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DT 25 (1983-1985)
PREFACE
When it becomes necessary t o replace parts on SUZUKI OUTBOARD MOTORS, always use SUZWI GENUINE PARTS which have passed 3 s t r i c t inspect ion which guarantees qua l i t y and performance.
This par ts catalogue covers t h e list o f a l l service par ts f o r SUZUKI DT25 QD, DT25 VE, 0125 VF.
INSTRUCTIONS FOR QUOTING THE CATALOGUE
1. DlME"3IONS Oimensions of the par ts i n t h i s catalogue are ind icated i n unit mi l l imeters .
2. ABBHEVIATIONS Abbreviations used i n t h i s catalogue are as follows:
AR : As required ASSY : Assembly E.No. : Engine number F.No. : Frame number
NT : Number o f t e e t h CPT ; Optional 0s : Over size STD : Standard
d : Diameter o f mater ia l T : Thickness I D : Ins ide diameter us : Under size OD : Outside diameter W : Width L : Length S,L,UL,LL : Transom type LH : L e f t hand side RH : Right hand side
301234% : From F.No.02503-301234 -301234 : Up t o F.NO.02503-301234
12 x 34 x 5.6 * - * * . - . . - r i gures i n the descr ipt ion column show t h e dimensions of parts. 1 7 T
I D 00 T(or W,Ll
3. INNER PARTS OF ASSEMBLY
Parts number t h a t have a per iod (.) mark i n f ront of t h e par t descr ip t ion on a t e x t page are separately serviced par ts o f the assembly.
OT25 VF E3 - 1 -
4. MIDIFICATION NOTICE
occur, inc lud ing interchangeable modif icat ions between new par ts and o l d ones. A par ts b u l l e t i n w i l l be sent t o you on a l l occasions when changes i n par ts
NOTE 5. - 5-1. There are some d i f fe ren t par ts from those o f production models among
spare par ts for the administrat ive reasons and c o m n use o f them w i t h other models.
5-2. I n respect o f rubber hoses and v i n y l tubes, please be sure t o use them by c u t t i n g o f f according t o t h e length mentioned on par ts catalogue o r what i s actua l ly required on the vehicle.
5-3. Note t h a t t h e drawings on the i l l u s t r a t i o n page are for ready reference o f spare par ts number, not t o be used as an assembly manual. When assembling, use "SUZUKI SERVICE MANUAL".
6 . ON ISSUE TO N E W SPARE PARTS CATALOGUE This par ts catalogue was arranged t o include modif icat ions as o f Sep., 1984.
Once each year new p a r t s catalogue w i l l be issued, containing, o f cource, a l l p r i o r modif icat ions. Upon receipt o f each new issue the o l d catalogue should be destroyed.
7. ENGINE NUbBEK c
OT25 QO : 02503-301001%305315 DT25 VE : 02503-40531@407354 DT25 VF : 02503-507354%
P a r t s Model Year Year Designation Example"
1977 C 1978 D 1979 F 1980 G
1981 J 1982 vz 1983 QD 1984 VE 1985 VF *Engine number o f f clamp bracket
- cxxxxx Dxxxxx Fxxxxx oxxxxx lxxxxx 2xxxxx 3xxxxx 4xxxxx 5xxxxx
Sales Model Year Des i gna t i on
0 C
N T X 2 D E F
Exampl e
DT50ELB DTSOELC DTSOELN DT85 TC L T DT140TC LX DT 14 0 TC L Z DT140TCXD DT140TCXE DT 140 TCX F
A1
1 FIG.l (8- 2) CYLINDER
Q’TY
21 5
4@
DT25 VF E3
REMARKS REF.NO. PART NO. DESCRIPTION I 11161-96302-02M COVER, c y l i n d e r head 1 I
2 3 4-1 4-2 5 6 7 8 9
10 11-1 11-2 11-3 12 13 14 15 16
.( 17 18 19 20 21 22 23 24-1 24-2 25 26-1 26-2 26-3
11162-96302 GASKET 11111-96311-MM CYLINDER HEAD 11141 -9 6300 GASKET 11141-96301 GASKET 01107-08658 W)LT 08321-21088 LOCK WASHER 08322-11088 WAStfR 01107-06258 BOLT 08321-21067 LOCK WASHER
WASHER 08322-21067 11301-96302-02M CYLINLER ASSY
11301-96303-02M CYLINDER ASSY 11301-96304-02M CYLINDER ASSY
m
OT25 V F E 3
04211-09109 01107-08558 01107-08458 01107-08608 08321-21088 08322-11088 01107-06258 08321-21068 08322-11068 17670-94300 09343-03051 09401-06403 09404-06414 09404-06204 16710-96300 11400-96843 11400-96844 11400-96845
.PIN
.BOLT
.BOLT
.BOLT
.LOCK WASHER
.WASHER
.BOLT
.LOCK WASI-ER
.WASHER THERMOSTAT HOSE (3 .1~6.8~330) CLIP CLAMP (L:65) CLAW (L:65) CHECK VALVE GASKET SET GASKET SET GASKET SET
1 1 1 ~303795 1 30379-
10 10 10 2 2 2 1 model QD 1 model VE 1 model VF 2 4 2 2 8 8 4 4 4 1 2 4 2 model QD/VE 2 model V F 1 1 OPT,model QD 1 OPT,model VE 1 OPT,model M
52
FIG.2 2
FIG.2 (6- 3) CRANKSHAFT
Q'TY
7 -
4@
13
16
- 17
20
21
21
REF.NO. PART NO. DESCRIPTION REMARKS 1-1 12110-96302 PISTON, STU 1-2 1-3 1-4 1-5 1-6 1-7 1-8 2-1 2-2 2-3 2-4 2-5 2-6 3 4 5-1 5-2 6
-i 7-1
7-2 8 9 10 11-1 11-2 12-1 12-2 12-3 13-1 13-2 14
12110-96303 PISTON, STO 12110-96351-025 PISTON, OS:0.25 12110-96352-025 PISTON, OS:O.25 12110-96353-025 PISTON, OS:O.25 12110-96351-050 PISTON, OS:O.50 12110-96352-050 PISTON, OS:O.50 12110-96353-050 PISTON, 05:0.50 12140-96300 HING SET, p i s t o n , STD 12140-96301 RING SET, p i s t o n , STO 12140-96350-025 RING SET, p i s t o n , OS:0.25 12140-96351-025 RING SET, p i s t o n , OS:0.25 12140-96350-050 RING SET, p i s t o n , OS:0.50 12140-96351-050 RING SET, p i s t o n , OS:0.50
m
DT25 VF €3
12151-92501 09381-18002 09263-18011 09263-18016 09169-18001 12200-96350 12200-96304 12161-96300 09263-24016 09181-24001 12211-96300 12211-96301 12221-96302 12221-96303 12221-96304 12232-96302 12232-96303 12231-96302
PIN, p i s t o n SNUP RING BEARING ( 18x23~22 1 BEARING (18x23~22) WASER CRAWSHAFT ASSY CRANKSHAFT ASSY
.ROO, connect ing
.BEARING (24x32~20)
.WASHER (24~31.5~1)
.PIN, c rank
.PIN, crank
.CRANKSHAFT, upper
. CRUNKSHMT , upper
.CRANKSHAFT, upper
.WHEEL, bQL c r a n k s h a f t under
.Wl-EEL, MDL c r a n k s h a f t under
.WHEEL, MIL c r a n k s h a f t upper
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 2 2 4 1 1 2 2 4 2 2 1 1 1 1 1 1
model QD model VE/VF OPT,model QD OPT,model M OPT,model VF OPT,model QO OPT,mdel VE OPT,model VF model QO
model VE/VF OPT,model QD OPT, model M/VF OPT,model QO
OPT, model VE/VF
model QD model VE/VF
model QD/VE model VF
Q07354 50735% %305315 405316L406352 40635% %305315 40531h
DT25 VF E3
P116.2 3
FIG.2 (B- 4) CRANKSHAFT
Q’TY REF.NO. BART NO. DESCRIPTION REMARKS
7 -
@
19
- 17
15 09160-50002 16-1 12240-96304 16-2 12240-96305 17 09262-30055 18 09289-38013 19 09283-30011 20 09283-30042 21 09282-15004
13
16
20
21
21
DT25 VF E3
m
DT25 VF E3
.WUSHER (50x77~1) 1
.CRANKSHAFT, under 1 W06352
.CRANKSHWT, under 1 40635%
.BEARING (30x72~19) 3
.OIL SEAL 1 OIL SEAL (30x55~10) 1 OIL SEAL 1 OIL SEAL (14.7~25~7) 2
4
F I G 3
I 17
FIG.3 (B- 5) INLET CASE - EXHAUST COVER
Q'TY REMARKS REF.NO. PART NO. DESCRIPTION
1 01517-06258 BOLT 8 I
2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20
08316-16068 NUT 12481-96301-02M CASE, i n l e t 13125-93000 GASKEl , carburetor 01411-08208 STUD BOLT
01421-06208 STUD BOLT
13150-96300 REED VALVE ASSY 13152-96300 .STOPPER, reed valve 13153-96300 .VkVE, reed
.SCREW 02112-03068 08321-21038 .LOCK WASHER
02122-06168 SCREW
08316-16088 NUT
14151-96300 GASKET, exhaust cover 14131-96301 PLATE, exhaust 14141-96300-02M COVER, exhaust 01517-06258 BCILT
13811-96300 CASE, s i lencer 02112-06408 SCREW 08322-21067 WASHER
2 1 1 2 2 1 4 4
12 12 1 2 2 1 1
12 1 3 3
19
DT25 VF E3
- OT25 VF €3
F I G 4 1 I
13
9
& 12.16
5 FIG.4 (B- 6) CARBURETOR
Q’TY REF.NO. PART NO. DESCRIPTION REMARKS 1-1 1-2 1-3 2 3 4 5 6 7 8 9 10 11 12-1 12-2 13 14 15 16-1 ‘:16-2 16-3 16-4 17 18
13200-96320 13200-96321 13200-96322 09492-90002 13271-93311 13269-93311 13235-96300 13250-93012 13251-93310 13254-93010 13370-28110 13268-96110 13534-96300 09491-27008 09491-28012 13392-58600 13681-96300 13682-96300 09491-29006 09491-28010 09491-26009 09491-25002 13631-93500 09305-04005
I
OT25 YF E3
WRBURETOR ASSY CARBURETOR ASSY CARBURETOR ASSY
.JET, a i r (90) SPRING, a i r screw .SCREW, p i l o t a i r .NOZZLE .FLOAT .GASKET, f l o a t chamber .PIN, float .VALYE ASSY, needle .SPRING, t h r o t t l e stop
.SCREW, t h r o t t l e s top
.JET, main (135)
.JET, main (142.53
.GUSKET, va l ve seat
.LEVER, choke
. BOLT X T , main (145) JET, main (140) JET, main (130) JET, main (125) KNOB, st a r t e r BUSH
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
-405315 40531M07354 50735%
U07354 50735%
OPT OPT OPT OPT
DT25 VF E3
4
7
@
OT25 VF €3
6
FIG.5 (6- 7) UPPER O I L SEAL HOUSING
Q'TY
1 11411-96301 HOUSZhW;, uppcr ail seal 1 2 11413-96300 GASKET 1 3 02122-06208 SCREW 4 4 3l911-96302-02M BRACKET, starter 1 ELECTRIC STURTER 5 01107-08258 W L T 4 ELECTRIC STARTER
REF.NO. PART NO. DESCRIPTION REMARKS
6 08321-21088 LOCK WAS-ER 7 08322-11088 WASHER
0
DT25 VF E3
4 ELECTHIC STARTER 4 ELECTRIC STARTER
@- 18 @-~ 17
11
7 FIG.6 (8- 8) FUEL PUW
Q'TY DESCRIPTION REMARKS REF.NO. PART NO.
15100-94301 PUMP /CSY, fue l 1
9 10
-12 1 11 12 13 14 15 16 17 18 19
-4 20-1 20-2
15170-94311 15183-94301 15186-94300 15851-94300 01107-06408 08321-21067 15321-99700 09343-05137 09343-05137 09401-09402 15410-93400 15415-93400 15412-93400 15413-93400 15426-93400 08322-21088 Cl8310-22088 09343-05137 09404-06414 09404-06204
.DIAPHRAGM SET
.SCREW
.NUT
.SCREW BOLT LOCK WASHER GASKET HOSE (5x9~500) HOSE (5x9~500)
FILTER, fue l .O RING .STRAINER .CUP
.PACKING WASMR NUT
HOSE (5x9~500)
CLAW iL:65)
aIp
aaw (~ :65 )
1 2 2 3 2 2 1 1 1 6 1 1 1 1 1 1 1 1 1 1
L : 195 L : 195
L : 320 model QD/VE model VF
DT25 VF E3
- DT25 VF E3
FIG. 7
@
DT25 VF E3
a FIG.7 (B- 9) WATER P U P
Q'TY REF.NO. PART NO. DESCRIPTION REMGRKS 1-1 1-2 2-1 2-2 3 4- 1 4-2 5-1 5-2 6-1 6-2 7-1 7-2 7-3 7-4 8-1 8-2 9-1 9-2
10-1 10-2 11 12-1 12-2 13-1 13-2 14 15 16 17 18 19 20
. 21 22 23
17411-96302 CASE, water pump 1 17411.-94400 CASE, water pump 1 17431-96310 T U E , water pump seal 1 17431-96300 TUBE, water pump seal 1 17432-96300 GROMFET, seal t u b e 2 17461-96300 IMPELLER, water pump 1 17461-96301 IMPELLER, water pump 1 17471-96301 PAWL, under 1 17471-94400 PANEL, under 1 17472-96300 GASKET, pump case lower 1 17472-96301 GASKET, pump case lower 1 17560-96310 TUBE, water 1 17560-96311 TUBE, water 1 17560-96300 TUBE, water 1 17560-96301 TUBE, water 1 17561-96310 . TUBE, water , S 1
17563-96300 .GROMMET, upper (1) 1 17563-96301 .GROWET, upper (1) 1 17564-96300 .GP~OMET, upper (2) 1 17564-96301 .GROWT, upper (2) 1
17565-963(?0 GROWT, middle 1 17566-96300 G R O W T , lower 1 17566-96302 GROMMT, lower 1 09108-06032 STUD BOLT, L:20 4 09103-06007 STUD BOLT, L:25 4 09140-06020 NUT 4 09162-06006 LOCK WASI-ER 4 09420-04006 KEY 1 56130-96301-02M HOUSING, drive shaf t bearing 1 25214-96301 .BUSH, sh i f t ing rod 1 09265-17002 .BEARING 1 09289-17004 .OIL SEAL 1 09100-06103 BOLT 2 09162-06006 LOCK WASHER 2 09280-50005 0 RING 1
1 17561-96300 .TUBE, water , L
OT25 VF €3
-
-06135 40613& S TYPE
L T Y t i
model QD/VE model VF -406135
-406135 40613fi
406136 .
-06713,s TYPE
406714%,S TYPE
406714-,L TYPE
model QD,for 17560-96310 model QD, for 17560-96300 -06713 406714- W 6 7 1 3 406714%
-406713,L TYPE
-06135 4061361, model QD/VE model VF
FOG.7
17
9 FIG.7 (8-10) WATER PUW
Q’TY REF.NO. PART NO. DESCRIPTION REMARKS 24 17400-96350 WATER WMP REPAIR K I T 25 17461-96301 .IMPELLER 1 26 17471-94400 .PANEL 1 27 17472-96301 .GASKET 1
.KEY 1 28
1 OPT
09420-04006
I
DT25 VF E3
FIG. 8
31
19 l4
DT25 VF E3
33
34
4
-5
24 -
-1
1-1 1-2 1-3 1-4 2-1 2-2 3 4 5 6 7 8-1 8-2 9 10 11 12 13 14 15 16
. 17 18-1 18-2 19 20 21 22 23 24-1 24-2 25 26
. 27
I
10 FIG.8 (511) RECOIL STARER
Q’TY REF.NO. PART NO. DESCRIPTION REMARKS
18100-96303 STARTER ASSY, r e c o i l 1 ~303406 18100-96304 18100-96305 18100-96306 18120-96300 18120-96301 18131-96301 18153-96300 18151-96301 18142-96300 18191-95202 18192-95203 18192-95204 18195-95200 18335-96300 18162-96300 18155-96301 18124-96300 18144-96300 18332-96300 08321-31068 18196-93000 18200-95202 18200-95203 18210-93001 18281-96300 18282-96300 18284-96300 18348-96300 18111-96301 18111-96302 18255-96300 18291-96300 18342-96300
STARTER ASSY, recoil STARTER ASSY, recoil STARTER ASSY, recoil .REEL
4EEL .RATCHET
.SPRING
. PLATE
.SPRING
.PLATE
.RUBBER, pro tec tor
. R U E R , pro tec tor
.RING
.WASER
.WASHER
.SPRING
.BUSH
.PLATE
.BOLT
.LOCK W%ER
.SPRING, pro tec tor
.GRIP ASSY
.GRIP ASSY . .GRIP
.LEVER, stopper
.ARM, stopper
.SPRING
. PIN
.CASE, s t a r t e r
.CASE, s t a r t e r
.W3LE!?, cable
.SCREW
.SNAP cLw
DT25 VF E3 nevised 12/7/84
m
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
303403405488 40548N07354 50735% -303406 303407%
Q407354 5073534
W07354 507355,
-07354 507355,
FIG. 8
I 34
31
-
11 ’ FI6.6 (8-12) RECOIL STARTER
Q’TY REF.NO. PART NO. DESCRIPTION REMARKS 28 18290-96300 CABLE, NSI 1 29-1 18711-96302-02M BRACE, recoil starter RH 1 model QO 29-2 18711-96303-02M BRACE, recoil st ar t er RH 1 model VE/VF
30 01517-06208 BOLT 2 31 01517-06258 BOLT 2 32 01517-08258 BOLT 1 33 18721-96303-02M BRACE, recoil starter, LH 1 MANUAL STARTER 34 01107-08258 BOLT 2 35 08321-21088 LOCK WASHER 2
2 36 08322-11088 W A S R
- 1
DT25 VF E3
I
OT25 VF E3 B12
@ DT25 VF E3
9
j_17 16
12 FIG.9 (C- 2) CLUTCH
Q'TY
1 21210-96300 SHAFT, c lu tch 1 2 09160-05010 WASMR (5.5xlOxO.8) 1 3 09204-01001 COTTER PIN 1 4 09200-05006 PIN 1 5 21311-96300 HOLDER, clutch shaft 1 6-1 09103-06048 BOLT (6x20) 4 *405831 6-2 01517-06208 BOLT (6x20) 4 40583B
REF.NO . PART NO. DESCRIPTION REMARKS
7 23111-963500 ROD, c lu t ch 1 8 09140-06020 MJT 1 9-1 25111-96310 Roo, s h i f t 1 S T Y E 9-2 25111-96300 ROD, s h i f t 1 L TYPE
10 25222-96300 BOOT, shift rod 1 11 09280-08005 0 RING 2 12 25211-96301 GUIE, s h i f t rod 1 13 09280-13005 0 RING 1 14 09205-03021 SPRING PIN 1 15 25215-96301 STOPPER, s h i f t rod guide 1 16-1 03132-04129 SCREW 2 model @/VE
SCREW 2 model VF 16-2 09139-04004 17 09205-02OU4 SPRING PIN 1 18-1 25311-963CR CAM, s h i f t 1 Q06395
19 23311-94300 TURNBUCKLE, c lutch rod 1 20 23131-94300 BOOT, clutch rod 1
1 406396 18-2 25311-96303 CAM, shift
I
OT25 VF E3 Revised 12/7/84
27 1 29
@
0125 VF € 3
- 8 .
i i k
16
13 FIG.9 (C- 3) CLUTCH
Q'TY
21 22 23 24 25-1 25-2 26 27 28 29 30 31 32 33 34 35
DESCRIPTION REMARKS REF.NO. PART NO. 21111-96301-02M LEVER, Clutch 1 09100-06122 09103-06093 09160-06015 09260-10003 09260-10005 09441)-07021 09306-10001 09160-05010 21120-96301 09204-01002 09164-05002 21241-96300 25231-96301 25232-96301 21121-93300
BOLT (6x20) BOLT (6x20) WASHER (6 .5~13~1) STEEL BULL STEEL BALL SPRING BUSH WASHER (5.5xlOxO.8) PLATE, clutch notch COTTER PIN
WASHER ROD, clutch arm SPACER, magnet WGNET
PLATE
1 model QWVE 1 model VF 1 1 model QWVE 1 model VF 1 2 1 1 2 2 1 1 1 1
- 14
18
II
OT25 VF E3
DT25 VF E3
29 26
14 FIG.10 (C- 4) THROTTLE CONTROL
Q'TY REF.140. PART NO. DESCRIPTION REMARKS 1 2-1 2-2 3 4
5 6 7 8 9-1 9-2
10 11 12 13 14 15 16 17 '18 19 20
19121-96301 LEVER, t h r o t t l e control 19131-95501 CONNECTOH, t h r o t t l e lever 191 31-95502 CONNECTOR, t h r o t t l e lever 19131-96300 RETAINER, rod connector 19132-95500 CONNECTOR 19135-96301 ROD 19141-96301 CAM, t h r o t t l e 19654-96300 ROD
ROD 19656-96300 19720-96301-02M SHAFT, rem-con t h r o t t l e 19720-96302 SHAFT, rerm-con t h r o t t l e 19761-96300 STAY, t h ro t t l e cable 19811-96301-MM LIMITTER, t h r o t t l e 19851-96301 LEVER, NSI 19861-96301 STAY, NSI cable 09100-06018 BOLT (6x12) 09100-06049 BOLT (6x30) 09100-06049 BOLT (6x30) 09103-06049 BOLT (6x12) 09119-05010 BOLT 09160-06046 WASHER (6.5~20~1.5) 09180-06105 SPACER ( 6 .1~10~14
Ip1
OT25 VF €3
1 2 2 1
-1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 2
model QO/VE model VF
'407231 40723a
c4
10 I
18
DT25 VF E3
% 77
15 FIG.10 (C- 5) THROTTLE CONTROL
G’TY REF.NO. BART NO. DESCRIPTION REMARKS 21 09205-04002 SPRING PIN 1 22 09306-10001 BUSH 1 23 08310-11058 NUT 2
24 19151-96300-02M RETAINER, s t a to r 1 25 19161-94301 SPACER, s t a t or 1 26 19172-96301 STOPPER, s t a to r 1 27 09119-05010 BOLT 1 28 09139-06015 SCREW 1 29 09140-06020 NUT 1 30 09320-07006 CUSHION 1
1 31 09329-06002
32 01104-05108 BOLT 2
2 33 08322-21058
CUSHION
WASER
8- 23
.I
OT25 VF €3
FIG.11
@
DT25 VF E3
Y 15
- 2
/
/-
8
9 6
i
16 FIG.l l (C- 6) STARTING MOTOR
Q'TY REMARKS REF.NO. PART NO. DESCRIPTION
1-1 31100-96310 1-2 2 3 4 5 6-1 6-2 7 8 9
10 11 12 13 14-1 14-2 15 16
.. 17 18
31100-96311 31310-9630 31320-96300 31312-96300 31360-96300 31173-96300 31173-96301 31131-96300 31132-96300 31135-96300 31281-93340 01107-08258 08321-21088 08322-11088 31800-95502 31800-94400 31805-96350 01107-06208 08321-21067 38422-94510
cm
DT25 VF € 3
M T O R ASSY, s t a r t e r MTOR ASSY, starter . ARMRTURE .PINION .STOPFER SET, pinion .WASHER
.HOLDER ASSY, brush
.HOLDER %SY, brush
..BRUSH (+>
. .BRUSH (-)
. .SPRING
.BOLT BOLT LOCK WASHER WASHER
RELAY, starter RELAY, st art er BRACKET, starter relay BOLT
LOCK WASHER DAMPER, starter relay
1 model QD 1 model VE/VF 1 1 1 1 1 model QD 1 model VE/VF 1 1 2 2 2 2 2 1 model QO 1 model VE/VF 1 1 1 1
17 F16.12
11
12
-
-
DT25 VF E3
FIG.12 (C- 7) MAGNETO
Q'TY REF.NO. PART NO. DESCRIPTION REMARKS 1-1 1-2 2 3 4 5 6 7 8-1 8-2 9
10 11-1
, 11-2 11-3 12 13 14 15
32101-96300 32101-96340 32120-96300 02112-05258 08321-21058 32140-96300 02112-05208 08321-21058 32150-96300 32150-96310 02112-04128 08321-21048 32102-96300 32102-96310 32102-96380 02122-05128 08341-31049 09160-18011 08310-22188
I
DT25 VF €3
STATOR ASSY STATOR ASSY .COIL, , , l ighting .SCREW .LOCK WASHER
.COIL i g n i t ion
.SCREW
.LOCK WASHER SENSOR, i g n i t i o n .SENSOR, ignit ion .SCREW .LOCK WASER FLYWHEEL (MANUAL STARTER) FLYWHEEL (ELECTRIC STARTER) FLYWHEEL (ELECTRIC STARTER) SCREW KEY
WASHER (18 .5~35~4) NUT
1 model QD/K 1 model W 1 2
. 2 1 2 2 1 m d e l QD/VE 1 model VF 2 2 1 1 0PT:model QD/VE 1 model VF 3 1 1 1
18 FIG.13 (C- 8) IGNITION
Q'TY REF.NO. PART NO. DESCRIPTION REMARKS
CDI UNIT / IGNITION COIL USSY 1-1 1-2 2 3 4-1 4-2 5-1 5-2 6 7 8 9
10 11 12 13
, 14
32900-96300 32900-96340 09280-62001 33510-95510 09482-00277 09482-00269 3289(3-963@0 32890-96301 36650-96300 01107-06128 09160-06054 09160-12006 09320-12011 32800-95720 02112-05257 0831C-11058 08321-21057
a1 UNIT / IGNXTION COIL ASSY
0 RING CAP, spark plug SPARK PLUG (BR-MS)
SPARK PLUG (Q7HS) HOLOER, e lec t r i c parts
HOLER, e lec t r i c parts COMR, junct ion box fflLT WASHER WASI-ER (12.5~26~1.6) CUSHION HECTIFIER SCREW
NUT LOCK WASHER
1 model QD/VE 1 model VF 1 2 2 model QD/VE 2 model VF 1 *304259,OPT-ELECTRIC STARTER 1 30426(r, 1 3 3 3 3 1 1 1 1
10
3T25 VF E3
0
DT25 VF E3
1 2-1 2-2 3 4 5
6-1 6-2 7 8 9
10 11 12-1 12-2 13 14 15-1 15-2
.3
19 FIG.14 (C- 9 ) ELECTRICAL
Q'TY REF.NO. PART NO. DESCRIPTION REMARKS
36610-96302 36619-96303 36619-96304 09103-06050 36740-95252 09481-20001 33810-96303 3.3810-96305 33811-96300 33815-94500 09103-06049 33816-96300 03242-06259 37800-93351 37800-96350 36899-96302 09133-06049 38423-95501 33833-95500
R
OT25 M €3
WIRING HARNESS COVER, w i r ing harness COVER, wi r ing harness BOLT (6x16) FUSE CASE ASSY .FUSE (2W) CABLE, s ta r te r CABLE, s ta r te r G R O W T , s ta r te r cable PROTECTOR, cable BOLT CLAW, s ta r te r cable SCREW SWITCH &SY, s t o p (L:830) SWITCH ASSY, stop (L:840) WIRING HARNESS
f3OLT (6x12) TUBE, wi r ing harness (L:150) TUBE, wi r ing harness (L:lOO)
1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
model QD model V E / M
OPT :a07064 407065,
U07108 40710% MANUAL STARTER
model QD/VE model M
DT25 VF E3
FIG. 1s
11
10
20 FIG. 15 (C-10) ELECTRICAL (ELECTRIC STARTER)
Q’TY REF.NO. PART NO. DESCRIPTION REMARKS 1-1 1-2 2 3-1 3-2 3-3 4 5 G 7 8
9
10
11
37160-96300 37160-96310 37142-94300 37721-96351 37721-96352 37721-96354 37725-95300 37726-96301 09100-05104 09140-05001 38600-96301
09100-051304
09160-05010
09162-05002
SWITCH, s ta r t SWITCH, s ta r t WASHER, i g n i t i o n switch SWITCH, neutra l %ITCH, neutral SWITCH, neut r a l C\CTUATOR, neutra l switch BRACKET, neutral switch HOLT NUT SOLENOID, choke
BOLT (5x12)
W A S e R ( 5.5xlOxO.8)
LOCK WASHER
i 1 2 1 1 1 1 1 1 1 1
2
2
2
OPT,%304563 OPT, 304564% OPT model QD
model VE model VF
OPT-FOR USE WITH REMOTE CONTROL
REMOTE CONTROL
EWTE CONTROL
REMOTE CONTROL
OPT-FOR USE WITH
OPT-FOR USE bl ITH
OPT-FOR USE WITH
5
DT25 VF E3
- DT25 VF €3
FlG.16 -
23
3 I ' C I 11 24
31
~
21 FIE.16 (0- 2) C L A W BRACKET
Q'TY REMARKS DESCRIPTION REF.NO. PART NO.
1- 1 1-2 2-1 2-2 2-3 3 4-1 4-2 5-1 5-2 6 7-1 7-2 7-3 8-1 8-2 9-1 9-2 10
- 11-1 11-2 12 13-1 13-2 14-1 14-2 15 16 17 18
41110-96304-02M BRACKET, clamp RH 41110-96305-MM BRACKET, clamp RH 41120-96320-02M BRACKET, clarrp LH 41120-96321-02M BRACKET, clamp LH 41120-96340-02M BRACKET, clarrp LH 41212-93000-02M HANDLE, clamp
0
OT25 VF €3
09380-11007 09380-12002 09205-06007 09205-06012 09303-14002 41211-93002 41211-93702 41211-93712 41222-96301 41222-96310 41213-93002 41213-98100 41221-96300 09140-08003 09140-08016 09162-08007 09160-08014 09160-08081 09100-08199 09100-08239 09180-09016 09100-08196 09180-09015 41310-96300
SNAP RING SNAP RING SPRING PIN SFRING PIN
BUSH SCREW, clamp (L:78) SCREW, clamp (L:90) XREW, clamp (L:68) PIN, tilt s topper PIN, tilt s toppe r PLATE, clamp (00:42) PLATE, clamp (00:35) KNOB, tilt s topper NUT NUT
LOCK WASHER
WASWCI (8.5~23~1.5) WUSHER (8.5~23~1.5) HILT (8x90) BOLT (8x90) SPUCER (9 .2x13.8x9.5) BOLT (8x152) SPACER (9.2~13.8~116) ROD
1 1 2 2 1 2 2
2 1 1 2 2
1 2 2 2 4 4 2 2 2 1 1 1
model QO model W V F model QD model VE model VF
model QO model VE/VF model QD/M model VF
OPT
OPT model PO
model VE/W
model QO model VE/W
model QD model VE/W model QO model VE/W
50735%
DT25 VF E3
22
23
24
REF.NO. 19 20-1 20-" 21-1 21-2 22-1 22-2 23 24 25
26 27
28 29 30 31 32 33 34 35
FIC.16 (D- 3) CLAW@WKEl
Q'TY PART NO. DESCRIPTION 09162-08007 LOCK WASHER 1 09140-08003 MUT 1 09140-08016 NUT 1 09159-22002 MJT 1 09159-22004 w 1 4113LF-96310 SHAFT, clamp bracket (L:270) 1 41130-96330 SHUFT, claw bracket (L:282) 1 41151-94500 CAP, shafk 2 41153-96300 Cup, bolt 2 45420-96310 PIN, tilt lock 1 09441-17001 .SPRING 1 41311-96300 SPACER, clamp bracket 2 09i00-ioi7a BOLT 1 09159-10032 MJT 1 09440-14016 SPRIMC 1 45700-96300 SHALLoId DRIVE ASSY 1
1 55320-95310 36894-952M3 LEM 1 09125-05050 SCREW 2
2 09161-05013
ZINC SET, protection
WASHER
REMARKS
made1 qo model E/VF model CPJ model VE/W
model VE/VF
OPT : QD/VE STD : VF
31
DT25 VF €3 Revised 12/7/84 DT25 WF E3
FIG. 17 23 FIG.17 (0- 4) SWIVEL BRACKET
Q'TY REF.NO. PART NO. DESCRIPTION REMARKS 1-1 1-2 2- 1 2-2 3 4 5 6-1 6-2 7 a 9
10-1 10-2 11-1 11-2 12 13 14
' 15-1 15-2 15-3 16-1 16-2 17-1 17-2 18 19
20
43111-96302-02M BRACKET, swivel 43111-96310-02M BRACKET, swivel 22511-99000 NIPPLE, Clutch body 22511-99001 NIPPLE, Clutch body 43711-96301 BUSH, steering upper 43712-96301 BUSH, steering under 43721-96301 RATE, upper bush 43741-96300-02M W T , p i l o t 43741-96302-02M SHAFT, pi lo t 43751-96303-MM BRACKET, steering
DT25 VF E3
Revised 12/7/84
OT25 w €3
09160-40005 09306-22004 01527-oa208 09103-08123 43410-93000 43411-96300 43421-96301 09119-08044 09440-13021 45231-96301 45231- 96302 45231-96303 4524696300 45246-96301 45261-96302 45241-96303 45252-963002 45255-96300 4525 7- 9 6300
WASI-ER (40x58~2) BUSH tZLT BOLT ADJUSTER, steering ADJUSTER, steering BUSH KILT
SPRING A R M , reverse lock ARM, reverse lock ARM, reverse lock SPACER
SPACER
L I M , reverse lock arm LINK, reverse lock arm LINK, release lever KN08, release lever BUSH, release lever
1 1 2 2 1 1 1 1 1 1 1 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
a07354 40735% -507877 50787&
model QD model VE/W
rode1 QD model VE/VF model QO model VE/W
-304553 304554Q05831 40583B -405735 40573@ ~304570 304571-
24 FIG.17 (0- 3) SWIVEL aRAMET
Q'TY R€F.NO. PART NO. DESCRIPTION REMARKS 21 22 23-1 23-2 24 25-1 25-2 261 262 27 28 29 XI 31 32 33 34 35 36 37
LEVER, release 4 5 2 60- 9 6 3QO 45311-96301-02M BRACKET, release lever 09100-05004 09100-05011 09160-05010 09111-10025 09111-10034 09140-10017 09140-10032 09160-04012 09200-05011 09204-010(31 09319-04001 09440-oIt021 09443-05013 09443-09016 43755-96300 09100-08163 09162-08007 09140-08003
5 l l T (5x12)
BOLT (5x12) WASHER BOLT BOLT WT F u r
W M R (4.2xlOx.l) PIN COTTER PIN BUSH SPRING SPRING SPRING ATTACHENT , steering bracket BOLT (0x35) LOCK W M R MJT
m
OT25 VF €3 Revised 12/7/84
1 1 2 model QD 2 model VE/W 2 2 model QD 2 model VE/W 2 2 1 1 1 1 1 1 1 1 OPT 2 OPT 2 OPT 2 OPT
Revised 12/7/84
1
25 FIG.18 (D- 6) EXHAUST TUBE I
Q'TY REF.NO. PART NO. DESCRIPTION REMARKS 1 2 3-1 3-2 3-3 3-4 4-1 4-2 4-3 5-1 5-2 5-3 5-4 6-1 6-2 7
11435-96300 11433-96302 11431-96303 11431-96304 11431-96305 11431-96310 52113-9 6302 52113-96303 52113-96304 14211-96301 14211-96302 14211-96310 14211-96311 09100-06022 09100-06117 09162-06006
PIPE, exhaust release GASKET, lower o i l seal housing HOUSING, under o i l seal HOUSING, under o i l seal HOUSING, under o i l seal HOUSING, under o i l seal GASKET, d r ive shaft housing GASKET, d r ive shaft housing GASKET, dr ive shaft housing TUBE, exhaust TUBE, exhaust TUBE, exhaust TUBE, exhaust WLT (6x35) BOLT (6x35) LOCK WASHER
1 1 1 1 1 1 1 1 1 1 1 1 1 5 5 5
~305315 405316L508086 50808@ model VF ~305315 40531h508085 508086- L TYF€,M05415 L TYPE,40541@ S TYPE,a05415 S TYPE,40541& model QWVE model VF
DT25 VF E3
I
DT25 VF E3
FIG. 19
31
@
DT25 VF E3
26 FIG.19 (D- 7) DRIVESHAFT HOUSING
Q’TY REF.NO. PART NO. DESCRIPTION REMARKS 1 2 3 4 5 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 7 8 9
10 11 12 13-1 13-2
. 14-1 14-2 15 16 17 18-1 18-2 19-1 19- 2 20 21 22
m
09202-06015 PIN 2 09160-08015 WASHER 8 09162-08007 LOCK WASHER 8 09100-08203 BOLT (8x85) 4 09100-08204 BOLT (8x50) 4 52111-96311-02M HOUSING, d r ive shaft 1 52111-96312-02M HOUSING, d r ive shaft 1 52111-96313-02M HOUSING, d r ive shaft 1 52111-96320-02M HOUSING, d r ive shaft 1 52111-96301-02M HOUSING, d r ive shaft 1 52111-96302-02M HOUSING, d r ive shaft 1 52111-96303-02M HOUSING, d r ive shaft 1 52111-96330-02M HOUSING, d r ive shaft 1 54121-36300 W T I N G , upper thrust reverse 1 09100-06102 KILT 4
09162-06006 LOCK WASHER 4 54137-96301-02M COVER, upper mounting 2 5413G96300 KUNTING, upper 2 09100-10176 BOLT (10x75) 2 09160-10040 WASI-ER (10 .5~19~2) 4 09160-10082 WISHER (10.5~19~2) 4 09159-10032 MJT 2 09159-10050 NUT 2 54160-96300 WNTING, lower 2 54165-96300 O M R , reverse stopper 2 54166-96301 BOLT, lower mounting 2 09140-10017 NUT 2 09140-10032 NUT 2 09160-10(350 WASHER (10.5~30~3.2) 2 09160-10083 WASt-ER (10.5~30~3.2) 2 54221-96301-02M COVEH, lower mounting 2 09100-06104 BOLT 4 09162-06006 LOCK Wc\SHER 4
S TYPE ,‘do5315 S TYPE,405316+U05735 S TYPE ,40573Wt07354 S TYPE,507355 L TYfX,a05415 L TYPE,40541&405762 L TYFF,40576M07354 L TYPE,50735%
model QO model VE/VF model QO/VE model VF
model QD/VE model VF model QD/VE model VF
OT25 VF E3
FIG* 19 27
FIG.19 (0- 8) DR1VESI-W” HOUSING Q’TY
REF.NO. PART NO. DESCRIPTION REHARKS 23-1 23-2 24-1 24-2 25 26 27-1 27-2 28 29 30 31 32 33
09159- 1OO32 NUT 2 09159-10050 rsJT 2 09160-10040 WUSI-ER (10.5~19~2) 2 09160-10082 WASHER ( 10.5~13.8~19 1 2 09180-10075 SPACER (10.1~13.8~19) 2 54151-963(#3 MOUNTING, lower thrust 1 54211-96302-02M NIACKET, lower mount foward 1 54211-96310-02M BRACKET, lower mount foward 1 54212-96302-02M BRACKET, lower mount a f t 1 54138-96300 SLEEVE, upper mounting 2 17568-963CKl PLUG 1 36894-95200 LEAD 1 09125-05050 SCREW 2 09161-05013 WASHER 2
model WIVE model W model GI0
model VE/W
*507359 50736Cb
model VF model VF model VF
31
@
DT25 VF E3
m
OT25 VF €3 Revised 12/7/84
i 28 FIG.20 (D- 9 )
Q’TY
@$l
DT25 VF E3
GESCRIPTIOW REMARKS REF.NO. PART NO. - 55100-9630&02M CASE ASSY, gear model QO/VE
1-2 2 3 4 5-1 5-2 6 7- 1 7-2 a1 a 2 9
10 11 12 13-1 13-2 13-3 13-4 13-5 13-6 13-7 14-1 14-2 15 16 17 18 19-1 19-2 20 21 22 23
II
55100-96301-02M 09263-20046 09265-25015 55114-96301 55125-96301 55125-96302 09162-08007 09100-08139 09100-08215 09248-10004 09248-10005 09168-10022 09100-08224 09162-08007 09202-06015 58110-96300-01T 58110-96310-01T 58110-96320-01T 58110-96330-011 58110-96340-01T 58110-96350-01T 58110-96360-01T 58120-96312 58120-96313 57632-96312 57633-96300 09160-14028 09159-14011 09204-03001 092 04-03 004
17631-96301 03142-04259 55300-95500 55181-95200
CASE ASSY, gear .BEARING (20.63~26.98~25.4) . BEARIN; .COVER, gear case TRIM TAB TRIM TAB LOCK WAStlER
8OLT (8x20) BOLT (8x20) PLUG PLlG G A X T (10~17~1.5) BOLT (8x35) LOCK WASHER
PIN PROPELLER (3~10-1/4~9) PROPELLER (3xlO-l/4xlO)
PROPELLER (3x10-1/4~12) PROPELLER (3x10-1/4~13) PROPELLER (3x10-1/4~14)
PROPELLER (3X10-1/4x11)
PROPELLER (3~10-1/4x15) BUSH BustJ STOPPER, propel ler bush
SPACER WASNR ( 14.5x30x2.5 NUT COTTER PIN COTTER PIN FILTER, water TAPPING SCREW
ZINC ASSY, protect ion ATTACHMENT, f lush hose
DT25 VF €3
d
Revised 12/7/84
A
1 1 1 1 1 1 1 1 1 3 3 3 6 6 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1
model VF
model QO model VE/VF
model QO model VE/VF model QO model VE/VF
woo PlOOo P l l o o P1200, L TYPE:STD P1300, S TYPE:STO P1400 P1500 -405831 4058321,
model QO/VE model VF
OPT OPT
D9
FIG. 21
2
! - 1 '1 1
i
9 1's 3
29 FIG. 21 (0-10) TRANSMISSION
Q'TY I
REMARKS REF.NO. PART NO. DESCRIPTION 1-1 57110-96311 SHNT, drive 1 S TYPE
1 L TYPE 1-2 57110-96301 1 2
3-1 08221-25366 WASHER (T:0.8) 1 3-2 09181-25022 WASI-ER (T:0.9) 1 3-3 08211-25401 WASHER (T:1.0) m1
WUSI-ER ( T : l . l ) m1 3-4 3-5 05160-25033 WASHER (T:1.2) m1
WFT, drive 08211-20253 THRUST WASHER
09160-25032
3-6 3-7 3-8 4 5-1 5-2 6 7 8-1 8-2 9- 1
*: 9-2
10 11-1 11-2 11 -3 11-4 11-5 11-6 12 13 14 15 16-1 16-2 17
a
09160-25034 09160-25035 08211-25402 0833 1-2 14 09
09440-24006 09440-25002 09166-17005 09167-20021 57133-96301 57133-96302 5713k-96300 57134-96301 57311-96310 09160-15030 09100-15031 09160-15032 08211-15203 0!3160-15033 08211-15204 09159-08046 09280-75002 57510-96310 08211-16242 57631-96300 57631-96301 09209-08016
OT25 VF €3 DT25 VF E3
WASHER (T:1.3) WASHER (T:1.4) WASI-EH (T:1.5) CIRCLIP SPRING !W3ING WASI-ER
WASHER
SPACER, preload spring SPACER, preload spring BARRIER EARRIER FINION WASHER (T:1.7) WUSI-ER (T:1.8) WASER (T:1.9) W A S H 3 (T:2.0) WASHER (T:2.1) WASMR (T:2.2) NUT
0 RING GEAR, foward WUSI-ER (T:1.5) ROD, push ROD, push
PIN
m1 m1 DLl
1 1 1 1 1 1 1 1 1 1
m1 m1 m1 DLl m1 Cbl
1 1 1 1 1 1 1
W07106 407107%
-301 1 1 3 301114% -301113 301114%
model QO rriidel VE/VF
4
30 FIG. 22 (0-11 ) TRANSMISSION
Q’TY REF.NO. PART NO. DESCRIPTION REMARKS 18 19 20 21 22-1 22-2 23-1 23-2 23-3 23-4 23-5 23-6 24-1 24-2 25-1 25-2 25-3 25-4 26-1 26-2 27 28 29 30 31
57621-96300 09202-05021 09440-35004 W440-07041 57610-96302 57610-96303 08221-20256 09160-2CUl35 08221-20251 09160-20036 09160-20037 09160-20038 57521-96310 57521-96311 08211-30401 08221-30404 08221-30405 08221-304%
SHIFTER, clutch dog PIN SPRING SPRING SHAFT, propel ler SHAFT, propel ler WASkER (T:0.8) WASHER (T:0.9) WASHER (T:1.0) WASHER (T : l . l ) WASER (T:1.2) W M R (T:1.3) GEAR, reverse (EAR, reverse THRUST WAStER (T:l) THRUST WASHER (T:0.2) THRUST WASER (T:0.5) THRUST WASHER (T:0.8)
56120-96300-02M HOUSING, propel ler shaft brg 56120-96301-02M HOUSING, propel ler shaft brg 08113-60060 .BEARING 09263-20047 .BEARING (20~26x20) 09289-20009 . O I L SEAL ( 2Ox34x6.5 )
09162-06006 Loo< WASHER 09100-06103 6oLT
model QO model VE/VF
model QD/VE model
model QD/VE model VF
16 3
DT25 VF E3
E
DT25 VF €3
22
17 8-7 I
I
21
2 I 13
31 F1G.Z (E- 2) ONOER COVER
Q’TY DESCRIPTION RENARKS REF.NO. PART NO.
1-1 1-2 1-3 2 3 4 S
6-1 6-2 7-1 7-2 8 9 10 11 12 13 14-1. 14-2
+ 15 16 17 18 19 20 21-1 21-2 22 23
61110-96302-02M COVER, engine under 61110-96303-02M COVER, engine under 61110-96304-02M COVER, engine under 61113-96300 09160-06015 09162-06006 09100-06122 61150-963000 09320-10031 09180-06006 09180-06112 01107-06258 09103-06094 08321-21068 09160-06012 61139-963UCl 09250-08007 61631-96300 61631-96301 09164-13005 093 06- 13002
SEAL, under cover WASHER (6.5~13~1) LOCK WUSI-ER BOLT (6x20) CUSHION, under cover CUSHION, under cover SPACER (6.8xlOx11.5) SPACER (6.8xlOx11.5) BOLT
BOLT (6x25) LOCK WASkER WASHER (G.5x22x1.6) W, d r a i n CAP, cushion WOK, under cover WX, under cover WGHER BUSH
51633-96002-02M LEVER, hook 01107-06108 BOLT
08322-21067 13625-94300 WP 22511-99000 NIPPLE, c l u t c h notch 22511-99001 NIPPLE, c l u t c h notch 61138-9630 COVER, water 02142-06127 SCREW
WASHER
1 -05488 1 405489L406012 1 406015 1 4 4 4 4 4 4 4 4 4 4 4 2 2 1 1 1 1 1 1 1 1
model QD/VE model VF model @/VE model VF model W/VE model VF
-304553 304554-
1 *507877 1 50787W 1 406013 2 406015
DT25 VF E3
0
DT25 VF E3
18 2 1
DT25 VF E3
32 FIG.23 (E- 3) Eb!GIiE COWER
Q'TY REF. NO. PART NO. DESCRIPTION REMARKS 1-1 1-2 1-3 2-1 2-2 3 4-1 4-2 5-1 5-2 6-1 6-2 7-1 7-2 8 9
10 11 12 13 14-1 14-2 15 16 17-1 17-2 18 19 20
61T69686&02M COVER SET, engine 61400-96861-02M COVER SET, engine 61400-96863-02M COVER SET, engine 61431-963lO-MM .HANDLE, t ilt up 61431-96301-MM .HANDLE, tilt up
03242-06169 61422-94360 61422-'96361 61443-96350 61443-9 6351 61453-96350 61453-96351 61435-96350 61435-96351 21131-96003 61441-963(30 61610-96301 01107-06128 08321-21068 08322-21068 61112-96301 61112-96302 68110-95201 68110-95210 09800-81800 09800-00306 61622-96301 61457-98501 61458-98502
.scHEw
.M, emblem, front
.MARK, emblem, f ront
.DECAL, side RH
.DECAL, side W
.D€WL, side LH
.DECAL, side LH
.EbBLEM, rear
.Ebf3LEM, rear
.W, clutch s h i f t
.EbBLEM, side
. FASTENER
.BOLT
.LOCK WASHER
. W E E R RURBER, under cover RUBBER, under cover COVER, weat her COVER, weat her TOOL SET
TOOL SET RUBBER, r e c o i l s tarter s e a l MARK, warning WRK, safety warning
m
DT25 Vf €3 gevised 12/7/84
1 1 1 1 1 3 1 1 1
1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1
model QO
model VE model VF mdel QO model VE/W
model Q D / E model VF mdel Q D / E model VF model QD/E model VF model QD/E model VF
model Q D / E moael \IF
OPT (yellow) OPT (wh i te ) model Q O / E
mdel VF
m
33 FIG.24 (E- 4) HANDLE
Q'TY REF.NO. PART NO. DESCRIPTION REMARKS 1 2 3 4 5 6-1 6-2 7 8 9 10 11 12 13 14 15 16 17 18- 1 18.2 19 20-1 20-2 21 22 23 24
63121-96302-02M COVER, t i l l e r handle
SPACER, handle cover 63114-94300 09108-08147 STUD BOLT 09162-08007 LOCK WASI-ER 09140-08016 NUT 63111-96301-02M WNOLE, t i l l e r 63111-96310-02M HANDLE, t i l l e r
Ip
DT25 VF E3
63115-96301 63625-96300 63610-96301 63225-93200 63241-94300 09160-06015 09162-06006 09100-06122 63240-96300 09440-12027 63227-932M3 63223-93200 63223-93201 09163-06001 09126-06004 09126-06006 63210-93202 63210-93901 63220-96300 63215-93400
SPACER G R O W T CABLE, t h r o t t l e WSH, handle rod
ADJUSTER, handle grip W A W R (6.5~13~1) LOCK WASMR BOLT (6x20) ADJUSTER, handle g r i p SPHING PIN, handle rod
STOPPER, handle rod
STOPPER, handle rnd
LOCK WASHER SCREW SCREW GRIP, handle GRIP, handle
ROD, handle WRK, handle
1 1 2 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
a07231 40723%
a07231 a07231 a07231 a07231 4072322,
L: 14 %304553 304554%
model QO./VE model VF
model G)o model VE/VF
DT25 VF E3 '3 1
14
25
a
FIG.25 (E- 5 ) FUEL TAN(
Q'TY REF.NO. PART NO. DESCRIPTION REMARKS
65000-95200 6 US.GAL./ 5 IW.GAL. 1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20
'21 22 23 24 25
65510-98506 65561-98502 65871-93010 02112-06167 02112-06408 09168-06002 65850-95504 6574Cb95500 65854-93001 65653-93001 02112-04108 65864-95200 65830-95500 09168-12001 65700-95205 65750-98505 65750-930000 65781-98500 65770-99702 65720-98520 08321-211138 08310-22108 65700-95271 65720-98590
TAW< SET, f u e l (2%) .CAP A S S
. .GASKET
.GAS#ET, f u e l gauge
.SCREW
.SCREW
. WAS-ER
.GAUGE USSY, fuel . .CONNECTOR, ma1 e f u e l
. .GASMET, s t r a i n e r
. .STRAIMR
. .SCREW
. .FLOAT
. .FILTER, out let
. .GASKET (12.5~20~1) H E , fuel .CONNECTOR, female f u e l CONNECTOR, femal e f u e l .CLIP .WW, squeeze
CONNECTOR, male f u e l LOCK WASI-ER
NUT HOSE, f u e l j o i n t
1 1 1 1 3 1 4 1 1 1 1 2 1 1 1 1 1 1 4 1 1 1 1 1
Ml2,OO: 13
1d:11 1d:13
0d:11
OPT CONNECTOR. male fuel 1 Of'T,M12-ll, ID:11
m
DT25 VF €3 Revised 12/7/84
35 FIC.26 (F- 2) OPTIONAL : ELECTRICAL (FOR W A L STWTER)
Q'TY
1 31101-96300 MITOR SET, s ta r te r 1 DESCRIPTION REMARUS REF.NO. PART NO. 4 3
1 I
DT25
7
2-1 2-2 3 4 5 6
7
8
3380Q-96300
33800-96301
32102-96310
32801-96300
36791-95200
36898-93xw3
33815-94500
09103-06049
SWITCH, starter /cable set SWITCH, starter /cable set
FLYWHEEL KECTIFIER XT .HOLDER .LEAD, wire
PROTECTOR, cable
88LT (6x12)
- 2
s
Revised 12/7/84 0125 VF E3
1 model PO
1 model VE/M
1 1
1
1 1
20
DT25 VF E3 Revised 1/25/85
FIG. 27
qs?? 19
1 FIG.27 (F- 3) OPTIONAL : ELECTRICAL (FOR ELECTRIC STARTER)
Q’TY R E ~ N O . PART NO. DESCRIPTION REX A RKS
1 2 3 4-1 4-2 5 6 7
. 8 9
10 11 12 13 14 15
. 16 17-1
17-2 17-3 17-4 17-5 17-6 18 19 20 21 22 23
32.500-95721 01 107-061 28 08322-21067 36620-95202 36620-95203 36630-96310 36630-96320 36630-96330 36631-94300 36639-94300 36632-95501 37100-95210 37820-95353 37139-95251 37150-93350 37101-93310 37110-95210 37141-93300
37141-93310 37141-93320 37141-93330 371 41 -93340 37141-93350 03112-04129 36612-94301 36613-94300 67140-95300 37820-94420 67140-95600
REGULATOR, v o l t a g e BOLT WASH3 WIRING HARNESS, e x t e n s i o n WIRING HARNESS, ex tens ion WIRING HARNESS, remo-con (1) WIRING HARNESS, r e m - c o n (2) WIRING HARNESS, remo-con (2) .CAP, r e m - c o n harness CROMMET CLAMP, connector grommet PANEL ASSY, switch .SWITCH ASSY, emergency .PANEL, switch . HOLDER .CAP, p a n e l .SWITCH, emergency . .KEY, spare (8511) . .KEY, spare (8512) . .KEY, spare (8513) ..KEY, spare (8611) ..KEY, spare (8612) ..KEY, spare (8613) SCREW GROWET, 1 CROMMET, 2 ATTACljulENT, twin r e m - c o n k i t SWITCH ASSY, emergency ATTACMENT, twin remo-con k i t
1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1
1 1 1 i 4
1 1 1 1 1
model Q D N E
model VF
yode l CP/VE model VF
H27.1
(1) i s standard
NA05 rem-con box
NA12S remo-con box
- DT25 VF E3
F3 Revised 1/25/85
mi. 28
2
FIG. 28 (F-4) OPTIONAL: ELECTRICAL
Q'TY
REF.NO. PART NO. OESCRI PTION REMARKS 1 2 3 4 5 6 7 8 9 10 11 12 13 14
99105-00181 TACHOMETER 99105-00176 SPEEDOMETER 99105-00176-001 .PITOT TUBE ASSY 99105-00177 VOLTMETER 99105-00178 FUEL GAUGE 99105-00180 HOUR METER 34108-94500 34 109-94500 LEAD, meter extension 38500-95503 BUZZER, warning 38501-95500 BAND, warning buzzer
02112-05088 SCREW 348 50-94 700 348 53 - 9430 1 094 04 - 0820 1
SWITCH ASSY, meter 1 i g h t i n g
SWITCH , h e a t SUPPORTER UNIT CLAMP (L:52)
1 1 1 1 1 Not Shown 1 1 1 1 1 2 1 1 1
DT25 VF E3 Revised 12/7/84
Df25 VF E3 Revised 12/7/84
FIG. 29
I I 4-
OT25 VF €3
38 FIG.29 (F- 5) OPTIONAL : ELECTRICAL (FOR t4WlJAL STARTER)
Q'TY
1 32500-95721 REGULUTOR, voltage 1 REflARKS REF.NO. PART NO. DESCRIPTION
2 01107-06128 €KILT 2 2 3 08322-21068 WUSeR
4 39600-93900 CONCENT SET
5 36632-95501 .CLAW 6-1 39601-93900 .CONCENT G S Y , lamp
6-2 39601-93902 .CONCENT USSY, lamp 7 39602-93900 .PLUG ASSY, lamp cord 8 39603-93900 . GROWT
- OT25 VF €3
1 1 1 model Q D / E 1 model W 1 1
1
I i I
7
39 FIG.30 (F- 6 ) OPTIONAL : REMDTE CONTROL PARTS
Q'TY
- REF.NO. PART NO. DESCRIPTION REMARKS 67130-94302-02M HEMiTE CONTROL PARTS USSY 1 1
2 3 4 5 6 7-1 7-2 a 9
10 11 12
673541-94301 .HOLDER, remo-con cable 67440-93701 .GUIDE, c lu tch cable 09160-06015 .WASHER ( 6 . 5 ~ 1 3 ~ 1 ) 09100-06115 .WLT (6x15) 67466-95200 .CONNECTOR, remo-con cable 67414-94300-02M .LEVER, remo-con t h r o t t l e 67414-94301-02M .LEVER, remo-con t h r o t t l e 09100-06115 .BOLT (6x15) 09160-06015 0920402006 .SPRING PIN 09440-09012 .SPRING 09119-06047 .BALL PIVOT
.WASHER (6 .5~13~1)
2 1 2 2 1 1 *407231 1 40723211 1 1 1 1 1
DT25 WF E3
s
DT25 VF E3
F9G.39
20
2 FIG.31 (F- 7) OPTIONAL : RMTE CONTROL
Q'TY REMARKS REF.NO. PART NO. DESCRIPTION
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 '20 21 22 23 24 25 26 27 28-1 28-2 28-3 28-4 28-5 28-6
m
67200-95660 67232-95600 67232-95620 67296-95600 67294-95600 67288-94310 09140-06004 67232-95610 67253-95600 67252-95600 09100-08112 67214-95600 67296-94m 37721-94600 67241-95650 09126-05003 67243-95600 67220-95600 67275-95600 67223-95600 67292-94300 67267-956I30 67296-95610 67257-95600 67256-95600 67251-95600 37110-94600 37141-94400 37141-94410 37141-94420 37141-94430 371 41 -94440 37141-94450
REMOTE CONTROL BOX ASSY .BUSH . BUSH .SCREW
.SPACER
.WASER
. NUT
.BUSH
. WASER
.BUSH
.BOLT
.ACTUATOR
.SCREW
.SWITCH, neutral
.LEVER, f ree throt
.SCREW
.BUSH
.PLATE ASSY
.END, cable
.KNOB, brake ADJ
.E RING
.COVER, wire
.SCREW
.CAP, lever
.WLDER, neut lock
.LEVER, handle . IGNITION SWITCH
..KEY (101)
..KEY (102)
. .KEY (103)
. .KEY (104)
..KEY (105)
. . KEY (106)
1 1 1 3 3 3 3 1 1 1 1 1 3 1 1 2 1 1 2 1 3 1 7
1 1 1 1
DT25 \IF W' Revised 1/25/85 OT25 VF E3 Revised 1/25/85
DT25 VF E3' Revised 1/25/85
3 FIG.31 (F- 8 ) OPTIONAL : REMOTE CONTROL
Q ' T Y
.WASHER 2
30 67273-95600 .SPACER 1 .BUZZER 1
.SWITCH ASSY, emergency 1 1
35 67255-95600 .ARM, neutral lock 1 .GRIP 1 ADAPTOR (0. N) ( L : 160) 1
REMARKS REF.NO. PART NO. DESCRIPTION 29 67297-95600
31 38500-94600 1 L:5000 32 36620-94610 .WIRING HARNESS 7 WIRES
33 37820-94402 34 37823-94400 ..CAP & ROPE
36 67261-95610 37 36641-94701
1 model QD/VE 38-1 36642-94702 ADAPTOR (N.O)(L:300) 38-2 36642-94703 ADAPTOR (N.O)(L:300) 1 model VF
DT25 VF E3
- Revised 1/25/85
FIG. 32 41 FIG.32 (F-9) W I W : EMIT€ eoNTROL
Q’TY REMARKS REF.NO. BARS NO. DESCRIPTION
67200.85551 REMDTE CONTROL BOX 1 1 2 3 4-1 4-2 4-3 4-4 4-5 4-6 5 6
7 8 9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
PI
67296-94300 37110-9430541 37141-939GO 37141-93310 37141-93320 37141-93330 37141-93340 37141-93350 67296-94310 36632-94300 36632-95501 36620-94320 67275-S43CO 37820-96302 37823-95251 67283-94XXI 67271-94300 672a~wi3io 09140-06c#)4 09125-06012 37119-94300 38500-95503 38501-95500 37721-95551 67232-943 00 67252-94340 67214-94300 67241-94300 67255-94300 67293-94300 67292-94300 67220-943W
.mEw
.SWITCH ASSY, i gn i t i on
..KEY, spare (8511)
..KEY, spare (8512)
..KEY, spare (8513)
..KEY, spare (8611)
..KEY, spare (8612)
. .KEY, spare (8613)
. SWEW
.CLAW
. C L A W
.WIRING MtEEsS, extension
.CABLE END
.SWITCH, emergency . .CAP
.Wc\SMR
. W R , cable
.#ASH3
.MJT
.SCREW
.BAND
.BUZZER, warning
.EIAliB, warning buzzer
.SWITCH ASSY, neu t ra l
.5Uw
.BUSH
.ACTUATOR
.LEVER, free t h r o t t l e
.ARM, neutral lock
. PIN
.E RING
.PLc\TE ASSY
3 1
(1) i s standard 1 1 1 6 ! 2 1 1 2 1 1 6
1 3 3 3 3 1 1 1 1 1 1 1 1 1 3 1
DT25 VF E3 OT25 VF €3 Revised 1/25/85
FIG. 33
1
4 - Q
F16.33 (F-10) OPTIONAL : EXTENSION EAR
Q'TY REMARKS REF-NO. PART NO. DESCRIPTION
1 2 3 4 5- 1 5-2 6 7 8 9
10- 1 10-2 11
55 181 -95200 63300-93900 67 70 1-96 300 43755-96301 6772 1-94500 67721 -94300 67725-94500 67726-94500 09100-08224 09140-08016 09 160- 10040 67728-94500 09162-G8007
ATTACHMENT, f l u s h hose BAR ASSY, e x t e n s i o n DRAG LINK ASSY .ATTACHMEPIT. s t e e r i n g BRKT .SPACER (H:7.5) .SPACER (H:6) . 601 T .NUT .BOLT . NUT .WASHER ( 1 0 . 5 ~ 1 9 ~ 2 ) .WASHER ( 9 . 8 ~ 1 8 ~ 2 ) .LOCK WASHER
DT25 VF E 3 R e v i s e d 12/7/84
1 1 1 x 1 1 1 2 2 2 3 3 2
DT25 VF E3 R e v i s e d 12/7/84
FIG, 34 43
F1C.X (F-11) @TI=
B'TY REENO. PART NO. DESCRIPTION REPIARKS 1 2 3 4
5-1 5-2 6 7 8 9- 1
9-2
99IXS31030 GAS<ET, l iqu id , Mo.4 1 99000-31050 SUZMI 8op(o, N0.l 1
1 UIZWI SILICON SEUL
99000-32050 THR€AO LQCX CEEMT, super 1 990(30-25160 GREASE, water resistant 1 99000-25170 CRfXSE, water resistant 1 99000-22540 GEAR OIL, outbad motor 1 9moo-25oia SUM1 !%PER GREASE 1 9900-32020 THREaO LOCK CEeNT, super 1
99000-10109-01T PAINT (FRANCOIS WHITE) 1 99030-10209-02M PAINT ( A r c t i c Silver) 1
99000-31120
9
DT25 V F E3 Revised 12/7/84 I
OT25 VF E3 Revised 12/7/84
