DT 25 (1980-1982)DT 28 (1980-1982)

I PREFACE 4. MOBIFICAT!OM NOTICE A parts bulletin wil l be sent to you on all accasions when changes

in par ts occur, including interchangeable modifications between r 2w parts and old ones. When it becomes necessary to replace par ts on SUZUKI OUTBOARD

This parts catalogue covers the l i s t of all service parts fo r SUZUKI

MOTORS, always use SUZUKI GENUINE PARTS which have passed a s t r i c t inspection which guarantees quali ty and performance. 5. NOTE

DT25 (G, J, V f ) , DT25P ( G , J, VZ), DT28 (G, (W)J, (W)VZ). 5--hers are some dif ferent parts from those of production

models among spare parts fo r the administrative reasons and commor, use of them with other models.

A. INSTRUCTIONS FOR QUOTING THE CATALOGUE

7 . DIMENSIONS Dimensions o f the par ts in this catalogue are indicated in.unit millimeters..

2. ABBREVIATIONS Abbreviations used in this catalogue are! as follows:

: As required NT : Number of teeth AR

5-2. In respect of rubber hoses and vinyl tubes, please be sure to use them by cutting off according to the length mentioned on par ts catalogue o r what i s actually required on the vehicle.

5-3. Note tha t t he drawings on the i l lustration page are fo r ready reference o f spare parts number, not to be used as an assembly manual. When assembling. use "SUZUKI SERVICE MANUAL".

6. SPECIFICATION CORE

the foDIowing spec.; spec. code: CT25G (E l , E9, E13) DT28G (El, E9, E13)

ASSY : Assembiy OPT : Optional E.Mo. : Engine Number 0 s : Over Size This catalogue contains the parts fo r the model designed fo r

F.Mo. : Frame Number STD : Standard

d ID : Inside diameter us

: Diameter o f material T : Thicknsss DT25J (El,E9,E13) DT28JE1, DT28WJ(E9,E13)

I DT25VZ ( E l , E13, E40) DT25PG (E3, E28) DT25PJ (E3, E28) DT25?VZ( E l , E28, EM)

DT28VZE1, DT28WVZ (E13, E40) : ~ Under size : Outside diameter W : W i d t h OD

LHD : L e f t handle d r i ve - L : Length Li.1 : Left hand side RHD : R i g h t handle d r ive 7. SERIAL ENGINE NUMBER

R i : Right hand side S , L , U L , L L : Transom type

S123456 : Up to E.No.2501-723456 12- : From E.No.2501-12366 12 x 2 x 5.6 * - - - - * - - Figures in the description column

I D OD T(or W,L)

show t h e dimensions of parts. 7 1 - 7

DT25G :2!501-001001+ DT25J : 2 5 0 1 - 1 > < ~ ~ ~ ~ + DT25VZ :2561-2xXXXX* DT25PG : 2502-~01001* DT25PJ : ~ ~ O ~ - ~ X X X X X * OT25PVZ : 2502-2xXXXX- DT28G :2!502-001001* D T ~ ~ ( W ) J : ~ ~ ~ ~ - I X X X X X % D T ~ ~ ( W ) V Z : ~ ~ O ~ - ~ X X X X X *

The number o f letter shown below Q'ty indicate t h e MOQEL NAME as shown below -

DT25( J , VZ), DT25( J , VZ) , DT28( (W)J , (W)VZ) DT25G , DT25PG, DT28G DT25( G, J ,VZ), OT25P(G,J, VZ) DT28( G, (W)J , (W)VZ)

1

I j

3. INNER PARTS OF ASSEMBLY Parts number tha t have a period (.) mark in front of the

pa r t description on a t e x t page are separately serviced par ts of the assembly.

DT25, DT28 - 7 - RT25, DT28 -

.. 2 - ...

DT25, DT28

W.W. porr No. ALL Ramerkr

1-1 11110-9330-01J CYLINDER HEAD model G 1 to 11110-93301-01J

2-1 11141-93380 GASKET, cylinder head (T:l) 1 to 11141-93301

1-2 11116-93301-Q1J CYLINDER HEAD 1 to 11110-93302-01J 7-3 71110-93302-01J CYLINDER HEAD 1 model J/VZ

2-2 11 141 -93301 GASKET, cylinder head (T:l) 1 to 11141-93302

2-3 11141-93302 GASKET, cylinder head 11 1 T:1.2

BOLT 3 01107-08508 11 4 08322-11088 WASHER

11 5 08329-21088 LOCK WASHER 6-1 11300-93870-01J CYLINDER/CRANKCASE ASSY 9 model G

6-2 11301-93400-01J CYLINDER/CRANKCASE ASSY 1 model J

6-3 11301-93420-01J CYLINDER/CRANKCASE ASSY 1 . model VZ 7 0421a-w1m *DOWEL PIN

*BOLT 1 $ 01107-08358 9 01107-08558 -BOLT 2

10-1 01107-0&558 -BOLT 3 10-2 01107-08458 -BOLT 3 11 01107-08458 *BOLT 4

12 08321-21088 *LOCK WASHER 13 08322-21088 -WASHER 1

14 17681 -933UO-01 J COVER, t h e m s t a t 1 THERMOSTAT 15 1767O-93O2O 1

16 17685-93000 GASKET, thermostat

17 0 1 1 0 7 - r n 3 18 08321-21068 LOCK WASHER

1 19 09343-03016 HOSE, lubrication (L:235)

2 1 to 09404-06412 21-1 09404-06402 CLAMP, hose (L:60)

2501 -001671% 2502-00323W

from 113OO-93870-01 J

1 -

BOLT 3

20 09401-06403 CLIP

CLAMP, hose (L:60) 1 model 4/VZ 21-2 09404-06412

r PIG.2

. .

14

2 11413-93300 3 02122-06168 4 01107-oSM8 5 68321-21068 6 11433-93ooo

7 03280-6WO3 8-1 11453-93400

8-2 114!’3-93481 9 52l13-93400 10 09108-06032 11 09162-068(91 12 0 ! 3 1 4 0 - ~

13 14151-93000 14-1 141 31 -93W

14-2 94131-93OOl

1 HOUSING, upper oil seal 1

GASKET, ail seal 4 SCREW 2 BOLT 2

LOCK WASHER 1 GASKET, tower oil seal

housing

PLATE, lower oil seal housing 1

PLATE, lower oil seal housing 1

GASKET, driveshaft housing 1 1 STUD BOLT (6x20) 1 LOCK WASHER

1 HUT 2 GASKET, exhaust cover 1’ model G PLATE, exhaust cover

PLATE, exhaust a v e r 1 model J/VZ

0 RING 1 model J/VZ

model G

model J/VZ to (11453-9Wl) + (09280-sooo3)

to 14131-93801 .

1 15 14141-938Q1-07J COVER, exhaust 9 16 08321-21O68 LOCK WASHER

9 17 01107-06308 BOLT, exhaust cover

DT25. DT28

25 ,-@

12

23

21

- ALL RtHEMdCS W . k Pmt Ms. 12l10-93302 PISTON (STD) 2

23

19

20

F16.3 CRANKSHAFT c w

17

18

21

24

1

2 3 4 5 6 7 8 9

10 11 12-1

1 12-2 13 14 15 16 17 18 19 20

21 22 23 24 25 26 27

2 2

121 18-9332-025 PISTON (0s : 0.25) 121 10-93382-850 PISTON (0s : 0.5) 121 10-9339 1240-93301 121 40-93301 -025 12140-93301-0m 12140-93350 12151 -93300 09381 -16001 09263-1 601 5

12200-93832 1 m - 9 3 4 0 1 12161-93401 1221 1-93001 09263-22027 09160-22010 12221 -93002 12231 -93001 12232-93001 12240-93400

09262-25054 09262-25833 09289-25009

09390-5204 09283-25035 091 81 -50004 09283-25070

2 PISTON 2 RIN? SET (STD) 2 RING SET (OS:0.25) 2 RING SET (0S:O.S) 2 RING SET 2 PIN, piston 4 C-IRCLIP, piston pin 2 BEARING, piston pin 1 CRANKSHAn SET 1 CRANKSHAFT SET 2 =ROD, connecting 2 -PIN, crank 2 -BEARING, crank pin

-THRUST WASHER (22xSX’o) 4 1 -CRANKSHAFT, upper 1 -CRANKSHAFT, middle 1 -CRANK WHEEL 1 =CRANKSHAFT, lower

1 BEAR I NG (25x62~17) 1 -01 L SEAL (25x62x8xlQ) 1 C RING

OIL SEAL, upper crank shaft 1

-BEARING (25~62x17) 2

OPT OPT

OPT,for hightension ring

OPT OPT OPT,hightension ring

rnodel G model J/VZ ,+12200-93832

. 22x29~16

25x40~7 SHIM (5Ox61x0.5) AR(+3)

OIL SEAL, lower crankshaft 1 from 09283-25031 25x38~8

DT7S. DT28 DT25, DT28

.~ . . . . . . . . . . . . .. . . . . . . . . . . . . . . . - ~ ....... .__...._.. ._._..C___. ,.-,_._ .... L . . . . . . . . . --- . - ' ....-.-. ._*.-.. .-.._ . . . ..--... . . . . . .

FIG.4 REED VALVE sp BPG.4 I QW

I ' 10 12 11

7 ' I,

i a I

6

Rwnarkt ALL M.Iy0. Pat No. - 1 1-1 13150-93311 VALVE ASSY, r e d to 13150-93312,model G

1-2 13150-93312 VALVE ASSY, reed

2 3 4 5 6 7 8

. 9 10 11 12 13 14 15 16 17 18 19

01 107-06358 01 421 -06308 08321 -21 08310-11068 131 25-93000 0141 1-08208 08322-1 1088 0831 0-22088 13855-93308 1381 1 -93301 09250-88007

131 53-9331 0 -VALVE, reed 13152-93310 -STOPPER, reed valve 08321 -21 038 -LOCK WASHER 021 12-03068 -SCREW 131 22-9330; GASKET, valve sheet 131 21 e - 5 3 3 0 0 GASKET, inlet case 1?;(31-93$01-01J CASE, inl@k

20-1 13912-93300 20-2 1391 2-93301

21 01 107-061 28

BOLT STUD BOLT LOCK WASHER NUT GASKET, carburetor

STUD BOLT WASHER

NUT GASKET, silencer

SILENCER CAP, silencer

PLATE, silencer

PLATE, silencer

BOLT

(Stainless Steel)

1 1 4 4 8 8 1 1 1 5 2 7 2 1 1 .2 2 1 1 1 1 1

3

&el G

model G,Oo 13912-93301

- DT25, DT28 . . . . . . . . . . . . . -.-- ..-

1

I * 21

I 4

7

6- 14

i -13

, 1-1 13200-93412

' 5 FIG.5 CARBURETOR

Qw Romrrkr ALL w.w,. Pmt Boo. ow=wQn

CARBURETOR ASSY _. to 13200-93413 stamp:93412 '+ See note

.4 ._ .

1-2 132W-93413

2 3 4

- 5 . 6

i 7 ' 8

9 10

09492-95001 132711 -9331 1 13269-9331 1 13392-58600 13370-28110 13254-9301 0 1325Q-93012 13251 -9331 0 13235-99210

11

12 13-1 13-2 14-1 14-2 15 16 17 18 19 20 21 -1

21 -2 22 23

09491 -32006 1358945210 821 12-05208 1 Z81-94500 08321 -21 058 091 62-O5OO2 13268-961 10 13267-961 11

13413-93400 43573-93340 01 41 1 -08208 13593-934oQ 13631-99002 13631 -93500 09368-03003 09491 -30008

24 09491-31003 25 09491-33001

1 1 CARBURETOR ASSY stamp:93413

*JET, pilot (75) *SPRING, air screw -SCREW, pilot a i r -GASKET, needle valve -VALVE ASSY, needle -PIN, f loat FLOAT

GASKET, f loat chamber -NOZZLE -JET, main (168) OWASHER, choke lever -SCREW

-BOLT -LOCK WASHER -LOCK WASHER

-SPRING, stop screw -SCREW, throt t le stop -LEVER ASSY, choke 2 -SPRING -STUD BOLT -E RING

KNOB, choke (PM)(l@) KNOB, choke (M4)(*) GROMMET, carburetor JET, main (150) JET, main (155) JET, main (165)

1 1 1 '

1 1 1 1 ' 1 1 4 3 4 4 4 ' 4 1

1 1

1 1 1

1

i) OPT

1

Note : A i r screw tu rns back 1 1/2 + 1 3/4 when CT2SG/J (E9, E13), DT28G/WJ(E9, E13), DT25VZ(El, €13, E40), QT28WVZ(E13, E#).

DT25, QT28

DT25. DT28

1-1 l51w)-93410 1-2 15100-93411

2 3 4 5 6 7 8 9

10 11 12 13 14

15 16 47 18 19 20 21 22 23

13170-93410 151$Q-~93$00 15162-93010 35165-93016 09280-12002 15322-93000 61421 -Q62S8 08321 -21068 (3$310-11068 09343-05137 89343-05137 09343-05137 O9W-05137

09401 -09402 09404--36415 15410-98509 1541(3-93$00 1541 9-93400

15413-93400 15496-93400 15425-93300

15412-93400

24-1 15421-93302

PUMP ASSY, fuel PUMP ASS’Y, fuel

f m 15100-93410 .DIAPHRAGM SET *VALVE SET -STOPPER, diaphragm *Q RING 0 RING, fuel pump INSULATQR, fuel pump STUD BOLT LOCK WASHER NUT HOSE (pumpscarbu) HOSE (filtewpump) HOSE (ccsnnectowfilter) HOSE (eonnector+filter)( L

CLIP CLAMP, fuel hose (L:95) FILTER ASSY, fuel FILTER ASSY, fuel -0 RING -STRA I N ER *CUP PACK I PIG

f NSULATOR BRACKET, fuel f i l ter

1

1

1 1 2 1

1 1 2 2 2 1 1 a

,:m) 1

6 1 1 1‘

1 1 1 1 2 1 7 24-2 15421-93303-01J BRACKET, fuel f i l ter ’

25 0832)-21088 LOCK WASHER 1 NUT a BOLT 1

1 1.

26 08310-22088 27 01 107-061 28 28 08321-21068 LOCK WASHER 29 88322-21068 WASHER

DT25, .DT28 - - -

fm 15170-93810 from 15180-93810

L : 500+350 L:500+135 L : SOW270 DT25G/J( E9, €131, DT28G/ WJ( EB, El 3), DT25VZ( E l 3, E40), DT28WVZt E13, E40)

DT25G/J( €9, E13) DT28G/WJ( E9, E13) DT25VZ( E13, E40) DT28WVZ( E13, Em) d r ~ r n 15421 -93301

t

- . . . -. . . .--

7 FIG.7 WATER PUH?

Qw R8flVdKS ALL W.No. prt No. -

I I to 17411-93002 1-1 17431-93001 CASE, water pilmp model G 1 -2 1741 1 -9303 1 from 17411-93002

2501 -001671"- 2502-0032W

1

CASE, water pump bo 17411-93004

CASE, water pump (model J)

CASE, water pump (&el G) CASE, water pump REPAIR K17 REPAIR KIT REPAIR K I T STUD BOLT NUT LOCK WASHER KEY IMPELLER, water pump

IMPELLER, water pump PANEL, lower GASKET, pump panel GASKET, pump panel TUBE, water TUBE, water TUBE , water TUBE, water TUBE, water pump seal TUBE, water pump seal TUBE, water pump seal TUBE, water pump seal 0 RING, seal tube

from 17461-93004

1-3 2-1 2-2 3-1 3-2 3-3 4 5 6

t 7 8-1

1741 1 -93004 1741 1 -9301 1 1741 1 -9.309 2 17400-93840 17400-93841 17400-93000 09108-05008 (w74o-O5001 m162-05uQ2 09420-Q4004 17461 -93002

to 17400-93841 to 17400-93842 from 17400-93842

3 3 3 1 1

1 1 1 7 1 1

1 1 1 7 1 1 2

2

model G

model J/VZ f r ~ m 17471 -93001 DT25G/J DT25PG/PJ, DT28G/J S type,L:239 L type, ~ 3 5 8 LL type,L:409 U L type, L : 478 S type,L:89 L type,h:208

UL type,L:303 d:2.4;jD:21.8 to 13295-09210

LL typc,L:238

15 8-2 9

10-1 10-2 11 12 13 14 15 16 17 18 19-1

17461 -9303 17471 -93002 17472-93000 17472-93400 17561 -93700 17561 -93Ooo 17561 -9371 0 17561 -93720 17431 -93701 i 7431 -93901 17431-93710 17431 -93720 09280-22005

2

0 RING, seal tube -3 19-2 132PS-OSalO

. . _.__ ._ . ... .- . . . .. --- . ~... __ -.- -. FIG.8 STARTER 1

. FIGe$ I ' Raf.No. h t No. ALL Rglaalu

6

5

STARTER ASSY, recoil

-REEL, starter *SPRING

-BUSHING

-CI RCLlP

-SPRING, friction

-PIN ION

*PIN -WASHER (t:l.6) -GUIDE, rope -E RING

-BUSHING, pinion

-BOLT

-NUT

-GRIP ASSY, starter

*-GRIP

BOLT LOCK WASHER

BOLT

LOCK WASHER

WASHER

1' 1 1 2 1 1 7

1 1 1 1 1 1

1 1 1 2 2 2 2 i

0 1 2 3 4 5 6

j 7

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

181 00-93$00 181 21 -93400 4 81 42-93400 18253-93400 18255-934W 18271 -93m 18261 -93400. 18344-9340'1 '1 8335-93400 181 a1 -93400 18183-934OQ 18264-93400 18332-93400 18334-93400 182oO-934OO 1821 0-93091 01 107-06258 08321 -21 068 01107-08358 08321 -21 088 m22-1 lo88 18411-9- 81107-06168 08321 -21 om

from 18522-93400 from 18524-93400 from 18541 -93400 from 18531 -93400 from 18525-93401 from 18523-93400

-Manual starter

from 18162-93400 from 18532-93400 from 18534.-934OO from 18535-9W from 18170-93400 from 18210-93W

11

19 20

2

9- 22

@- 23

PULLEY, emergency 1 3 3

BOLT

LOCK WASHER

I DT25, DT28

! I

.... _ _ . . - - . - --- -- 7

. .. . . . . . . . .. . . . . . .-_..--.

22

23

c

3fG-J

w- 26 7

-27 1 2 d 25 I --

1 ' ckf. No. - 0-1 0-2 1 2 3 4 S 6 7

l 8 i 9 j 10 8 11 I 12

13 14 15

I 16 I

I 17 I I l8 I 19

20 I 21

22 23 24 2s 26 27

I

I

FIG.9 STARTER 2 Qw

prt No. ALL Remrlcr

( DT25WJ (E9, E13), DT2SVZ (€13, E40) ) ( DT25PJ (€3, E28), DTZ5PVZ (El, E28) ) ( DT28G/WJ (E9, E13), DT28WVZ (E13,EM) )

1 181 00-93303 STARTER ASSY, recoil 1 81 00-93304 STARTER ASSY, recoil 1 from 18100-93303

181 21 -93381 *SHEAVE DRUM 181 31 -93000 =PAWL, drive

1 3

-PLATE, drive 1 189 42-93000 =SPRING, starter rol! 1 181 51 -93008

1 81 53-93000 -SPRING 9 fwm 18145-93000 1 from 38143-93QO1 i 8157-93001 -PLATE, spring

18335-93000 -WASHER 1 from 18146-93000

181 55-93000 181 44-93600 18346-93008 01107-06168 08321-27068 181 91 -93000 1 a1 95-93000 18196-93000 181 9 2 - 9 3 0 18200-93000

*SPRING, drive pawl -SPACER, roll spring

-WASHER, adjusting -BOLT -LOCK WASHER *PLATE, guide

-CLIP, guide plate

-SPRING, guide plate -RUBBER, guide plate

-GRIP ASSY, starter

1821 0-93OO1 --GRIP 181 84-9396)O =GUIDE, rope

3 2 f~ 18138-93000 1 1 from 18147-9300

1 1 from 18231-43W 1 from 18238-93000 1 from 18236-93000 1 from 18233-93000 1 from 18200-93821 1 1 from 18181-93000

181 11 -93301 =CASE, starter 1

01 107-06258 BOLT 3 08321 -21 068 LOCK WASHER 3

-PIN, rope guide 1 from 18185-93000 18344-93000

1 1841 1 -93000 CUP; starter 1841 1 -93400 PULLEY, emergency

07107-06168 BOLT 08321 -21068 LOCK WASHER

DT25G Electric Starter

DT2S, DT28

25

10

@9- 17 0 , &--lS

3

2

/' /-

I I I i 0125, DT28

10 FIG.10 STARTING MOTOR

Qw

1-1 31'000-93340 1-2 31 100-93341 2 31310-93340 3 31320-95240 4 371312-95520 5 31173-93340 6 7

i 8 I

9 10-1 10-2 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

31 131 -93340 31 132-93340 31 135-93340 31360-9- 31800-95240 31 800-95241 31 281 -93340 08321 -21 058 0 9 1 0 0 - ~ 1 1 08321 -21 068 08322-21068 02172-04128 08321 -21 048 31 91 5-93300 31 942-93301 08321 -21 068 01 107-061 68 31 91 4-93300 08322-11088 08321 -21088 01107-08408

MOTOR ASSY, starting MOTOR ASSY, starting -ARMATURE -PINION ASSY -STOPPER SET, pinion -HOLDER ASSY, brush *-BRUSH (+> *-BRUSH (-1 .-SPRING, motor brush -THRUST WASHER K I T *RELAY ASSY -RELAY ASSY -BOLT -LOCK WASHER -BOLT (6x8) -LOCK WASHER . *WASHER *SCREW -LOCK WASHER SPACER, motor BAND, starting motor LOCK WASHER BOLT COVER, starting motor WASHER LOCK WASHER BOLT

1' 1 1 1 1 1 1 1 2 1 1 1 2 2 2 2 2 2 2 1 1 2 2 1 2 2 2

to 31100-93341,modei G model J/VZ

f 3 1 porn 800-95240

- Electric Starter

*The model name "ALL" of this page means DT25G, DT25PG, D'r28G, DT25PJ, OT28J, DT25PVZ & DT28VZ.

~~

DT25, DT28 i

. - .

FOG. 1 . . . . .. . . . . . . . . . . - -_ _. . _.._ . . - . . - . . . .. . -. .. . ._ . - -.

'I 16-61 * 11 FIG.l l

16*

17-@

- Y v Y - ll .I 2

Rd. No. 1-1 1-2

2-1 2-2

3-1 3-2 3-3 4-1 4-2 5-1 5-2 5-3 6 7 8 9

18 11

i

12 13 14 15 16 17 18 a9 20

Part Rlo. 321 00-9331 3 321 00 -9331 4

321 00-93301 321 00-93302

321 01 -9331 2 321 01 -9331 4 321 01 -9331 5 32128-9331 1 321 a-9331 2 321 60-9331 1 321 60-9331 2 321 60-9331 3 08321 -21 058 021 1 2 - 05258 08321 -21 058 021 '0 2-05358 32102-93312 32102-93301

021 12-051 68 08321 -21 058 08322- 1 1058 08341 -34 049 88310-12148 08321 -31 148 14312-934OO-01 J

08321 -21 068 01107-06258

DT25, DT28

MAGNETO <yty

Remsrkr ' ALL MAGNETO ASSY 1 model G,to 32100-93314

1 to (32101 -93314)+(32102-93312)

MAGNETO ASSY

MAGNETO ASSY MAGNETO ASSY 1 DT25G/J( E9, €13)

to 32100-93302 '1 to (32181-93314)+(32102-93301) DT28G/WJ( €9, E13)

.*STATOR ASSY *STATOR ASSY

1 model G 1 from 32101-93313

*STATOR ASSY 1 from 32101-93314 =COIL, battery charging *Cot L, battery charging -COI L ASSY, ignition 1 model G,to 32160-93312

*Cot L ASSY, ignition *COIL ASSY, ignition 1 from 32160-93312

**LOCK WASHER =SCREW

-*LOCK WASHER - =SCREW *ROTOR ASSY

1 1

1211 80W, from 321 20-933 0 12V, 80W, f rom 321 20-9331 1

1

2 2 2 2 7

-ROTOR ASSY DT25G/J( E9, E13) DT28G/WJ(E9, E13) DT25VZ( El, E13, E40) DT28WVZ( E13, E40)

2 LOCK WASHER 2 SCREW

WASHER 2

KEY 1 NUT 1 LOCK WASHER 1 COVER, magneto 1 LOCK WASHER 3 BOLT 3

DT25, DT28

-. . . . - . _... . .... ---- .... _-.. ,.... .- - .

c-€3 . -

PIG~ a 2

6 9

JOINT Box

2 I 3

* DT2S. DT28

'13 I L . FIG.12 ELECTRICAL (1) WW

. Remarks ALL Ref.Me. Part No. - 1-1 3 m - 9 3 3 1 0 1-2 32900-93610 1-3 32900-93300

2 3 4 5 6 7 8 9

10 11

091 60-06052 01 107-06208 33410-9331 1 08322-21068 08321 -21068 01 107-06258 33518-22010 33547 -93310 33542-98000 33510-95510

12-5 09482-00116

12-2 09482-001 98 12-3 09482-00082 13-1 37110-93301

13-2 37110-93302 4 10

14 15

, 16 ' 17

18 19 20 21

09250-20004 36620-93702 371 01 -93381 37139-95251 37150-93350 031 12-05209 0!3407-14402 09407-1 2402

12

QT25, DT28

C.D.I. UNIT 1 C.D.I. UNIT 1 DTESVZEl

C.D.I. UNIT DT25G/J( E9, E13) '7 DT28G/WJ( E9, E l 3) DT25VZ( E13, E40) 1 DT28WVZ( E l 3, E40)

2 2

WASHER (6.5~16~1.2) BOLT COIL ASSY, ignition 1 from 33410-93310

WASHER 2 LOCK WASHER 2

2 2

BOLT CAP, spark plug

SEAL, high tension cord

CAP, spark plug

SEAL, spark plug 2 2

DT25G/J( E9, El35 DTE&G/WJ( E9, E13) DT25PJE3 DT25VZCE13, Em) DT28WVZ(E13, E40)

SPARK PLUG (NGK,BRaHS) 2 model G DT25P( JE28, VZE28)

SPARK PLUG (NGK,B8HS) 2 DT25G/DT28G(E9,El3) SPARK PLUG (MGK,b7HS) 2 model J/VZ SWITCH ASSY, ignition

SWITCH ASSY, ignition

CAP, ignition switch 1 Manual Starter

WIRING HARNESS, extention 1 L:%% CAP, panel assy

PLATE, HOLDER, ignition ignition switch switch k T 2 5 P G E 3 7 ' SCREW 4 Electric Starte

CLAMP, ignition switch

CLAMP, harness

to 37110-93302 (model G)

2501-QO3726. (model DT28 J)

2

. .. . .~ -- . .

8

RELAY ,STARTER

24

23 3

21 W

BATTERY

13 FIG.13 ELECTRICAL (2)

azy ALL RUlBOkS R0f.W. Part No. -m

1 32800-95720 1'

2 3-1 3-2 4 5 6 7 8 9

10-1

10-2

11 12 13-1 13-2 14 15 16 17 18

021 12-05258 32890-93300 32890-93301 08321 -21 058 0831 0-1 1o.s 091 60-06052 091 80-06035 09320-08015 01 107-06258 3381 0-93351

33810-93352

36659-93300 021 42-041 27 36740-95251 36740-95252 09481 -20001 36791 -95200 09125-06020 091 25-06020 09404-06412 36651 -93300 36650-93300

' 36652-93302 091 25-05025 36654-93300 36658-93300 36656-93300

RECTIFIER ASSY SCREW HOLDER, electric parts HOLDER, electric parts LOCK WASHER NUT WASHER (6.5x16x1.2) SPACER ( 6 . 1 ~ 8 ~ 1 2 ) CUSHION BOLT CABLE ASSY, motor

CABLE ASSY, motor

CLAMP, starter cable SCREW CASE ASSY, fuse CASE ASSY, fuse

HOLDER, fuse SCREW (L:16) SCREW, ground CLAMP (L:60) PACKING, joint box COVER, joint box LABEL, joint diaphragm SCREW (5x12) GROMMET; joint box COVER, wiring harness GROMMET, cable

*FUSE (20A)

1 1 1 1 1 2 2 2 2 1

1

1 1 1 1 1

1

1 1

2 1

1 1 4

2 1 7

-Electric Starter f porn 3381 0-93350 @el G

f ~ ) ( n 3381 0-93351 model J/VZ

to 36740-95252

Manual Starter

..

-. - - __ - - -- i DT25, DT28 DT25. DT28 1

+ 23

1' 1 1 1 1

9 -22 I

from 37321-93300

21

2 2 2 1 t

C D I WIT JOINT BOX

to 09404-06412 JOINT

14 F1G.14 ELECTRICAL (model G)

I Qw I

R- G 1 Manual Starter

a.r.ROo. me No. -1 1 37800-93350 SWITCH ASSY, stop)

I 1-1 2 36895-93300 LEAD WIRE, stop switch 3 37721-95251 4 37725-95201 ACTUATFR, switch

6 09100-06020 BOLT (6x20) I

7 09162-0601 LOCK WASHER

SWITCH, neutral i

5 37726-93302 BRACKET, switch I to 37725-94301 Electric Starter

8 9

10-1 1 10-2 11 12 13 14 15 16 17

, 18 19 20 21 22

, 23 ' 24

25

I

091m-06015 WASHER (6.5xI3xl)i 094019-06402 CLAMP , neutral switch 'J to 09404-06412

39669 - 9sOs CAP, consent (&\ 39~69-9350l) 1 from 39669-93300 39669-93501 37320-93100 37321 -93301 01107-06168 08321 -21068 08322-21068 37721 -95251 37725-95201

091 00-06020 091 60-0601 5 09162-06001 37726-93302 09404h6402 38600-93812 091 62-05OO2 091 00-051 02

CAP, a n s e n t SWITCH ASSY, interlock STAY, switch BOLT LOCK WASHER WASHER SWITCH, neutral ACTUATER , switch

to 37725-94301 BOLT WASHER LOCK WASHER BRACKET, neutral switch CLAMP, neutcal switch SOLENOID ASSY, choke *LOCK WASHER *BOLT (5x10)

-- - _-.-. DT25, DT28 _. .

.- FIG.15 ELECTRICAL ( d e l J/VZ)

cyty

7 WIRING -HM-ESS D=wion J/VZ R-

Bi6.15 - --.-

37800-93350

/ JOINT BOX I

I T

nT25. ~ T 2 8

1 2 3 4

5 6 7 8 9

10 11

12 13 14 15 16 17-1 17-2 39669-93562 18 38600-93753 19 091 62-05802

36895-93300 37721 -95252 37721 -94350

89.604-0641 2 37725-94301 37726-93302 091 00-06020 091 82-06001 091 60-&5075 371 10-93302

37320-93100 37321 -93301 01107-06168 0832'9 -21 068 08322-21 068 39669-93501

20 09100-05102

DT25, DT28

SWfTCH ASSY, stop LEAD WIRE, stop switch SWITCH ASSY, neutral SWITCH ASSY, neutral

CLAMP , neutral switch ACTUATER, switch BRACKET, switch BOLT (6x20) LOCK WASHER WASH ER ( 6 . 5 ~ 1 3 ~ 1 ) SWITCH ASSY , ignition

SWITCH ASSY, in ter lock STAY , switch BOLT LOCK WASHER WASHER CAP, consent CAP, consent SOLENOID ASSY, choke LOCK WASHER

BOLT

1 1 1 1

1 1 1 2 2 2 1

1 1 1 1 1 1 1

DTZSP(JE3,JE28,VZEl , VZE28)

DT28J/VZE1 , DT25PJ( E3, E28) , (Electric Starter)

model J model VZ

OPT DT28J!VZE1 , DT25PJ( E3, E28), (Electric Starter) F

FIG.16 CLUTCH C W

ALL Remsrkr Rd.No. Put No.

14 -1 13

4

9

29- 3 5 4 30 4 n

16

i (- \

I

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15-1

15-2 16 17 18 19 20 21 22 23 24 25-1 25-2 26

091 59-08026 NUT 091 60-0801 5 WASHER (8.5x16x1.2) 2117*1-93!00-01J LEVER, clutch 21 11 2-93300 09280-09003 02122-04128 09260-10003 21 121 -93300 09440-07021 21 21 1 -93002 2251 1 -99OOO 21 31 2-93300 21313-93- 091 64-O9002 091 11 -06022

091 11 -06025 231 11 -93000 2321 1-93000 09100-06019 09200-05006 09204-01001 2331 4 -93001 09100-06019 25222-93000 09125-05028 25215-93OQ2 25215-93001 09280-11001

27- 1 2521 1 -93804 27-2 2521 1-93005 28 2521 1-93003 29-1 09280-OW 29-2 09280-06004

1 30-1 08232-06151 ' 1 30-2 09160-06055 I I i ! ! DT25, DT28

PLATE, clutch lever 0 RING (d:1.9,ID:8.8) SCREW BALL PLATE, clutch notch SPRING §HAFT, clutch lever GREASE NIPPLE ROD, inter lock PLATE, inter lock WAVE WASHER ( 9 ~ 2 0 ~ 2 . 3 ) BOLT (6x16)

BOLT (6x16) ROD, clutch ARM, clutch BOLT (6x18) PIN COTTER PIN CONNECTOR, clutch rod BOLT (6x16) BOOTS, shift ing rod SCREW (5x12) STOPPER, rod guide STOPPER, rod guide 0 RING (D:2.4,iD:10.8) GUIDE, rod (ID:6.%) GUIDE, rod (ID:64) GUIDE, shift ing rod 0 RING (d:3.5,ID:5.8) 0 RING (d:3.5,ID:5.8) WASHER WASHER

to 09111-06025

1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

1 1 1

1 1 1 1 2 1' 1 1 1 1 1 1 1 1 2 1 1.

DTZS(G,J,VZ)E13 -DT25( G/J/VZ)

to 2521 1 -93005

DT25( G , J , Y Z)E.13

DT25( G, J, VZ)E13

DT25( G, J, VZIE13

DT25, DT28

1-.. -. . . ____ . . _. - . - . ._ - . . .. . . . . .. . . . .

i

FIG.16 CLUTCH

31-1 25211-93400 GUIDE, shifting rsd to (2521 1 -93400)+( 25223-93400) '1

26- 3 2 4

11

.

37 44

51 -2 2521 1 -93401 GUIDE, shifting rod 32 33 34 35 36 37 38 39

. 40 ; 41

I :: 44 4s 46 47 48 49 50

09280-06004 09280-17001 2521 5-9-1 02112-05108 25223-9W 251 11 -43700 251 11 -93800 251 11 -9371 0 251 11 -93720 251 11 -9341 0 251 11 -93400 251 1 1 -93420 251 11 -93430 0 9 2 0 0 - ~ 09204-01001 2531 1 - 9 3 0 251 20-93000 04168-06002 091 39-06005

0 RING (d:3.5,1D:5.8) 0 RING (D:2.4,ID:10.8) STOPPER, rod guide SCREW DUST SEAL ROD, shifting (S type) ROD, shift'ing (L type) ROD, shifting (LL type) ROD; shifting (UL type) ROD, shifting (S type) ROD, shifting (L type)

ROD, shifting (LL type)-

ROD, shifting (UL type) PIN COTTER PIN CRADLE, clutch dog YOKE, shifting

GASKET (6x11 .$xl.5) SCREW, yoke pilot (6x31)

DT25P( G, J, VZ)

DT28( G, J, VZ)

1 L:418

1 i:588 DT25(G,J,VZ)

1 1 L:564 :I ;&T28( DT25P(G,J,VZ) G,J, VZ)

1 L:615 1 1 1 1 1 1 4

DT25, DT28 3 - -_ DT25, DT28 1

. ... _ _ . .. - _..-- . _._- ^._._ .. . .--. .- . . .~ . ..4. .. . . -.. -. . - .

i FIG.17 CLAMP BRACKET

RWfBdU 1-1 41111-93004-01J BRACKET, clamp RH 1 model G,mark S

1-2 41111-93005-015 BRACKET, clamp RH 1-3 41110-93400-01J BRACKET, clamp RH 1 model J/VZ 2-1 41121-93004-01J BRACKET, clamp LH 1 model G,mark S

to 41 121 -93QOS-01 J 2-2 41121-93005-015 BRACKET, clamp LH 2-3 41120-93400-03J BRACKET, clamp LH 1 model J/VZ

3 47212-93OOO-GlJ HANDLE, clamp 4-1 41 21 1 -93001 SCREW, clamp (L:78) 4-2 4121 1 -93701 SCREW, clamp (L:W)

2 4-3 4121 1-9371 1 SCREW, clamp (L:W

2 5 09205-06007 PIN, clamp handle

2 1 7 41221-93001 KNOB, tilt stopper

8 09205-03015 PIN, tilt stopper knob (L:18) 1

1 9 09200-12001 PIN, tilt- stopper (00:12) 1 1

10 09300-12009 BUSH I NG (12x1 5x20)

1 11 41 31 1 -93000 PLATE, clamp bracket

2 12 09126-06001 SCREW (6x12)

1 13 09100-100$6 BOLT (10x175)

2 14 09306- 1 1 0 2 BUSHING, bracket

2 15 09160-70040 1 16 09140-18015 NUT, swivel bracket

1 17 45420-930 PIN, tilt lock

1 18 09441-17001 SPRING, tilt lock pin

ALL Ref.PJ0. M No. - i

to 41 11 1 -93005-01 J 1

i

1

1

2 2

T O P T

I 6 41 21 3-93001 PLATE, clamp

:

I

WASH ER ( 1 0 . 5 ~ 1 8 ~ 1 ~ 6 )

DT25, DT28 DT25, DT28 _ -

. . . .. . _ . . . .. . .- . . . - . . 1 . '.--

FIG. I 8

22 1

! 19 ,- .

FIG.18 SWIYEL BRACKET

Ramsrkr ALL 1-1 43111-93303-01J BRACKET, swivel 1 model G

to (431 11 -93990-81 J)+( 2251 1 -99OMT

DT25,- DT28-

(I- 13

1 -2 431 11 -9399O-01 J

431 11 -93304-81 J 1 -3 2

I 3-1 I 3-2

4 5 6 5 8-1 8-2

, ; 9 ' 10 . 11

12 1 13

14 15

I 16 I 17-1

09200-05005 2251 1 -99(Bo8

225'1 1 -m 4341 0-93000 09100-08112 09440-13013 4371 1 -93000 4371 2-93000 43712-93001

43721 -93000 09280-40004 09306-40001 43741 -93002-01 J 45231 -93002 45241 -93000 09200-04003 09204-01 001 09443-1 401 0

' 17-2 Q9443-14018 1 8- 1 6251 -93001

18-2 45251 -9302

19 45255-93000 20 45252-93000 21 09204-01001 22 43241 -93101

BRACKET, swivel

BRACKET, swivel PIN, swivel bracket GREASE NIPPLE GREASE NIPPLE ADJUSTER, steering BOLT, adjusting (8x30) SPRING, adjusting BUSHING, upper PLATE, upper bushing PLATE, upper bushing

to 431 11 -93007-01 J

BUSH I NG, lower 0 RING (dj3,5,ID:40) BUSHING, 0 ring SHAFT, pi lot ARM, reverse lock LINK, lock a m PIN, lock arm COTTER PIN SPRING, reverse lock SPRING, reve'rse lock LEVER, release (L:110)

LEVER, release (L:85)

R u B B ER , reIease-'lever LINK, release lever COTTER PIN MARK, release lever

to 45251-93000

from 45251-93000

1 2502-0Q157b, 2502-003053--

1 . model J/VZ 1 1 2 4 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1

1

1

1 1 1 1

for Ref.No.1-1 for Ref. No. 1-2

model G model J/VZ (Stainless Steel 1

model 6

model J/VZ

model J/VZ fl

I

- I DT25, DT28 _- 1

9 8 I

14

20 FIG.19 STEERING BRACKET

Qw - ALL R a m Ref.No. fbrt NO. 1 43751 -93410-01 J 2 43750-93420-01 J

3 4 5 6 7-1 7-2 8 9

10 11 12 13 14 15

54120-93400 09404-06415 09125-05028 091 08-08039 0831 6-1 6088 091 59-08034 541 30-93402 !j4738-93400 091 60-0601 5 09100-06019 09108-06022 091 60-0801 5 091 45-08002 09140-ofioo4

BRACKET, steering BRACKET, steering

MOUNTING, thrust upper CLAMP (L:95) SCREW, clamp STUD BOLT (8x25) NUT NUT MOUNTING, upper SEAT, mount WASHER (1) BOLT (6x16) STUD BOLT WASHER (2) (8.5~16~1.2) CROWN NUT NUT, mounting

1 1 DT25PG E3

1 1 1 4 4 4 2 2 4 1 3 2 2 3

Electric Starter

DT25, DT28

F7 I -9

23

______ - . -- - - - . OT25, DT28

21 FCG.20 DRIVESHAFT HOUSING

arty

R@mUkS ALL ReF.No. Part No. D.oaJptien 1-1 52110-93404-01J HOUSING, driveshaft 1 model6

to (~211Ot934OS-01 J)+(091oO-06072) 1-2 52110-93405-01J HOUSING, driveshaft 1 model J/VZ

2 09205-05001 3 09305-15002 4-1 05100-06046 BOLT (1) (6x45) (model G) 4-2 0910O-MO46 BOLT (1) (6x45) 5-1 09100-06072 BOLT (2) (6x65) 5-2 09100-06072 BOLT (2) (6x6s)

PIN, clutch lever 1 BUSHING (LL,UL type) 1

6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

7 from 52116-93000 2 2 2 1 L type,L:ll9 1 LL type,L:170 1 UL type,L:239

+,LL 2 & UL type

1 L,LL & UL type 1 s typc 6 2 2 4

. 4 4

1 09100-m21 BOLT (3) (6x50) 091 08-06031 STUD BOLT, housing 1 09182-06001 LOCK WASHER 9

NUT 1 09140-06004 2 09206-09003 DOWEL PIN

52115-93OOo-01 J COVER, clutch adjusting hole 1 521 16-93001 : 091 08-06022 09162-06001 09145-0601 52131 -9300'1-01 J

52131 -93710-01 J

521 31 -93720-01 J

09100-08112 091 62-08003 09202-09002 52141 -93400 52141 -93410 09100-05004 54130-93402 54138-93400 09160-06015 09140-06004 091 08-06022

GASKET, hole STUD BOLT LOCK WASHER CROWN NUT CASE, extension CASE, extension CASE, extension BOLT, extension (6x30) LOCK WASHER DOWEL PIN TUBE, exhaust (L:150) TUBE, exhaust (L:250) BOLT, exhaust tube (5x12) MOUNTING, lower SEAT, mount WASHER (1) (6.5~11.5~0.8) NUT STUD BOLT (6x12)

22 FIG.20 DRIVESHAFT HOUSING

ot'ty

30 31 32 33 34 35 36 37 38 39 40

RerIKdcs ALL R@f.No. pa No. Q==won WASHER (2) (8.5x16x1.2) 2 09168-08015

0!3145-08002 54150-93400 54139-93400 091 60-0801 5 09100-08152 091 00-081 37 5421 1 -93OWQl J

54221 -9303-01 J

09103-08006 89206-09004

DT25, DT28

CROWN NUT, lower mounting MOUNTING, thrust lower SEAT, thrust mount

WASHER (8.5x16x1.2) BOLT (8x13) BOLT (8x30) COVER, mounting lower RH COVER, mounting lower LH BOLT, cover (8x60) PIN ( 6 . 3 ~ 9 ~ 6 4 )

2

1 1 4 2 2 1 1 2 1

.. , .. , - . . .-. r . I’! 31

(. ~, , ... ..,. - .. , - .. . ... ... . - ____.____.L-._.._. I__ . . ...--..-. 1 I ’ I L*

FIG.31 I D - Q I; FIG.21 GEAR CASE (DT25 (G, J, VZ)) (yw

‘i-- 17 \

I

v-’ I I 47

47 48

1 2 3 4

; 5 6 7 8 9

10 11 12 13 14 15 16 17

55100-9381 4-01 J

551 12-93000 55114-98501 031 12-04109 09263-2001 3 09263-24010 55122-93400 091 03-06003 55321 -931 41 09283-22005 091 61 -23801 09387-36001 17631 -93000 09243-1 1 0 4 551 00-93OOO-01 J

17631 -93000 551 12-93000

18-1 55114-98500 18-2 551 14-98501 18-3 55114-98502

: 19 03112-04109 20 55122-93400 21 09103-06003 22 091 61 -23001 23 09243-11004 24 09263-20013 25 09263-2401 0 26 09289-22005 . 27 09387-36001 28 55321 -931 41 29-1 09248-10003 29-2 09248-10004 30-1 091 68-1 0004 30-2 09168-10022

CASE ASSY, gear 1‘ 1 *COVER, gear case side 1 *COVER, gear case lower 4 *SCREW 1 *BEAR1 NG , driveshaft

*BEARING, pinion (24x32~20) 2 *SEAL, strip

*BOLT, case (6x25) -ZINC, protection

OIL SEAL (36x22~10) WASHER, oil seal (23x36~1) SET RING, oil seal

FILTER, water PLUG, water filter CASE ASSY, gear

*FILTER, water . -COVER, gear case side

*COVER, gear case lower

*COVER, gear case lawer

*COVER, gear case lower

-§CREW

-SEAL, strip

-BOLT, case (6x25) *WASHER, oil seal (23x36~1) -PLUG, water filter -8 EAR I NG , driveshaft

-BEARING, pinion (24x32~20) -OIL SEAL (36x22~10) -SET RING, oil seal Z I NC, protection

PLUG, drain PLUG, drain

GASKET (10x17~2) GASKET (10x17~2)

1 6 1 1 1 1 1 1- 1- 1 1 1 1 1

4 1 6 1 1 1 2 1 1 1- 2 2 2 2

from 551 14-98500

20x28~16

-&el G

f pom 551 14-98500 from 551 14-98501

-model J/VZ

20x28~16

to 09248- 10004

to 091 68-1 0022

DT25. DT28 DT25, DT28

.. 24

I D - 801 - _ FIG.21 GEAR CASE (DT25 (G, J, VZ))

crtv I I

ALL ROftWtkS Raf.No. Part No. ' 31 09100-08112 BOLT, gear case (8x30) 4 ! 32 09162-08003 LOCK WASHER, gear case 4

33 09202-09002 DOWEL PIN, gear' case 2 34 55141 -93300 EMBLEM, case side, RH l-,-model G

- - ~

1J j 4 35 55151-93300 EMBLEM, case side, LH ' 36 58111-93707-01T PROPELLER (K1200) 1 37 58111-93711-01T PROPELLER (K1100)

1 1

I

38 58111-93751-01T PROPELLER (K9O1) 1 39 58111-93782-01T PROPELLER (H1008) 1

40-1 58'120-93825.

40-2 581 20-93026 41 -1 58120-93024 41 -2 58120-93030

42 43 44

45-1 45-2 46 47-1 47-2

561 15-93009 561 15-93001 57613-93000 a131 -9300 58130-931Qtl 09204-6)3001 09202-0601 7 09209-06035

48 09202-06019

EI(S,L)+S?D BUSHING, propeller 1

BUSHING, propeller 1 BUSHING, propeller 1 BUSH I NG, propeller 1

1 COVER, bearing housing 1 COVER, bearing housing

STOPPER, propeller bushing 1 NUT, propeller

1 NUT, propeller 1 COTTER PIN

- SHEAR PIN (BRASS) 1

1 SHEAR PIN (BRASS)

1 SHEAR PIN (STAINLESS STEEL)

3x230~300 3x230~270 E13(S, L)+STD 3x225~230 3x225~255 E9(S, L)+STD model G to 58120-93026 model J/VZ

DT25G(E9, E13) DT25J(E9, €13) DT25VZ( E13, €40) to 56115-93001,def G

to 58130-93'900

DT25G(E9, E13) DT25J( E9, E13) DT25VZ( E13, E N ) DT25G/J(E9,E13)*-*SPT DT25VZ( E13, E40)- *OPT

DT25. DT28

I 41 47 ' 48

0125, DT28

t I I 25 . -. . . . . . . FIG.22 GEAR CASE (DT25P/DT28)

Qw

8 -

- 47

1 -2 2 08110-60030 3 09263-24010 4 55122-93400 5 09103-06003 6 55321 -931 41 7-1 17631-93400

551 0-93831 -01 J

7-2 17631 -93401

8 9

10 11 12-1 12-2

13 14 15 16 17 18 19

20 21 -1

21 -2 22

031 42-041 69 09289-15007 09387-44002 08331 -41 358 551 10-93400-01 J 551 10-93401 -01 J

55122-93400 091 03-06003 09263-2401 0 09289-15007 09387-44002 081 10-60030 08331 -41358 55321 -93141 17631 -93401 17631 -93402 031 42 - 04209

23-1 09248-10003 23-2 09248-10004 24-1 09168-10004 24-2 09168-10022 25 09100-08112

' 26 09162-08003 27 09202-09002

i

. I

CASE ASSY, gear 1'

CASE ASSY, gear *BEARING, driveshaft

6 EAR I NG , pinion (24x32~20) *SEAL , strip -BOLT, case (6x25) -ZINC, protection FILTER, water to 17631 -93401

FILTER, water to 19631 -93402

-SCREW OIL SEAL, gear case 1 SET RING, oil seal 1

C I RCLl P, protection CASE ASSY, gear - 1'

CASE ASSY, gear 1

-SEAL, strip 1 *BOLT, case (6x25) 8 -BEARING, pinion (24x32~20) 2

1,

-OIL SEAL, gear case

-SET- RING, oil seal

BEAR 1 NG, driveshaft -CIRCLIP, bearing

ZINC, protection

FILTER, water

FILTER, water

SCREW PLUG, drain

PLUG, drain GASKET (10x17~2) GASKET (10x17~2) BOLT, case (8x30) LOCK WASHER, case

DOWEL PIN, case

:>

1

1

1 1

1

2 2

2, 3 3 3 3 4

4 2

ts 55100-93831 -01 J I ncl 17631 -93400 I ncl 17631 -93401

--model G

for 55100-93830-01J

for 55100-93831 -07 J

L : 31 4-+306

-model J/Wh

to 17631-93402

to 09248-10004

to 09168-10022

DT25, DT28 i DT25, DT28

--

ID- la1

44

F16.22 GEAR CASE (DT25P/OT28)

45

-3 -5 =14

28 55141-93W EMBLEM, case side, RH 29 30

31

. 32

1 i

33

34 35 36-7 36-2 I

i 1 37 38

. 39 ! a , .

551 51 -93400 -58110-93400-0lT

58710-93410-01T

57613-93400 561 15-93NY1 5813S:pCtO 58135-93402

58136-93400 09160-37004 09159-14011 5512S-95202201 J

EMBLEM, case side$ LH PROPELLER ( L W j

(3x9 1/4x8) PROPELLER (~810)

(3x9 1/4x8 l /2) PROPELLER ( L W )

DT25?( L,LL,UL)+STD (3x9 l/4x9)

PROPELLER (L91Q)

STOPPER, propllr-r bushing COVER, bearing housing SPACER, propeller nut SPACER, propeller nut LOCK WASHER, nut WASHER, stopper NUT, propelkr T R I M TUB

(3x9 l j 2 x 9 1/2)

41 0 9 6 0 0 - ~ BOLT 42 09162-08UO3 LOCK WASHER 43 17577-93400 44 17570-93400 45 17635-93400 FILTER 46 09125-06025 SCREW 47 553630-95500 ZINC, protection

GROMMET, tube TUBE, sub water

Tdei 1 = 1 3~235~203.2

1 3~235~215.9

1 3~235~228.6 DT28-STD

1

1 1 1 1 1 1 1 1 1 1 1 a 1 1 1

3x241 3x241 -3 type .S*STD

OPT

DT25. DT28

\

DT25, DT28

F I

R- ALL Ref.Mo. P8rt No. SHAFT, drive (S type) 1 57110-937OO,L:684

.1% 4

1 2 3 4

5 > 6

7 8 9

' 10 11 12 13 14 15 1 I6

I 17 18 19 20 21 22 23 24

571 10-93701 574 10-93001 571 10-9371 1 571 10-93721

571 16-93800 09280-1 5W3 03205-02002 09180-15023 09205-02002 08331 -31 128 561 10-93ooO 09280-32002 09289-17004 09160-10017 89387-28003 O92O5-03OlO 56100-93ooo O9285-03010 092~-32802 09289-17004 09387-28003 09160-19017 09205-63010 09t~-19(#)9

25-1 09181-38002 25-2 09181 -3803 25-3 091 $1 -38004 25-4 091 81 -38005 26-1 57300-93813 26-2 57310-93005 27 09381-12002 28-1 08221 -25353 28-2 08221 -25354

SHAFT, drive (L type) SHAFT, drivs (LL type) SHAFT, drive (UL type)

*SPACER, upper

1 f ran 571 10-930O0, L : 803 f r ~ m 571 10-9371 0, L : 854 f rom 571 10-93720, L : 923 model G

1 -0 RING (d:2.4,19:14.8) 1

1 *PIN, upper spacer -SPACER, lower spacer stop 7 1 5 ~ 1 9 . 5 ~ 6 -PIN, spacer stop CI RCLl P, driveshaft HOUSI NG, bearing to 56100-93000

0 RING (d:2.4,10:14.8) OIL SEAL (17~30x9) WASHER (19.5x3OxO. 8) CI RCLIP, housing DOWEL PIN HOUSING ASSY, bearing -DOWEL PIN

=O RING (d:2.4,ID:14.8) *OIL SEAL (17~30x9) =C I RCLl P, housing -WASHER (19.5~30~0.8) DOWEL PIN T H W S T WASHER (19~32~1.5) 1 SHIM (T:O.&) AR(hl)&el G

SHIM (T:9.5)

1 1

model G

f m 09381-3oO02 ;i

model J/VZ

1

AR(OI.4 .

ARf(b1) ode1 J/VZ

1 model G 3- SHIM (TZ0.1)

SHlh(T:2.0) AR(M PINION SET PINION SET from 57300-93813 1 model J/VZ oCIRCLIP, pinion SHIM, pinion (T:0.1) AR(b1) SHIM, pinion (T:0.2) AR(b2)

1

nT3S. nT28 DT25, DT28

Lt 6 - 5- 7-

9- 8-

ALL R m 29-1 57510-93005 1 model G,to 57510-93006

29-2 30 31 -1 31 -2 32-1 32-2 32-3 33 34-1 34-2 34-3 34-4

I 35-1 1 35-2

36-‘1 36-2 37-1 37-2 38-7 38-2 38-3 38-4 39 40

41 -1 41 -2 42-1 42-2 43 44-1 44-2

I

57510-93QM 09263-24010 5751 5-93000 5754 5-93001 0821 1 -25443 0821 1-25442 0821 1-25441 09181 -25004 09181 -25004 09181-25019 091 81 -25028 0821 1-25441 57520-93004 57520- 93805 0821 1 -17242 0821 1-1 7241 08221 - 1 7243 08227 -1 7245 0821 1 -1 7242 0821 1-77241 08221 - 1 7244 09160-17023 5761 0-93020 57610-93010

57621 -93400 57621 -93401 0821 1 : 1 6202 0821 1 -1 6201 08221 -1 6203 09289-1 5084 09289-1 5009

DT25, DT28

GEAR, forward (NT:21) GEAR, forward (NT:21) SEARING, forward gear THRUST WASHER, gear THRUST WASHER, gear

SHIM (T:2.0) SHIM (T:1.5) SHIM ( T : l . O ) SHIM (T:0.1) SHIM (T:0.1) SHIM (T:0.2) SHIM (T:6.5) SHIM (T:1.0) GEAR, reverse (NT:21) GEAR, rewerse (NT:21) WASHER (T:1.5) . WASHER (T:l .O) SELM (T:O.l) SHIM ( 7 ~ 0 . 5 ) WASHER (T:l .5)

WASHER (T:1.0) SHIM (T:0.2) SHIM (T:0.7) SHAFT, propeller SHAFT, propeller

shear pin type

SHIFTER, clutch dog

SHIFTER, clutch dog WASHER, gear (T:1.5) WASHER, gear (T:l .O) SHIM, gear (T:0.1) OIL SEAL (15x25~7) OIL SEAL (15x25~7)

1 2501 -0O2503~ 1 1 T:2 See service manual 2 T:3

AR(b1)

1 to 57520-93005 1

.AR(DGl) AR(@’’I) d e a J

A R ( 0 4 AR(DI.1 f AR(DI.2

I Spline type

1 DT25G/J( E9, E l 31, DT25V2( €13, Em)

1 to 57621-93401 1

1

1 to 09289-15009,hdel G 1 *a mark

FIG. 24 HOLDER,ENGINE

25

"* . .

' I

29 FI G .24 TRANSMISSION (DT2SP/DT28)

Rd.W. Pert No. a s a i ALL Renurkr 1-1 57110-93411 1 from 57110-93410

1-2 57110-93412 2-1 571 10-93401

2-2 571 10-93402 3-1 571 10-93421 3-2 571 10-93422 4-1 571 70-93430 4-2 571 10-93432 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19

08331-31128 561 00-9381 2 09263-170439 09289- 1 7004 09387-28003 09202-04008 09205-0301 0 09280-40004 561 10-93400 09202-04008 09205-03010 09263-1 7009 09280-40004 09289- 1 7004 09387-28003

20-1 09160-19011 20-2 09160-19012 20-3 @3160-19013 20-4 09160-19074 27 -1 57300-9381 3 21 -2 5731 O-WUO5

22 09381-12002

SHAFT, drive (S type)

SHAFT, drive (S type) SHAFT, drive (L type)

SHAFT, drive (L type) SHAFT, drive (LL type)

SHAFT, drive (LL type) SHAFT, drive (UL type) SHAFT, drive (UL type) CIRCLIP, driveshaft

HOUSING, bearing -BEAR I NG, housing -OIL 'SEAL, housing

*SNAP RING, housing -PIN, housing

*PIN, thrust washer 0 RING, bearing housing

HOUSl NG, bearing -PIN , housing *PIN, thrust washer

6 €A R I N GI housing

00 RING, bearing housing

*OIL SEAL, housing -SNAP RING, housing

to 571 10-9341 2

to 57110-93402

L:7ll,model G '

7 L:711,2502-003399 1 L:830,from 57110-93400

model G 1 L:830,2502-003345.. 1 L:881 ,from 57110-93420 1 L:881,2502-004074* 1 L:95O,to 57110-93432 1 L : 95OI25O2-0Q3688* 1 1 1 model C-

1 2

to 56110-93400

2

THRUST WASHER (T:2.0) AR(b1) THRUST WASHER (T:2.5) AR(b1) THRUST WASHER (T:3.0) AR(b1) THRUST WASHER (T:3.5) AR(b1) PINION SET 1 model G PINION SET 1 model J/VZ

from 57310-93813 . -CIRCLIP, pinion 1

DT25, DT28 DT25, DT28

.__-.,I. ... ._ ___.-.-- .. . .. ___-- FIG .24 TRANSMISSION (DT25P/DT28)

evtv HOLMR,ENGINE Remuukr lhs-won ALL

. 23-1 08221-25353 SHIM, pinion (T:0.1) AR(b1)

'I 23-2 08221-25354 24-1 57510-93005 24-2 57510-93006 25 Q9263-24010 26-1 57515-93000 26-2 57515-93001 27-1 0821 1-25443 27-2 0826 1-25442 27-3 8821 1 -25441 27-4 09181-25004 27-5 091 87 -25819

I 27-6 0!31$1-25020 , 28-1 57520-93004 ' 28-2 57520-93005

29- 1 Q8211-17242 29-2 08211-17241 ' 30-2 08221-17244

30-3 08221 -17245 30-4 09160-17023 31 -1 57610-93401 31 -2 5761 0-93402 32-1 57621 -93408

f 32-2 57621-93401 33-1 08211-16202 33-2 0821 1-16201 34 . 08221-16203 35-7 09289-1 500.1

* 35-2 09289-15QO9

i 30-1 08221-17243

AR(b2) SHIM, pinion (T:0.2) GEAR, forward (NT : 21 ) 1 model G,to 57510-93006 GEAR, forward (N'T:21) 1 1 2502-00352S

RZARING, forward gear THRUST WASHER, gear (T:2) 1 THRUST WASHER, gear (T:3) 1

See service manual

SHIM (T:2.0) SHIM (T:1.5) SHIM (T:1.0) SHIM (T:O.l) SHIM (T:0.2) SHIM (T:0.5) GEAR, reverse (NT:21) GEAR, reverse (NT:21) WASHER (T:1.5) WASHER (T:l.O) SHIM (T:0.1) SHIM (T:0.2) SHIM (T:Q.5)

SHAFT, propelkr SHAFT, propeller SHIFTER, clutch dog SHIFTER, clutch dog WASHER, gear (T:1.5) WASHER, gear (T:1.0) SHIM, g e a a T : O . l ) OIL SEAL (15x25~7) OIL SEAL (15x25~7)

SHIM (l-:O.?)

AR(c4.1) ~ ~ ( b i ) A R ( b 1 ) AR(W1) AR((h2) AR(b1)

1 t~ 57520-93005 1

ARCObl) AR(b1) AR(094) AR(W1) AR(0-I) AR(b2)See service manual

1 to 57610-93401 3 1 to 57621-93M1 1 1

AR(b1) See service manual AR(th4) Ses sarvice manual

9 to 09289-15009,model G 1 *mark

I 27 25

n T 7 G . nT3A QT25, DT28

I

5 i FIG. 2s

2 I 34 f I 1 , I

,

f E f

42

43 21 B I3

20 -4 19-1

31 FIG.25 LOWER COVER

Remrakr ALL Rd.NO. Papr *. 1-1 61110-934OO-OlJ to 61110-93401-01J COVER, engine lower

1 -2 2-1 61112-93OOO 2-2 61112-93400 3 61113-93008 4 89229-03007 5-1 61118-93400 5-2 61 11 8-93401

61 110-93401 -01 J

6 7 8 9

10 11 12 13 14 15 16 17 18-1

61 121 -93400-019 021 12-041 08 09250-12001 091 00-06020 091 62-06OOl 091 62-08003 09100-08112 09308-12007 191 740- 09306-12005 19171 -93400-01 J

091 4 1 -om33 09119-06047

18-2 09119-06047

18-3 09119-06047

19-1 67463-95200 99-2 67463-952W 20-1 09140-o5O01 20-2 08310-11058 a - 3 ~ 1 0 - 1 1 0 5 8 21 19179-9.3800 r;

COVER, engine lower *RUBBER, lower cover *RUBBER, lower cover -SEAL, lower cover -RIVET, cover seal *BUSH, remote control shaft -BUSH, remote control shaft

COVER, air inlet SCREW PLUG, inkt cover BOLT 1 (6x20) LOCK WASHER LOCK WASHER BOLT 2 (8x30) GROMMET, lower cover BRACKET, throttle cable BUSH, throttle lever LEVER, throttle lever BOLT, thmttla lever BALL, pivot

BALL, pivat

BALL, pivot

CONNECTOR, thrott le CONNECTOR , throttle NUT NUT NUT ROC

from 09119-06039

from 091 19-06039

from 09119-06039

1

1 1 1 1

10 1 1

1 3 1 2 2 2 2 1 1 2 1 1 4

4 :1 2

model G

to 61112-93400,model G 2501 -001001~,2502-001003~

8x12x33.5,model G 8x12x33.5,model J/VZ from 6111 8-33400

BT25G/J( E9, E13), DT25PG /PJ( E28), DT25VZE1, DT28G ( E9, E13) DT28WJ( E9 , E13), DT25P( GE3 , JE3)

model G/VZ model J. :i 1

1

DT2.F. DT28 DT25, DT28

. _ . .

I E - Q I I

R d S ALL . ' ; IFlf.No. port No. 22-1 09258-08003 CAP, shear pin holder hole 1

i' I

34 I 33 18 I

--

FIG.25 LOWER COVER Qw

20 Y

42

22-2 09321 -08OO5 CAP, shear pin holder hole 23 09250-08001 CAP, remote control shaft

24 01 107-061 08 BOLT 25 08322-21068 WASHER 26 61631-96001 HOOK, lower cover 27-1 09184-13001 WASHER, wave 27-2 09164-13005 WASHER , wave

28 61633-96002-01 J LEVER, hmk 29 30 31 32 33 34 35 36 37 38 39 40

09306- 1 3802 67340-93400 67341 -93400 091 00-0601 9 09162-06001 '

67440-93701 67466-95200 6741'9O-93$04-O1 J

6741 7-93400 091M-08003 67413-93400 09140-%004 I 41-1 61521-96000

1 I 41-2 61521-98400 ! 42 09229-06003

i

I

' 43-1 09800-00805 43-2 09800-8180 -

1 T25G/J( E9, E13)

DT25VZ( E13, EN) DT25PVZ(E28, E34) DT28G( E9, E13) DT28WJ( E9, E13) '4 a T28WVZ( E13, E40)

1 1 1 1 Stainless Steel 1

. . ._

1 BUSH 1 HOLDER, remote control 1 HOLDER, remote control 3 BOLT, holder 3 LOCK WASHER, holder 1 GUIDE, clutch cable

1 CONNECTOR, cable 1 LEVER, throttle 1 ARM, throttle

1 NUT 1 ROD, throttie 1

NUT HOLDER, shear pin (0:11$) 1 DT25G/J(E9,E13)

DT25VZ( E13, EN) HOLDER, shear pin (D:lW) 1 DT25G(EgrE13) RIVET 3 DT25PG/PJ( E28),

DT25J( €9, €13), DT28G( E9, El31 DV28WJ(E9,E13) Df25VZ( E13, E40 DT28WVZ( E13, €40) DT?SPVZ( E28, E34)

1 to 09800-81800 TOOL SET 1 TOOL SET

i, DT25, DT28 DT25, OT28

I

,_,, .,_._.. IL--lO[: .... .. ~ 33

FIG.26 ENGINE COVER (model G) ww

I I Remarks G Rd.OYo. Part NO. -iptton

1-1 61400-93870-01T COVER SET (Incl Ref.No.2) 1 to 61400-93871-01T I I 1-2 ~ 1-3

2 3 4 5 6 7 8

j 9 10 11 12 13

! 14 !

15 16 l? 18 19 20 21 22 23 24 25 E? 27 28

61400-93871-01T COVER SET (Incl Ref.No.3) 61400-93872-01T COVER SET, engine

61 422-93400 61 422-93401 61 441 -95200 21 131 -96001 61 435-93400 61 443-93408 61453-93408 61435-93420 61 443-9320 61453-93420 61458-95261 61 457-9?,';01 61459-93301

-MARK ,' front % J Z U K I" -MARK, front %UZUKI" -EMBLEM, cover "SUZUK I"

-MARK, clutch shifting MARK, rear "25" DECAL, cover RH "25" DECAL, cover LH "25" MARK, rear "28l' DECAL, side R# "28" DECAL, side LH "28"

MARK, safety warning MARK, warning MARK, neutral caution

( QT25G/DT286 (E9, E13) ) 51 400-93$43-01T COVER SET, engine 61422-9330 $1441 -95203 21 131 -96001 61424-93mJ 61424-9361 0

61 435-93002 61435-93430 61 443-93001 61 443-934'f.

.614S3-!uidl 61453-93430 61458-95201 61957-93001

-MARK, frcnt DoSUZUKi" -EMBLEM, w v e r elSUZU K I " -MARK, clutch shifting MARK, front "25" MARK, front "28" MARK, rear "25" MARK, fear "28" DECAL, cover RH "25" . DECAL, cover RH "28" DECAL, cover LH "25" DECAL, cover LH "28" MARK, safety warning MARK, warning

1 to 61400-93872-01T

to 61400-93873-01T 1 lncl Ref.No.3

1 to 61422-93401 1 2501-001041~,2502-01893~ 2 to 61441-94300 1 to 21131-96002

DT25G, DT25PG E3, E28 :I- 1

l L D T 2 8 G IJ 1 1

1

1'

1

2 1 1 1 1 1 1 1 1 1 1 1.

BT25PG( E3, E28)

PO 61 400- 93844-01 T

to 61441-94300 to 21 131 -96002

DT25G/DT28G( E9, El31 I (Manuai Starter)

DT25, DT28 CT25, DT28

--.--.--.-,_-I- _.- __ ___-- -- __-. -- _-- ~ .--i-------

FIG.27 ENGINE COVER (modal .!/VZ) FEG. 21- IE--12/ 34 QW

F

R- J/VZ

i f t 1

Rd.No. Put N@. 1 1-1 61400-93873-01T COVER SET, engine

1-2 61400-93874-01T COVER SET, engine 1 from 61410Q-93873-01T 1 2 61422-93401 -MARK, front "SUZUKI"

3 61441-94300 *EMBLEM, cover side "SUZUKI"2 4 21131-96002 5 61435-93400 MARK, rear "25" 6 61443-93M DECAL, cover side RH "25' 7 61453-93400 DECAL, cover side LH "25" 1 8 6143543420 MARK, rear "28" 9 61443-93420

I !

!

-MARK, c!utch shifting 1

DT25J, DT25PVHE34

DECAL, cover side RH "28" p f2a,"z 10 61453-93420 QECAL, cover,side LH "28" 11 61458-9.5201 MARK, safety warning

12-1 51457-93Wl

1 MARK, warning 9

(DT25J(E9,E13), OT28WJ(E?,E13), DT25PJ(E3,E28) ) (0?25VZ(E73, ElbQ), DT28WWZ(E73,E4a), Di25PVZCEl I E282 1

MARK, warning 9 92-2 6167-93802 1 I3 614OG-93344-01T COVER SET, engine 1 14 61422-%%M -MARK, front "ZUEUK!"

15 61441-- -EMBLEM, aver sick B'SUZU9.;i8'2

16 21131-9600'2 17 61424-934GG 18 61435-93002 MARK, rear "25" 79 62443-93001 DECAL, cover side RH "25" 20 61453-Wo(Jll DECAL, cover side LH "25" 21 64424-934'00 MARK, fror;t "28" 22 61435-93430 MARK, rear '28" 23 6143-93430 DECAL, cover sida RES "28" 24 61453-93439 .- DECAL, ccver side LH "28" l , ~ 25 61458-95201 MARK, safety warning

12

*MAR#, clutch shifting 1 MARK, front "25" OT2$J(E9, E73),DT25PJ

(E3, E28),DT25VZ(E13, €a) , 8+25PVZ( E l , E28)

DT28WJ( E9, DT28WVZ(E13, Em)

Y I i

$ 1

T I 26-1 61 45~-s~~OO1 MARK, warning

i 26-2 6567-93002 27 61 459-93301

MARK, warning 1 MARK, neutral caution 1 DT25P(JE28, VZE28)

DT35. D i 2 8 DT25, DT28

FIG.28 HANDLE

IRsf.Mo. Part No. ALL R&

1-1 63921-93400-01J COVER, tiller handle model G 1 to 63121-93401-01J 1-2 6312'9-93401-01J COVER, tiller handle 1 2501 -001001~,2502-001734~ 2 53123-S3400-01J BLOCK 3 63124-93481 -01 J SPACER 4 09108-08G63 STUD BOLT

' 5 09160-08615 WASHER (8.5xl6x1.6) i 6 m162-rn3 LOCK WASHER 1 7 09140-080(33 NUT

' 8 631?4-93200 SPACER (14~31~3.5)

1 1 2 2 2 2 1

9 09160-32087 WASH ER (32.5~42~0.2) A R( b 2 ) 2 1 1

10 W160-32(r04 WASHER (32.5~42~0.5) : 11 09164-32001 WAVE WASHER * 12 0*9w-m GROMMET, cable

13 63610-93400 CABLE ASSY, throttle 1 grip-Plever

14-1 63111-93$00-01J HANDLE, tiller (model G ) 1 to 63111-93401-01J

1 94-2 63171-93401-01J HANDLE, tiller 2501-0010& 1 2502-00181h 0

i 15 63227-93200 PIN, handle sod (L:14)

16 63222-932oci DRUM, handle d 1

' 17 18 63221-93400 63220-94300 ROD, ROD, PROTECTOR, handle handle wire 0;1:

19 6-3224-93202 20-1 63225-93m

1 22 63223-9320 1 23 09126-WM4 SCREW (6x23)

GRIP, handle

i BUSHING

20-2 63225-932W GUSHING

21 63226-93200 SPR I NG 1 1 1

STOPPER

24 63211-93m GRIP, handle ( n d e l G ) I Po 63210-93-m

J/Vi?+Elecfric Starter

Manual Starter ,

I 1 I 25 63210-932330 I 26 09250-2W1 CAP, grip end

, 27 63517-93MG PROTECTOR, wire

28 63215-9W MARK I handle grip

29 09205-G3004 PIN, r d o ' r u m (L:20)

(Gabland Starter) 30 c_e)

DT25, DT28 Ci-25, DT28 ._ 1

FIG. 28

. .

I

36 FiG.28 HANDLE

=w DeseT* ALL - R W s

1 Raf.Mo. k t No. 30 09763-06001 LOCK WASHER

32 09160-Q6015 WASHER (6 .5~13~1) 33 09152-06001 LOCK WASHER

34 091 00-06019

31 63241-94380 ADJUSTER, grip ?1

BOLT (6x16)

,

DT25, DT28

f

i ! FIG. a9 FIG.29 FUEL GAUGE / HOSE 1-j . 37 Qw

0 Rd.R30. prt No. ALL RlHIMWkS

1 08310-22108

@--- 26 V 27

18 31 45

2 08321-21108 3-1 65720-98501 3-2 65720-98502

i 3-3 65720-98520 4-1 65700-95201

I

4-2 65700-95990

5-1 65750-98502 5-2 65750-98990

6 7 8

9

10 11 12 13 74

15

16-1

ow1 -13402 65770-99701 65700-95203

65750-98990

65750-93000 09401 - 1 3402 65770-99701 65700-95205 65750-98505 65750-93800

09401 -13402 16-2 65781 -98500 17 65770-99702 18-1 65700-95270 18-2 65700-95271

NUT 1 LOCK WASHER 1 PLUG, fuel connector 1 to 65720-98502 mode1.G PLUG, fuel connector 1 to 65720-98520 PLUG, fuel connector 1 HOSE, fuel (L:2550)

HOSE, fuel (L:2550)

*SOCKET, fuel hose *SOCKET, fuel hose 1 1 %2501-002733

%2502-003612 1 Prom 65700-95201

to 65700-95202

to 65750-58505 4 1 1

1

1 4 1 1 1 1

model J/VZ 4 4 1 1 1

HOSE, fuel (L:2550) model G

*CLIP .PUMP, squeeze

to 65700-95205 -SOCKET, fuel hose to 65758-98505

=SOCKET, fuel hose =CLIP *PUMP, squeeze

-SOCKET, fuel hose -SOCKET, fuel hose

HOSE, fuel (L:2550

-CLIP -CLIP -PUMP, squeeze HOSE, fuel joint HOSE, fu.el joint

I to. 65770-99702 2501 -00273& 2502-00361 3% 1D:11$

ID:1%

t5 65770-99702 from 65700-95204 ID:11@ ID:13@

model VZ

OPT OPT ,from 65700-95270

L.

I

DT25, DT28 Df25, DT28

DT25, DT28

20 21 22 23 24 25 26 27

, 28 I 29 I

i 30

1 33

I 31 i 32

34 35 36 37 38 39 40 41 42 43 44 45 46 47

65720-98511 65854-93001 65853-93001 65862-93000 02112-04108 65830-93307 08322-21 058 08321 -21 058 021 12-05088 65864-93000 65850-95507~-

65740-95500 091 68-1 2001 65854-93001 65853-93001 65862-93000 02112-04108 65864-93000 65850-95503 65740-95500 65830-95500 65853-93001 65854-93001 65862-93000 65864-95200 09168-12001 021 12-041 08 65720 -98590

-PLUG, connector *GASKET, strainer

=STRAINER -GASKET -SCREW *FILTER -WASHER =LOCK WASHER . *SCREW -FLOAT GAUGE ASSY, fuel from 65850-95501 to 65850-95503

-PLUG, connector

=GASKET :GASKET, strainer

-STRAINER *GASKET *SCREW -FLOAT GAUGE ASSY, fuel

-PLUG, connector *FILTER ASSY *STRAINER *GASKET, strainer

*GASKET FLOAT

*GASKET -SCREW PLUG, connector

DT25, DT28

GAUGE ASSY, fuel '1 1 1 1 1 2 1 1

1 1 1

1

1 1 1 1 1 2 1-

M10 OD: l l$

--model G 2501 -002734% 2502-00361 3%

M12 OD:13$

1

1

2 :J 1 OPT,M12,0D:I14

- _ _ ._. - -- . . ._

FLG.30 FUEL TANK

I . a w ALL Ramrrkt

7-1 65800-95813 TANK SET, fuel 1 lncl Ref.No.a7

IF-4- 39 Ruf-MO. Part No.

(231)( 6U. SGAL . )( 5 ‘IMP. GAL. )

(23&)(6U .SGAL. )(5 IMP.GAL. )

to 65860-9581 4

1 f k 6 1-2 65800-95814 TANK SET, fuel 74 &g$r5 *lr !l

5 4

L.!

I

1-3 65800-95815

1-4 65800-95816 i

j 2-1 1 2-2

2-3 ! 2-4

3-1 3-2 4 5 6

6551 0-98502 65510-98503 6551 0-98504 65510-98505 65561 -98501 65561 -98502 65871 -93001

08322-21068 01107-06168

TANK SET, fuel 1 from 65800-95814 (23E)(6U .SGAL. )(5 IMP. GAL. )

(231)(6U. SGAL . ) (5 IMP. GAL . ) to 65800-95816

1 TANK SET, fuel

-CAP ASSY, tank 1 to 65510-98503

-CAP ASSY, tank -CAP ASSY, tank 1 from 65510-98503

-CAP ASSY, tank --GASKET, tank cap 1 to 65561-98502

--GASKET, tank cap -GASKET, fuel gauge

-WASHER

1

1

1 1

4 -BOLT 3

7 01107-06408 *BOLT 1

8 61441-98500 MARK, ornament 1

9 65317-95200

10 65316-93303

MARK, fuel capacity MARK, fuel caution

1

1

FIG.31 (F-5, 6) : E28

DT25, OT28

IF - I - -

FIG.31 FUEL TANK (E28) av

I I R d ALL W.M. Part No.

( DT25P(GE28, JE28, VZE28) ) 1-1

1-2

1-3

2-1 2-2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21

65800-95861

65800-95862

65800-95863

6551 0-98503 69510-98504 65561 -98502 65871 -93001 65850-95201 65854-93001 65853-93001 65862-93000 02412-04108 65564-93000 65830-93301 08322-21058 08321 -21 058 021 12-O5&38 01 107-Ml68 01 707-06408 08322-21 068 61 441 -98500 65317-95200 65319-15200 65316-93303

TANK SET, fuel (231) (6 U.S.GAL)(S IMP-GAL) TANK SET, fuel (231) (6 U.S.GAL)(5 IMP-GAL)

TANK SET, fuel (2311) (6 U.S.GAL)(S IMP.GAL) =CAP ASSY, fuel tank -CAP ASSY, fuel tank **GASKET, tank cap -GASKET, fuel gauge -GAUGE ASSY, fuel *GASKET, strainer *STRA I N ER

-*GASKET, arm holder -*SCREW

FLOAT -=FILTER, outlet **WASHER *-LOCK WASHER **SCREW *BOLT *BQLT *WASHER *MARK, ornament -MARK, fuel capacity -MARK, fuel tank model -MARK, fuel caution

1 lncl Ref.No.s21

1 lncl Ref.N0.&21 from 65800-95861 to 65800-95863

1

1

1 from 65510-98503 1 1 1 1 1 1 2 1 1 1 1 1 3. 1 4 1 1 1 1

dOT25, DT28 -- ._- 1

- DT25, DT28

FG.3 1 t 1

&-- 14 I

. ..

W.NO. m HQ. - ALL ROllEUkS

( DT25P(GE28, JE28, VZE28) ) 22-1 65300-98513 22-2 657w-99490

23 65758-997oI! 24 08401-93482 25 65770-99701 26-1 65750-98W2 Yo-2 55750-98990

27 65700-98530 28 65350-99700 29 09401-13402 30-1 65770-99702 30-2 65770-98520 31 -1 65750-98990, 31 -2 657%.-98505

1 from 65700-98513

4 W e l G 1 to 65770-99702

1 t 1 from 65750-98502

to 65700-95991

HOSE, fuel HOSE, fuel

-SOCKET, fuel hose =CLIP -PUMP, squeeze! -SOCKET, fuel hose -SOCKET, fuel hose

HOSE, fuel 1-

-SOCKET, fuel hose 1 -CLIP 4

-PUMP, squeeze 1

*PUMP, squeeze 1

-SOCKET, fuel hose 1

-SOCKET, fuel hose - 1.

'.

to 65750-98505

--model J/VZ

21 QT25, QT28

4

I

e L

2

i

DT25. OT28

.. \ - ._. - ~ . - ~ ~ .-.. - _ -- -

FIG.32 OPTIONAL : ELECTRICAL (1) a w

RQsnvrkt ALL W.M. Pm No. '-

MOTOR SET, starting 1 4 31101-93300 2-1 moo-93300 CABLE/SWITCH SET, starting 1 2-2 338OQ-93301 CABLE/SWITCH SET, starting 1 model VZ

1 3 32102-93301 ROTOR ASSY

1 4 32801 -93300 RECTIFIER SET

. I

DTZS, DT28

STOP SWITCH 11

STOP SWITCH

43 FIG.33 OPT : REGULATOR

QtY

Rd..o. P a OBQ, * -wb@l ALL Remarks 1 3 a - 9 5 7 2 1 REGULATOR ASSY , voltage 4 Electric Start@r

2 3 4 5 6 7 8 9

10 11-7 11-2 12 13 14-1

14-2

14-3

01 107-06208 08321 -21 mi8 08310-11068 3 m - 93300 35601 -96712 39602-9971 1 021 12-04258 08322-21048 36896-93300 37800-93813 37802-98300 09125-0401 1 09162-04002 37820-95351

37820-95201

37820-95352

DT25, DT28

BQLT LOCK WASHER

NUT CONSENT ASSY, lamp -CONSENT ASSY, lamp *PLUG ASSY, cord (L:2000) *SCREW *WASHER

*LEAD WIRE, consent SWITCH SET, emergency SWITCH SET, emergency *SCREW (9x16) *LOCK WASHER

SWITCH ASSY , emergency

SWITCH ASSY , emergency

(for T:2)

(for T:4) SWITCH ASSY , emergency

(for T:2)

1 1 2 2 1'

1

1,

2 2 . 2

from 39601 -9671 1

Manual Starter 2

model G model J/VZ

-Electric Starter

from 37820-95200

.c

9

JGINT BOX

RECTIFIER

44 FlG.34 OFT : RECTIFIER SET

cyty ALL R&s R 6 f . b . Fw No. -ipti.osl -

8- 1 32800-9381 2

0-2 32801 -93301) 1 32800-95720 2 02112-05258 3-1 328W-93300 3-2 32890-93381 4 08321-21058 5 08310-11055 6 09160-06052 7 09180-06035 8 09328-(xs015 9 01107-06258

10-1 36740-95251 10-2 36740-95252 11 09481-2001

. 1 2 36791-95200 13-1 OcJl25-QM25 13-2 09125-06020 14 36897-93300 15 36898-93300 16 371 32-93700

RECTIFIER SET - 1- to (32801 -93300)+( O9160-06052*

1 1 1

RECTIFIER SET -RECTIFIER ASSY *SCREW *HOLDER, electric parts 1 -HOLDER, electric parts 1

1 -LOCK WASHER NUT 1

=WASHER, holder (6.5~16~1.2) 2 -SPACER, parts holder 2 -CUSHION , parts holder 2 -BOLT 2 *CASE ASSY, fuse 1 -CASE ASSY, fuse 1 --FUSE (20A) 1 -#OLDER , fuse 1

-SCREW (L:16) 1 -LEAD W R E , fuse case 1

=LEAD WIRE, earth 1 *WIRE CONNECTOR 1.

1 *SCREW (L:20)

2pcs)+(097 25-06025 1

-model G

model J/VZ

Manual Starter

to 36740-95252

i

\

DT25. 0128 DT25, DT28

I . .-_ -. --.--.. I _ _ ._.._.- - . .- - .^ - - .---..-._-*.-_."..-..__._I_ . L

F16.25 OPT : METER / BAR EXVENSION

ALL 1

Fie0 3s (Jypy ROE?=+=

Rd.hS0. Qrro m. TACHOMETER ASSY 1 34200-95500

I i -

2

1

*BWLG (12Vt3.4W 1 BAR, extension . 1

2 09471-12001 ' 3 633!lo-~oo

I

f

,

- _. , _. _. -. . ._.. , - . ..... . . .

r 11

I - _-- Ref.No. prp No. ALL RtMBMdCS

24

FIG.37 OPT : REMOTE CONTROL ( I ) Qw

i 25 26 27 28 29 30 31 32

i

I

( model G j ( DT25J(E9,El3), DT25PJE28, DT28JE1, DT28WJ(E9,El3) ) ( DT25/DT28 VZEl, DT25PVZ( El, E28, EM), DT28WVZ( E13, EM) )

67130-93450 REMOTE CONTROL PARTS 09140-14014 *NUT 37800-93750 09404-06481 67320-95750 67320-95740 67320-95730 67320-95720 67320-95710 67320-95200 67320-957a

1 'J -SWITCH, engine stop -CLAMP, switch wire

CABLE ASSY, control

CABLE ASSY, control

CABLE ASSY, control

CABLE ASSY, control

CABLE ASSY, control

CABLE ASSY, control

CABLE ASSY, control

2 2 2 2 2 2 2

L : 2500 L : 3 W L : 3500 L : 4 0 L: 4500 L : 5004) L : 6 W

t ..-__..__X.__.._ . _ _ . _ . I . ..- ....-..--.. ... ......-.-.-... -.. . . - ...

i . . FIG.38 OPT : REMOTE CONTROL (2) FIG. 38 0"tV

Remarks ALL ( DT25JE1, Df25PJE3 )

4

I 12 :

I 9 6 I I

8

&Pi' 13

1 2 3 4

5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22

67200-95292 6721 4-95200 67300-95810 671 30-93420

37800-93750 67340-93400 67341 -93400 67466 - 95208 091 19-06047 09100-06019 09162-06001 09740-OSOO4

09140-(18003 091 40-1 4814 094O$-oti411 67320-95750 6732Q-95740 67320-95730 67320-95720 67320-95710 67320-95200 67320-95760

BOX ASSY, remote control *KNOB *HOLDER SET REMOTE CONTROL PARTS

.SWITCH, engine stop

-HOLDER *HOLDER *CONNECTOR, cable

BALL , pivot -BOLT -LOCK WASHER -NUT -NUT -NUT *CLAfflP CABLE ASSY , control

CABLE ASSY , control CABLE ASSY , coiitrol CABLE ASSY, control CABLE ASSY, control

CABLE ASSY, control CABLE ASSY, control

ASSY

1 1 1 1

1 1 1 1 1 3 3 1 1 1 1 2 2 2 2 2 2 2

N ti K *MORSE

for 67208-95202

from 091 19-06039

to 09404-06401 L:25(ub L:3000 L : 3500 L : 4008 L : 4500 L:5000 L : 6000

DT25, DT28

--- .-- I. _I. ._ -. - FIG.39 OPT : REMOTE CONTROL 3

Qw

2 37820-95200 *SWITCH ASSY, mergency 1 3 371 10-95351 *SWITCH ASSY, ignition 1 Prom 37110-95350 4- 1 371 41 -93300 4-2 371 41 -9331 0 .*KEY, spare ( a 1 2 1 4-3 371 41 -93320

1 4-4 371 41 -93330 *=KEY, spare (8611) 1 4-5 377 41 - 9 3 W **KEY, spare (8612) 1 4-6 371 41 -93350 .*KEY, spare (8613)

5 S30-95382 *CONNECTOR, wiring harness 1 1 6 67272-95308 =HOLDER, control cable

7 37860-95301 -SWITCH ASSY , choke solenoid1 4 2 9 67271-9530 -EVEEND, cofitrol cable 2

3

**KEY, spare (8511) 1

**KEY, spare (8513) 1 1

I 8 67268-4530 = E RING

10 67274-95300 -PIN, eyeend , 1 4 67200-95303 REMOTE CONTROL BOX ASSY 1 (T.S.K) ' I 72 37820-95201 -SWITCH ASSY, emergency 1

1 - 13 37110-95351 *SWITCH ASSY, ignition -CONNECTOR, wi r ing harness 1

'1 -HOLDER, control cabte 5 -E RING 2 17 67271 -95309 -EYEEND, control cable 2 13 67274-95300 -PIN, eysend

14 36630-95302 15 67272-95300 16 67288-95300

19 67320-95750 CABLE ASSY, control 2 L:2500 CABLE ASSY, control 2 L:3080'

21 67320-95730 CABLE ASSY, control 2 L:35t'U)

WIRIMG HAWESS 24 67320-95200 CARLE ASSY, control 2 L:5ooo

20 67320-95740

22 67320-95720 CABLE ASSY, control 2 L:4000 23 67320-55710 CABLE ASSY, control 2 L:4500

25 67320-95760 CABLE ASSY, control 2 L:6600

1

1

, 26 36641-94700 ADAPTOR (0.N) ' 27 36642-94700 ADAPTOR ( M . 0 )

(OLD CONNECTOR -P NEW CONNECTGR!

(NEW CONNECTOR .* OLD CONNECTOR)

DT25, DT28 OT25, DT28

FIG.40 FIG.46 OPTIONAL

Raf.Pc0. Pat No. W i p p i o o l ALL 1

1 1 1 1

I 1 09000-31030 GASKET, liquid ! 2 99000-31050 GASKET, liquid

3 99800-33120 SILICON SEAL

THREAD LOCK 5-1 95000-25160 GREASE, water resistant

1 . 5-2 99000-25170 GREASE, water resistant 6 99000-22540 GEAR OIL, outboard motor 1

I 7 99OOO-25010 SUZUKI SUPER GREASE A 1 1 8 99000-32020 TilREAD LOCK SUPER 1 S 09914-39941 HANGER, engine 1 1 1 1

82-1 95000-21460 CCI OIL (lQx24,MITSUBISHI) 1 1 12-2 99000-21145 CCI OIL (l&x24,SHERL)* 1 12-3 9sQoQ-21021 CCI OIL (4Bx6) 1 1 12-5 99000-21250 CCI SUPER OIL (Y8x24) 1 12-6 99000-21260 CCI SUPER OIL (42x6) 1 ' 13-1 11400-93867 GASKET SET (ENGINE) 1 ' GASKET SET (ENGINE) 13-2 11480-93864 1

13-3 11 400-93865 GASKET SET (ALL)

4 99Ooo-32050 1

10-1 99000-10105-01T PAINT (5QOg)

10-2 99000-10205-01J PAINT (5009) 11-1 99000-10109-OlY PAINT (909)

a 11-2 99000-10209-01J PAINT (9Qg)

12-4 99000-21150 CCI OIL (2oU)

I i i I

RkllIlUb for c rankcase, lW f o r gear case,100g 509 504 ('1342) 2509 509 4oocc 450g,for crank oil seal 50g (13336)

to 11400-93864 model C

d e l J/VZ

DT25, DT28