453-94560 61540-94500 61551-94502 6164 1-94501 61651-95501 6164 1-95500 61652-95500 61652-94501 61653-95501 61653-94501 61653-94502 61660-95500 61661-94500 61661-94501 09383-03001 03242-06169 08322-21067

.EMBLEM, front 1

.EMBLEM, f ront 1

.MARK, upper 1

.EMBLEM, s i d e 2

.M, o i l injection 2

.Nu7 4

.WASHER 4

.SCREW 4

.EMELEM, rear 1

. T A R , stripe RH L

.TAPE, stripe LH 1

.R€lAINEH, magnet catch 1

.HOOK, cover release 1

.HOLDER, hook sp r ing 1

.HOOK, release 1

.PACKING, hook s p r i n g holder 1

.WOM41, latch release rod 1 S H A F I , release hook 1 .ROD, latch release 1 .ROD, latch release 1

.KNOB, hook 1

.LEVkH, lower cover latch 1

.LEVER, lower cover latch 1

.§CREW, tilt handle 4

.WASHER 4

.MAGNET, oil f i l l e r l i d catch 1

1 .E RING

OT115TC VF E3

model QD/Vk model VF

model QD/VE model QD/VE model V F

-304004 -304004

mod21 Qo model VE/VF

-304005 304006- f o r 61653-91502

FIG. 29 - -

FIG.29 ( E- 5) ENGINE COVER Q'TY

DESCRIPTION REMRRKS 1EF.NO. PART NO. 27-1 61431-94500-02M .HANDLE, tilt UP 1 -304005

1 304006- 27-2 61431-94501-0% .HANDLE, tilt up 28 61654-95500 . NU1 1

29 19131-95502 .CONNECTOH, latch release rod 1 30 09103-06046 .BOLT 1 -304005 31 09180-06097 .SPACER 1 -304005 32 09209-05017 .PIN, l inkage 1 33 09259-04001 . S1 OPPER 1 -304005 34 09443-06040 .SPRING 1

35 09125-05029 .SCREW 2 -304005 36 09140-05001 .NUT 2 -304005 37 09160-05010 .WASHER (5.5xlOxO.8) 4 -304005 38 09125-06021 .SCREW 2 39 09140-06020 .NUT 2 - 40 09160-06055 .WASHER (7x12~1) 4 IbL 08321-21067 .LOCK WASHER 2 42 61480-94502-02M .LID, o i l t a n k f i l l e r I -304004,tO 61481-94502-02M

,

With 61482-94510, 61485-94500 and 61544 -94 500

43 61642-95500 .PlN 2 44 0944 1-12001 .SWIlNG 1 45 09385-06003 .PIN 4 46 09301-06005 .BUSHING 4 47 09329-08002 .CUSHION 4 48 49 50 51 52 53 54

55 56 57

02112-04082 .SCREW

08322-21042 . WASHEH

6fi511-78000 08310-22068 .NUT

0916046062 .WASHER

.PAD, o i l tank f i l l e r l i d

61481-9tS02-02M .LID, o i l tank f i l l e r 61482-94510 .HINIX 61185-94500 .SPRING 61544 -94 500 . PAD 681 10-94510 COVER, weather

OTlL5TC VF E3

2 -304004 2 -304004 1 -304004 1 -304005 2 -304005 1 304005- 1 304005- 1 304005- 1 304005- 1 w1

DT115TC VF E3

F

FIG.30 ( E- 6) OIL TAN(

18

9 4 71

10

4

n r 7- 3 2

' 2

Q'TY

1 69110-94300 1 M , o i l 1 2 69200-94502 CAP ASSY, o i l tank fiLler 1 3 6924 1-94500 . GASKE 1 1 4 6931 1-94500 SUPPoH1, o i l tank 1 5 09320-43001 CUSHION. upper 1 6 09462-00074 BAND 1 7 69321-94500 CLAMP. o i l tank band 1 8 09329-02003 CUSHION, lower 1 9 09140-06004 Nu1 3

REF. h'0. PART N3. DESCRIPTION R E W X S

10-1 10-2 11

12 13

14 15

16 17 18 19-1 19-2 20 21

6733 1-94 50 1 69331-94503 09162-06001 69322-94501 01 107-061G2 08321-21062 01 lO'/-OClG2 08321-21M2 69323-94500 38423-9550 1

34860-94 502 34860-94 510

09800-81800 69341-94SOO

HOD, o i l t ank support rod HOD, o i l l a n k suppor t rod LOCK WASHER

C W , o i l tank suppor t rod 80Ll LOCK WASHER

MIL1

LOCK WASHkR

CUSHION, l a n k suppor t rod TUBE, o i l level switch

SWIlCH, o i l level SWlICH, o i l level TOOL Kl1 STOPPER OIL TANK

DT11STC VF El

1 1 1 1 1 1 1 1 1 1 1 1 1 1

model PD model VE/VF

model QD model M / V F

DTllSTC VF €3

F11G.31 -

FIC.31 ( E- 7 ) FUEL T A M Q'TY

REEARKS 3EF.NO. PART NO. DESCRIPTION 1 model 90:6 U.S.ML./ 1-1 65000-95200 lANK SEI, fuel (23L)

1-2 65000-95201 1 M SEl, fue l (23L) 1 model M / V k : 6 U.S.GAL.1

2-1 65510-98506 . CAP 1 model QO 2-2 65510-98507 . CAP 1 model E / V F

3 65561-98502 . . W E 1 1

4 65871-93010 .GASKET 1

5 0211246162 .SCREW 3

6 02112-06402 .SCREW 1 7-1 09168-06002 .WASHER 3 model W/VE 7-2 09168-06002 .WASHER 4 model M 8 08322-21062 .WASHER 1 model W/V€ 9-1 65850-95504 .GAuG€ ASSY 1 model QO 9-2 65850-95505 .GAUGE ASSY 1 model VE

9-3 65850-95506 .GAUGE ASSY 1 model VF

3.3 I W . GAL.

3.3IW.ML.

10 65740-95500 . .CONNECTOR, male fue l 1 00:U 11 65854-93001 . . M E 1 strainer 1 12 65853-93001 . .CAP 1 13 02112-04102 . .SCREW 2

14 65864-95200 . . FLOAl 1 1 I5 65830-95500 . .FlLTEH

16 09168-12001 . .W€1 1 HOSE, tank / connector 1 17

18 65750-95500 .CONNECTOR, female fue l 2 10:13

19 65770-95501 . P W , sgueeze 1 20 65781-98500 .CI I P 4

65700-95513

DT115TC VF E3 i DTll5TC VF E3

7

FIG.32 ( E- 8) REMOTE CONTROL (1) Q'TY

REF.NO. PARY NO. DESCRIPTION REMARKS 1 7 3 4

5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 37

6- 200-94 520 36632-95501 67271-95500 67255-95500 67254-95500 67253-95500 37863-95501 67274-95500 67275-95500 67272-95500 37721-95551 08323-31058 02 112-05 LO7 03 142-05169 38500-94501 021 12-06358 67234-95500 67233-95500 03.122-04128 67232-95500 02132-06408 .. 02132-06758 08310-11068 67288-94310 67249-95500 37860-95501 37864-95500 09139-02003 36620-94310 37820-95x4 37823-95251 36632-95501

REMOTE CONlHOL ROX ASSY . c w .PLATE .SPRING .BUSHING .ROLLER .CORD, t r i m . RE1 AINER, t h r o t t l e . TRUNNION .RElAINER, c l u t c h .SWITCH, neu t ra l .WASHER .SCREW .TAPPING SCRkW .BUZZER .SCREW * SllOW

.RE1 AINEK

.SCREW

.KNOB, brake

. SCRE w

.SCREW

. NU1

.WASHER

.SCREW

.SWllCH, t r i m

.CAP, switch

.SCREW

.WIRING HARNESS

.SWITCH, emergency

. .CAP & ROPE

.CLAMP

1 model QD 3 2 1 1 1 1 1 2 1 1 9 9 2 1 1 1 1 4 1 1 3 4 4 1 1 1 2 1 1 1 1

DT115TC VF E3 DTl15TC VF €3

~ -_ FIC.32 ( E- 9) REMOTE CONTROL (1)

Q'TY

33 37110-94301 .SWlTCH, ignition 1 34-1 37141-93300 ..KEY, spare (8Sll) 1 34-2 37141-93310 ..K€Y, spare (8512) 1 34 -3 3 7 14 1-93320 ..KEY, spare (8513) 1

34 -4 37141-93330 .,KEY, spare (8Gll) 1

34-s 37141-93300 ..KEY, spare (8612) 1

34-6 37141-93350 ..KEY, spare (8613) 1 33 36620-95320 WIRlNG HARNESS, extention 1 OPT

1EF.NO. PART NO. DESCRIPTION REKhRKS

' DTll5TC VF E3 DTllSTC VF E3

2 i

I I

~

FIG.33 ( E-LO) REMOTE CONTROL (2) Q'TY

?EF.NCI. PART NO. DESCRIPTION RENARKS 1 67200-95561 REMOlE CONTROL BOX ASSY 1 model VE 2 67296-94300 .SCREW 3

3 37110-94301 .SWITCH ASSY, i g n i t i o n 1

4-1 37141-93300 ..KEY, spare (8511) 1 4-2 37 14 1-93310 ..KEY, spare (8512) 1

4-3 37141-93320 ..KEY, spare (8513) 1 4 -4 37141-93330 ..KEY, spare (8611) 1

4-5 37141-93340 ..KEY, spare (8612) 1

4-6 37141-93350 ..KEY, spare (8Gl3) 1

5 67296-94310 .SCREW 6 6 36622-94300 . c w 2 7 36632-95501 .CLAMP 1 8 36620-94310 .WIRING HARNESS 1 9 67275-94300 .CABLE EN0 2

LO 37820-96302 .SWITCH, emergency 1 I 1 37823-95251 . .CAP 1 12 67288-94300 .WASHER 6 13 67271-94300 .HOLDEH, cable 1 14 67288-94310 . WASHEK 3

15 09140-06020 . NU1 3 3 16 09125-06012 . SCRtiW

DTlL5TC VF E3 MIISTC VF €3

- ~~~ ~ ~ -

FIG.33 ( E-11) REMOTE CONlHOI. (2) FIG. 33

21

I I L J

1

Q'TY REMARKS REF.NO. PART NO. DESCRIPTION

17 18 19 20 71 22

23 24 25 26 27 28

79 30 31 37.

37119-94300 38500-95503 38501-95500 37721-95551 67250-95302 37860-94301 37864-95500 09139-02003 67232-94300 67252-94300 67214-94300 67241-94300 67755-94300 67293-94300 67292-94300 67220-94300

.BAND

.BUZZER, warning

. W D , warning buzzer

.SWITCH ASSY, neutral

.LEVER ASSY, remote control

. .SWITCH, trim

..CAP, switch

. .SCREW

.BUSH

.BUSH

. UC1 UA7 OR

.I.EVER, f ree t h r o t t l e

.ARM, neutral lock

.PIN

.E RING

. P l A l t ASSY

3 1 1 1 1 1 1 2 1 1 1 1 1 1 3 1

DT115TC VF E3 OllLSTC VF E3 E l l

-

FIG. 34 F1G.34 ( E-12) REMOlt CONlHOl. (3) Q'TY

1

20 16

l: I

REF.NO. L 7 3 4 5 6 7 8 9

10 11 12

13 - 14 15 16 17 18 19 20 71 72 73 24 75 26 27 28-L 28-2 28-3 28-4 28-5 28-6 29 30

PART NO. 67200-95651 67232-95600 67232-95620 67296-95600 67294-95600 6728a-94310 09 140-06CiO4 67232-95610 67253-95600 67252-95600 09100-08232 67214-95600 67296-94300 37121-94600 67241-95650 09126-05005 67243-95600 67220-95600 67275-95600 61223-95600 67292-94300 67267-95600 67296-95610 69251-95600 67256-95600 67251-95650 37110-94601 37141-94400 3714 1-944 10 3714 1-94420 37141-94430 3714 1-94440 37141-94450 67297-95600 67273-95600

DESCRIPTiClN REMOlt CONIKOL BOX ASSY

.BUSH

. W S H

.SCREW

. SPACLH

.WASHER

.NUT

.BUSH

. WASHEH

.BUSH

. BOU

. AC1 UATOR

.SCREW

.SWIICH, neutral

.LEVER, f ree thro t

.SCREW

.RUSH

.P IA?E ASSY

.END, cable

.KNOB, brake ADJ

.E RING

.COVER, wire

. SCHEW

.CAP, lever

.HOLEH, neut lock

.LEVER HANDLE

. IGNll10N SWlICH

. .KEY (101)

..KEY (102)

..KEY (103)

..KEY (104)

..KEY (105)

..KEY (106)

.WASHER

.SPACER

REMARKS 1 model VF

1 1 3 3 3 3 1 1 1 1 1 3 1 1 2 1 1 2 1 3 1 7 1 1 1 1 1 1 1 1 1 1 2

1

071L51C VF E 3 DT115TC VF E3

FIG. 34

1 I

I- -1

20 16

'f I

_ _ FlG.34 ( E-13) REMOlk CONlROL (3)

Q'TY 7EF. NO. PART NO. DESCRIPTION REMARKS

1 31 38500-87000 32 36620-87D00 .WIRING HARNESS 1 33 37820-94402 .SWITCH ASSY, emergency 1

34 37823-94400 ..CAP & ROPt 1 35 67255-95600 .ARM NEUlRAL LOCK 1 36 67261-956W .GRIP 1 37 37860-94600 .SWITCH, trim 1 38 09139-02003 .SCREW 2 39 67263-95600 .CAP GRIP 1 40 67140-95600 ATIACHMLNl , t w i n remocon k i t 1 OPT

41-1 67320-95500 CABLE, Clu tch 6F (1.M) 2 OP1 41-2 67320-95510 CABLE, clutch 7F (2.1M) 2 OP1

41-3 67320-95520 CABLE, clutch 8F (2.4M) 2 OP1

41-4 67320-95530 CABLE, Clutch 9F (2.7M) 2 OP1 41-5 67320-95540 CABLE, clutch 10F (3.1M) 2 OP1 41-6 67320-95550 CABLt, clutch 1 1 F (3.4M) 2 OP1

41-7 67320-95560 CABLt, clutch 12F (3.7M) 2 OP1 41-8 67320-95570 CABLL, C l u t c h 1 3 F (4.OM) 2 OP1 41-9 67320-95580 CABLt, clutch 14F (4.3M) 2 OP1 41-10 67320-95590 CABL€, clutch 15F (4.6M) 2 OP1

41-1 1 67320-95600 CABLE, clutch 16F (4.9M) 2 OPT

41-12 67320-95610 CABLE, C l u t c h 17F (5.2M) 2 OP1

41-13 67320-95620 CABLE, C l u t c h 18F (5.34) 2 OPT

41-14 67320-95630 CABLt, clutch 19F (5.8M) 2 OP1 41-15 67320-95640 CABLE, C l u t c h 20F (6.lM) 2 OP1 41-16 67320-95650 CABLt, clutch 22F (6.7M) 2 OP1

.BUZZEH

DTllSTC VF E3 D11L51C VF E3

FIG. 35 ~~ -

FIG.35 ( E-14) DRAG IINK Q'TY

. IEF.NO. PART NO. DESCRIPTION REMARKS 1 2

3

4

5

6

7

8

9

10 11 12

67701-94500

67721-94500

67725-94500

67726-94500

09160-10040

67701-94510

67721-94510

67726-94500'

67728-94 500

67725-94510

67727-94510

36632-95501

DRAG LINK ASSY

. SPAC€H

. BOLl

. N U l , cock

. WASHEH

DRAG LINK ASSY

.SPACER

.NUT, lock

BOLT, drag l i n k NU1 CIAMP, s t e e r i n g c a b l e s e a l

.WASHER

L 1 1 1 3 1 1 2

3 1 1 1

model QD/VE

model VF

model VF

model VF

model VF

DT115TC VF €3 E14

D1115TC VF E9

FOG 36 ~~

F1G.36 ( E-15) M l E R

Q'TY 2 5 REF.NO. PART NO. D E S C R I P T I O N

1-1 34100-94500 SPEtDOMEl ER ASSY

1-2 34100-94501 SPEEDOMElER ASSY

1-3 34100-95501 SPEED3METLH ASSY

1-4 34100-95502 SPEEDOMElER ASSY

2 09471-12001 .BULB (12V,3.4W)

3 34190-95500 SENSOR, speedometer 4-1 34200-95500 TACHOMETER ASSY

4 -2 34200-95511 TACHOMETER ASSY

5 09471-12001 .BULB (12V,3.4W)

6-1 34500-95502 HOURMETER ASSY

6-2 34500-95510 HOURME1 EH ASSY

7-1 34600-95502 VOLl M T t R ASSY

7-2 34600-955Cl3 VOLl METER ASSY

8 09471-12001 .BULB (12V,3.4W)

9-1 34 800 -955 10 lR1M METER ASSY

9-2 34800-95520 1KlM MElEK ASSY

9-3 34800-95521 TRlM MkTEK ASSY

10 09471-12071 .BULB (12V,1.7W)

11-1 34801-94511 SENDER, trim 11-2 34801-94529 SENDkK, trim 12 34803-94500 GROMME1, lead

6 13 09100-06019 BOLT

14 34850-94510 HEAl SWITCH W l l H GREASE

15 34855-95550 .GREASE, heat switch 1 70 I

REMARKS 1 model QDNE 1 model VF

1 model QO/VE 1 model VF

1

1 1 1 1 1 1 1 1 1 1 1 1

I

model QD/VE OP1

model V F

NIPPON SEIK l

JECO (QUAHIZ)

model QD/VE

model VF

model QO model VE

model VF

1 1 model QD

1 model VE/VF

1 2 1 OPl

1 OP1

16 34863-94300 T U B E (L:200) 1

See Accessory Catalog for 1 a test instrument specifications.

DT115TC VF E3 D T l l 5 l C VF E3

Revised Elarch 1987

/.-- - -- FIG. 37

-~--- - FIG.37 ( F- 2) OP1 : ELEClRICAL

Q'TY 3EF.NO. PART NO. DESCRIPTION REMARKS

VlRLNG HAHNESS, control 1 1-:5000 36640-95500 1 2

3 4 5 6 7 8 9

LO 11

WIRING HARNESS

/ / I . ITT3Tn w ini iG HARNESS

WIRING HARNESS

WIRING HARNES-

36620-94501 36620-94510 36615-96300 36620-94520 36615-96300 36620-55202 36620-95203 36620-95320 36631-94300 36820-95550

WlRING HARNESS, extension

WIRING HARN€SS, extension

.lEHMlNAL, resin

WIRING HARNESS, extension

.lERMlNAL, resin



WIRING HARNESS, ext 9 wires

.CAP

LEAD, neutral switch

1 1.:5000

1 L:5000,rrodel VE

2 1 L:5000,mdel VF 4

1 L:5000

1 L:5000

1 L:5000

1 1 L:700

S ~ J ~ T C H , i g n i t i o n

DTllSTC VF €3 D l L 1 5 1 C VF E3 F2

FOG. 38

3

4

i 6

WIRING HARNESS i

70

1 1

FIG.38 ( F- 3) OP1 : IGNllION SWIlCH Q'TY

REF.NO. PART NO. DESCRIPTION RENARKS

DT115TC VF E3

1 2 3 4-1 4-2 5 6

7 8-1 8-2 8-3 8-4 8-5 8-6 9

10 1 1

37852-95550 03112-05129 37851-95250 37101-93301 37101-933 LO 37820-95353 37823-95251 37110-94301 37141-93300 3714 1-933 10 37141-93320 3714 1-93330 37141-93340 37141-93350 37150-93350 34108-94500 34109-94500

PlATk, toggle switch SChtW

SWlTCH ASSY, toggle CAP

CAP, panel assy SWITCH, emergency .COVER & ROPE

SWITCH, igni t ion KEY, spare (8511) K€Y, spare (8512) KEY, spare (8513) KEY, spare (8511) KEY, spare (8612) KEY, spare (8613) HOLRH, rope SWllCH ASSY, meter l igh t LEAD, reter extension

1 4 1 model QD

1 model QD

1 model VE/VF

1 1 1

1 1 1 1 1

1 1 1

1

See Accessory Catalog f o r latest accessory infor t i on . - - , - I

F3 D7115IC VF E3

Revised March 1987

- - - FIG. 39

- ~ - _ - FlG.39 ( F- 4) OP1 : REMOlE CONlHOL

Q'TY

1 67200-958.1' L R€MOTE CONlHOL BOX SE1, TWIN 1 2 67300-95810 .HOLDER SEl, cable 1 3 37721-95500 .SWITCH ASSY, neutral 2 4 021 12-03128 .SCREW 4 5 67214-95200 .KNOB 2 6-1 67320-95750 CABLE, control 2 L:2500 6-2 67320-95740 CABLE, control 2 L:3000 6-3 67320-95730 C W , control 2 L:3500

6-5 67320-95710 C W , control 2 L:4500 6-6 67320-95200 CABL€, control 2 L:5000

REMARKS 7EF.NO. PART NO. DESCRIPTION

6-4 67320-95720 CABLL, control 2 L:4000

'4 WIRING HARNESS

DT115TC VF E3 DIL15TC VF E3

BIG. 40

3 '

6

9

DT115TC VF E3

Revised March 1987

~

FlG.40 ( F- 5 ) oP11ONAL Q'TY

REF.KO. PART NO. DESCRIPTION RERARKS 1-1

1-2

2

3

4-1

4-2

5 6

7-1 7-2

9-1 9-2

99000-31010

99000-3 I 120

99000-31050

99000-32040

99000-25160

99000-25170

99000-22540

99000-25010

99000-32050

99000-32020

l . l Q U 1 3 G N K k - 1 SlLICONk SEAL SlLlCONk SEALAN1

E M k N l , thread lock CRtASt, water resistant CRtASt, water resistant GEAR OLL, outboard motor SUPER GREASE, A

1WAD LOCK CEMENl 1 W F g LCNX CEMEN1, super

99000 -LO 109 -0 17 P A l N l (909)

99000-10209-02M PAIN1 (909)

DTll5lC VF E3

Revised March 19i37

I 1

1

1 1

1

1 1

1 1

1 1

for crankcase SOg,for gear case lODg,for gear case 2009 2509

5og POOCC

4Hlg,for crank o i l seal 509 (L3rt2) 50g (13338)

Documents

Suzuki DT 115 (83-85)