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Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

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Page 1: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

DT 30 (1983-1985)

Page 2: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

FREF ACE

When it becomes necessary t o r ep lace p a r t s on SUZWI OUTBOARD MOTORS, always use SUZUKI GENUINE TARTS which have passed a strict inspec t ion which guarantees q u a l i t y and performance.

QD/VE, DT30A VE/VF.

T h i s p a r t s ca ta logue cove r s t h e list of a l l s e r v i c e p a r t s f o r SUZUKI DT30

INSTRUCTIOf\iS FOR QUOTING THE CATALOGUE

1. DIMENSIONS Dir!ensions o f t h e p a r t s i n t h i s ca ta logue are ind ica t ed i n u n i t millimeters.

2. ABBREVIATIONS Abbreviat ions used i n t h i s ca t a logue are as follows:

3.

on a

AR : A s requi red NT : Numb'er of teeth As% : Assembly OPT ' : Optional E.No. : Engine nurnber 0s : Over size F.140. : Frame rlumber STD : Standard d : Diameter o f material *' T : Thickness ID : I n s i d e diameter us : Under size OD : Outside diameter W : Width L : Length S,L,UL,LL : Transcm t y p e LH : Left hand side RH : Right hand side

1234.56- : From F.No .03001-123456 12 x 34 x 5.6 * * - - * * * * Figures i n t h e d e s c r i p t i o n column

i D 00 T(or W,L)

-123456 : Up t o F.No.03001-123456

show t h e dimensions of p a r t s . 7 7 T INNER PARTS CIF LSSEMBLY P a r t s number tha t have a per iod ( . I mark i n f r o n t o f t h e p a r t d e s c r i p t i o n text page are s e p a r a t e l y se rv i ced p a r t s o f t h e assembly.

DT3GR VF E3 - 1 -

4. MODIFICATION NOTICE A p a r t s b u l l e t i n w i l l be s e n t t o you on a l l occas ions when changes i n p a r t s

occur , inc luding in te rchangeable modi f ica t ions between new p a r t s and old ones.

NOTE 5 - - 5-1. There are some different p a r t s from t h o s e o f product ion models among

spa re p a r t s f o r t h e a d m i n i s t r a t i v e reasons and common use of them w i t h o t h e r models.

5-2. I n respec t of rubber hoses and v i n y l t ubes , p l ease be s u r e t o use them by c u t t i n g o f f according t o t h e l eng th mentioned on p a r t s ca ta logue or what is a c t u a l l y requi red on t h e veh ic l e .

5-3. Note t h a t t h e drawings on t h e i l l u s t r a t i o n page are f o r ready r e fe rence of s p a r e p a r t s number, no t t o be used as an assembly manual. When assembling, use ltSUZu<I .SERVICE MANUAL".

6. ON ISSUE TO NEW SPARE PARTS CATALOGUE This p a r t s ca ta logue was ar ranged t o inc lude modi f ica t ions as of Oct., 1984.

Once each year new p a r t s ca t a logue w i l l be i ssued , conta in ing , o f cource, a l l p r i o r modi f ica t ions . Upon receipt of each new i s s u e t h e old ca ta logue should be destroyed.

7. ENGINE NUMBER

DT3O QD : 03001-301001+308066 DTM VE, OTMR VE : 03001-408067U11086 DT30R VF : 0300i-511087*

P a r t s Model Sa le s Model Year Year Desiqnation Example* Year Designation

1977 C cxxxxx 1978 D Dxxxxx 1979 F Fxxxxx

oxxxxx 1980 G 1981 J lxxxxx 1982 vz ZXXXXX

1983 QD 3xxxxx 1984 VE 4xxxxx 1985 VF 5xxxxx *Engine number off clamp bracke t

B C

Example

DT50ELB DT5OELC DT50ELN DT85TCLT DT140TCLX DT140TCLZ DT140TCXD DT140TCXE DT140TCXF

A1

Page 3: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

FIG. 1

21 r;

. 4@

DT30R VF E3

1 FIG.l (5 2) CYLINDER

Q'TY f?EF.NQ. PART NO. DESCRIPTION REMARKS 1 11161 -96302-02M COVER, cylinaer head 1 2 3 4 5 6 7 8 9

10 11-1 11-2 12 13 14 15 16 17 18

d 19 - 20

21 22 23 24 25 26 27-1 27-2

11162-96302 GASKET

11111-96302-02M CYLINDER HEAD

11141-96301 01107-08658 BOLT

GASKET

LOCK WASHER WASHER

08321-11088 08322-11088 01107-06258 8OLT 08321-21067 LOCK WASHER 08322-21067 WASHER

11301-96303-02M CYLINDER ASSY

11301-96304-02M CYLINDER ASSY 04211-09109 .PIN

. M L T 01107-08558 01107-08458 .BOLT

01107-08608 . BOLT 08321-21088 .LOCK WASHER

08322-11088 .WASHER

01107-06258 .BOLT

08321-21067 .LOCK WASHER

08322-21067 .WASHER

17670-94300 THERMOSTflT

(39343-03051 HOSE (3.1~6.8~330) 09343-03051 HOSE (3.1~6.8~330) 09401-06403 CLIP 09404-06204 CLAMP (L:80) 16710-96306 CHECK VALVE 11400-96844 GASKET SET 11400-96845 GASKET SET

mm

DT30R VF €3

1 1 1

10 10 10 2 2 2 1 model VE 1 model VF 2 4 2 2 8 8 4 4 4 1 1 1

4 2 1 1 OPT,model VE 1 OPT,model VF

Page 4: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

7-

F96.2

13

16

- 17

20

2i

21

I

' i DTSOR VF E3

2 FIG.2 (9- 3) CYUWSHWT

Q'TY REF.NO. PART NO. DESCRIPTION REMARKS

1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 2-1 2-2 2-3 2-4 2-5 3 4 5 6 7-1

7-3 8 9

10 11-1 11-2 12-1 12-2 12- 3

12110-96302 PISTON, STD

12110-96303 PISTON, STD 12110-96351-025 PISTON, OS:O.25 12110-96352-025 PISTON, 0s:0.25 12110-96353-025 PISTON, OS:O.25 12110-96351-050 PISTON, OS:O.50 12110-96352-050 PISTON, OS:0.50 12110-96353-050 PISTON, OS:O.50 12140-96301 RING SET, piston, STD 12140-96350-025 RING SET, p i s t on, 0s: 0.25 12140-96351-025 RING SET, piston, OS:O.25 12140-96350-050 RING SET, p i s t on, 0S:O. 50 12140-96351-050 RING SET, piston, 0s:0.50 12151-92501 PIN, piston 09381-18002 SNAP RING

09263-18016 BEARING (18x23~22) 09169-18001 WASHE3

12200-96352 CRA-T ASSY

12200-96304 12161-96300 09263-24016 09181-24001 12211-96300 12211-96301 12221-96302 12221-96303 12221-96304

CRANKSWT ASSY ROO, connect i n g

.BEARING (24x32~20)

.WASHER ( 24~31.5~1)

.PIN, crank

.PIN, crank

.CRAIS(SHCbFT, upper

.CRANKSHAFT, upper

.CRANKSHAFT, upper

B

DT30R VF E3 'Revised 12/10/84

2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 2 4 1

1 2 2 4 2 2 1 2 2

model 90 model VE/VF OPT ,-307588 OPT, 307589U11086 OPT, 511087% OPT,-307588 OPT, 30758aL411086 OPT,511087*

OPT,model QD OPT,model VE/W OPT,model QO OPT,model VE/W

=-a11086

model VF

-411086 511087- 'L308066 408067~10151 41015B

53

Page 5: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

f L 3

7

13

16

W 20

21

@ DT30R VF E3

3 FIG.2 (El- 4) W S H A F T

Q'TY REF.NO. PART NO. DESCRIPTION REMARKS 13-1 13-2 14

15 16-1

16-2 17

18 19

20 21

12232-96302 12232-96303 12231-96302

09160-50002 12240-96304

12240-96305 09262-30055

09289-38013 09283-30011

09283-H3042 09282-15004

.WHEEL, middle under

.WHEEL, middle under

.WEEL, middle upper

.WASHER (50x77~1)

.CRANKSHAFT, under

.CRANKSWT, under

.BEARING (30x72~19)

.OIL SEAL

OIL SEAL (30~55x10) OIL SEAL (30x55~10)

OIL SEAL ( 1 4 . 7 ~ 2 5 ~ 7 )

1 1 1 1 1

1 3 1 1 1 2

-308066 408067-

U10151 41015a

Flanged type

4

I

DT30R VF €3

Page 6: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

I 17

19

DT30R VF E3

4

Q’TY REF.NO. PART NO. DESCRIPTION RENARKS 1 01517-06258 8oLT 8 2 09159-06017 NUT 2 El 3-2 12481-96301-02M CASE, inlet 1 model VE/VF 4 13125-93000 GASKET, carburetor 1 5 01411-(38208 STUD BOLT 2 6 01421-06208 STW) BOLT 2 7 13150-96300 REED VALVE ASSY 1 8 33152-96m STOPPER, reed valve 4

4 9 13153-96300 10 02112-03868 .SCREW 12

12 11 08321-21067 12 02122-06168 scfw 1 13 08316-16088 NJT 2 14 14151-96300 GAY<ET, exhaust cover 2 15 14131-96301 PLATE, exhaust 1 16 14141-96300-02M COYER, exhaust 1 17 01517-06258 BOLT 12

CASE, silencer 1 18 19 m112-oA4m SCREW 3 20 08322-21067 WASHER 3

12481-96300-MM CASE, inl& 1 model QO

.LEAD, valve

.LOCK WASHER

13811-96300

.I

OT30R vF E3 . Revised 12/10/84 5

Page 7: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

S - FIG.4 (8- 6 ) CARBURETOR

Q'TY REF.NO. PART NO. DESCRIPTION REMARKS

1 -303224 1-1 13200-963013 CARBURETOR ASSY Lr2

13

9

& 12-16

1-2 1-3 1-4 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16-1 ' 16-2 16-3 17 18

13200-96301 13200-96302 13200-96303 09492-85001 13271-93311 13269-93311 13235-96300 13250-93012 13251-93310 13254-93010 13370-28110 13268-96110 13534-96300 09491-32006 13392-58600 13681-96300 13682-96300 09491-34004 09491-33004 09491-31003 13631-93500 04305-04005

I

DT30R VF €3

CARBURETOR ASSY CARBURETOR ASSY CARBURETOR ASSY .JET, a i r (85) SPRING, a i r screw .SCREW, p i l o t a i r . NOZZLE . F LORT .GASKET, float chamber .PIN, float .VALVE ASSY, needle .SPRING, throt t le stop .SCREW, t hrott l e s t o p .JET, main (160) .GASKET, valve seat .LEVEH, choke .BOLT JET, main (170) JET, main (165) JET, Main (155) KNOB, star ter WSH

1 30322!3408066 1 408067%11086 1 511087% 1 1 1 1 ' 1 1 1 1 1 1 1 1 1 1

1 OPT 1 OPT 1 OPT 1 1

B6 DT30R VF E3

Page 8: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

4

7

1

6

Q’TY

1 11411-96301 HOUSING, upper oil seal 1 2 11413-96300 GASKET 1 3 02122-06208 SCREW 4 4 31911-96302-02M BRACKET, starter 1 ELECTRIC STARTER

BDLT . 4 ELECTRIC STARTER 5 01107-08258 6 Q8321-21088 LOCK WASHER 4 ELECTRIC STARTER 7 08322-11088 WASHR 4 ELECTRIC STARTER

DESCRIPTION REMARKS REF.NO. PART NO.

DT30R VF E3

ID

DT30R VF €3

Page 9: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

k1G.6

r3

- 13

7 FIG.6 (B-

Q'TY I

REENO. PART NO. DESCRIPTION REMARKS 15100-94301 FUW A S Y , f u e l 1 1

2 3 4 5 6 7 8 9

10 11 12 13 14 1s 16

' . 17 18 19

q 2 0 21

15170-94311 .DIAPHRAGM SET 15183-94301 .SCREW 15186-94300 .NUT 15851-94300 .SCREW 01107-06408 BOLT 08321-21067 LOCK WASHER 08322-21067 WASER 15321-99700 WSKET 09343-05137 HOSE (5x9~500) 09343-05137 HOSE (5x9~500)

15410-93400 FILTER, fuel 09401-09402 a x p

.O RING

.STRAINER 15415-93400 15412-93400 15413-93400 .CUP 1541693400 .PACKING 08322-21088 08310-22088 NUT 09343-135137 HOSE (5x9~500) 09404-06414 a w (L :~o)

WASEH

1 2 2 3 2 2 2 1 1 L:500+195 1 L:500+195 6 1 1 1 1 1 1 1 1 L:50W320 1

DT3OR VF E3'

Page 10: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

8 FIG. 7

I

4@

DT30R

2- 7-

9

VF E3

10

16

REF. NO. 1-1 1-2 2-1 2-2 3 4 5-1 5-2 6-1 6-2 7-1 7-2 7-3 7-4 8-1 8-2 9-1 9-2

10 '4 11-1 11-2 12 13 14 15 16-1 16-2 17 18 19 20 21 22 23

FIG.7 (8- 9 ) WATER

PART NO. DESCRIPTION 17411-96302 CASE, water pump 17411-94400 17431-96310 17431-96300 17432-96300 17461-96301 17471-96301 1.7471-94400 17472-96300 17472-96301 13560-96310 17560-96311 17560-96300 17560-96301 17563-96300

CASE, water pump TUBE, water pump seal (S) TUBE, water pump seal (L)

GROMIUET, seal t u b e IWELLER, water pump PANEL, under PAEL, under GASKET, pump case lower GASKET, pump case lower TUBE, water (S) TUBE, water ( S ) TUBE, water (L)

TUBE, water (L) .GROWT, upper (1)

17563-96301 .GROMlrET, upper (1) 17564-963 00 .GROMIR, upper (2) 17564-96301 . G R O W , upper (2) 17565-96300 GROMET, middle 17566-96301 GROMT, lower 17566-96302 GQO?t!ET, lower 09106-06032 09140-06004 NUT

09162-06001 LOCK WASER 09420-04006 KEY

56130-96300-02M HOUSING, drive shaft bearing 5613G96301-02M HOUSING, drive shaf t bearing 0926517002 .BEARING 09289-17004 .OIL SEAL 25214-96301 .BUSH, shifting rod 09100-06103 BOLT

09162-06001 LOCK WASHER 09280-50005 0 RING 17400-96350 KIT , water pump repair

STUD BOLT

DT30R VF €3

Q'TY

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 1 1 1 1 1 1 2 2 1 1

REMARKS -09926 409927%

NO9926 409927% U09926 409927% -10651 41055B -410651 4106553 -10651 41065- -10651 41065B

NO9926 409927%

model QD

model VE/VF

OPT

Page 11: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

FIG. 8

28

-

I

18 I Le 30

17

@

DT30R VF E3

31

24

25- (3@-5 - 75

- &-14

- 1

9 FIG.8 , (B-lo) RECOIL STARER

Q’TY REF.NO. PART NO. DESCRIPTION REMARKS

1-1 1-2 1-3 1-4 2-1 2-2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20

18100-96303 18100-96304 18100-96305 18100-96306 18120-96300 18120-96301 18131-96301 18153-96300 18151-96301 18142-96300 18191-95202 18192-95204 18195-95200 18335-96300 18162-96300 18155-96301 18124-96308 18332-96300 08321-31068 18196-93000 18200-95202 18210-93001 18281-96300 18282-96300

STARTER ASSY, recoil STARTER ASSY, recoil STARTER ASSY, recoil STARTER ASSY, recoil . REEL .REEL . RATCli€T .SPRING .PLATE .SPRING .PLATE . R U W R , protector .RING

.WASHER

.WAStQR

.SPRING

. BUSH

.BOLT

.LOCK W M R

.SPRING, protector

.WIP Assy

. .GRIP

.LEVER, stopper

.ARM, stopper

.I

DT30R VF €3 . Revised 12/10/84

1 *307497 1 3Q749&408716 1 40871F411086 1 511087% 1 for 18100-96303 1 for 18100-96304 1 1

510

Page 12: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

FIG. 8

28

I

I 31

&- 14

' @

DT3OR YF E3

Q'TV 9

REMARKS 2EF.NO. PART NO. DESCRIPTION 2 21 18284-96Mo .SPRING 1

' 2 2 18348-96300 .PIN 1 18111-96301 .CASE, starter 1 ? . 23

24 18255-96300 .SNAP CLIP 1 25 18290-96300 CABLE, NSI 1

' 26-1 18711-96302-02M BRACE, recoil starter STeO 1 4 26-2 18711-9630EMM BRACE, recoil starter STBO 1

01107-08258

08321-21088

08322-11088

BOLT 2

LOCK WASHER 2

WASH33 2

DT30R VF E3 ,

i'

01517-06208 BOLT 2 01517-06256 BOLT 2

01517-08258 BOLT 1

18721-96303-02M BRACE, recoil starter PORT 1

model QD model VE/W

MANUAL STARTER

Page 13: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

21

2232 Q 27

I

@ DT30R VF E3

19

v.'

16

J

11 FIG.^ (c- 2) aura

Q'TY REF.NO. PART NO. DESCRIPTION REMARKS 1 2 3 4 5 6 7 a 9-1 9-2

10 11 12 13 14 15 16 17 18-1 18-2 19 20

21210-56300 09160-05010 ~ 0 4 - @ 1 0 0 1 09aMF05006 21311-96300 01517-06208 23111-96300 09140-06004 25111-96310 25111-963W 25222-96300 09280-08005 25211-96301 09280-13005 09285-03021 2521596301 09139-04004 09205-02004 25311-96302 25311-96303 23311-94300 23131-94308

SHAFT, clutch WASCfR (5.5x113x0.8) COTTER PIN PIN

HOLLER, clutch shaft BOLT (6x20) ROD, clutch NUT

m, shift ( S )

ROO, s h i f t (C> BOOT, shift rod 0 RING

GUIDE, s h i f t rod 0 RIM;

SPRING PIN

STOPPER, s h i f t rod guide SCREW

!PRING PIN CAM, s h i f t CAM, s h i f t TURNBUCKLE, cl utch rod BOOT, clutch rod

m

DT~OR vF €3 . Revised 12/10/84

1 1 1 1 4 4 1 1 1 b 1 2 1 1 1 1 2 1 1 q410485 1 4 1 M 1 1

Page 14: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

. 12

FIG. 9 /9

@ DT30R VF E3

Q--- 13 a--11

@- 32

6

FIG.9 (C- 3) CLLXH ‘<

REMARKS REENO. PART NO. DESCRIPTION 21 21111-96301-02M LEVER, Clutch 1

22 . 23

24 ’ 2 5

26 ” 27

28 29 30

? 31 32 33

I

Q’TY

i

i

II

09103-06093 09260-10005 09440-07021 09306-10001 09160-05010 21120-96301 09204-01002 09164-05002 21241-96330 25231-96301 25232-96301 21121-93300

HILT (6x20) STEEL BALL SPRLbS

BUSH WASHER (5.5xlOxO.8) PLATE, c lutch notch COTTER PIN WASER ROD, clutch a r m SPACER, magnet MAGMET RATE, c lutch notch

DT30R VF €3

1 1 1 2 1 1 2 2 1 1 1 1

Page 15: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

FiG. 1 0

I

29 ?s

DT30R VF E3

27

13 FIG.10 (C- 4) THROTTLE CONTROL

Q'TY DESCRIPTION REMARKS REF.NO. PART NO.

19121-96301 LEVER, t h r o t t l e control 1 1 2 3 4 5 6 7 8 9-1 9-2

10 11 12 13 14 15

a 16 17 18 ' 19

' 2 0 21

' 22 23

I 24 25

8 26 27 28 29

I 3 0 31

' 32 33

9.

19131-95501 CONNECTOR, throt t le lever 19131-96300 RETAINER, rod connector 19132-95500 CONNECTOR

19135-96301 ROD

19141-96301 CAM, throt t le 19654-96300 ROD

19656-96300 ROD

19720-96301-02M W T , remo-con t h ro t t Le 19720-96302 SHAFT, remo-con th ro t t l e 19761-96300 STAY, t h r o t t l e cable 19811-96301-02M LIMITTER, t h r o t t l e 19851-96301 LEVER, NSI

19861-96301 STAY, NSI cable 09100-06018 BCLT (6x12)

BOLT (6x30) 09100-06083 09100-06083 BOLT (6x30) 09103-06049 BOLT (6x12) 09119-05010 BOLT

09160-06046 W M R (6.5x20x1.5) 09180-06105 SPACER (6.1~10~14) 09205-04002 S?RING PIN

09306-10001 BUSH 08310-11058 W T

19151-96300-02M KETAIER, st at or 19161-94301 SPACER, st at o r 19172-96301 STOPPER, st at or 09119-05010 BOLT

09139-06015 SCREW

09140-06004 N T

09320-07006 CUSHION

09329-06002 CUSHION

oii07-05io8 80LT

08322-21058 WASER

DT30R VF €3

2 1 1 1 1 1 1 1 -411014 1 41101% 1 1 1 1 1 1 1 1 1 3 2 1 1 2 1 1 1 1 1 1 1 1 2 2

Page 16: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

FIG. 1 1

7

9 6 5

‘ 14

i Q’TY FIG.ll (C- 5) STMTING MOTOR

REF.NC). PART NO. DESCRIPTION RENARKS 1-1 1-2

, 2 3 4 5 6-1 6-2 7 8 9 10 11 12 13

. 14-1 14-2 15 16 17 18

31100-96310 31100-96311 31310-96300 31320-96300 31312-96300 31360-96300 31173-96300 31173-96301 31131-96300 31132-96300 31135-96300 31281-93340 01107-08258 08321-21088 08322- 11088 31800-95502 31800-94400 31805-96350 01107-06208 08321-21067 38422-94510

MOTOR ASSY, starter MOTOR ASSY, starter . ARIrrATURE

.PINION

.STOPPER SET, pinion

.WASER

.HOLDER ASSY, brush

.WLD€R ASSY, brush

..BRUSH (+)

..BRUSH (-1 . .SPRING

.BOLT

BOLT

LOCK WASHER WASER

RELAY, starter HELAY, starter BRACKET, starter relay BOLT

LOCK WASER D M R , starter relay

1 1 1 1 1 1 1 1 1

- 1 2 2 2 2 2 1 1 1 1 1 1

model QD

model VE/W

model QD model VE/W

model QD model VE/VF

DT30R VF E3 1

I

OT3OR VF €3

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PIG. 12

@ DT30R VF E 3

11

12

15 FIG.12 (C- 6) -TO

Q’TY REMARKS REF.NO. PART NO. DESCRIPTION

1-1 1-2 2 3 4 5. 6 7 8-1 8-2 9

10 11-1 11-2 12 13 14 15

32101-96300 32101-96340 32120-96300 02112-05257 08321-21057 32140-96Mo 02112-05208 08321-21057 32150-96300 32150-96310 02112-04128 08321-21047 32102-96310 32102-96380 02122-05128 08341-31049 09160-28011 08310-22188

STATOR ASSY

STATOR ASSY .COIL, lighting .sCRw .LOCK WASHER .COIL, ignition .SCREW .LOCK WASHER .SENSOR, i gni t i o n .SENSOR, i g n i t i o n .SCREW

.LOCK WASHER FLYWHEEL FLYWHEEL SCREW

KEY

WASHER (18.5~35~4) NUT

1 1 1 2 2 1 2 2 1 1 2 2 1 1 3 1 1 1

mdel QD/VE model VF

model QO/VE

model VF

model QD/VE mdel VF

P

D T ~ O R M €3 . Revised 12/10/84

Page 18: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

FIG. a 3

4 2

' 16 FIG.13 (C- 7) IGNITION

i

Q'TY REF.NO. PART NO. DESCRIPTION REMARKS 1-1 1-2 2 3 4-1 4-2 5-1 5-2 6 7 8 9 10 11 12

' 13 14

4

32900-96300 32900-96340 09280-62001 33510-95510 09482-00277 09482-00269 32890-96300 32890-96301 36650-96300 01107-06128 09160-06054 09160-12056 (39320-12011 32800-95720 02112-05257 08310-11058 08321-21057

CDI. UNIT / IGJJITION COIL ASSY 1 CDI. UNIT / IGNITION COIL ASSY 1 0 RING 1 CAP, spark plug 2 SPARK PLUG (BR7H.S) 2 SPARK PLUG (B7HS) 2 HOLDER, electric parts 1 HOLDER, electric parts 1 COVER, junction box 1 BOLT 3 WASER 3 WASHER ( 1 2 . 5 ~ 2 6 ~ 1 . 6 ) 3 CUSHION 3 RECTIFIER 1 SCREW 1 NUT 1 LOCK WASHER 1

model QD/VE model VF

model QD model YE/VF. -307250 307251-

ELECTRIC STARTER ELECTRIC STARTER ELECTRIC STARTER ELECTRIC STARTER

9 1 10

DT308 \IF E3

m

DT3OR VF €3

Page 19: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

DT30R VF E3

17 FIG.14 (C- 8 ) E E C T R I W

Q'TY DESCRIPTION REMARKS REENO. PART NO.

1 2-1 2-2 3 4 5 6 7-1 7-2 8 9

10 11 12 13 14 15 16 17

36610-96302 36619-96303 36619-963m 09103-06050 38423-95501 36740-95252 09481-20001 33810-96304 33810-96305 33811-96300 33815-94500 09103-06049 33816-963(?0 03242-04259 37800-~96350 09250-30003 36699-96302 09103-06049 38423-95500

WIRING HARNESS COVER, wiring harness COVER, wiring harness BOLT (6x16) TUBE, wiring harness FUSE CASE ASSY

.FUSE (20N CABLE, starter CABLE, starter GROWT, starter cable PROTECTOR, cable BOLT

CLAW, starter cable SCREW SWITCH ASSY, stop CAP WIRING HARES BOLT (6x12) TUBE, w i ring harness

E

DT30R VF €3 . Revised 12/10/84

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

ELECTRIC STARTER model W model VE/VF

-10755 410756\.

MANUAL STARTER

Page 20: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

FIG. 1s 8 t

16 DP30R VF E3

18 FIG.15 (C- 9) ELECTRICAL (ELECTRIC STARTER TYPE)

Q’TY REF.NO. PART NO. DESCRIPTION REMARKS

1 37800-96350 SWITCH, stop 1 model VF:OPT 2 37160-96310 SWITCH, start 1 model VF:OPT 3 37142-94300 WASHER, ignition switch 2 model VF:OPT 4 5 6 7 8 9 10 11 12 13 14 15 16

37721-96352 37725-95300 3772696301 09100-05104 09140-05001 38600-96301 09100-05004 09160-05010 09162-05002 38423-95503. 36630-96310 36630-96321 36631-94300

SWITCH, neutral P ACTUATOR, neutral switch 1 BRACKET, neutral switch a BOLT 1 MJT 1 SOLENOID, choke

TUBE, wiring harness (6x150) 1 1 1

BOLT (5x12) WASCfR (5.5xlOxO.8) LOCK WASER

WIRING HARNESS, remo-con 1 WIRING HARNESS, remo-con 2 .CAP 1

I

DT3oR VF €3 . Revised 12/10/84

-

Page 21: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

19 FIG.16 (D- 2) CLAW BRACKET

Q'TY REMARKS REF.NO. PART NO. DESCRIPTION

1 '409073 1-1 41110-96304-02M BRACKET, clamp STBD 1 409074% 1-2 41110-96305-02M BRACKET, clamp STBO

41120-96320-02M BRACKET, clamp PORT 1 M09073 2-1 2-2 41120-96321-02M BRACKET, clamp PORT 1 409074M11086 2-3 41120-96340-02M BRACKET, clamp PORT 1 511087% 3 41212-93000-02M WNOLE , clamp 2 4 09380-12002 SNAP RING 1

2 SPRING PIN 5 09205-06012 6 09303-14002 BUSH 1 7-1 41211-93002 SCREW, clamp (L : 78) 2 OPT 7-2 41211-93702 SCREW, clamp (L:90) 2 7-3 41211-93712 SWEW , clamp (L : 68 2 OPT 8 41222-96310 PIN, tilt stopper 1 9 41213-98100 PLATE, clamp 2

10 41221-96300 KNOB, tilt stopper 1 2 model QO 11-1 09140-08003 WT

11-2 09140-08016 NUT 2 model VE/W 2 model QD 12-1 09162-08003 LOCK WASHER 2 model VE/W 12-2 09162-08007 LOCK WASkER

r; 13-1 09160-08014 WASHER (8 .5~23~1.5) 4 model QO

13-2 09160-08081 WASHER (8.5x23xl.5) 4 model VE/W 14 09100-08199 BOLT (8x90) 2 15 09180-09016 SPACER (9.2~13.8~9.5) 2 16 09100-08196 BOLT (8x152) 1 17 09180-09015 SPACER (9.2~13.8~116) 1

I

OT3OR VF €3 DT30R VF E3

Page 22: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

-

- 27

20

Q’TY FIG.16 (0- 3) CLAW BRACI(ET

REF.MB. PART NO. DESCRIPTION RENARKS

1 model QO 18-2 09162-08007 LOCK W M R 1 model E/W’ 19-1 09140-08003 NUT 1 model QO 19-2 09140-08016 MJT 1 model VE/W 20 09159-22004 NUT 1 21-1 41130-96310 SHAFT, clamp bracket

LOCK W M R 16-1 09162-081303

1 Q11086 21-2 22 23 24 25 26 27 28 29 ?XI 31 32 33

41130-96330 45420-95310 09441-17(#31 41141-94300 09440-14016 41310-96300 45700-96300 36894-95200 09125-05050 09161-05013 41151-94500 41153-96300 55320-95310

y(c\FT, clamp bracket PIN, tilt lock .sfJRxffi ATTACHENT, steering cable SPRING ROD, clamp bracket lower SHALLW m1VE ASSY LEA0 scRE# WASHER CAP, bracket shaft CAP, transom bort ZINC SET, protection

1 511087% 1 1 1 ELECTRIC STARTER,model 40 1 1 511087% 1 model QD/VE:OPT 1 511087% 2 511087~ 2 511087% 2 2 1

3 DT30R VF E3 DT3OR VF €3 . Revised 12/10/84

Page 23: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

DT30R VF E3 28 'U

21 FIG.17 (0- 4) SWIVEL BRACKET

Q'TY REF.NO. PART NO. DESCRIPTION REMARKS 1-1 1-2 2 3 4 5 6 7-1 7-2 8 9 10-1 10-2 11-1 11-2 12 13 14 151 '15-2 16-1 16-2 17 18 19 2'0

43111-96302-02M BRACKET, swivel 43111-96310-02M BRACKET, swivel

43711-96301 BUSH, steering upper 43712-96301 BUSH, steering under 43721-96301 PLATE, upper bush 43741-96302-02M SHAFT, p i l o t 43751-96321-02M BRACKET, steering 43751-96303-02M BRACKET, steering

22511-99000 NIPPLE, Clutch body

09160-40005 09306-221404 01527-08208 09103-08123 43410-93000 43411-96300 43421-96301 09119-08044 09440-13021 45231-96302 45231-96303 45246-96300 45246-96301 45241-96303 45252-96302 45255-96300 45257-96300

WASER (40x58~2) BUSH

BOLT

BOLT

ADJUSTER, steering ADJUSTER, steering BUSH BOLT

SPRING

ARM, reverse .lock WM, reverse lock SPACER

SPACER

L I M , reverse lock arm LIW, release lever KNOB, release lever BUSH, release lever

1 1 2 1 1 1 1 1 1 1 2

4

4 1 1 1 1 1 1 1 1 1 1 1 1 1

-11086 511087-

RE3

model QO model E/VF -307511 30751B

W9184 40918% Q09073 409074%

I

DT30R VF E3 Revised 12/10/84

Page 24: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

22 F16.17 (0- 5 ) SWIVEL BRACKET

Q’fY REF.PJQ. PART NO. DESCRIPVBQPl RERARKS

Revised 12/10/84

21 22 23-1 23-2 24 25-1 2 5 2 26 27 28 29 30 31 32 33 34 35 36 37 38 39

45260-96300 LEVER, release 45311-96301-02M BRACKET, release lever 09100-05004 BOLT (5x12) 09100-05011 BOLT (5x22) 09160-05010 W A S H 3

09111-10025 BOLT 09111-10034 BOLT

09140-10017 NUT 0916(E-04012 WQER (4 .2~10~1) 09200-05011 PIN 09204-01001 COTTER PIN

09319-04081 BU!% 09440-04021 SPRING 09443-05013 SPRING 09443-09016 SPRING 4375596301 ATTACHMENT, steering bracket 09100-08224 ElOLT (8x35) 09162-08007 LOCK WASER 09140--08016 WT 43754-94301-02M COVER, steering 09132-05024 SCREW

1 1 2 2 2 2 2 2 1 1 1 1 l. 1 1 1 2 2 2 1 2

model QO model VE/W

model PO model E/VF

OPT OPT

OPT OPT model VF:OPT model VF:OFT

I .

DT30R VF E 3 Revised 12/10/84

-.

5

Page 25: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

FIG. 18

/

i

2 3-1 3-2 3-3 4-1 4-2 4-3 5-1 5-2 5-3 5-4 5-5 5-6 6-1 6-2 7

PIPE, exhaust release MSKET, lower o i l seal housing HOUSING, under o i l seal HOUSING, under o i l seal HOUSING, under o i l seal GASKET, d r i v e shaft housing GASKET, drive shaft housing GASKET, d r i v e shaf t housing TUBE, exhaust (L)

TUBE, exhaust (L) TUBE, exhaust (L)

TUBE, exhaust (S) TUBE, exhaust (S) TUBE, exhaust (S) BOLT (6x35) f30lT (6x35) LOCK WASHER

1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 5 5

$407946 407947q11086 511087% a07946 407947M11086 511087% -308016 308017Q11086 511087% *308016 308017W11086 511087% model QD model E/VF model E/VF

23 FIG.18 (0- 6) EXHAUST TUBE

Q'TY _.I_ REF.NO. PART NO. DESCRIPTION REMARKS

11435-96300 11433-96302 11431-96303 11431-96304 11431-96310 52113-96302 52113-96303 52113-96304 14211-96301 14211-96302 14211-96330 14211-96310 1421 J.-96311 14211-96340 09100-06022 09100-06117 09162-06001

0

DT30R M €3 DT30R V F E3

Page 26: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

FIG. I9 24 FIG.19 (0- 7) DRIVESHAFT HOUSING

Q'TY REMARKS REF.NO. PART NO. LESCRIPTION

1 2 3 4 5 6-1 6-2 6-3 6-4 6-5

6-6 6-7 6-8 7 8 9

10 11 12 ' 13-1 13-2 14 15 16 17

9 31

09202-06015 PIN 2 09160-08015 NASHER 8 09162-08003 LOCK WASHER 8 09100-08203 BOLT (8x85) 4 09100-08204 BOLT (8x513) 4 52111-96311-02M HOUSING, dr ive shaft (S) 1 52111-96312-02M HOUSING, drive shaft ( S ) 1

52111-96320-02M HOUSING, drive shaft (S) 1 52111-96301-02M KIUSING, drive shaft (L) 1 52111-96302-02M HOUSING, drive s h a f t (L) 1 52111-96303-02M HOUSING, drive s h a f t (L) 1 52111-96330-02M HOUSING, drive shaft (L) 1 54121-96300 MOUNTING, upper thrust reverse 1 09100-06102 SOLT 4 09162-06001 LOCK WASt-ER 4 54137-96301-02M COVER, upper mounting 2

2 54130-96300 MXINTING, upper 09100-10176 BOLT (10x75) 2 09160-10040 WASER (10.5~19~2) 4 09160-10082 WASER (10.5~19~2) 4 09159-10050 NUT' 2 54160-96300 MOUNTING, lower 2 54165-96300 DAMPER, reverse stopper 2 54166-96301 EOLT, lower mounting 2

52111-96313-02M HOUSING, drive shaft ' ( S ) 1

*308016 308017W09073 409074U11086 511087% -308016 308017M09173 409174W11086 511087%

model QD model VE/W

DT30R VF E3

m

DT3m VF €3

Page 27: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

FIG. 19

26 28 I

3a-R

21

25 FIG.19 (D- 8 ) O R I V E W T HOUSING

Q'TY REMARKS REENO. BART NO. DESCRIPTION 18 19 20 21 22 23 24-1 24-2 25 26 27-1 27-2 28 29

3 0 . 31 32 33

4

09140-ltjU32 NUT 09160-10083 WASHER (10.5~30~3.2) 54221-96301-02M COVER, lower mounting

KILT 09100-06104 09162-06001 LOCK WASHER 09159-10050 NUT 09160-10040 WASHER (10.5~19~2) 09160-10082 WASIfR (10.5~19~2) 09180-10075 SPACER (10.1~13.8~19) 54151-96300 WNTING, lower thrust 54211-96302-02M BRACKET, lower mount foward 54211-96310-02M BRAC1<ET, lower mount foward 54212-96302-02M BRACKET, lower mount aft 54138-96300 SLEEVE, upper mounting 17568-96300 PLUG 36894-952 00 LEA0 09125-050% SCREW 09161-05013 WASHER

2 2 2 4 4 2 2 model QD 2 model K/VF 2 1 1 -11086 1 51108- 1 2 1 1 2 2

DT30R VF E3 DT3OR VF €3

I

Page 28: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

5

26 FIG.20 (I& 9) GEAR CASE

Q’TY REMARKS REF.NQ. PART NO. DESCRIPTION

1 2 3 4 5-1 5-2 6 7-1 7-2 8-1 8-2 9 10 11 12 13-1 13-2 13-3 13-4 13-5 13-6 13-7 14 15 16 17 18 19 20-1 20-2 21 22 23

55100-96301-02M 09263-20046 09265-25015 55114-96301 55125-96301 55125-96302 09i62-oa003 09io0-oai39 09100-08215 09248-10004 09248-10005 09168-10022 09100-08224 09162-08003 09202-06015 58ii0-9630i-oii 58110-96312-015 58110-96321-01T 58110-96331-01T 58110-96341-011 58110-96351-01T 58110-96361-01T 58120-96313 57632-96312 57633-96300 09160-14028 09159-14011 09204-03001 17631-96300 17631-96301 03142-04259 55300-95500 55181-952(#3

CASE ASSY, gear 1 .BEARING (20.63~26.98~25.4) 1 .BEARING .COVER, gear case TRIM TAB

TRIM TAB LOCK WAStER BOLT (8x20) EX3hT (8x20) RUG PLUG GASKET (10~17~1.5) BOLT (8x35) LOCK WASl-ER PIN PROPELLER (3~10-1/4~9) PROPELLER (3x10-1/4~10) PROPELLER (3x10-1/4~11) PROFELLER (3x10-1/4~12) PROPELLER (3x10-1/4~13) PROPELLER (3x10-1/4~14) PROPELLER (3~10-1/4~15) BUSH STOPPER, propel ler bush SPACER W E E R (14.5x30x2.5 NUT COTTER PIN FILTER , water FILTER, water TAPPING SCREW ZINC, propel ler ATTACHbENT, flush hose

1 1 1 1 1 1 1 3 3 3 6 6 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1

model QO model VE/W

model QO model VE/W

-307511 3075153

P900 PlOOO PllOO P1200, (L TYPE:STD) P1300,(S TYPE:STD)

P1400 P1500

M08716 408717-

OPT OPT

@$I

DT30R VF E3 OT30R VF €3 , Revised 12/10/84

Page 29: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

FIG. 2 I 27 FIG. 21 (0-10) TRAMSMISSION

Q’TY DESCRIPTION REMARKS REF.NO. PART N8.

1-1 57110-96311 1-2 2 El 3-2

3-3 3-4 3-5 3-6 3-7 3-8 4 5

6 i 7 8-1 8-2 9 10-1 10-2 10-3 10-4 10-5 la-6 11 12 13 14 15 16 17

57110-96301 08211-20253 08221-25366 09181-25022 08211-25401 09160-25032 09160-25033 09160-25034 09160-25035 08211-25402 08331-21409 0 9 u a - 2 ~ 0 2 09166-17005 09167-20021 57133-96301 57133-96302 57311-96310 09160-15030 09160-15031 09160-15032 08211-15203 09160-15033 08211-15204 09159-08046 09280-75002 57510-96310 08211-15242 57631-96301 09209-08016 57134-96301

SHAFT, dr ive (S)

W T , dr ive (L) THRUST WASHER

WASHER (T:0.8) WASkER (T:0.9) WASHER (T:1.0) WASHER tT: l . l ) WASHER (T:1.2) WASkER (T:1.3) WASHER (T:1.4) WASHER (T:1.5) C I R a I P

SPRING

WASHER

WASHER

CCLLAR, preload spring COLLAR, preload spring PINION

WASER (T:1.7) WASHER (T:1.8) WASHER (T:1.9) WASHER (T:2.0) WASHER (T:2.1) WASHER (T:2.2) NUT 0 RING

GEAR, foward WASHER (T:1.5) ROO, push PIN

BARRIER

1 1 1 1 1

m1 Cbl Wl Cbl m1 Cbl 1 1 1 1 1 model QD

1 model VE/W 1

Cb1 m1 Cbl m1 C b l m1

1 1 1 1 1 1 1

.J

DT30R VF E3

I

DT3OR W €3

Page 30: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

BIG. 2 1

c I 1’3

Q’TY REMARKS REF.NO. PART NO. DESCRIPTION

’ 18 19 20 21 22-1 22-2 23-1 23-2 23-3 23-4 23-5 23-6 24-1 24-2 2E-1 25-2 25-3 25-4

‘ 26 27

; 28 29 30 31

op

57621-96300 0!9202-05021 0944Cl-35UO4 09440-07041 57610-96302 57610-96303 08221-20256 03160-20035 08211-20251 09160-20036 09160-20037 09160-20038 57521-96310 57521-96311 08211-30401 08221-30404 0822l-310405 08221-30406

SHIFTER, clutch dog PIN smm SPRING SHAFT, propeller SHAFT, propeller WASHER (T:0.8) WASER (T:0.9) WASkER (T:l.O) WASIZR (T:l.l) WASHER (T:1.2) WASHER (T:1.3) GEAR, reverse GEAR, reverse THRUST WASkER (T:l) THRUST WASHER (T:0.2) THRUST W I S E R (T:0.5) THRUST ‘rJPLStfR (7:0.8)

1 1 1 1 1 model QD 1 model VE/W

Cb1 m1 m1 Cbl m1 Cbl

1 -244 1 40924%

m1 m 2 C h l Cbl

56120-9630142bl WSIbG, propeller shaft brg 1 08113-60060 .BEARING 1 09263-20047 .BEARING (20x26~28) 1 09289-20009 .OIL SEAL (20~34~6.5) 2 09162-06001 LOCK WASHER 2 09100-06103 BOLT 2

DT30R VF E3 DT3OR VF €3

Page 31: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

FIG. 22

1 1

23

22

19

I 17

DT30R VF E3

2 I 6

1-1 1-2 1-3 2 3 4 5 6 7-1 7-2

a 9

10 11 12 13 14 15 16 17 18 19 20 21 22-1 22-2 23 24 25 26 27

61110-96302-02M COVER, engine under 61110-96303-02M COVER, engine under 61110-96304-02M COVER, engine under 61113-963W SEAL, under cover 09180-06112 09103-06094 BOLT

61139-96301 CAP, drain 09258-08007 CAP, cushion 61631-96300 HOOK, under cover 61631-96301 HWK, under cover 09164-13005 WASHER

0930613002 BUSH 61633-96002-02M LEVER, hook 01107-06108 BOLT

08322-21067

SPACER (6.8xlOx11.5)

WASHER

1362594300 CAP, choke rod guide 22511-99000 NIPPLE, clutch notch 36612-94301 GROWT, N0.l 36613-943i30 GROtMT, No.2 36632-95501 CLAW 09320-10031 CUSHION, under cover 61138-96300 COVER, water 02142-06127 BOLT

6362594300 CAP 19720-96301-02M SHAFT, remo-con t h r o t t l e 1972Q-96302 SHAFT, remo-con thrott le 67413-94300 ROO

67417-94301-02M ARM, rem-con t h r o t t l e 09119-05010 BALL PLVOT

SPRING PIN 09205-04002 093W10001 BUSH

29 FIG.22 (E- 2) UM#R WkH

Q’TY REMARKS REF.NO. PART NO. DESCRIPTION

c

0

DT3W VF €3 Revised 12/10/84

1 1 1 1 4 4 2 2 1 1 1 1 1 1 1 1 1 1 1 1 4 1 2

-08123 408124W9410 409411%

a09410

-307511 30751B

409411- 409411%

41101% 1 1

Page 32: Suzuki DT 30 (83-85) - Browns Point83-85).pdf · 2016. 1. 21. · DT 30 (1983-1985) FREF ACE When it becomes necessary to replace parts on SUZWI OUTBOARD MOTORS, always use SUZUKI

DT30R VF E3

30 FIG.23 (€0 3) ENCINE COVER

Q'TY REF.NO. PART NO. DESCRIPTION REMARKS

1 61400-96852-MM COVER SET, engine 1 2 61431-96301-MM .HAWE, tilt up 1 3 03242006169 * .SCREW 3 4 61422-96360 .W, emblem, front 1 5 61443-96360 .oECAL, s i d e STW 1 6 61453-96360 .DECAL, side PORT 1 7 61435-96360 .EbSlEM, rear 1 8 21131-96003 .W, clutch shif t 1 9 61441-96300 .EIUSLEM, side 2 10 61610-96301 .FASTENER 1 11 01107-06128 . BOLT 1 12 08321-21068 .LOCU WASHER 1 13 08322-21068 .WASHER 1 14 61112-96301 RUB&'R, under cover 1

16 09800-81800 TOOL SET 1 17 61622-96301 SEAL, rubber 1

15 68110-95210 COVER, weat her 1 OPT

m

DT30R VF E 3 , Revised 12/10/84

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FIG. 24

A 8

/

21 I

18 + 12

13 14

DT30R VF E3

31 FIG.24 (E- 4) HANDLE

Q'TY REi.NO. PART NO. DESCRIPTION REMARKS 1 2 3 4 5 6-1 6-2 7 0-1 8-2 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

63121-96302-02M COVER, t i l ler handle 63114-94300 SPACER, handle cover 03108-08147 STUO BOLT 09162-08007 LOCK WASHER 09140-08016 NUT

63113-96301-02M HANDLE, t i l l e r 63111-96310-MM HANOLE , t i l l e r 63115-96301 09309-05008 63625-963433 63610-96301 6322593200 63241-94300 09160-06015 09162-06001 09100-06020 09440-12027 63227-93200 63223-93201 09163-06001 09126-06006 63210-93901 63220-96300 63215-93400 63240-96300 63300-93900

SPACER G R O W G R O M T

C M U , t h r o t t l e WSH, handle rod ADJUSTER, handle g r i p WASHER (6 .5~13~1) LOW WASHER BOLT (6x20) SPRING PIN, handle rod (L:14) STUPPER, handle rod LOCK WASHER SCREW

GRIP, handle ROD, handle MWK , handle ADJUSTER SET, handle g r i p BAR ASSY, i -tension

* MOEL @/VE : STO * MOOEL VF : OPT

m8

DT30R VF €3 . Revised 12/10/84

1 1 2 2 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

W11014 41101%

ELECTRIC START

-11014 a11014 -11014

41101% OPT

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FIG. 25 25 I

C'

D T 3 0 R VF E 3

- a

32 FIG.25 (E- 5 ) FUEL T A M

Q'TY REF.NO. PART NO. DESCRIPTION REMARUS 1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

65000-95201 65510-98507 65561-98502 65871-93010 02112-06168 02112-06408 09168-06002 65850-95505 65740-95500 65854-93001 65853-93001 02112-04108 65864-95200 65830-95500 09168-12001 65700-95205 65750-98505 6 5 7 5 0 - 9 m 65781-98500 65770-99702 65720-98520 08321-21108 08310-22108 65700-95271 65720-98590

T A M SET, f u e l (23 L) .CAP ASSY . .GASKET .GASK€T, f u e l gauge .SCREW

.SCREW

. WASER

.GAUGE ASSY, fuel

. .CONNECTOR, ma1 e fuel

..GAS(ET, st ra iner . .STRAIMER

. .SCREW

. .FLOAT

..FILTER, ou t le t . .GASMET (12.5~20~1) HOSE, f u e l .CONNECTOR, female fuel . CONNECTOR, femal e fuel . a I p .PUW, squeeze CONNECTOR, male fuel LOCK WASER

W T

HOSE, fuel joint

1 1 1 1 3 1 4 1 1 1 1 2 1 1 1 1 1 1 4 1 1 1 1 1

6 US.GAL./ 5 1W.GAL.

Ml2,00:13

1d:11 1d:13

OD: 11

OPT

CONNECTOR, ma1 e fuel 1 OPT,Ml2-11

D T 3 0 R vF E3 .Revised 12/10/84

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FIG. 26

16 15 I

33

c

FIG126 (E- 6 ) REt4lE CONTROL Q’TY

REF.NO. PART MU. DESCRIPTION REMARKS

1 2 3 4 5 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20

67200-95660 67232-95600 672312-95600 6729695600 67294-95600 67288-94310 09140-06004 67232-95610 67253-956oQ 67252-95600 09100-08232 67214-95600 67296-94.300 37721-94600 67241-95650 09126-05003 6724595600 67220-9!5600 67275956GO 6722595600.

REKITE COMROL Box . W S H .w .scRoJ .SPACER .WASH€R

.w

.BUSH

.W&I-ER

.BUSH

. B a T

.ACTUATOR

.SCREW

.SWITCH, neutral

.LEVER, free t h r o t

.SCREW

.BUSH

.PLATE ASSY

.EW, cable ,

.KNOB, brake RDJ

1 STD:WF

1 1 3 3 3 3 1 1 1 1 1 3 1 1 2 1 1 2 1

t 1

DT30R VF E3

I

OT30R VF €3 . Revised 12/10/84

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FIG. 26

J

i

34 FIG.26 (E- 7) REmTE CONTROL

Q'TY REF.NO. PART NO. DESCRIPTION REMARKS

21 22 23 24 25 26 27 28-1 28-2 28-3 28-4 28-5 28-6 29 30 31 32 33 34 35

' 36

67292-94300 67267-95600 67296-95610 67257-95600 67256-95600 67251-95600 37110-94600 37141-94400 37143-94410 37141-94420 37141-94430 37141-94440 37141-94450 67297-95600 6727595600 38500-94600 36620-94610 37820-94402 37823-94400 67255-95600 67261-95610

.E RING

.COVER, wire

.SCREW

.CAP, lever

.HOLDER, neutral lock

.LEVER, handle

. I G N I T I f f l SWITCH

..KEY, spare (101)

..KEY, spare (102)

..KEY, spare (103)

..KEY, spare (104)

..KEY, spare (105)

..KEY, spare (106)

.WASt€R

.SPACER

.BUZZER

.WIRING HARN€SS

.SWITCH ASSY, emergency

..CAP & ROPE

.ARM FEUTRAL LOCK

.GRIP

I 1

DT30R VF E3 OT30R W E3 Revised 12/10/€?4

- (1) comes standard

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FIG. 27 "

3 I

1

DT3OR VF E 3

35 FIG.27 (F- 2) OPTIONAL : ELECTRICAL (FUR WWAL STARTER)

Q'TY

1 31101-96300 MITOR SET, starter 1 2 33800-96301 SWITCH, startedcable set 1 3 32102-96310 FLYWHEEL 1 4 32801-96300 RECTIFIER SET 1 5 36791-952W .MILDER 1 6 36898-93300 .LEAD, wire 1 7 37132-93700 .WIRE, connector 1 8 33815-94500 PROTECTOR, cable 1 9 09103-06049 BOLT (6x122) 1

REENO. PART NO. DESCRIPTION REMARKS

M)oEL PO/VE:OPT

MODEL VF:STD

- 2

.I

DT30R VF €3 . Rev? sed 12/ 10/84

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FIG. 28

7

DT30R VF E3

36 FIG.28 (F- 3) OPTIONAL : ELECTRICAL (FOR WIKIAL STARTER)

Q’TY REF.NO. PART NO. DESCRIPTION REMARKS 1 396m-93Boo CONCtNT StP 1 model W/VE 2 39601-93902 .CONCENT ASSY, lamp 1 3 39602-93900 .PLUG ASSY, lamp cord 1 4 36632-95501 .CLAW 1 5 39603-93900 . G R O W T 1 6 32500-95721 REGULATOR, voltage 1 7 01107-06128 KILT 2 8 08322-21067 W M R 2

Revised 12/10/84 DT3oR VF E3

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FIGe 29

DT30R VF E3

37 F 1 G . B ( F- 4) OPTIONAL : ELECTRICAL (FOR ELECTRIC STARTER)

Q'TY REF. I40 . 1-1 1-2 2 3 4 5 6 7 0 9

10 11 12 13 14 15-1 15-2

. 15-3 15-4 15-5 15-6 16 17 18 19

PART NO. 36620-95202 36620-95203 36631-94300 36630-96310 36630-96320 36630-96330 36631-94300 36639-94300 36632-95501 37100-95210 37820-95353 37139-95251 371 50- 93350 37101-93310 37110-95210 37141-93300 37141-93310 37141-93320 37141-93330 37141-93340 37141-93350 37820-94420 03112-04129 67140-95300 67140-95600

I

DT30R VF E 3

I

DESCRIPTION WIRING HARNESS, extension 1 WIRING HARNESS, extension 1 .CAP 1 WIRING HARNESS, remo-con (1) 1 WIRING HARNESS, rem-con (2) 1 WIRING HARNESS, remo-con 1 . CAP, remo-con harness 1

CLAMP, connector gromnet 1 PANEL ASSY, switch 1 .SWITCi ASSY, emergency 1 .PANEL, switch 1 .HOLDER 1 .CAP, panel 2 .SWITCH, emergency 1 . .KEY, spare (8511) 1 ..KEY, spare (8512) 1 ..KEY, spare (8513) 1 ..KEY, spare (8611) 1 . .KEY, spare (8612) 1 ..KEY, spare (8613) 1 SWITCH ASSY, emergency 1 SCREW 4 ATTACHMENT, twin remo-con k i t 1 ATTACMENT, twin rem-con k i t 1

1 GlOMMET

REXARKS model @/VE model VF

model QD/VE model @On5 model VF

model VF

NA05 remo-con box NA12S remo-con box

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DT30R VF E3 Revised 12/10/84

FIG.30 (F-5) OPTIONAL: INSTRUMEMTS/METERS

Q'TY DESCRIPTION REMARKS REF.NO. PART NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

99105-00176 SPEEDOMETER ASSY 99105-00176-001 .P ITOT TUBE 99105-00177 VOLTMETER 99105-00 178 FUEL GAUGE 99105-00183 HOURMETER 99105-00181 TACHOMETER ASSY 34850-94700 SWITCH, heat 34853-94301 SUPPORTER, uni 2

38500-95503 BUZZER, warning 38501-95500 BAND, warning buzzer 02112-05088 SCREW 34108-94500 SWITCH ASSY, meter lighting 34109-94500 LEAD, meter extension

09404-08201 CLAMP, (L: 52)

1 z 1 1 1 1 1 1 1 1 1 2 1 1

0-80 MPH

N o t Shown

0-8K RPM

DT30R VF E3 Revised 12/10/84

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1

DT30R VF E3

39 FIG.31 (F- 6 ) OPTIONAL : REMOTE CONTROL PARTS

Q'TY

1 67130-94302-02M REMITE CONTROL PARTS ASSY 1 REF.NO. PART NO. DESCRIPTION REMARKS

2 3 4 5 6 7 a 9

10 11 12

67341-94301 .HOLIER, remo-con cable 67440-93701 .GUIDE, clutch cable 09205.020(36 .!jFfXINc PIN

09440-09012 .spBIMG

09160-06015 . WLSI-ER (6 .5x13~ l ) 09100-06115 .BOLT (6x15) 67466-95200 .CONNECTOR, remo-con cable 67414-94301-02# .LEVER, rerm-con throttle 09100-06115 .BOLT (6x15) 09160-06015 ,WASSR ( 6 . 5 ~ 1 3 ~ 1 ) 09119-06047 .BALL PIVOT

2 - 1 1 1 2 2 1 1 1 1 1 -

m

DT30R VF €3 Revised 12/10/84

- model VF:STD

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FIG. 32 (F-7) OPTIONAL

Q'TY REMARKS REF.NO. PART NO. DESCRIPTION

1 2 3- 1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3- 10 3-11 3-12 3-13 3- 14 3-15 3-16

36642 - 94702 3664 1- 94701 99105-00006 99105-00007 99105-00008 99105-00009 99105-00010 99105-00011 99105-00012 99105-00013 99105-00014 99105-00015 99105-00016 99105-00017 99105-00018 99105-00019 39105-00020 99105-OCO22

ADAPTER (N.O.) ADAP'TER ( O . N . ) CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control

DT30R VF E3 . Revised 12/10/84

1 1 2 L: 6 f t . 2 L: 7 f t . 2 L: 8 f t . 2 L: 9 f t . 2 L: 10 f t . 2 L: 11 f t . 2 L: 12 f t . 2 L: 13 f t . 2 L: 14 ft. 2 L: 15 f t . 2 L: 16 f t . 2 L: 17 f t . 2 L: 18 f t . 2 L: 19 f t . 2 L: 20 f t . 2 L: 22 f t .

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DT30R VF E3 Revised 12/10/84

41 FIC.33 (F- 8 ) OPTIoNlbL : EMDTE COMROL

B’TY REF.NO. ?ART NO. DESCRIPTION REMARKS

67280-95551 1 2 3 4-1 4-2 4-3 4-4 4-5 4-6 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

...

67296-94300 37110-94301 37141-93300 37141-93310 37141-93320 37141-93330 37141-93340 37141-93350 67296-94310 36622-94300 36632-95501 36620-943m 67275-94300 37820-96302 37823-95251 67280-943W 67271-943m 6728844310 09140-06004 09125-06032 37119-943 00 38500-95503 38501-955 00 37721-95551 67232-94300 67252-94300 67214-943m 67241-94300 67255-94300 67293-94m 67292-943W 67220-94300

REMOTE CONTRM. BOX .SCREW

.SWITCH ASSY, ignition

. .tEY, spare 8511

. .KEY, spare 8512

..KEY, spare 8513 . .KEY, spare 8619 . .W, spare 8612

..KEY, spare 8613

.SCREW

.CLAW

.CLAW

.WIRING HARNESS

.EM), cabale SWITCH, emergency ..CAP, emergency switch .WASI€R

.H(ILDER, cable . WASJ€R

.Nus

.SCREW

.BAND

. WZZER, warning

.W, warning buzzer

.SWITCH ASSY, neutral

.BUSH

.BUSH

.ACTUATOR

.LEVER, free th ro t t l e

.WN, neutral lock . PIN

.E RING

.PLATE ASSY

DT303 VF €3 Revised 12/10/84

1 3 1

(1) is standard 1 1 7 1

6 2 1 1 2 1 1 6

1 3 3 3 3 1 1 1 1 1 1 1 1 1 3 1

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PEG. 34 a w

REF.NO. PART NO. DESCRIPTlOiY REMARKS

9 10 11 12

67701-96300 4375596301 67721-94300 67725-94500 6772694500 09100-08224 0914(3-08016 67728-94500 09162-08007

DRAG LINK WSY . ATTACHENT , steering BRKT .SPACER -QLT

c!4J? . BOLT

.NUT . WCaSI.IER

. L a WASHER

@-- 11 r 4

DT3BR VF E3 Revised 12/ 10/84

1 mdel WF:STD 1 1 1 2 2 2 3 2

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FRG. 3s 43 FI6.35 (5-10) WTPop1AL

Q’fY REF.NO. PART NO. DESCRIPTION REMARKS

DT30R VF E3 Revised 12/10/84

1 2 3 4 5-1 5-2 6 7 8

10-1 10-2

99000-31030 GFasKET, l iquid , Na.4 99000-31050 suZu(1 Bow, N0.l 99000-31120 SUZUKI SILICON SEAL 99000-32050 THREAD LOO( CEENT, super 99008.25160 GREASE, water resistant 9SJOQ-25170 c;REASE, water resistant 99000-22540 GEAR OIL, outboad motor 99000-25010 S U Z M I S U E R GREASE 99000.32020 THREAD LOCK E E N T , super

990013-10109-01T PUNT (Franrois White) 99000-10209-02M PAINT (Arctic Silver)

10 I

OT30R VF €3 Revised 12/10/84

1 1 1 1 1 1 1 1 1

1 1

1oog l0Og 509 509 2509 509

4509 40Occ

509,103Q

9og 909