DT 8 (1983-1985)

PREFACE

Uhen it becomes necessary t o r ep lace p a r t s on SUZUKI OUTBOARD MOTORS, always use SUZUKI GENUINE PARTS which have passed a strict inspec t ion which guarantees q u a l i t y and performance.

QD/VE/VF. T h i s p a r t s ca t a log covers t h e list of a l l s e r v i c e p a r t s f o r SUZUKI DT8

INSTRUCTIONS FOR QUOTING THE CATALOG

1. DIMENSIONS Dimensions of t h e p a r t s i n t h i s c s t a l o g are ind ica t ed i n un i t millimeters.

2. AB9iiEVIATIONS Abbreviat ions used i n t h i s c a t a l o g are as fol lows:

AR ASSY €.No. F .No. d I D . OD L LH RH

: A s requi red : Assembly : Engine number : Frame number : Diameter of m a t e r i a l : Ins ide diameter : Outside diameter : Length : Left hand s i d e : Right hand s i d e

NT : Number of t e e t h OPT : Optional 0s : Over size STD : Standard T : Thickness us : Under size W : Width S,L,UL,LL : Transom type

-123456 : Up t o F.No.0801-123456 123456% : From F.NO.0801-123456 1 2 x 34 x 5.6 - - - - - * * * Figures i n t h e d e s c r i p t i o n column

show t h e dimensions o f p a r t s . 7 l T I D 00 T(or W,L)

4. MODIFICATIDN NOTICE A p a r t s b u l l e t i n w i l l be sent t o you on a l l occas ions when changes i n p a r t s

occur, inc luding in te rchangeable modif icat ions between new p a r t s and o ld ones.

NOTE 5- - 5-1. There are some d i f f e r e n t p a r t s from those of product ion models among

s p a r e p a r t s fo r t h e admin i s t r a t ive reasons and common use o f them w i t h Other models.

5-2. I n respec t of rubber hoses and v iny l t ubes , p l e a s e be s u r e t o use them by c u t t i n g off according t o t h e l eng th mentioned on parcs c a t a l o g is a c t u a l l y requi red on t h e vehic le .

or what

5-3. Note t h a t t h e drawings on t h e i l l u s t r a t i o n page are f o r ready r e fe rence of spa re p a r t s number, not t o be used a s an assembly manual. When assembling, use "SUZIXI SERVICE MANUAL".

6. ON ISSUE TO N E W SPARE PARTS CATALOG This p a r t s ca t a log was arranged t o inc lude modi f ica t ions as of Oct., 1984.

Once each year new p a r t s c a t a l o g p r i o r modif icat ions. Upon receipt of each new i s s u e t h e o ld c a t a l o g

w i l l be i s sued , con ta in ing , of cource, a l l

should be destroyed.

7. E N G I N E NUMaER

DT8 QD : 301001-326125 O T 8 VE : 42612@430904 DT8 VF : 53090>

3. INNER PARTS OF ASSEMBLY Parts number t h a t have a per iod ( . I mark i n f r o n t of t h e p a r t d e s c r i p t i o n

un a text page are sepa ra t e ly serv iced p a r t s of t h e assembly.

DT8 VF E 3 - 1 -

Sa les Model Parts Model Year Year Designation Example* Year Designation Example - 1977 C cxxxxx 1978 D Dxxxxx 1979 F Fxxxxx 1980 G oxxxxx 1981 J lxxxxx

Exxxxx 1982 VZ 1983 QD 3xxxxx 1984 VE 4xxxxx

Sxxxxx 1985 VF *Engine number o f f clamp bracket

DTSOELB DT50 ELC DTSOELN DT85TCLT DT140TCLX DT 140 TC L 2 DT140TCXD DTl4OTCXE DT140TCXF

FIG. 1 1

F I G . l (5 2) CYLINDER Q’TY

34

14

12

9

. REF.NO. PART NO. DESCRIPTION REMARKS 1-1 09482-00074 SPARK PLUG (BP6HS) 2 model QD 1-2 2 3 4

5 6 7- 1 7- 2

09482-00259 SPARK PLUG (BP6HS) 11110-98100-02M CYLINDER HEAD 11141-981GO GASKET 01107-08358 BOLT 08321-21088 LOCK WASHER 08322-11088 11301-98190-02M CYLINDER / CRAMCASE ASSY

WASHER

li301-98191-02M CYLINDER / CRANKCAX ASSY

2 model VE/VF 1 1 8 8 8 1 -428798 1 42879-29553

7-3 11301-98192-02M CYLINDER / CRAMCASE ASSY 1 429554- 8 01107-06508 . BOLT 1 9 01107-06308 . BOLT 4 10 01107-06758 . BOLT 1 11 01107-06608 . BDLT 1 12 01107-06558 . BOLT 1 13 09100-06038 .BOLT 1 14 09100-06060 .BOLT 35 08321-21067 16 0423.1-09109 .PIN 17 06321-21068 .LOCK WASER 18 14151-98100 GASKET 19 14131-98100 PLATE

.WASHER 1 1 2 10 2 1

20 14141-98100-02M COVER, exhaust 1

0

DT8 VF E3 DT8 VF E3

FIG.l .

2 FIG.l (B- 3) CYLINDER

Q'TY REF.NO. PART NO. DESCRIPTION REMARKS 21 a i i07 -06m BOLT 7 22 08322-21067 WASER 7 23 33883-98101-02M STAY, high tension cord 1 24 11411-985GO HOUSING, upper oil seal 1 25 02122-06168 SCREW 4

26 27 28-1 28-2

29 30-1 30-2 31 32 33 34

OIL SEAL 09283-20006 11413-98500 GASKET

19151-98100-02M RETAIMER, stator 19151-98101-02M RETAIER, stator 09119-06047 BRLL, pivot 19172-98100 STOPPER

STOPPER 09320-05010 CUSHION 09160-05028 W E E R 02112-05128 SCREW

11400-98871

19172-98101

GASKET SET

1 1 1 model QD/VE 1 model VF 1

1 model QD/VE 1 model VF 1 2 2 1 OPT

..

DT8 VF E3 Revised 1/22/ 85 OT8 VF E3 B3

3

FIG.2 '

6-

4@

- 14 -+E!P 3

16 -

4-6

FLG.2 (9- 4) CRANKSHAFT Q'TY

DESCRIPTION REMARKS . REF.NO. PART NO. 1-1 1-2 1- 3 2-1 2-2 2-3 3 4 5 6 7

8 9

10 11 12 13 14 15 16 17 18 19 20 21

12110-96102 PISTON (STD) 12110-96102-025 PISTON (0s : 0.25) 12110-96102-050 PISTON (0S:O. 50) 12140-99603 RING SET (STD)

12140-28630-050 RING SET (OS:O.50) 12140-28630-025 RING SET (0S:O. 25)

I

DT8 VF E3

12151-25000 09381-12001 09263-12015 12200-98102 12161-96000 09263-17005 12211-96001 12221-98102 12231-98100 12232-98100 12240-98101 09262-20062 09289-22004 09283-20035 09283-10003 11431-98501 11433-98500 09100-06020 09162-06001

PIN CIRCLIP BEARIN; CRANKSHAFT ASSY .ROD, connect ing .BEARING . PIN .CRANKSHAFT, upper .WHEEL, upper crankshaft .Wl-EEL, lower crankshaft .CRANKSHAFT, lower .BEARING .OIL SEAL, middle crankshaft O I L SEAL, lower crankshaft O I L SEAL, driveshaft upper HOUSING GASKET BOLT LOCK WASER

2 2 OPT 2 OPT 2 2 OPT 2 OPT 2 4 2 1 2

2 1 1 1 1 1 3 1 1 1 1 1 2 2

DT8 VF E3

FIG.3 .

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 l? 20 21 22

4 FIG.3 (B- 5) REEO VALVE

Q'TY . REF.MO. PART NO. DESCRIPTION REMARKS

09159-06017 NUT 2 01411-06168 STUD BOLT 2 13125-98100 GASKET, carburetor 1 01107-06308 BOLT 5 01107-06608 BOLT 1

6 08322-21067 13130-98100 tET, i n l e t case 1 13111-98101-02M CASE, i n l e t 1

WASHER

02112-06168 SCREW, valve seat 1 08321-21067 LOCK WASHER 1 08322-21067 WASHER 13121-98100 GASKET, i n l e t

1 1

13150-98100 13152-98100 13153-98100 02112-03088 08321-21038 13122-98101 02112-06358 08322-21067 13812-98100 13811-98100

VALVE ASSY, reed STOPPER, reed valve .VALVE, reed .SCREW .LOCK WASHER GASKET, valve seat SCREW WASHER COVER, s i lencer CASE, s i lencer

1 - 2 2

4 4

1 2

2 1 1

DT8 VF E3

(I

OT8 VF E3 55

FIG.4

1

15

14

4 5 2 I

12: 13

@--a 7

\:--

@-- l o

5 FIG.4 (6- 6 ) CARBURETOR

Q'TY HEMARKS DESCRIPTION REF.NO. PART NO.

1-1 1-2 1-3 1-4 2 3 4 5 6 7 8 9 10 11 12-1 12-2 12-3 12-4 13-1 13-2 13-3 134 13-5 14 13

13200-98103 13200-98104 13200-98112 13200-98114 13267-98100 13268-96110 09492-50008 09493-24007 13269-96100 13250-96110 13254-98100 13251-98100 13343-98100 13613-98100 09491-20010 09491-21012 09491-95007 09491-20011 09491-85006 09491-90004 09491-97002 09491-21011 09491-22013 L3631-93500 09305-04005

CURBURETOR ASSY (L) CUREJLHETOR ASSY (L) CARBUHETOR ASSY ( 5 ) CURBURETOR ASSY (S) .SCY3EW, t h r o t t l e s top .SPRING .PILOT JET (50) .JET, a i r .SCREii, p i l o t a i r . FLOi4T .PIN, f l o a t .GASKET, f l o a t chamber .GASKET .BOLT .JET, main (100) (L) .JET, maan (105) (L) .JET, main (95) ( 5 ) .JET, main (102.5) (S) JET, main !85> JET, main (90) JET, main (97.5) JET, main (107.5) JET, main (110) KNOB, s t a r t e r BJSHING, s t a r t e r knob

1 1 1 1 1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

model QD/M model VF model QD/VE model VF

model QWM model VF model QD/VE model VF OPT OPT OPT OPT OPT

I

OT8 VF E3 DT8 VF E3

F E . 5 .

1

7

12

, .

6 FIG.5 (8- 7) THROTTLE CONTROL

Q’TY REF.140. PART NO. DESCRIPTION REMARKS

1 67453-95200 CONNXTW 1 2 08310-11058 NUT 3 19171-98101 LIW 4 09385-05004 CLIP 5 09160-05010 6 09306-05002 BUSHING 7 19111-98103 L I M 8 19181-98120 LEVER 9- 1 63225-93200 BUStiTNG

WASHER

9-2 63225-93200 BUSHING 10 19174-98100 SHAFT ll 63222-93200 DRUM i2-1 63227-932JO PIN 12-2 63227-93200 PIN 13 19110-9810 LEVER, t h r o t t l e shaft

1 1 2 model QD/VE 1 model VF 1 model @/VE 1 model QO/VE 2 model QD/M 1 model VF 1 model M

13

DT8 VF El DT6 VF E3

F I G 6 . 7

FIG.6 (B- 8) FUEL WMP Q'TY

REF.NO. PART NO. DESCRIPTION REMARKS 1 2 3 4 5 6 7 8 9

10 11 12 13 14

15100-98100 15170-98100 15251-98101 09343-05137 0934S-05137 09343-05137 15410-98500 65720-98520 08310-22108 08321-21108 09401-09402 15311-98100 09400-13302 01517-06208

WMP ASSY, fuel 1 . DIAPHRC\GM SET 1 .SCREW 4 HOSE, f u e l (pump-csrbur&or HOSE, f u e l (connectoi- f i l ter) 1 L:36 HOSE, f u e l ( f i l ter-punp) FILTER, fue l 1 PLUG, fue l connector 1 NUT 1 LOCK WASHER 1 CLIP 6

1 L:270

1 L:195

HOSE, vacuum 1 CLAMP 2 BOLT 2

U

DT8 VF E3 DT8 VF E3

FIG. 7

2 -

25 I 26

1

19 18

17

11 21

8 FIG.7 (B- 9) WATER FIIW

Q'TY REF.NO. PART NO. DESCRIPTION REMARKS

1 2-1 2-2 3 4 5 6 7 8-1 8-2 9

10 11-1 11-2 12-1 12-2 13-1 13-2 14 15-1 15-2 16 17-1 17-2 18 19 20 21 22 23 24-1 24-2 25 26

I

17563-98500 17561-98510 17561-98520 17415-98501 09289-10002 09108-06025 09162-06001 09140-06004 17411-98504 17411-98505 09420-03002 17461-98501 17471-98502 17471-98503 17472-98502 17472-98503 56130-98502 56130-98503 09289-10095 09202-04008 09202-04008 56132-98501 09108-06032 09108-06063 09162-06006 09140-06004 08331-41309 56130-98520 09282-iorn9 09263-15019 17441-98511 17441-98521 09125-05047 09161-05010

G R O H

TUBE, water ( S ) TUBE, water (L) BUSHING

OIL SECU.

STUD BOLT

LOCK WASHER

FlUT

CASE, water p~n-q CASE, water pump KEY

IMPELLER PLATE

PLATE

CASKET

GASKET

HOUSING, d r i v e shaR HOUSING, d r i v e shaR .CIL SEAL, d r i v e s h a f t lower PIN

PIN

GASKET

STUD BOLT

STUD BOLT

LOCK WASHER

NUT CIRCLE'

HOUSING, d r i v e shaf t .OIL SEAL

.BEARING

GUIDE, water t u b e (S) GUIDE, water t u b e (L) SCREW WASHER

1 1 1 1 1 4 4 4 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1

1 1

-27955 427956t

-427955 427956t -27955 427956t -427955 42795W30904

-27955 4279561,

Q30904 53090%

53090% 530905, 530905,

DT8 VF E3 DT8 VF E3 Revised 1/22/85

FIG. 8 9

FIG.8 (C- 2) STARTER Q'TY

REMARKS REF.NO. PART NO. DESCRIPTION

1-

4P

19 I

@

1-1 1-2 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23

I

DT8 VF €3

18100-98112-291 STARTER ASSY, recoil 1 model QD 18100-98114 18121-98100 18344-98100 18142-98300 18253-98300 18255-98301 18271-98100 18261-98100 18291-98102 18283-98101 18284-98100 18280-98101 18335-98100 18332-98100 18200-98100 18210-93001 01517-06168 09160-05010 01421-06128 08316-26068 18630-98101 18642-98100 18650-98100

STARTER ASSY, recoil .REEL .PIN .SFRING, recoil .BUSHING .CIRCLIP SPRING, friction .PINION .HOLDER, cable .SPACER .SPRING, return .STUPPER .WASHER .BOLT .GRIP, starter . .GRIP BOLT WASHER STUD BOLT NUT CABLE ASSY, inter lock HOLDER, cable ARM, inter lock

1 model VE/W 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DT8 VF E3 c2

F I G 9 .

5

13 I

16 -

12

I

3

'7 17

9

- 10

1" 26 , _ @@ I

/ /'

10 FIG.9 (C- 3) CLUTCH LEVER

Q'TY REF.NO. PART NO. DESCRIPTION REMARKS

1 2-1 2-2 3 4 5 6 7 8 9

10-1 10-2 11 12-1 12-2 12-3 12-4 13 14 l5 15 17 18 19 20 21 22 23 24 25 26

21110-98101-02M LEVER, Clutch 1 1 *325603 09260-10003 BALL

09260-10005 BALL 1 325604% 09440-07021 SPRING 1 22511-99000 GREASE NIPPLE, clutch 1 21210-98502 SHAFT, clutch lever 1 09280-09003 0 RING 2 09i62-08003 LOCK WASHER 1 09140-08003 MUT 1 09204-01001 COTTER PIN, clutch rod - 2 23111-98510 ROD, clutch (S) 1 23111-98520 - ROD, Clutch (L) 1 0930506008 BUSHING 1 25111-98510 ROD, s h i f t i n g (S) 1 model QO/VE 25113-98110 R U I shifting (S) 1 model VF 25111-98520 P'A, s h i f t i n g (L) 1 model QO/VE 25111-98120 ROD, s h i f t i n g (L) 1 model VF 09128-06014 BOLT 1 23311-99001 CONNECTOR, clutch rod 1 1 23321-99001 CONNECTOR, clutch rod 2 1 09160-06015 WASHER, shifting rod 1 09204-01001 COTTER PIN, s h i f t i n g rod 1 25222-93000 W T , shifting rod 1 25211-98501 GUIDE 1 09280-06004 . 0 RING 1 09280-16005 0 RING 1 08212-06201 WASHER 1 08310-11068 NUT 1 2!5311-93100 CAM, s h i f t i n g 1 09139-06003 SCREW 1 09163-06002 GASKET 1

I

DT8 VF E 3 DT8 VF €3

c3

FIG. I0

10

11 FIG.10 (C- 4) MAGNETO

Q’TY REF.NO. PART NO. DESCRIPTION REMARKS

1-1 1-2 2-1 2-2 3 4 5-1 5-2 6

7 8-1 8-2 9

10-1 10-2 11 12 13 14 15

32101-98131 32101-98150 32140-98110 32140-98120 02112-05258 08321-21058 32150-98101 32150-98110 02112-04108 08321-21048 32120-98111 32120-98120 02112-05308 32102-98112 32102-98130 08310-22128 08321-31128 08322- 11128 08341-31039 02122-05128

STATOR ASSY

STATOR ASSY

.COIL, i g n i t i o n

.COIL, ignit ion

.SCREW

.LOW WASHR

.SENSOR

.SENSOR

.SCREW

.LOCK WASER

.COIL, lighting (12V,80W)

.COIL, l i g h t i n g (12V,8oW)

.SCREW FLYWHEEL FLYWHEEL NLFT LOCK WASHER WASER

KEY

SCREW

15

I

Revised 1/22/85 DT8 VF E 3

1 1 1 1 2 4 1 1 2 2 1 1 2 1 1 1 1 1 1 2

model QD/VE model VF model QD/VE model VF

model QD/VE mode1 VF

model Q D / E model VF

model @/VE model VF

c4 DT8 VF E 3

FIG. 1 1

@ DT8 VF E3

12 FIG.11 (C- 5 ) ELECTRICAL

Q'TY REF.NO. PART NO. DESCRIPTION REMARKS

1 2 3 4 5 6-1 6-2 7-1 7-2 8 9 10 11 12 13 14 15 16 17 18 19 20 21

I

DT8 VF E3

I

33510-22010 33541-93310 33542-98000 37800-98550 37801-98300 09404-06401 09404-06201 32900-98101 32900-98110 09111-06030 09180-06079 G3404-06412 01107-06208 33510-95510 36895-94400 37820-98101 37950-98501 09125-04011 09162-04002 37824-98100 36632-95501 396 01 -93902 36634-93910

CAP, spark Plug SEAL, spark plug SEAL, high tens ion cord SWITCH, engin.; s top LEAD, s top switch CLAMP CLAW CDI UNIT & IGNITION MIL CDI UNIT & IGNITION COIL

3 l L T SPACER CLAMP BOLT CAP, spark plug LEAD, engine ground SWITCH ASSY, emergency WACKET, emergency SCREW

LOCK WASER GROMMET

C L A W RECEPTACLE ASSY, l i ght ing .CAP

2 2 2 1 1 1 model QD/K 1 model VF 1 moded QD/VE 1 model VF 1 1 1 1 2 model VF 1 1 1 2 2 1 1 1 1

c5

FIG. 1 2

4

16

13 FIG.12 (C- 6 ) CLAMP BRACKET

Q'TY . REF.NO. PART NO. DESCRIPTION REMARKS .

1 2-1 2-2 3 4 5 6 7 8 9

10-1 10-2 11 12 13 14 15 16

41111-98512-02M BRACKET, Clamp STBO 41121-98513-02M BRACKET, clamp PORT 41121-98514-02M &RACKET, clamp PORT 09100-10190 BOLT (10x145)

WASHER 09160-10040 09160-10083 WASHER 09159-.1@032 NUT 41221-93001 KNOB, tilt stopper 09205-03015 PIN 09300-12009 BUSHING 09200-l20Q1 PIN 09209-12003 PIN 41311-98101 PLATE W125-06053 SCREW 41213-98100 PLATE 41211-98501 SCREW 09205-05001 41212-99000-02M HANDLE

PIN

1 1 model QD 1 model VE/VF 1 1 2 1 1 1 1 1 model W V E 1 r i d e l VF 1 4 2 2 2 2

I

OT8 VF E3 DT8 VF E3

C6

FIG. 13'

DT8 VF E3

26 , f

/ /

I 24 I I I I I I I I I I I I

I I I I

I I 1

22

1 4 FIG.13 (C- 7) SWIVEL BRACKET

Q'TY REF.NO. PART NO. DESCRIPTION REMARKS 1-1 43111-98102-02M BRACKET, swivel 1 model QD 1-2 43111-98103-02M BRACKET, swive l 1 model E/VF

3-1 43712-98502 PLATE 1 ~426125 43712-98503 PLATE 1 426126L 3-2

4 43713-98500 PIECE 4 5-1 43711-98100 BUSHING 1 %427543

2 43410-98101 ADJUSTER, s t e e r i n g 1

BUSHING 1 427544% . 5 2 43711-98101 6 22511-99000 GREASE NIPPLE 2 7-1 09100-06097 BOLT 4 lL427010 7-2 09119-06060 BOLT 4 427011% 8 09162-06001 LOCK WASHER 4 9 09160-06015 WASHER 4

10 09440-09012 SPRING 1 11 09119-06060 WLT 1 12 43121-98101-02M COVER 1 13-1 43721-98503 BUSHING 1 Q427543 13-2 43721-98504 BUSHING 1 4275fi4% 14 09200-08026 PIN 1 15 09204-01001 COTTER PIN 2 16 45212-98500 SPRING 1 17 45411-98501-02M BLOCK, thrust 1 18 A5211-98502 SPRING 1 19 09139-05003 SCREW 1 20 09300-08005 BUSHING 2 21-1 45110-98501 LEVER, rack 1 'U26125

1 426126L 21-2 1 OPT 22 457OCl-98501 SHALLOW DRIVE ASSY

23 45713-98502 .HOW 1 OPT 1 OPT 24 09443-06038 .SPRING 2 model M: 25 09306-10011 BUY(

26 45231-98502 ARM 1

45110-98502 LEVER, rack

I

DT8 VF €3 e7

FIG. 14.

1

15 FIG.14 (0- 2) DRIVESHAFT HOUSING

Q'TY REF.NO. PART NO. DESCRIPTION REMARKS 1-1 1-2 1-3 1-4 2 3 4 5 6 7 8 9

10-1 10-2 11 12 13

52110-98514-02M HOUSING, d r i v e shaft ( 5 ) 52110-98515-02M HOUSING, d r i v e shaft ( 5 ) 52110-98525-02M HOUSING, d r i v e shaft (L) 52110-98526-02M HOUSING, d r i v e shaft (L) 09205-05001 .PIN, c lu tch lever 52113-98500 GASKET 09108-08147 09206-11006

STUO BOLT SPACER

09162-08007 LOCK WASHER 09140-08016 NUT 09100-08232 BOLT 09160-08015 WASHER 52115-98500-02M COVER, c lu tch adjusting hole 52115-98501-02M COVER, c lu tch adjusting hole 52116-98500 GASKET 09108-05002 STUO BOLT 09145-05001 NUT

1 1 1 1 1 1 2 2 6 2 4 4 1 1 1 2 2

model QO model VE/W model QO model VE/VF

*42612!5 426126\1

I I 0 13

DT8 VF E3

I

OT8 VF €3

FIG.15 (0- 3) GEAR CASE FIG. 15

1 11 10

IL

- - Q'TY

REF.NO. PART NO. DESCRIPTION REMARKS 1-1 1-2 1-3 2 3 4-1 4-2 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23

55110-98502-024 CASE, gear 55110-98503-02M CASE, gear 55110-98510-02M CASE, gear 09263-14010 . BEARIN; 08113-60040 .BEARING 55112-98500-02M COVER 55112-98501-02M COVER 55114-98502 COVER 09132-04022 SCREW 55320-93142 ZINC, protect ion 09100-08232 BOLT 09162-08007 LOCK WASER 09248-10005 PLUG, drain 09166-10022 GASKET 56110-98502-02M HOUSING, prop s h a f t b e a r i n o 08113-60040 .BEARIN; 09289-14002 . O I L SEAL 09100-06020 BOLT 09162-06001 LOCK WASHER 09280-48003 0 RING 56110-98520-02M HOUSING, p r o p s h a f t b e a r i n a 09282-14002 . O I L SEAL 08113-60040 .BEARING

.BEARING 09262-14001 56122-98500 PROTECTOR, Drop s h a f t h o u s i n q 55300-95500 ZINC ASSY

1 1 1 1 1 1 1 1 4 1 4 4 3 3 1 1 1 2 2 1 1 2 1 1 1 1

-427798 4277W430904 53090%

-427955 4279561,

model QD/VE

model VF model VF model VF model M model VF OPT

I

DT8 VF E 3 R e v i s e d 1/22/85 DT8 VF E3

FIG. I 6

I 2 3

17 FIG.16 (0- 4) PROPELLER

Q'TY REMARKS REF.NO. PART NO. DESCRIPTION

1-1 5811i-96002-01T PROPELLER (3~215x180) 1 F700 1-2 58111-98101-011 PROPELLER (3~200~190) 1 F710,STD 1-3 1-4 1-5 2 58120-98511 BUSH 1 3-1 09202-05020 SkEAR PIN 1 model 40

3-2 4 58130-98101 NUT 1 5 09204-03001 COTTER PIN 1

58111-98502-01T PROFELLER (3~200~170) 1 F610 58111-98722-01T PROPELLER (3X2OOX1X)) 1 F X O 58111-99722-01T PROPELLER (3~2OOX150) 1 F600

1 model VE/VF 09209-05020 SHEAR PIN

I

Revised 1/22/85 OT8 VF E3 54 DT8 VF E3

1 -

@

FIG. 1 7

2 3

4 32 2 l9 I ‘p

18 FIG.17 (0- 5) TRANSMISSION (MODEL QO/VE)

Q’TY REENO. PART NO. DESCRIPTION REMARKS

1-1 1-2 2 3 4 5 6 7-1 7-2 7-3 7-4 7-5 7-6 7-7 7-8 7-9 7-10 8 9 10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-8

I

DT8 VF E3

57110-98514 57110-98524 08331-31109 08211-10161 09262-10005 57116-98500 57117-98501 08221-10143 08221-10144 08221-10145 09181-10003 09181-10004 09181-10005 09181-10006 09181-10007 08211-10141 08221-10146 57311-98501 57510-98501 08221-20303 08221-20304 09181-20026 09181-20027 08221-20305 09181-20008 09181-20010 09181-20012

SHAFT, d r i v e (S) SHAFT, d r i v e (L) . CIRCLIP .THRUST WASHER .BEARING .SPACER (L : 156) .INNR HACE SHIM (T:0.1) SHIM (T:0.2) SHIM (T:0.5) SHIM (T:0.7) S H I M (T:0.9) SHIM (T:l. l) S H I M (T:1.2) SHIM (T:1.3) SHIM (T:1.0) SHIM (T:0.8) PINION GEAR, forward S H I M (T:0.1) SHIM (T:0.2) SHIM (T:0.3) SHIM (T:0.4) SHIM (T:0.5) SHIM (T:0.6) SHIM (T:0.7) SHIM (T:0.8)

1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 4 2 2 2 2 2 2

D5 10 9

DT8 VF E3

19 FIG.17 (D- 6) TRANSMISSION (MODEL QO/VE)

Q’TY . REF.NO. PART NO. DESCRIPTION REMARKS

1 11 1 12 1 -427955 13-1 57600-98501 SH.WT , propel ler

13-2 57600-98502 SHAFT, propel ler 1 427956 1 14

15 09209-04017 .PIN 1 .SPRING 1 16

17 57631-98500 ROD, push 1 PIN 1

1 1

SHIM (T:0.5) 1

09160-12041 THRUST WASHER (T:1.0) 09181-12007 YIIM (T:0.5)

57621-98501 .SHIFT€R, clutch dog

09440-05019

57632-98500 18 19 20 21

57520-98511 GEAR, reverse 09160-14022 THRUST WASHER (T:1.5) 09181-14001

1 -

FIG. 77

- OT8 VF €3

1 -

@

10 I 8 I

20 FIG.18 (0- 7) TRANSMISSION (model VF)

Q’TY REMARKS REF.NO. PART NO. DESCRIPTION

1-1 1-2 2 3 4 5 6-1 6-2 6-3 6-4 6-5 6-6 6-7 7 8 9-1 9-2

10-1 10-2 10-3 10-4 10-5 10-6 11-1 11-2 11-3 12 13 14 15 16 17

I

57110-98550 57110-98560 57117-98501 09160-16023 09263-15003 57311-98510 09181-10003 09181-10034 09181-10005 09181-10006 09181-10007 08211-10141 08221-10146 57510-98502 57521-98520 09160-12041 09181-12007 09181-20008 09181-20010 09181-20012 09181-20026 09181-20027 08221-20305 08211-14181 08211-14182 08211-14183 57600-98510 57621-98501 09209-04017 09440-05019 57631-98500 57632-98500

SHAFT, drive ( S ) SHAFT, dr ive (L) . INNR RACE THRUST WASHER BEARING PINION SHIM (0.7) SHIM (0.9) SHIM (1.1) SHIM (1.2) SHIM (1.3) SHIM (1.0) SHIM (0.8) GEAR, forward GEAR, reverse THR WASHER FWO (1.0) SHIM FWO (0.5) SHIM c0.6) SHIM (0.7) SHIM (0.8) SHIM (0.3) SHIM (0.4) SHIM (0.5) THR WASHER REV (1.0) THR WASER REV (1.5) THR WASHER REV (2.0) SWcT, propel ler .SHIFT€R, c lu tch dog . PIN .SPRING ROD, push PIN, push

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1

10 7 DT8 VF E3

DT8 VF €3

FIG. a 9

'y

1

I 3

Zl

FIG.19 (0- 8 ) LOWER COVER Q'TY

,- REF.NO. PART NO. DESCRIPTION REMARKS

1-1 1-2 1-3 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

61111-98102-02M COVER, engine lower 61111-98103-02M COVER, engine lower 61111-98104-02M COVER, engine lower 61112-98101 RUBBER, engine lower 61113-98500 SAL 09100-06020 BOLT 09160-06015 WASHER 09103-06093 KILT 09250-08008 PLUG 09250-10001 PLUG 39669-93502 CAP, socket 01107-06108 BOLT

WASHER 08322-21067 61631-98100 HOOK 09164-13005 WASHER, wave 09306-13002 BUSHING, hook lever

61521-96000 tIOLOER, shear p i n 09800-81900 TOOL SET

61633-96002-02M LEVER, hook

* 1 1 1 1 1 6 6 6 1 1 1 1 1 1

1 1 1 1 1

model PO model M model VF

17

DT8 VF E3

m

DT8 VF €3

FIG. 2Q FIG.20 (D- 9) ENGINE COVER Q'TY

1 61401-98850102M COWER SET, mgim 1 2 61422-98570 .EMBLEM, front 1 3 61441-98560 .EMBLEM, side 2 4 21131-96003 .MARK, clutch shift 1

6 61443-98170 DECAL, STBD 1 7 61453-98170 DECAL, PORT 1 8 61457-93002 MARK, warning 1 9 6145a-95201 MARK, safety warning 1

REF.NO. PART NO. DESCRIPTION REMARKS

1 61435-98170 EMBLEM, rear 5

10 68110-96110 COVER, weat her 1 OPT

DT8 VF E 3

m

Revised 1/22/85 018 VF €3

I

5 1 4

FIG. 2 1'

DT8 VF E3

23 FIG.2l (0-10) HANDLE

Q'TY DESCRIPTION REMARKS REF.NO. PART NO.

1 2 3 4 5 6 7 8 9

10 11 12 13-1 13-2 14 15 16 17-1 17-2 18-1 18-2 19 20 21 22 23 24 25 26 27 28

63113-96100-02M COVER, t i l l e r handle 01421-08508 STW BOLT 01421-08608 STUD BOLT 08322-11088 08310-12088 NUT 63115.981GO BUSHING C9160-13008 WASHER (13.5~31.5~0.5) 09160-32004 WAS%R (32.5~42~0.5) 63116-98100 BUSHING, t i l l e r handle 63610-98101 CABLE, t h r o t t l e 63610-98111 CABLE, thrott le 6321493400 MARK, handle g r i p 63111-93205-02111 HANDLE, t i l l e r 63111-93210-02M HANOLE, t i l l e r 6.322493200 BUSHING 09440-12027 SPRIG 63227-93200 PIN 63223-93200 STOPPER 63223-93201 STOPPER

SWEW 09126-06004 09126-06006 SWRJ 63210-93901 GRJP 63117-93400 PROTECTOR 09163-06001 LOCK WASNR 63220-98501 ROO, handle 63241-94300 WJUSTER, g r i p

B(3LT (6x16) 09100-06113 09160-06015 WASNR (6,5xl3xl) 09162-06006 LOCK WASHER 63240-96300 WJUSTER SET, handle grip 63300-94300 BAR ASSY, extension

WASNR

I

DT8 W €3 ' Revised 1/22/85

1 1 1 2 2 1 1 1 1 1 L:240 1 L:210 1 1 *430827 1 43082W 1 1 1 1 %26125 1 426126\, 1 -426125 1 426126\, 1 1

1 1 3 model Q D / V E 1 1 model VF 1 OPT

D10

FIG. 22.

26 I

- 8

3

- 1

24 FIG.22 (0-11) FUEL TAW(

Q’TY REF.NO. PART NO. DESCRIPTION REflARKS

1 4 U.S.WL./3.3 1W.GAL. 1 65000-98500 TAW SET, fuel, 1% 2 65871-93010 .GAS(ET 1 3 65510-98507 .CAP 1 4 65561-98502 . .GASKET 1 5 02112-06168 . SMEW 3 6 02112-06408 .SCREW 1

4 7 09168-06002 8 65850-98104 .GAUGE CESSY 1

.WASHER

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

26 27 28 29 30

65740-95500 65830-95500 65853-93001 65854-93001 65864-95200 02112-04108 09168-12001 65880-98500 65830-93301 02112-Q5088 08321-21058 08322-21058 65700-98506 65750-98505 65770-99702 65781-98500 09401-11402 65720-98520 08310-22108 08321-21108 65720-98590 65700-95271

0 . CONNECTOR, male fuel ..FILTER . .STRAINER ..GASKET, strainer . .FLOAT ..SCREW ..GASKET OUTLET ASSY .FILTER .SCREW .LixK WA!3ER .WASER HOSE, tank / connector .CONNECTOR, female fuel -WW, squeeze .CLIP . a I p CONNECTOR, male fuel NUT L a x WASHR

CONNECTOR, ma1 e fuel HOSE, fuel joint

1 OD:13 See Note # 1 1 1 1 1 2 1 1 See Note #2 1 1 1

* 1 1 1 1 3 : l l 1 3 1 1 0 D : l l 1 1 1 OPT, 0 D : l l 1 OPT, O D : l l / I D : 1 3

Note #1: Replacement fuel t ank i s available w i t h fuel qauqe. To use with s t anda rd fuel hose, you must also use fuel connector 65750-93000.

Note #2: As s tandard equipment on the DT6 and DT8, the 4 qallon fuel tank i s available with this fuel outlet assy.

D T 8 VF E 3 Revised 1/22/85 OT8 VF €3

FIG. 23 1

I 7 i

- FIG.23 (E- 2) OPTIONAL : ELECTRICAL

Q'TY REMARKS REF.NO. PART NO. DESCRIPTION

1-1 1-2 2- 1 2-2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

n

37802-98300 37802-98100 37820-93705 37820-98110 37950-98501 09125-04011 09162-04002 37824-93900 37824-98100 39600-98300 39602-99711 39601-96712 08322-21047 02112-04258 32801-98100 37132-93700 36898-93300 36740-95252 09481-20001 36791-95200 32800-95720 02112-05257 08'21-21057 08310-11058 32890-98100 39600-93900 39601-93902 39602-93903 39603-93900 36632-95501

SWITCH SET, emergency SWITCH SET, emergency .SWITCH ASSY, emergency .SWITCH ASSY, emergency .BRACKET, emrgency .SCREW .LOCK WUSER

.GROMMET . GROMET CONSENT ASSY, lamp . PLUG, l ight ing .SOCKET ASSY, lamp .WASt€R

.SCREW

RECTIFIER SET

.CONNECTU3, read wire

.READ WIRE, consent earth

.CASE ASSY, fuse

..FE€ (2OA)

.HOLDER, fuse case

.HECTIFIER ASSY

.mm

.LOCK WASER

. NUT

.STRY, r ec t i f i e r CONSENT SET

.CONSENT ASSY, lamp

.RUG ASSY, l ighting

. GRGWET

.CLAMP

DT8 VF E3 Revised 1/22/85

1 model @/VE 1 model VF 1 model @/VE 1 model L F 1 model VF 2 2 1 model VF 1 nude1 VF . 1 rriodel QD/VE 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 model VF

1 . 1 1 1

5 FIG. 24

..- FIG.24 (€0 3) OPT : REMOTE CONTROL BOX

Q’TY REENO. PART NO. DESCRIPTION REMARKS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

67200-95203 REMOTE CONTROL BOX ASSY. STBD 67200-95213 REMOTE CONTROL BOX ASSY, PORT 67300-95810 .HOLLER SET 67214-95200 .KNOB 67130-98102-02M REMITE CONTROL PAHTS ASSY 67340-98100 .HOLDER 67440-93701 .WIRE 67341-93400 .WLDER 09100-06019 .BOLT C9162-06MJl 67466-95200 . CoNlrECTOR 09119-06047 .BALL, pivot 67410-98100-02M S W T 63225-93200 .BUSHING 67417-98100 .ARM 09159-08026 .NUT 09149-06004 .NUT 67463-95200 .CONlr(ECToR 09140-0501 .NUT 67413-98100 .ROD

.LOCK WASHER

Revised 1/22/85 : DT8 W E3

1 1 1 1 1 1 1 1 3 3 1 3 1 2 1 1 1 2 1 1

5 FIG. 24

1

FIG.24 (E-4) OPT : REMOTE CONTROL BOX

REMARKS O'TY REF.NO. PART NO. DESCRIPTION

21-1 21-2 22 23 24 25 26 27 28- 1 28-2 28-3 28-4 28- 5 28-6 28- 7 28-8 28-9 28- 10

. 28-11 28-12 28-13 28- 14 28-15 28- 16 29 30

I

i

. DT8 VE E3

37800-93750 37800-93710 09140- 14014 09404-06401 19190-98110 63223-93200 09100-06089 09140-06004 99105-00006 99105-00007 99105-00008 99105-00009 99105-00010 99105-00011 99105-00012 99105-00013 99105-00014 99105-00015 99105-00016 99105-00017 99105-00018 99105-00019 99105-00020 99105-00022 67140-95300 67 140- 95600

.SWITCH ASSY, engine s top

.SWITCH ASSY, engine s top

.NUT

.CLAMP

.ARM SET

. .P IN

. .BOLT

. .NUT CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote ccctrol CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control CABLE, remote control ATTACHMENT, t w i n remo-con k i t ATTACHMENT, t w i n remo-con k i t

Revised 1/22/85

1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1

model QD/VE model VF

L: 6 f t . L: 7 f t . L: 8 f t . L: 9 f t . L: 10 f t . L: 11 f t . L: 12 f t . L: 13 f t . L: 14 f t . L: 15 f t . L: 16 f t . L: 17 f t . L: 18 f t . L: 19 f t . L: 20 f t . L: 22 f t . NA05 Control Box NAlES Control B o x

E4

FIG. 25'

15 I

I 13 9

rLv

FIG.25 (E- 5 ) OPT, : REMITE COMROL BOX Q'TY

REF.NO. PART NO. DESCRIPTION REMARKS 1 2

3

4

5 6 7

a 9

10 11 12

13 14

15 16

17

67200-94340

67296-94300

67296-94310

67275-94300

67288-94300 67271-94300 67288-94310 09140-06004 0912506012

67232-94300 67252-94300

67214-9430 67241-94300

67255-94300

67293-94300

67292-943m

67220-94300

REMOTE CONTROL BOX

.SCREW

.SCREW

.END, cable

.WASER

.HOLDER, cable

.WASER

.NUT

.SCREW

.BUSH

. BUSH

.ACTUATOR

.LEVER, free throt t le

.ARM, neutral lock . PIN

.E RING

.PLATE ASSY

1 3

4

2

4 1 3

3 3 1 1 1 1 1 1 3 1

NA05 REMOTE CONTROL BOX

DT8 VF E3

i I

DT8 VF E3

FIG, 24: 29

FIG.26 (E- 6 ) U'TIONAL Q'TY

REF. NO. 1 2 3 4-1 4-2 5 6

7

PART NO. 99000-31 120 99000-31050 99000-32020 93000-25160 99000-25170 99000-22540 99000-25010 99000- 320 50

DESCRIPTION SUZWI SILICONE SEAL GASKET, l i q u i d THREAD LOCK SUPER "13338" GREASE, water resistant GREASE, water resistant GEAR O I L , outboard nutor WZUKI SUPER GREASE A THZEAO LOCK "1342"

REMARKS

1 fo r gear case 509 1 f o r gear case 1009 1 509 1 2509 1 50g 1 4oocc 1 450g,for crank o i l seal 1 509

9-1 99000-10109-01T PAINT (Francis White No .2) 1 90g 9-2 99000-10209-02M PAINT (Andes Blue Metallic) 1 909

OT8 VF €3 DT8 VF E3 E6

PrefaceFig. 1 - CylinderFig. 1 - Cylinder

Fig. 2 - CrankshaftFig. 3 - Reed ValveFig. 4 - CarburetorFig. 5 - Throttle ControlFig. 6 - Fuel PumpFig. 7 - Water PumpFig. 8 - StarterFig. 9 - Clutch LeverFig. 10 - MagnetoFig. 11 - ElectricalFig. 12 - Clamp BracketFig. 13 - Swivel BracketFig. 14 - Driveshaft HousingFig. 15 - Gear CaseFig. 16 - PropellerFig. 17 - Transmission (83-84)Fig. 17 - Transmission (83-84)

Fig. 18 - Transmission (85)Fig. 19 - Lower CoverFig. 20 - Engine CoverFig. 21 - HandleFig. 22 - Fuel TankFig. 23 - Opt: ElectricalFig. 24 - Opt: Remote Control BoxFig. 24 - Opt: Remote Control Box

Fig. 25 - Opt: Remote Control BoxFig. 26 - Optional