Suzuki DT 50 (80-82) DT 65 (80-82)80-82).pdf · When it becomes necessary to replace parts on SUZUKI OUTBOARD MOTORS, always use SUZUKI GENUINE PARTS which have passed a strict inspection

DT 50 (1980-1982)DT 65 (1980-1982)

PREFACE

When it becomes necessary t o rep lace p a r t s on SUZUKI OUTBOARD MOTORS, a lways use SUZUKI GENUINE PARTS wh ich have passed a s t r i c t inspect ion wh ich guarantees qua l i t y a n d performance.

SUZUKI DT50 (G,J,VZ,TVZ), DTSOM (G,J,VZ), DTSOW (J,VZ), DT65 (G, J, VZ,TVZ).

T h i s p a r t s catalogue covers the l i s t o f al l serv ice p a r t s f o r

A. INSTRUCTIONS FOR QUOTING THE CATALOGUE

1. DIMENSIONS

unit mil l imeters - Dimensions o f t h e p a r t s in t h i s catalogue a r e ind ica ted in

2. ABBREVIATIONS Abbrev ia t ions used in t h i s catalogue a r e as fol lows:

AR : As r e q u i r e d N T : Number o f tee th

ASSY : Assembly OPT : Opt ional

E.No. : Engine Number 0s : O v e r Size

F.No. : Frame Number S T D : Standard

d : Diameter o f mater ia l T : Th ickness

I D : Ins ide diameter lJS : U n d e r size

OD : Outs ide diameter v; : W i d t h

L : Leng th LHD : L e f t hand le d r i v e

LH : L e f t hand s ide RHD : Right hand le d r i v e

RH : R i g h t !x; ;3 ride S,L,LIL,LL : T:;::zsm t y p e

-123456 : U p t o E.No.5001-123456

123456- : From E . No. 5001 -1 23456

12 x 34 x 5.6 - - - - - - - - F igures in t h e descr ip t ion column

ID OD T ( o r W,L)

show t h e dimensions o f p a r t s . 7 7 7 T h e number o f l e t te r shown below Q ' t y ind ica te t h e MODEL NAME as shown below.

Q'ty 50/65 50 65 ' ' DT65 (G,J ,VZ,TVZ)

DT50 (G, J, VZ, T V Z ) (DT50M (G, J, VZ) , DTSOW (J, VZ) )

(DT50M (G,J ,VZ) , DTSOW (J,'v'Z)) DT50/DT65 (G,J,VZ,TVZ)

3. INNER PARTS OF ASSEMBLY Par ts number t h a t have a pe r iod ( . ) mark in f r o n t of t h e

p a r t descr ip t ion on a t e x t page are separate ly serv iced p a r t s of t he assembly.

I

DT50, DT65 - 1 -

4 . MODIFICATION NOTICE

in p a r t s occur , i nc lud ing in terchangeable modi f icat ions between new p a r t s and o l d ones.

5. NOTE

A p a r t s bu l l e t i n w i i l be sent t o y o u on al l accasions when changes

S - n h e r e a re some d i f f e r e n t pai-ts f rom those of produc t ion models among spare p a r t s f o r t he admin is t ra t i ve reasons and common use o f them w i t h o t h e r models.

5-2. In respec t of r u b b e r hoses and vinyl tubes , please b e s u r e to use them by c u t t i n g o f f accord ing to t h e l eng th mentioned on p a r t s catalogue o r what i s accually r e q u i r e d on t h e vehic le .

5-3. Note t h a t t h e d raw ings on t h e i l l us t ra t i on page a re for ready re fe rence o f spare p a r t s number, n o t t o be used as an assembly manual. When assembling, use "SUZUKI SERVICE MANUAL" .

6. SPECIFICATION CODE

t h e fo l lowing spec. ; spec. code: DTSOG ( E l , E3, €9, E13, E28)

T h i s catalogue conta ins t h e p a r t s f o r the model des igned fo r

3TSOMG ( E l , E3, E9, E13, E28) DTSOJ ( E l , E3, E28), DT50WJ (E9, E13) DTSOMJ (E3, E9, E13, E28) DT50VZ ( E l , E7, E28), DTSOWVZ (E13 , E40) DT50MVZ ( E l , E7, E13, E2R, F A O ) , DTSOTVZ E l DT65G ( E l , €3, E9, E13, E28) DT65J ( E l , E3, E9, E13, E28) DT65VZ (E7, E13, E28, E40), DT65TVZ E l

7. SERIAL ENGINE NUMBER

DT50G : 5001 -001001- DT50J : 5001- l xxxxx - DTSO( T )VZ : 5001 - ~ X X X X X %

: 6501 -001001% DT65G DT65J : 6501- IXXXXX- DT65( T )\lZ : 5501 - 2 ~ X x x x -

DTSO, DT65 - 2 -

FIG. 1

29

27

28

27

28

20

11 - I

7 % 9

1 6 - 17 7 - 9

16 - 17 7 % 9

1 6 . 17 7 % 9

16 - 17 l o - 12

I l l <5 13 10 13

I FIG. l CYLINDER

Q'w Ref. No. Part No. Description 50 65 Remarks

1-1 11161-95200-01J COVER, cylinder head 1 1 to 11 161 -95201 -01 J

1-2 11161-95201-01J COVER, cylinder head 1 1

2 11 162-95200 GASKET, cylinder head cover 1 1

3 11111-95204-01J CYLINDER HEAD

4-1 11111-95302-01J CYLINDER HEAD

I 4-2 11111-95310-01J CYLINDER HEAD

5-1 11141-95202 GASKET, cylinder head

5-2

5-3

6-1

6-2

6-3

7-1

7-2

8

9

10-1

10-2

11-1

11-2

12

13

14

15

16-1

16-2

17

18

19-1

19-2

20- 1

20-2

20-3

21

23

11 41 -95203 GASK'ET, cylinder head

11 41 -95204 GASKET, cylinder head




01 107-1 0808

01 907- 10808

08321 -21 108

08322-1 11 08

01 107-06258

01 907-06258

01 107-06308

01 107-06308

08321 -21068

091 I 9- 1001 6

08321 -21 108

08322-1 11 08

01 107-06358

01 907-06358

08321-21068

1 1291 -95202-01 J

08321 -21088

08321 -21088

01 107-08208

01907-08208

01 907-08208

09343-03051

09401 -06403

BOLT

BOLT

LOCK WASHER

WASHER

BOLT

BOLT

BOLT

BOLT

LOCK WASHER

BOLT

LOCK WASHER

WASHER

BOLT

BOLT

LOCK WASHER

HOOK, engine

LOCK WASHER

LOCK WASHER

BOLT

BOLT

BOLT

HOSE, inspection

CLIP

1 -

- 1

- 1

1 -

1 -

1 -

- 1

- 1

- 1

8 8

8 8

8 8

8 8

3 3

3 3

1 1

1 1

4 4

2 2

2 2

2 2

4 4

-model G

model J/VZ

f rorn 1 1 141 -95202

f r o m 11 141 -95301

model VZ

2 2

2 2 4

1 - DT50M

1 1 1 L:235-180

2 2

DTSO, DT65 DT50, DT65 _ _

FIG. 1 11

liIB - 3 I FIG.1

Part No.

CYLINDER

Q'tv

Description 50 Ref. No. 65 Remarks

23-1 11301-95200-01J CYLINDER/CRANKCASE ASSY 1

CYLINDER/CRANKCASE ASSY 1



to 11 301 -95201 -01 J model G f rom 11 300-95200-01 J

23-2

23-3

23-4

11301 -95201 -01 J

11301 -95202-01 J

11301-95203-01J model VZ f rom 11301 -95202-01 J

model G f rom I 1 300-95300-01 J

I

24- 1 11301 -95300-01 J CYLINDER/CRANKCASE ASSY - to 1 1301 -95301 -01 J

CYLINDER/CRANKCASE ASSY - CYLINDER/CRANKCASE ASSY - CYLINDER/CRANKCASE ASSY -

1

24-2

24-3

24-4

11301 -95301 -01 J

11301 -95302-01 J

11 301 -95303-01 J model VZ f rom 11301 -95302-01 J

DT5OMG( E l , E3, E9, E13, E28)

f rom 11300-95210-01 J

DT5OMJ( E3, E9, E13, E28)

25- 1 11301 -95210-01 J C Y L I N D E R/C RAN K C AS E ASSY 1 to 11 301 -9521 1 -01 J

25-2

25-3

25-4

11301 -9521 1-01 J

11301 -9521 2-01 J

11 301 -9521 3-01 J

CY L I NDER/CRANKCASE ASSY 1


C Y L l NDER/CRANKCASE ASSY 1

1

DT50MVZ( E l , E7, E13, E28, E40)

f rom 11301-95212-01J

26

27-1

27-2

28-1

28-2

29-1

29-2

30

31

32

33

34

35

36

37

38

0421 1-091 09

01 107- 10358

01 907- 10358

01 107-1 0508

01 907-1 0508

01107-10658

01 907-1 0658

08321 -21 I 0 8

08322- 1 1 108

1761 1-95201

09440- 1 1 008

17670-95500

17670-95290

091'38-08029

09162-08003

091 40-08003

-DOWEL PIN

- B O L T

- B O L T

- B O L T

- B O L T

-BOLT

- B O L T

-LOCK WASHER

-WASHER

VALVE, water by-pass

SPRING

THERMOSTAT (42OC)

THERMOSTAT (62OC)

STUD BOLT, eng ine ho lder

LOCK WASHER

N U T

2

4

4

5

5

1

1

10

10

1

1

1

1

1

1

1

2

4

4 T 5 j

model VZ

5 4 1

1 -

10

10

1

1

1

1

1

1

1

OPT

8x 40

DTSO, DT65 DT50, DT65

11

FIG. 1 i - 2 l B - 4 I 1

1

3 F I G . l CYLINDER

Q'ty

Ref. No. Part No. Description 50 65 Remarks

39 09343-0301 6 HOSE, lubr ica t ion (L:235+120) 1 1

40 09343-03016 HOSE, lubr ica t ion (L:235-780) 1 1

41 1671 0-95200 CHECK VALVE 1 1

42 09401 -06403 CLIP 4 4

43 09404-0641 3 CLAMP, lubr ica t ion hose 1 1

44 09404-08413 CLAMP 1 - DTSOMG(El,Eg,E13), DT50MJ(E3,Eg,E13, E28) DT50MVZ( E l , E7, E13,

E28 .' E40)

DT50, DT65

9 -

I B - 5 I 4

FIG.2 CRANKSHAFT

Q'ty

Remarks Ref. No. Part No. Description 50 65

1-1 12110-95202 PISTON ( S T D )

1-2 12110-95202-025 PISTON (OS:O.25!

1-3 121 10-95202-050 PISTON ( 0 S : o . S )

2-1 12110-95501 PISTON ( S T D )

2-2 12110-95501-025 PISTON (OS:O.25)

2-3 121 10-95501 -050 PISTON (0s : 0.5)

3-1 12140-95211 RING SET, p i s ton ( S T D )

3-2 12140-95211-025 R

3-3 12140-95211-050 R

4-1 12140-95301 R

4-2 12140-95301 -025 R

4-3 12140-95301-050 R

5 12151-16502

6 09381 -20001

7 09263-20034

8 09169-20001

9-1 12200-95828

9-2 12200-95212

10 12161-95200

11 09263-26007

12 091 50-26007

13 1221 1 -95202

NG SET, p i s ton (OS:O.25)

NG SET, p i s ton (0S:O.S)

NG SET, p i s ton (STD)

NG SET, p i s ton (OS:O.25)

NG SET, p i s ton ( 0 S : O . S )

PI N , p is ton

CIRCLIP, p i s ton pin

BEAR I NG , p is ton pin

WASHER , connect ing rod

CRANKSHAFT ASSY

CRANKSHAFT ASSY

-ROD, cor inect ing

- BEAR I NG , c r a n k pin

-WASHER ( 2 6 ~ 3 3 x 2 )

- P I N , c r a n k

2 -

2 -

2 -

- 2

- 2

- 2

2 -

2 -

2 -

- 2

- 2

- 2

2 2

4 4

2 2

4 4

1 1

1 1

7 2

2 2

4 4

2 2

OPT

OPT

OPT

OPT

OPT

OPT

OPT

OPT

model G

model J/VZ from 17700-9S878

2 6 x 3 4 ~ 2 0

DT50, D T 6 5 - f --

I

9 -

5 FIG.2 CRANKSHAFT

Q'tY

Ref. No. Part No. Description 50 65 Remarks 14

15

16

17

18

19

20

21

22

23

24

25

26

27

09262-30049

12221 -95203

12232-95202

12321 -95204

09280-63001

12231 -95202

12240-95201

09283-30011

09390-72006

09390-72005

09289-30004

09282-17004

11 437 -95200

11 431 -95201

27 26 DT50, OT65 DTSO, DT65

-BEAR I NG , c r a n k s h a f t

- C RAN KSH A FT , u p p e r

-WHEEL, midd le lower

-SEAL, l a b y r i n t h

-0 RING

-WHEEL, middle u p p e r

- c R A N KS HA FT', 10 wer

O I L SEAL, u b p e r Crankshaf t

RING, sea1,' labyrinth

R i NG, t h r u s t

O I L SEAL, lower c r a n k s h a f t

O I L SEAL, d r i v e sha f t u p p e r

HOUSING, lower oil seal

HCUSING, lower oi l seal

3 3 3 0 ~ 7 2 x 1 9

1 1

1 1

1 1

1 1

1 1

1 1

1 1 3 0 x 5 5 ~ 1 0

1 1

1 1

1 1 3 0 x 5 5 ~ 1 0

1 1 1 7 x 2 8 ~ 6

1 1 model G

1 1 model J /VZ

FIG.3 I 1

15-7 I 6

FIG.3 INLET CASE / EXHAUST COVER

Q'ty

Ref. No. Part No. Description 50 65 Remarks 1 - 1 01 107-06308

1 -2 01 907-06308

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21 -1

21 -2

22

23

24

I

08321 -21068

13110-95210-01J

09343-05137

09401-09402

131 25-95200

0141 1-08208

131 21 -95200

131 50-95201

13153-95200

131 52-95201

08321 -21038

02112-03068

08310-11068

08321 -21068

01 421 -06258

14151-95200

141 31 -95200

14141 -95200-01 J

08321 -21 068

01 107-06308

01 907-06308

08310-22088

08322-11088

13855-95200

DTSO, DT65

B O L T

E O L T

LOCK WASHER

CASE, i n l e t

HOSE, i n l e t case (L:50@165) (L:500+150)

CLIP, i n le t hose

GASKET, c a r b u r e t o r

STUD B O L T

GASKET, i n l e t case

VALVE ASSY , reed

.VALVE, reed

.STOPPER , reed va lve

-LOCK WASHER

-SCREW

N U T

LOCK WASHER

STUD B O L T

GASKET, exhaust cover

PLATE, exhaust cover

COVER, exhaust

LOCK WASHER

B O L T

B O L T

N U T

WASHER

GASKET, s i lencer

9 9

9 9 model VZ

9 9

1 7

I 1 model G

2 2

2 2

2 2

2 2

1 1

4 4

4 4

16 16

16 16

2 2

2 2

2 2

2 2

1 1

1 1

13 13

13 13

13 13 model VZ

model J /VZ

4 4

4 4

2 2

FIG.3 7

FIG.3 INLET CASE / EXHAUST COVER

Q'w Ref. No. Part No. Description 50 65 Remarks

I 1

I 1

25 1381 1 -%201 CASE, s i lencer

26 13851 -95200 SEAL, si lencer Jmodel 27 1381 2-95201 COVER, s i lencer 7 1

29 13853-95300 GASKET 1 1 ;

28 1381 1 -95300 CASE, s i lencer

COVER, u p p e r

COVER, lower

; ; [model J /VZ 30 1381 2-95301

31 1381 4-95300

32 02152-05207 SCREW 12 12

33 61458-95202 MARK, sa fe ty warn ing 1 1

- 1 DT50MG( E l ,E3, E9, E13, 34 13811-95210-291 CASE, s i lencer

36 1381 2-9521 0 COVER, s i lencer 1 - -..- E28) SEAL, si lencer 35 13851 -9521 0

37 09160-08028 WASHER (8.5x32x1.2)

38 01 107-08128 B O L T 2 1

bmodel G/J 39-1 01107-06128 B O L T 4 4

39-2 01907-06128 B O L T

40 091 69-06027 WASHER 2 2 model G/J

41 09250-10010 PLUG, cover 2 2 model J/VZ

4 4 model VZ

27 36

DT50, DT65

I 25 3-4

I 29 ' 31 32 DT50, DT65

23

22

P I G 4

rn 20-v p . 4 //

13

& 2 4 - 2 5 26

8 FIG.4 CARBURETOR

Q'tY Ref. No. Part No. Description SO 65 Remarks

1-1 13201-95303

1-2 13201 -95205

1-3 13201 -95304 I

2-1 13202-95303

2-2 13202-95205

2-3 13202-95304

3

4

5

6

7

8

9

10

11

12

13

14

15

09492-85001

09492-67002

13271 -9331 1

13269-9521 0

13235-9521 0

13250-9301 2

13251-95210

1361 1-9521 I

091 62-05002

13254-9301 0

13370-281 10

13392-58600

01 41 1 -08208

CAR BUR ETOR , top 1 1 DTS@G-+stamp : 95204

When DTSOG--- -AIR SCREW TURNS BACK 2 1/2 + 2 model G (stamp : 95303)

CA RBU R ETOR , top 1 -

CARBURETOR , top - 1

model J/VZ (STamp:95205)

model J/VZ (stamp: 95304)

model G (stamp: 95303) CARBURETOR, 2nd 1 1 DT50G+stamp : 95204

When DTSOG---.AIR SCREW TURNS BACK 2 1/2 -+ 2

CARBURETOR, 2nd 1 -

CARBURETOR, 2nd - 1

model J/VZ (stamp: 95205)

model J/VZ (stamp:95304)

-JET, p i l o t (85)

-JET, p i lo t (67.5)

2 2 for 13201-95303 13201 -95205 13202-95303 13202-9520s

- 2 f o r 13201-95304 13202-95304

-SPRING, a i r screw 2 2

-ADJUSTER 2 2

-NOZZLE 2 2

-FLOAT 2 2

-GASKET 2 2

*BOLT 8 8

.LOCK WASHER 8 8

-PIN, f loat 2 2

.VALVE ASSY, needle 2 2

-GASKET, valve seat 2 2

-STUD BOLT 2 2

FIG.5 (6-11) : DT50M

DT50, DT65 DT50, DTGS

23

22

F I G 4

28

27

14 L 7 I3e 24-25-26

12

11 10

9

Ref. No.

FIG.4 CARBURETOR

Q'tY

Part No. Description 50 65 Remarks

16

17

18

19

20

1 21

22

23

24

25

26-1

26-2

26-3

26-4

26-5

26-6

27

28

3582-95216

3582-95216

3599-95212

13599-95211

13599-9521 0

13582-9521 9

13268-96110

13267-95211

09491 -33001

09491 -33003

09491 -31 003

09491 -31 007

09491 -32006

09491 -32008

09491 -34004

09491 -34006

09343-05137

09401 -09402

-NUT (Top carbu)

-NUT (2nd carbu)

-NUT (2nd carbu)

-NUT (2nd carbu)

*NIJT (Top carbu)

-NUT (2nd carbu)

-SPRING, stop screw

-SCREW, th ro t t l e stop

-JET, main (165)

-JET, main (167.5)

JET, main (155)

JET, main (157.5)

JET, main (160)

JET, main (162.5)

JET, main (170)

JET, main (172.5)

HOSE ,\' fuel ( c - 1 1:Iu kcarbu) (L:500-135)

CLIP, fue l hose

1 1

1 1

1 1

1 1

1 1

1 1

2 2

2 2

2 2 for 13201-95303 13201 -95205 13202-95303 13202-95205

- 2 f o r 13201-95304 13202-95304

2 2

2 - 2 /-OPT

- 2 1 I

- 2 'i 1 1

2 2

FIG.5 (6-11) : DT50M

DTSO, DT65 DT.50, DT65

FIG.5

25

24

1

2 -

1

5

1

27

10 FIG.5 CARBURETOR (DTSOM)

Q'V Ref. No. Part No. Description 50 Remarks

1-1 13201 -95223

1-2 13201 -95224

2-1 13202-95223

2-2 13202-95224

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

09492-85001

13271 -9331 1

13269-9521 0

13235-95210

13250-93012

13251 -95210

1361 1 -9521 1

13611-95212

09162-05002

13577-22600

13661 -0301 0

13254-93010

13370-281 10

13392-58600

13582-95216

01 41 1-08208

1359g95212

13599-95211

13582-95219

13599-95210

13582-9521 6

13268-96110

13267-9521 1

09491 -33001

13631 -93500

09491-31003

09491-32006

09491-34004

DT50. DT65

CARBURETOR, top 1 stamp: 95223

CARBURETOR, top 1 stamp:95224

DT50MG ( E l , E3, E9, E13, E28)

DT50MJ (E3, E9, E13, E28) DTSOMVZ ( E l , E7, E13, E28, E40)

DTSOMG ( E l , E3, E9, E13, E28)

DTSOMJ (E3, E9, E13, E28) DTSOMVZ ( E l , E7, E13, E28, E40)

CARBURETOR, 2nd 1 stamp : 95223

CARBURETOR , 2nd 1 stamp : 95224

.JET, p i l o t (85) 2

-SPRING, a i r screw 2

*ADJUSTER 2

*NOZZLE 2

-FLOAT 2

*GASKET 2

-BOLT 6

-BOLT 2 from 13611-95220

*LOCK WASHER 8

.ADJUSTER , cable 2

-NUT 1

P I N , f loat 2

*NEEDLE VALVE 2

-GASKET 2

*NUT I

-STUD BOLT . .- 2 . , _ . - . - .

-NUT 1

-NUT 1

.NUT 1

-NUT 1

-NUT 1

*SPR I NG 1

*SCREW 1

-JET, main (165) 2 KNOB, s ta r te r 1

2 OPT 2l JET, main (155)

JET, main (160)

JET, main (170) 2 J

FIG.4 (6 -9 , 10) : DT50, DT65

~~ ~-

r 1 11 FlG.6

1

1B- 121 I 1


1 11411-95301-01J HOUSING, u p p e r oi l seal 1 1

(& 15

DT50, ~ T 6 5

FIG.6 UPPER O I L SEAL HOUSING

Q'w

2 11411-95210-01J HOUSING, u p p e r oil seal

3

-1 5

6

7

8

9

10

11

12-1

12-2

13

14

15

1141 1-95200-01 J

11421 -95200

021 22-061 68

3191 1-95200-01 J

08321 -21 088

01 107-08258

31914-95201

08321 -21 088

01 107-08258

31912-95200

31912-94500

3191 3-95200-01 J

01 107-081 68

08321 -21088

HOUSING, u p p e r oi l seal

GASKET, o i l seal housing

SCREW

BRACKET, motor u p p e r

LOCK WASHER

BOLT

COVER , star t ing motor

LOCK WASHER

BOLT

BAND, s tar t ing motor

BAND, s ta r t i ng motor

BRACKET, motor lower

BOLT

LOCK WASHER

1 - DT50MG( E l , E9, E13) DT50MJ( E3, E9, E13, E28) DTSOMVZ( E l , E7, E28, E13, E40)

1 - DT50MG E3,MG E28

1 1

6 6

1 1

6 6

6 6

1 1

2 2

2 2

1 1 t o 31912-94500

1 1

1 1

2 2

2 2

-------------.--

DT50, DT65

11

FIG. 7

18

@-- 17

I

- 12

12 FIG.7

Ref. No. Part No.

1-1 15100-95201

1-2 15100-95202

1-3

2

3 I 4

5

6

7

8

9

151 00-95203

151 70-95500

151 65-9301 0

15322-93000

09280-12002

01421 -06258

08321 -21 068

08310-11068

09343-051 37

10-1 09343-05137

10-2

11

12

13

14

15

16

17

18

19

09343-05137

09401 -09402

15410-93400

1541 6-93400

1541 5-93400

15412-93400

15413-93400

08321-21088

08310-22088

09343-05137

20 09404-06413

21 09404-06414

FUEL PUMP

QtY

Description 50/65 Remarks

PUMP ASSY, fue l

PUMP ASSY, fuel

PUMP ASSY, fuel

-DIAPHRAGM SET

-0 RING

INSULATOR , fuel pump

0 RING (ID:11.8,d:2.4)

STUD BOLT

LOCK WASHER

N U T 2

HOSE, fuel (pump+carbu) 1

HOSE, fue l ( f i l ter+pump) 1

HOSE, fue l (filter-pump) 1

CLIP, fue l hose 6

FI LTER ASSY , fue l 1

-PACK I NG 1

( L : 50@450)

( L : 50b90)

-0 RING

-STRAI N ER

1

1

1 -CUP . '-

LOCK WASHER 1

N U T 1

HOSE, fuel (connector+f i l ter) 1 ( L : SOb450) ( L : 500+420)

CLAMP (L:70) 1

CLAMP (L:80) 1

model G

from 15100-95201

f rom 15100-95202

from 15170-95810

model G

L : 500+75, model J /VZ

model G model J /VZ

I 21

5

--~. . DT50, DT65

. .. n T w nr65

I i 13 FIG. 8

. 2

1-3 I

5

FIG.8 WATER PUMP

Q t Y

1 17560-95500 TUBE, water (L t y p e ) 1

2 17560-95510 TUBE, water ( S t ype ) 1

3- 1 1741 1 -95203 CASE, water pump 1

3-2 1741 1-95204 CASE , water pump 1 ---- , model VZ

Remarks Ref. No. Part No. Description 50/65

4-1 17411-95211 CASE, water pump 1 DT50( GE9 , MGE9, JE9,

1 MVZE40)

I H DT65 ( G €9 , J E9 , VZ E40)

4-2 1741 1-95212 CASE, water pump

5-1 17400-95832 WATER PUMP REPAIR K I T

5-2 17400-95200 WATER PUMP REPAIR K I T 1

6 091 00-081 39 BOLT 4

7 091 62-08003 LOCK WASHER 4

8 09420-04005 KEY 1

9 17461 -95200 IMP ELL E R , water pump 1

M J E9 , W J E9 , WVZ E30 ,

10-1 17471-95202 PLATE, pump case lower 1 model G

10-2 17471-95203

11 17472-95200 GASKET 1

t o 17471 -95203

PLATE, pump case lower 1 5001 -002590..

12 56131-95200-01J HOUSING, d r i vesha f t be3ring

13 56130-95200-01 J HOUSl NG, d r i vesha f t bea r ing

14 09265-17001 -BEARING, d r i v e sha f t

-O IL SEAL, d r i v e sha f t 15 09289-17005

16 09206-11001 DOWEL PIN (OD:I l ,L:12)

17 09206-1 1005 DOWEL PIN (OD:l I ,L:20) .,

model G t o 56130-95200-GI J

1

I 7 1 ' ---model J/VZ i

'1 > 1

1

DT50, DT65 DTSO, DT65

FIG. 9

11

17

5

18

19

20

21

22

c - 4

/

7 -

- 2

14 FIG.9 STARTER (DT5OMG E3, MG E28)

Q'w Ref. No. Part No. Description 50 Remarks

1-1 18100-95220-01J STARTER ASSY, recoil 1-2 18100-95221-01J STARTER ASSY, recoil 2

3

4

5

6

7 8

9 10

11

12

13

14

15

16

17-1

17-2

18

79

20

21

22

23

24

25

26

27

18251 -95220

18344-95220

181 21 -95220

181 82-95220

181 81 -95220

18200-95220

18210-95220

181 42-95220

18253-95220

18271 -95220

18335-95220

18255-95220

18264-95220

18261 -95220

18266-95220

021 12-04088

18342-95220

09100-06047

09160-0601 5

18280-95220

18283-95220

18284-95220

09100-06058

09162-06001

18291 -95220

01 107-08258

08321 -21 088

.SHAFT , star ter *PIN (79)

.REEL, star ter -NUT, rope .GUIDE, rope -GRIP ASSY, star ter -.GRIP

-SPRING, recoil .BUSHING, star ter shaft .SPRING, friction .WASHER

.CI RCLlP

-BUSHING, pinion P I N ION

-CAP, pinion *SCREW

-SCREW

-BOLT

.WASHER

-LEVER, pinion stopper

-SPACER

-SPRING, r e t u r n .BOLT

-LOCK WASHER

.HOLDER, cable BOLT

LOCK WASHER

FIG.10 (C-5..6) : DT5OMG

1

1

1

2

1

1

1

1

1

1

2

1

1

1

1

1

1

2

2

1

1

1

1

1

1

1

1

5

5

(El, E9, E13)

tc 18100-95221-01 J

from 18521 -95220

f r o n 18525-95220

from 181 70-95220

from 18522-95220

from 18541 -95220

from 18523-95220

from 18524-95220

from 18532-95220

from 18531 -95220

fi.oti> 18533-95220

1.18100-95220-01 J

from 18550-95220

from 18553-95220

from 18554-95220

f rorn 18641 -98220

DT50, DT65 -. ...___

DT50MJ (E3, E9, E13, E28) DT50MVZ ( E l , E7, E13, E28, EJO)

8A 7

DT50, DT65 .

FIG. 1 0

I

c - 5

-1

37

15 FIG.10 STARTER (DT50M)

O'W Ref. No. Part No. Description 50 Remarks

( DTSOMG ( E l , E9, E13) )

1-1

1-2

2

3

4

5

6

7 8

9

10

11

12

13

14

15

16

17

18

19

20

( DT50MJ (E3; E9, €13, E28) ) ( DTSOMVZ ( E l , E7, E13, E28, €40) )

1

1

18100-95200-01J STARTER ASSY , recoi l

18100-95201-01J STARTER ASSY, recoi l

181 23-9521 0

18142-95210

181 44-95200

181 21 -95200

181 24-9521 0

181 57-95200

181 27-95200

181 55-95200

18133-95210

18130-95200

181 53-95200

18151 -95200

18335-93000

01 107-061 68

01 107-06208

08321 -31068

18335-95200

18187-95200

181 88-95200

-DAMPER, rear

*SPRING

.PLATE, sl ide

REEL

-BUSHING

-WASHER

*CI RCLl P

-SPRING, r e t u r n

.BUSH I NG

.RATCHET

.SPR I NG, f r i c t i on

-PLATE, f r i c t i on

-THRUST WASHER

-BOLT

-BOLT

-LOCK WASHER

.WASHER

ROLLER, s ta r te r

-GUIDE, rol ler

5

1

2

1

1

1

1

1

1

1

1

1

1

1

1

2

model G

model J/VZ from 18100-95200-01 J

from 18124-95200

from 181 41 -95200

from 18142-95200

from 18112-95200

from 181 22-95200

from 18123-95200

from 18132-95200

from 181 33-95200

from 181 31 -95200

from 18152-95200

from 18175-95200

from 18173-95200

from 181 74-95200

FIG.9 (C-4) : DT50MG' E3, MG E28

DT50, DT65 DT50, DT65

C - 6 16

FIG. 1 8

27

29 30

-1

1 5 z 38

DT50, DT65

FIG.10 STARTER (DT5OM) O'tY

50 Remarks Description Ref. No. Part No.

( DT5OMG ( E l , E9, E13) ) ( DT5OMlJ (E3, E9, E13, E28)

21

22

23

24

25

26

27- 1

27-2

28-1

28-2

29-1

29-2

30

31

32

33

34

35

36

37

38

( DT5OMVZ ( E l , E7, E13, E28,

18200-95202 .GRIP ASSY

18210-93001 *.GRIP

181 95-95200 -SET RING

181 91 -95201 -DEFENSER

181 92-95201 -RUBE ER , defenser

181 96-95200 -SPRING, defenser

01 107-08408 BOLT

01 907-08408 BOLT

BOLT 01 107-08358

01907-08358 BOLT

08321 -31 088 LOCK WASHER

08321 -21 088 LOCK WASHER

08322-21088 WASHER

09320-1 401 1 CUSHION

09180-08085 SPACER

18711-95200-01J BRACE, recoil s tar ter RH

01517-08308 BOLT

18721-95200-01J BRACE, recoil s tar ter Lt-l

01 51 7-08308 BOLT

1841 1 -95200 CUP, star ter

07517-08158 BOLT

~ 4 0 ) 1 from 181 70-95202

1 from 18172-95200

1 from 181 84-95200

1 f ram 181 81 -95201

1 from 18182-95201

1 from 181 83-95200

1

2 T mode' vz

3 3 2 j

FIG.9 (C-4) : DT53MG E3, MG E28

I DT50. DT65

17 FIG.11 CLUTCH

Q'w FlG.11

9

4 1 3

I = - 7 I I I Ref. No. Part No. Description 50/65 Remarks

21210-95201

(gJ- 10

@-- 11

1

2

3

4

5 I 6

7

8

9

10

11

12

13

14

15

16

17-1

17-2

18

19

20

09306-08003

21 21 3-95201

091 60-0801 5

09140-08012

09200-05010

09204-01001

23111-95200

09140-06004

25223-95200

2521 1-95202

09280-11001

09280-08005

09205-02004

251 11 -95204

251 11 -95704

25232-95500

25232 - 95501

25231 -95501

09205-03021

2531 1-95201

SHAFT, c lutch

BUSHING, c lutch shaft

ARM, c lutch shaft side

WASHER, c lutch shaft

NUT, c lu tch shaft

PIN, c lutch link

COTTER PIN

LINK, c lu tch

NUT

DUST SEAL

GU I DE, sh i f t ing

0 RING, sh i f t ing rod guide

0 RING, sh i f t ing rod guide

PIN, c lu tch rod ( 2 . 8 ~ 1 2 )

ROD, c lu tch ( L type)

ROD, c lutch ( S type)

MAGNET

MAGNET

HOLDER, magneto

PIN, c lu tch rod ( 3 . 9 ~ 1 2 )

CAM, c lu tch

1

2

1

1 8.5x16x1.6 3 - 1

1

1

1

1

1

1

2 ID:7.6,d:1.8

1

1

1

1 model G

1 from 25232-95500

1

1

1

FIG.12 (C-8) : DTSOMG ( E l , E3, E9, E13, E28) DT50MJ (€3, E9, E13, E28) DT50MVZ (El , €7, E13, E28, E40)

DT50, DT65 DT50, DT65

FIG. 0 2 FIG.12 CLUTCH LEVER (DTSOM)

Q'W Remarks Ref. No. Part No. Descr i ot ion 50

1-1

1-2

2

3

4

5

6

7-1

I

7-2

8

9

10

11

12

( DTSOMG ( E l , E3, E9, E13, E28) ) ( DT50MJ (E3, E9, E13, E28) ) ( DTSOMVZ ( E l , E7, E13, E28, E40) )

21 11 0-9521 1 LEVER, c lu t ch 1 t o 21 11 0-9521 2

21 1 10-9521 2 LEVER, c lu t ch 1

21 11 6-9521 0 .KNOB, c lu tch lever 1

09159-08026 NUT, c lu tch lever 1

091 62-08003 LOCK WASHER 1

09160-08014 WASHER (8.5x23x1.5) 1

21 21 1-9521 1 SHAFT, c lu tch lever 1

21150-95211-01J BRACKET, c lu t ch lever 1 model G

21150-95212-01J BRACKET, c lu t ch lever 1 model J/VZ

09205-05001 *PIN 1

09260-10003 BALL, c lu t ch notch 1

09440-07021 SPRING, c lu t ch notch 1

09162-08003 LOCK WASHER 3

09100-08090 BOLT, c lu t ch lever bracket 3 8x16

to 21 150-95212-01 J

FIG.71 (C-7) : DTSO, DT65

DT50, DT65 DT50, DT65

FIGn 13

I

7 6 1

5

19

' 31 30

Id

FIG.13 THROTTLE / CLUTCH CONTROL

O'ty

Ref. No. Part No. Description 50/65 Remarks

1 67461 -95302-01 J

2-1 1

2-2

3

4

5

6

7

8

9

10

11-1

11-2

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31 -1 67467-95200

31 -2 67467-95201

091 00-06035

09100-06097

09160-06036

091 40-06004

091 00-06083

091 19-0501 0

09160-0501 0 67468-95301

091 19-0501 1

08321 -21 068

01 107-06208

01 907-06208

09162-05002

091 40-OSOOI

09443-09010

67475-95300-01J

09301 -09001

09180-06077

09162-06001

091 40-06004

09123-05007

091 62-05002

091 40-05001

09306-25001

67462-95300

091 80-25058

67465-95300

09160-08040

09162-08003

09100-08090

091 11 -06021

BRACKET, t h ro t t l e / clutch 1 I ever

to 091 00-06097 BOLT (6x38) 1

BOLT (6x38) 1

WASHER (6.5x18x1.5) 2

NUT 1

BOLT 1

B A L L PIVOT 1

WASHER (5.5xIOx0.8) 2

B A L L PIVOT 1

LOCK WASHER 3

BOLT 3

BOLT 3

LOCK WASHER 1

NUT 1

SPRING, s p a r k advance lever 1

CONNECTOR, s p a r k advance 1

model VZ

LEVER, s p a r k advance BUSH I NG

SPACER ( 6 . 1 ~ 9 ~ 2 3 )

LOCK WASHER

NUT

SC R EW (5x1 5)

LOCK WASHER

NUT

BUSHING, t h ro t t l e control LEVER, t h ro t t l e control SPACER ( 2 5 . 1 ~ 4 3 ~ 1 9 . 5 )

LEVER, c lu tch control WAS H E R ( 8 . 5 ~ 4 6 ~ 2 )

LOCK WASHER

BOLT (8x12)

BOLT, clutch lever CONNECTOR, clutch cable CONNECTOR, clutch cable

1

2

1

1

1

1

1

1

2

1

1

1

1

1

1

2

1 Black, to 67467-95201

1

DT50, DT65

FIG.14 (C-11) : DT5OMG ( E l , E3, E9, E13, E28) DT5OMJ (E3, E9, E13, E28) DT50MVZ ( E l , E7, E13, E28, E40)

DT50, DT65

FIG. 1 3

10 11 I

7 6 1

c - 1 0 20

FIG.13 THROTTLE / CLUTCH CONTROL Q'tY


32 091 62-06001

33 091 60-0601 5

34-1 09140-06004

34-2 091 40-06004

35-1 2331 1-95200

35-2 2331 1-95201

36 67466-95200

37-1 09119-06039

37-2 09119-06047

38 091 62-06001

39 0831 6-26068

40 67463-95200

41 -1 09140-05001

41 -2 0831 0- 1 1058

42 67464-95201

LOCK WASHER 1

WASHER ( 6 . 5 ~ 1 3 ~ 1 ) 2

NUT 1

NUT 3

CONNECTOR, clutch link 1 to 2331 1-95201 (6 threads, white)

(6 threads, white) CONNECTOR, clutch l ink 1

CONNECTOR, remote control 1 Black

B A L L PIVOT to (091 19-06039)+( 0831 6-26068) 1 B A L L PIVOT

LOCK WASHER NUT 1 --J

CONNECTOR, thrott le control 2

NUT 2

NUT 2

ROD , thrott le to carbu 1

2 1

(5 threads, white)

FIG.14 (C-11) : DT50MG ( E l , E3, E9, E13, E28) DT50MJ (E3, E9, E13, E28) DT50MVZ ( E l , E7, E13, E28, E40)

. .

' 31 30

DT50, DT65 DT50, DT65

FIG. 14

I

I

I 11

21 FIG.14 THROTTLE / CLUTCH CONTROL (DT5OM)

Q'tv Ref. No. Part No. Description 50 Remarks

( DT50MG (E l , E3, E9, E13, E28) ) ( DTSOMJ (E3, E9, E13, E28) ) ( DT50MVZ ( E l , E7, E13, E28, E40) )

1 67461-95200-01J BRACKET, th ro t t l e & c lu tch 1 lever

2 08321 -21 068 LOCK WASHER

3-1 01107-06208 BOLT 3

3

3-2 01907-06208 BOLT 3 model VZ

4 09180-25055 SPACER ( 2 5 . 1 ~ 4 3 ~ 2 2 . 5 ) 1

5 09306-25001 BUSHING, th ro t t l e control 1

6 67465-35210 LEVER, c lu tch control 1

7 09161 -25001 WASHER ( 2 5 . 2 ~ 4 6 ~ 1 ) I

8 09160-08040 WASHER ( 8 . 5 ~ 4 6 ~ 2 ) 1

9 09162-08003 LOCK WASHER 1

10 09100-08090 BOLT 1

11 091 11 -06021 BOLT 2

12 23312-95210 CONNECTOR 2

13 09140-05001 NUT 2

14 23115-95212 LINK, c lu tch lever (L:270) 1

15 09162-06001 LOCK WASHER 1

16 091 40-06004 NUT 2 17 18646-95220 HOLDER , inne r cable

18 18647-95200 PROTECTOR 1

19 18642-95221 HOLDER, cable DT50MG E3,MG E28

20 18630-95220 CABLE ASSY , neutra l lock

21 09404-0841 3 CLAMP (L:82) 1

FIG.13 (C-9, 10) : DT50, DT65

DT50, DT65 DT50, D_T65 - _ _ -- -

FIG. 15

I

17

I

0.

3

I L I

I

2

22 FIG.15 STARTING MOTOR

O'w Ref. No. Part No. Description 50/65 Remarks

1

2

3 4

5

I 6

7

8-1

8-2

9- 1

9-2

10-1

10-2

11

12

13

14

15

16

17

31 100-95242

31 31 1-95240

31 320-95240

31312-95241

02112-04128

08321 -21 048

31361 -95240

31 173-95241

31 173-95242

3: 131 -95240

31 131 -95241

31 132-95241

31 132-95242

31 135-95240

31 281 -95240

08321 -21 058

01 107-06108

08321 -21068

08322-21 068

31 800-95241

MOTOR ASSY , s ta r t i ng 1 from 31100-95241

*ARMATURE 1

*PINION ASSY 1

.STOPPER SET, pinion 1

-SCREW 2

-LOCK WASHER 2

-THRUST WASHER K I T 1

-HOLDER ASSY, motor b r u s h 1

--BRUSH, ( - )

.HOLDER ASSY, motor b r u s h

-.BRUSH, (+)

--BRUSH, (+)

model G

2 from 31131-95240 T 2 f rom 31 132-95240

--BRUSH, ( - ) 1

* -SPRING, b r u s h 4

.BOLT 2

.LOCK WASHER 2 *BOLT 2

*LOCK WASHER 2

*WASHER 2

-RELAY ASSY 1 from 31800-95240

i

DT50, DT65 DT50, DT65

FIG. 16 I 1 31

ID-3 I LJ

FIG.16 MAGNETO (DTSO)

I

50 Remarks

1 to 32100-95301 Ref. No. Part No. Description

1-1 32100-95300 MAGNETO ASSY

1-2 321 00-95301 5001 -001 738% MAGNETO ASSY 1 8- 15

t o (32101 -95304)+( 32102-95301 ) model G 1

1 from 321 01 -95302

f rom 321 01 -95303 3 32120-95301 - -COIL, ba t te ry charg ing 1 from 321 20-95300

4 08321 -21 058 -.LOCK WASHER

5 021 12-05258 - -SC R EW

2-1 32101 -95300 *STATOR ASSY

13 2-2 32101 -95303 -STATOR ASSY -STATOR ASSY 1 2-3 321 01 -95304 Q--- 12

-1 12V,80W - - - - - - - - - - - - - - - - - - - - - -

4

2

1

2 2. L to 32150-95301

I I I I 6 321 40-95300 - -COIL, ign i t ion p r imary

I 7 021 12-05208 -SCREW

I I I I I I I I I I

l l

I I I

I

I I

1 3 I

I 1 I 8

I I I I I

11 I 8-1 32150-95300 - -SENSOR, ign i t ion t iming

model G

2 f rom 321 50-95301

I 8-2 32150-95301 - -SENSOR, ign i t ion t iming 2

- -LOCK WASHER 4 I 8-3 32150-95302 - -SENSOR, ign i t ion t iming

I 9 08321 -21058 I 10 02112-05108 - -SCREW

I 11 -1 321 02-95300 -ROTOR (model G) I

4 1 to 32102-95301

.ROTOR 1 I I KEY 1

11 -2 321 02-95301

12 08341 -31 059 13 09180-18007 WASHER

14 091 64- 18001 LOCK WASHER

15 08310-12188 16 32397-95301 RETAINER (3)

17 32395-95301 RETAINER (1)

18 32396-95301 RETAINER (2)

19 08321 -21 068 20 021 12-061 28 SCREW

21 32399-95300 RETAINER (3)

22 32396-95302 RETAINER (2)

23 32395-95302 RETAINER (1)

24 021 12-06088 SCREW

1 I

- - -- - - - - - - - - - - - -

1

1

' 4

NUT 1

I I

LOCK WASHER 4 L - - - - - - - - - - - - - - - - L _ - _ c _ _ - _ _ --- - _ - - - -- - -- - 1

4

4 23

19 --@ FIG.17 (D-4,5) : DT65 FIG.18 (D-6) FIG.19 (D-7) : DTSOMJ (E3, E9, E13, E28)

: DT50MG ( E l , E3, E9, E13, E28)

DTSOMVZ ( E l , E7, E13, E28, E40)

DT50, DT65 DT50, DT65 1

24 FIG. 17

I

FlG.17 MAGNETO (DT65) Q'tY

19

DTSO, DT65

I I I

I r5

L

12

I I I I I I I

I I

I I

65 Remarks Ref. No. Part No. Description

1 to 321 00-95331 1-1 32100-95330 MAGN ETO ASSY (model G) MAGNETO ASSY 1 6501 -002001~ 1-2 32100-95331

to (32101 -95334)+(32102-95332) *STATOR ASSY 1 from 32101-95332 2-1 32101 -95333 .STATOR ASSY 1 from 32101-95333 2-2 321 01 -95334

3-1 32140-93232 - -COIL, igni t ion (model G) 1 from 32140-93231 1 from 32140-93232

2

2

- 3-2 32340-93233 - -COIL , ign i t ion

4 08321 -21 058 -.LOCK WASHER

5 021 12-05208 - -SCE EW

6-1 32120-95330 - - C o t L, ba t te ry charg ing

6-2 321 20-95300 - -COIL , ba t te ry charg ing 1 model G

6-3 321 20-95301 - - C o t L, ba t te ry charg ing

to 32120-953CO

I1 (12V, 80W)

(1 2V, 80W)

(1 2V , 80W) 1 from 32120-95300

- -LOCK WASHER 2

2 7 08321 -21 058 8 021 12-05258 .-SCREW

9-1 32150-95330 9-2 321 50-95331 - -SENSER , igni t ion t iming 1 from 32150-95330

.-SENSER, igni t ion t iming 1 model G

- -LOCK WASHER 2 10 08321 -21 048 11 021 12-041 68 --SCREW 12-1 32102-95331 -ROTOR (model G) 1 to 321 02-95332

12-2 32102-95332

13 08341 -31 059 14 091 80-1 8007 WASHER

15 091 64-1 8001

16 08310-12188

17 01107-08168

18 08321 -21 088

19 32725-95300

2

-ROTOR 7

KEY 1

LOCK WASHER 1

NUT 1

BOLT 4

LOCK WASHER 4

INSULATOR, magneto 1

1

I I

I I 1 2 I I I I I I I I I I I

J

26

. 25

DT50, DT65

FIG.16 (D-3) : DT50 FIG.18 (D-6) : DT50MG ( E l , E3, E9, E13, E28) FIG.19 (9 -7 ) : DTSOMJ (€3, E9, E13, E28)

DT5OMVZ ( E l , E7, E13, E28, €40)

FIG. 17

r I I I I I I I I I

1- i I I I I I I I I I I I I I L

OT50, OT65

l D m 5 I 16- g- l7

19

I I +2 I I I I I I I I I

I I I

25 FIG.17 MAGNETO (DT65)

Q'w Remarks Ref. No. Part No. Description 65

20 32397-95301 RETAINER, (3)

21 32395-95301 RETAINER, (1)

22 32396-95301 RETAINER, (2)

23 08321 -21 068 LOCK WASHER 4

24 021 12-061 28 SCREW 4 I 25 32399-35300 RETAINER (3)

26 32396-95302 RETAINER (2)

27 32395-95302 RETAINER (1)

28 021 12-06088 SCREW

29 32398-95300 STOPPER, stator

30 091 62-04002 LOCK WASHER

31 09125-04004 SCREW

:I 4 1

1

1

1

FIG.16 (D-3) : DTSO FIG.18 (D-6 ) : DTSOMG (El, E3, E9, E13, E28) FIG.19 (D-7) : DTSOMJ (E3, E9, E13, E28)

DT50MVZ ( E l , E7, E13, E28, E40)

DT50, DT65

26

FIG. 18

16

15

14

I 1 Remarks Ref. No. Part No. Description 50

( DT5OMG ( E l , €3, E9, E13, E28) )

I

8-- l3

1

10 --I __@

12 - 4 9

I -7

I I I I I I

I I I I

I I

I - 2 I

- I

FIG.18 MAGNETO (DT50MG )

Q'tY

I I I I I I I I-1

I I I I I I I I 1 I I i I

I I

i

I

1 - 1 321 00-95203

1-2 32100-95204

2-1 321 01 -9521 1

I 2-2 32101-95213 3 321 20-9521 1

4

5

6 -1

6-2

7 8

9

10

11

12

13

14

15

16

08321 -21 058

021 12-05258

321 60-9521 0

321 60-9521 1

08321 -21 058

021 12-05358

32102-95202

021 12-05258

08321 -21058

08322-21058

08341 -31 059

091 80-1 8007

09163-18001

08310-12188

MAGNETO ASSY 1 to 32100-95204

MAGNETO ASSY 1 to (32101-95213)+(32102-95202)

*STATOR ASSY 1 to 321 01 -9521 2

.STATOR ASSY 1 f rom 321 01 -9521 2

. -COIL, lighting 1 from 321 20-9521 0

.-LOCK WASHER 2

* *SCREW 2

- -COIL , ignition primary 1 to 321 60-9521 1

(COIL, battery charging)

- - C o t L, ignition primary 1

-*SCREW 2

- -LOCK WASHER 2

*ROTOR 1

SCREW 2

LOCK WASHER 2

WASHER 2

KEY I WASHER 1

LOCK WASHER 1

NUT 1

FIG.16 (D-3) : OTSO FIG.17 (D-4,5) : DT65 FIG.19 (D-7) : DT50MJ (E3, E9, E13, E28)

DT50MVZ (E l , E7, E13, E28, E40)

~. DT50, DT65 DT50, DT65

F E . 1 9 .

m- 15 =-- 14

@- 13

I

7 1

27 FIG.19 MAGNETO (DT50MJ /MVZ)

Q t Y Ref. No. Part No. Description 50 Remarks

( DTSOMJ (€3, E9, E13, E28) )

9

8

1

2

3

4

5 6

7

8

9

10

11

12

13

14

15

321 01 -9521 4

32120-9521 1

08321 -21 058

021 12-05258

32160-95211

08321 -21 058

021 12-05358

32102-95220

021 12-05258

08321 -21058

08322-21 058

08341 -31 059

09180-18007

091 64-1 8001

08310-12188

( DT5OMVZ (E l , E7, E13, E28,- E M ) )

STATOR ASSY

-COIL, lighting

-LOCK WASHER

.SCREW

.COIL, ignition primary

-LOCK WASHER

-SCREW

ROTOR

SCREW

LOCK WASHER

WASHER

KEY

WASHER

LOCK WASHER

NUT

(COIL, battery charging)

1

1

2

2

1

2

2

1

2

2

2

1

1

1

1

FIG.16 (D-3) : DT50 FIG.17 (D-4,5) : DT65 FIG.18 (D-6) : DT5C;dG (51, €3, E9, E13, E28)

1

DT50, DT65 DT50, DT65

I 1 28 FIG. 20

JOINT BOX

FIG.20 C.D.I.UNIT

1 1 Ref. No. Part No. Description 50 65 Remarks

6

JOINT BOX

1 32900-95300

2 32900-95330

3 32900-95200

4 32900-95220 I

5 091 60-06052

6 01 107-06208

7 3291 1-93200

8 09462-00017

9 09320-08001

10 091 80-06044

C.D.1 U N I T

C.D.1 U N I T

C.D.1 U N I T

C.D.1 UNIT

WASHER

BOLT

BRACKET, C.D. unit

BAND

CUSHION

SPACER (6.1x8x9.5)

1 -

- 1

1 - DT50MG( E l , E3, E9, E13, €28) DTSOMJ( E9, E13) DT50MVZ( E7, E13, E40)

DT50MVZ( E l , €28) 1 - DT50MJ(E3,E28)

2 2

2 2

1 1

1 1

2 2

2 2

DT50, DT65 DT50, DT65

FIG.21 29

FIG.21 IGNITION COIL

D - 9

*O

JOINT BOX

12 11

10 P // 7

I

i 8

8

15


4

5 6

7

8

9

10

11

12

13

14

15

16

17

18

19-1

19-2

20

33410-35300

3341 0-95330

33410-9521 1

33420-95300

33445-95301

33416-95300-01 J

01107-06168

01 107-06208

01107-06128

08321 -21068

08321-21068

01 107-06258

33542-98000

3351 0-2201 0

33510-9551 0

33541 -9331 0

09482-00230

09482-00151

09404-06402

09404-06412

09408-00012

COIL ASSY, igni t ion upper 1 - COIL ASSY, ign i t ion upper - 1

COIL ASSY, igni t ion upper 1 - DTSOMG( E l , E3, E9, E13, E28) DTSOMJ( E3, E9, E13, E28) DT50MVZ( E l , E7, E13,

E28, E40) COIL ASSY, igni t ion lower 1 -

STAY, igni t ion coil 2 -

STAY, igni t ion coil - 1

BOLT 4 "

BOLT - 2

BOLT - 1

LOCK WASHER 4 3

TSOMG(El,E3,E9,E13,

DT50MJ( E3, E9, E13, E28) DTSOMVZ( E l , E7, E13,

BOLT 2 - -If8) E28, E40)

LOCK WASHER

SEAL, high tension cord 2 2

CAP, spa rk plug 2 2

CAP, spark plug 2 2 DTSOG(Eg,E13), DTSOMG(E9, E13),DT65G(Eg,E13) DT50JE3,DTSOWJ( E9, E13), DT50MJ( E3, E9, E13) DT65J(E3, E9, E13) DTSOVZE7,DTSOWVZ( E13, E40), DT50MVZ( E7, E13, E40) DT65VZ( E7, E13,E40)

SEAL, spark plug 2 2

SPARK PLUG 2 2 from 09482-00150 model G model J/VZ( E28), DT50MVZ E28

( NGK , B R8HS gap: 0.9)

2 2 model J/VZ SPARK PLUG (NGK, B8HS gap:0.9) DTSOG(E9, E13)

DT50MG( E9, E13) DT65G( E9, E13)

- I to 09404-06412 CLAMP, igni t ion coil

CLAMP 1 (1) (model G)

CLAMP, igni t ion coi l 1 1

OTSO, DT65 JOINT BOX JOINT BOX DT50, DT65

30 FIG.22 ELECTRICAL (1)

a'w Ref. No. Part No. Description 50 65 Remarks

1 021 12-05258 SCREW 1 1

2 32800-95720 RECTIFIER ASSY 1 1

3-1

3-2

4

5

6

7

8

9

10

11-1

11-2

12

13-1

13-2

13-3

14

15-1

15-2

16

17

18

19

20-1

20-2

21

22

23

24

32890-95200

32890-95201

08321 -21 058

08310-1 1058

09320-0801 5

091 80-06035

091 60-06052

01 107-06258

36791 -95200

36740-95251

36740-95252

09481 -20001

33810-95251

33810-95252

33810-95253

36656-95200

36656-95500

36656-95501

36659-95200

36659-95500

09125-06021

36610-95252

36661 -95210

36661 -95210

36630-95200

36631-94300

3661 2-94301

36632-95501

HOLDER , electric p a r t s

HOLDER , electr ic p a r t s

LOCK WASHER

NUT

CUSHION

SPACER ( 6 . 1 ~ 8 ~ 1 2 )

WASHER

BOLT

HOLDER, fuse case

CASE ASSY, fuse

CASE ASSY, fuse

*FUSE (20A)

CABLE A S S Y , s tar t ing motor

CABLE ASSY, star t ing motor

CABLE ASSY, s tar t ing motor

GROMMET, wiring harness

GROMMET, wir ing harness

GROMMET , wir ing harness

CLAMP, wir ing harness L : 76

CLAMP', wir ing harness L:86

SCREW

WIRING HARNESS (model G) CAP, grommet

CAP, grommet

WIRING HARNESS, remote

-CAP

GROMMET, harness connector

CLAMP, connector grommet

control

1 1 model G

1 1 from 32890-95200

1 1

1 1

3 3

3 3

3 3

3 3

1 1

1 1 model G

1 1 from 36740-95251

1 1

1 1 1 ' 0 33810-95252

1 1 model G

1 1 f rom 33810-95252

1 1 model G

1 1 model J

1 1 model V Z

1 1 model G kyj 1 1

2 2

1 1 DT50M-+Ref.No.31

3 3 model J/VZ

1 1 model T V Z

1 I 7 6501-101644-

1 1

1 1 kmode' J/vz

DT50, DT65 DT50, DT65

. - FiG.22 ~

31 1

Ref. No. 25

26

27-1

27-2

28

29

30

31

32

33

34

35

36

FIG.22 ELECTRICAL (1)

Q'w Part No. Description 50 65 Remarks

P

1 1 BOX, jo in t 36653-95300 36650-95201 COVER, jo in t box 1 1

36652-95203 LABEL , jo in t diaphragm 1 -

36652-95300 LABEL , jo in t diaphragm - 1

091 25-06020 SCREW 4 4

3661 0-95200 WIRING HARNESS DT50MG( E l , E3, E9, E13,

36652-95202 LABEL, jo in t diaphragm 7 - t o 36652-95203

1 1 model G 09404-0841 4 CLAMP, w i r i ng harness

E28)

DTSOMJ( E3, E9, E13, E28) 09404-0641 2 CLAMP

021 12-06088 08321 -21068 LOCK WASHER

01107-06108

SC R EW (model G )

BOLT 37132-93700 CONNECTORf wi re

DT50, DT65 DT50, DT65

FtG. 23 32

FIG.23 ELECTRICAL (2)

I

50 65 Remarks Ref. No. Part No. Description

1 37721 -95252 SWITCH ASSY, neut ra l 1 1 from 37721-95251

2-1 37725-94300 ACTUATOR , neut ra l switch 1 - L t o 37725-94301

2-2 37725-94301 ACTUATOR, neut ra l switch model G,DT50M(JE3, J E28 , VZEl , VZE28)

to 37725-94301 ACTUATOR , neut ra l switch 3-1 37725-95201 3-2 37725-94301 ACTUATOR, neut ra l switch - 1

4 37725-95300 ACTUATOR, neut ra l switch 1 1 model J/VZ 5 37726-95200 SH I M , neut ra l switch AR(01.2) T:1.0

6 37727-95200 SHIM, neut ra l switch AR(01.2) T:0.5

8 09404-06412 CLAMP, choke solenoid

MARK, s t a r t e r indicator 1 1

CLAMP , neut ra l switch 1 1

SOLENOID ASSY, choke 1 1

7 371 49-95300 1 1

9 09404-06412

10 38600-95251

11 -1 37820-95252 SWITCH ASSY , emergency

SWITCH ASSY, emergency from 37820-95252

GROMMET, socket 1 - to 36656-95210 11 11-2 37820-95253

12-1 39611-95200

12-2 36656-95210 GROMMET, socket ; I F D T 5 O M G ( E l , E3, E9 I 13 39601 -9671 1 SOCKET ASSY, lamp E13, E28)

14 37800-931 50

15 37820-95253

SWITCH ASSY, stop 1 -

SWITCH ASSY, emergency 1

DTSOMJ( E3, E9, E13, E28)

DT50MVZ( E l , E7, E13,

1 - E28, E40)

1 - DT5OMJ( E3, E9, E13,E28) DTSOMVZ( E l , E7, E13,

E28, E40)

16- 1 39601 -3671 1 SOCKET ASSY, lamp

16-2 39601 -96712 SOCKET ASSY, lamp

17 37800-93150 SWITCH ASSY, stop 18 36656-95300 GROMMET, socket

from 39601 -9671 1

-. DT50MJ (E3, E28) DTSOMVZ( El , E28)

1 -

1 -

1 -

19 37321-95200-01J STAY, N.S,I. unit

20 37320-94300 N.S. I . unit

BOLT 21 01 107-061 28

22 08321 -21068 LOCK WASHER

23 08322-21068 WASHER

DTSO, DT65 \ '. DT50. DT65

FIG. 24

I

f

I D - 131 ' I


1 33830-95202 CABLE, trim relay 1

3

33 FIG.24 ELECTRICAL ( T V Z )

Q'tY

2

POWER UNIT,POWER

7

R I M

RED - RELAYJTARTING MOTOR

BLACK - EARTH w u T R I M

2 3841 0-95540 T R I M RELAY, up in 1 3 38420-95540 T R I M RELAY, down in 1 4 091 60-0601 5 WASHER 4 5 091 62-06001 LOCK WASHER 4

I 6 091 00-0601 9 B O L T 4 7 38423-95501 TUBE 3 L: 150

2pcs, L : 150+100

RELAY

DT50, DT65 DT50, DT65

r I 34 FIG. 25

I E - 2 I FIG.25 CLAMP BRACKET (1) Q'tY

Ref. No. Part No. Description 50/65 Remarks -

1

2- 1

2-2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

41 11 1-95203-01 J

41 121 -95203-01 J

41 121 -9521 0-01 J

41 130-95500

091 61 -22001

09159-22002

45421 -95200

09441 -21 002

09205-0301 5

091 00-101 13

09160-10040

091 60-1 0050

091 62- 10002

091 40- 1001 5

41311-95300-01J

091 60-1 0040

091 62-1 0002

091 00- 101 23

4821 1-95500

091 60-1 2038

09162-12002

09140-12020

41222-95201 -01 J

091 11 -1 2002

091 11 -1 001 5

09448-27006

09448-27007

41223-95201 -01 J

091 40-1001 5

33835-95500

BRACKET, clamp RH 1

BRACKET, clamp LH model G 1 t o 41 121 -9521 0-01 J

BRACKET, clamp LH

SHAFT, clamp bracket

WASHER

N U T

PIN

SPRING, t i l t lock pin

PIN (8x18)

BOLT , transom (1 0x100)

WASHER ( 1 0 . 5 ~ 1 9 ~ 2 )

WASHER ( 1 0 . 5 ~ 3 0 . 3 ~ 2 )

LOCK WASHER

N U T

PLATE, clamp bracket

WASHER

LOCK WASHER

B O L T

PIN

WASHER

LOCK WASHER

N U T

ARM, t i l t lock

BOLT, tilt lock arm

BOLT, tilt lock arm clamp

SPRING, t i l t lock arm

SPRING, t i l t stop arm

ARM, t i l t stop

NUT

CLAMP, PTT motor cable

1

1

2

1

1

1

1

4

4

4

4

4

1

4

4

4

T V Z - - .STD

2 1 from 41222-95201

2

2

1

1

1 from 41 223-95201

2 1 OPT

T V Z - - *STD

DT50, DT65 ~~

DT50, DT65 ~

PIG. 26 ' E - 3 I

4

I

19

35 FIG.26 CLAMP BRACKET (2)

Q'w Remarks Ref. No. Part No. Description 50/65

( DT5OG (E9, E13), DT5OMG ( E l , E3, E9, E13, E28) ) ( DT65G (E9, E13) ) ( DTSOWJ (E9, E l 3 ), DTSOMJ (E3, E9, E13, E28) ) ( DT65J (E9, E13) ) ( DT50VZE7 ) ( DT50WVZ (E13, E40), DT5OMVZ ( E l , €7, E13, E28, E40))

1-1

1-2

2-1

2-2

3

4

5

6

7

8

3

10

11

12

13

14

15

16

17

18-1

18-2

19

20

21

22

( DT65VZ (E7, E13, E40) )

41111-95221-01J BRACKET, clamp RH

41110-95300-01J BRACKET, clamp RH

41121-95220-01J BRACKET, clamp LH

41120-95300-01J BRACKET, clamp LH

41212-93000-01J HANDLE, clamp

09205-06007 PIN, clamp handle

41 21 1-94300 SCREW, clamp

41213-93001 PLATE, clamp

4131 1-95220-01 J ROD, clamp b r a c k e t

091 11 -1 0018

091 08-08063

091 60-0801 5 09162-08003

091 40-08003

45420-95220

09441 -21 002

41 130-95500

091 61 -22001

091 59-22002

091 00- 101 13

091 00-10175

091 €0-1 0040

091 60-10050

091 62-1 0002

091 40-1 001 5

BOLT

STUD BOLT

WASHER

LOCK WASHER

N U T

PIN, t i l t lock

SPRING

SHAFT, clamp b r a c k e t

WASHER

NUT

BOLT, transom (10x100)

BOLT, transom (10x100)

WASHER

WASHER

LOCK WASHER

NUT

1

1

1

1

2

2

2 2

1

2

2

2

2

2

1

1

1

2

1

2

2

2

2

2

2

model G

model J/VZ

model G

model J/VZ

1:197 L:64.3

8.5x16x1.6

DT50( VZE7,MVZE7), DT65VZE7

1 0 . 5 ~ 1 9 ~ 2

1 0 . 5 ~ 3 0 . 3 ~ 2

DTSO, DT65 DT50, DT65 . . .... . . -

FIG. 26 36

FIG.26 CLAMP BRACKET (2)

Q'w Remarks 50/65 Description Ref. No. Part No.

23

24

25

26

27

28

29

30

31

32

( DT5OG (E9, E13), DT50MG (El, E3, E9, E13, E28) ) ( DT65G (E9, E13) ) ( DT50WJ (E9, E13), DTSOMJ (E3, E9, E13, E28) ) ( DT65J (E9, E13) ) ( DT50VZ E7 ) ( DT50WVZ (E13, E40), DT50MVZ ( E l , E7, E13, E28, E40) ) ( DT65VZ (E7, E13, E40) )

41222-95201-01J ARM, tilt lock 1

09111 -12002 BOLT, tilt lock arm 2

09448-27006 SPRING, tilt lock arm 1

09448-27007 SPRING, tilt stop arm 1

41223-95201-01J ARM, tilt stop 1

09140-10015 NUT 2 4821 1-95500 PIN

091 60-1 2038 WASHER

09162-12002 LOCK WASHER

091 40- 12020 NUT 2

2 topT

19

DT50, DT65 DTSO, DT65

FIG. 2% I E - 5 I

I

37 FIG.27 SWIVEL BRACKET

Q'w Ref. No. Part No. Description 50/65 Remarks

1 431 11 -95203-01 J

2 431 11 -95703-01 J

3 2251 1-99000

4-1 09306-26003

4-2 09306-26005

5 43755-95220-01 J

6 091 60-1 0040

7 09100-10153

8 43750-95202-01J

9 43750-95221 -01 J

10 43750-95702-01 J

11 43750-95721 -01 J

12-1 43750-95210-01 J

12-2 43750-9521 1-01 J

13-1 43750-95710-01 J

13-2 43750-9571 1-01 J

14

15

16

17

18

19

20

21

22

45245-95200

09204-01001

45261 -95201

43241 -95201

45254-95200

091 80-08082

45253-95200

09160-08015

45251 -95200

BRACKET, swivel (L type) 1

BRACKET, swivel (S type) 1 3 GREASE NIPPLE

BUSH I NG, steering 2

BUSHING, steering 2

ATTACHMENT, bracket

r ' DT%G/WJ(E9, E13) DT50VZE7, DTSOWVZ (E13,E40),DT65G/J (E9,E13),DT65VZ(E7,

. E13, E40)

2 J WASHER 2 BOLT (10x30)

BRACKET, steering (L type) 1

BRACKET, steering (L type) 1

BRACKET, steering (S type) 1

BRACKET, steering (S type) 1

DT50G/J/VZ( E3, E28) DT65G/J/VZ( E3, E28)

DT50MG( E l , E3, E9, E l 3 E28)

BRACKET, steering ( L type)

BRACKET, steering (L type)

BRACKET, steering ( S type) r DT50MJ( E3, E9, E13, E28)

BRAKCET, steering (S type) -1 r: DT50MVZ( E l , E7, €13, I E28, E40)

SHAFT, reverse lock arm 1

KNOB, release 1

MARK, release knob 1

SPACER I

ARM, release 1

WASHER ( 8 . 5 ~ 1 6 ~ 1 . 2 ) 1

RQD, release 1

COTTER PIN 6

SHAFT, release arm (8x73) 1


FIG. 27

n

38 FIG.27 SWIVEL BRACKET

Q'tY Remarks Ref. No. Part No. Description 50/65

23 45241 -95200 LINK, reverse lock arm

24

25

26

27

28

29

30

31 -1

31 -2

32

33

34

45231 -95200

45243-95200

09444-12001

45244-95200

09140-03002

09440-20007

45252-95200

45242-95200

45242-95201

09420-05003

091 66-25004

091 40-24008

ARM, reverse lock

PIN, reverse lock arm

SPRING, lock arm shaf t

STOPPER, reverse lock arm

NUT

SPRING, reverse lock arm

LINK, release lever

PLATE, reverse lock arm

PLATE, reverse lock arm

KEY, pi lo t shaf t

WASHER, p i lo t shaf t

NUT, p i lo t shaf t

2

2

1

2

2

2

2

1

1

1 from 45242-95200

1

1

1

DTSO, DT65 DT50, DT65 ~- -

FIG. 28

I

15 I

39 FIG.28 CYLINDER SUPPORT (TVZ)

Q'W

1

2

3

4

5

6

7 8

9

10

11

12

13

14

15

16

17

18

Ref. No. Part No. Description 50/65 Remarks 48111-95501-01J BRACKET, cy l i nde r support 1

091 08-1 0035

091 62-10002

09140-10015

091 60- 10040

09100-10123

48121 -95500

09160-15026

481 61 -95502-01 J

2251 1-99000

48165-95502

09162-05002

09125-05025

09440-1 101 1

09380-12002

48321 -95500

09319-12020

09204-01 002

STUD BOLT

LOCK WASHER

NUT

WASHER ~ 1 0 . 5 ~ 1 8 ~ 1 . 6 )

BOLT (10x35)

SHAFT, cy l inder

WASHER (15x30~2)

ARM, t ra i l e r i ng lock

GREASE NIPPLE

STOPPER, lock arm

LOCK WASHER

SCREW

SPR I NG

ClRCLlP

PIN, p is ton r o d

BUSHING

COTTER ?IN

2

4

2

2

2

1

2 1

1

1

1

1

1

2

2

2 2


F I G 29

1

14

PI

-8

40 FIG.29 POWER U N I T ( T V Z )

Q'tY Remarks

Change 48528-95500 to 33836-94501

Ref. No. Part No. Description 50/65

POWER UNIT , power t r i m 1 1

2

3 4

I 5

G

7 8

9

10

11

12 13

14

15

16

17

18

48500-95510-01J

a 5 1 0-95500

48533-95500

061 11 -05004 48535-95500

48540-95500

48531 -95500 48537-95500

48528-95500 48550-95500

09280-08006 48573-95500

38585-95500

48502-95500

48591 -95500

33836-94501 091 62-08003

09100-08154.

.HEAD ASSY, motor

. -BRUSH SET

*BALL

*SPRING SET

.ARMATURE

.THRUST WASHER SET

.GASKET SET

.CONNECTOR, harness

.BOLT SET

00 RING

-CAP

-0 RING

-VALVE BODY

-SCREW

.CAP, motor cable

LOCK WASHER

BOLT (8x22)

1

1

1

1

1

1

1

1

1

1

1

1

1

4 1

3

3

2

FIG. 3Q

I

L 3 - a

10 -

1

I 11

41 FIG.30 TRIM CYLINDER (TVZ)

Q'w Remarks Ref. No. Part No. Description 50/65

1

2 3

4

5 i 6

7

8

9

10

11

12

48600-95510-01 J

48601 -95510

48627-95510

48633-95510

48641 -9551 0 4871 1-9551 0

48720- 955 1 0

48730-95510

48740-95510

48750-9551 0

48769-9551 0 43770-9551 0

TRIM CYLINDER ASSY

*PISTON

-0 RING, p is ton

-0 RING, head

-TUBE, cylinder

CONNECTOR, three way

TUBE, i n le t (1)

TUBE, in let (2) TUBE, i n le t (3)

TUBE, out le t (1)

TUBE, out le t (2)

TUBE, out le t (3)

2

2

2 2 2 2

1

1

1

1

1

1

DT50, DTG5 DT50, DT65 - . - .

FlG.31

7

r I

6 I k5 w4

18 %21

42 FIG.31

Ref. No. Part No.

1-1 51 11 1-95202-01 J

1-2 51 111 -95203-01 J

2-1 09100-08100

2-2 091 00-08 163

3 091 62-08003

4 09206- 1 1005

5 09205-1 1001

6-1 51 21 1-95201

6-2 51 21 1-95202

7 09100-10112

8 541 30-95201

9 54130-95500

10 091 60- 10040

11 09140-10015

12 541 36-95200

13 541 36-95501

14

15

16

17

18

19

20

21

541 35-95200

521 13-95204

091 62-06001

09100-06020

1421 1-95200

1421 1 -9521 0

1421 1-95302

1421 1-95312

ENGINE HOLDER Q'tY

Description 50 65 Remarks

HOLDER, engine 1 1 model G

HOLDER, engine 1 1

BOLT (8x35) 2 2

BOLT (8x35) 2 2

LOCK WASHER 2 2

COLLAR, holder ( 8 . 4 ~ 1 1 ~ 2 0 ) 1 1 DOWEL PIN (11x14) 2 2

GASKET, engine holder 1 1

MOUNTING, upper 2 2

MOUNTING, upper 2 2

GASKET, engine holder 1 1 to 51211-95202

BOLT, upper mounting (10x70)2 2

DT50G (E9, E13), DT5OMG ( E l , E3, E9, €13, E28) DT65G (E9, E l31 DT50WJ (E9, E13), DT50MJ (E3, E9, E13, E28) DT65J ( E9, E l 3) DT50VZ E7 DT50WVZ (E13, E40), DT5OMVZ ( E l , E7, E13, E28, E40) DT65VZ (E7, E13, E40)

2 2 WASHER ( 1 0 . 5 ~ 1 9 ~ 2 ) NUT 2 2

STOPPER, upper rriouiitiriy 2 2

STOPPER, upper mounting 2 2 DT50G (E9, E13), DT50MG (E9, E13) DT65G (E9, E13) DT50WJ (E9,E13), DT50MJ (E3,E9,E13,E28) DT65J (E9, €13) DTSOVZ E7 DT50WVZ (E13, E40), DTSOMVZ ( E l , E7, E13, E28, €40) DT65VZ (E7, E13, E40)

MOUNTING, upper t h r u s t 1 1

GASKET, dr iveshaf t housing 1 1 LOCK WASHER 6 6

BOLT, exhaust tube (6x20) 6 6 TUBE, exhaust (L t ype ) 1 -

TUBE, exhaust (5 type) 1 -

- 1 from 14211-95301

- 1 from 14211-95311 TUBE, exhaust ( L type)

TUBE, exhaust ( S type) -I

4 b

DT50, DT65

1

DT50, DT65

FIG. 32 43

FIG.32 DRIVESHAFT HOUSING

Ref. No. Part No.

Q'tY Remarks Description 50/65

I

1-1

1-2

1-3

2-1

2-2

2-3

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

~ ~~

52111-95204-01J

521 11 -95205-01 J

521 11 -95210-01 J

521 11 -95703-01 J

521 11 -95704-01 J

52111-95710-01J

091 00-081 36

09162-08003

09160-08015

09205-11001

541 60-95200

541 60-95500

09387-46001

54167-95500

09250-28007

09140-12020

091 60- 12333

09100-12019

09160-25025

54210-95201 -01 J

54165-95200

to 521 11 -95205-01 J

model G

model J/VZ

HOUSING, dr iveshaf t ( L t ype ) 1

HOUSING, d r i vesha f t (L type) 1

HOUSING, dr iveshaf t (L t ype ) 1

HOUSING, dr iveshaf t (S t ype ) 1

HOUSING, dr iveshaf t (S t ype ) 1

t o 521 11 -95704-01 J

model G 5001 -002096% 5002-001 446.. 6501 -001 967% 6502-002383-

L

HOUSING, dr iveshaf t ( 5 type) 1 model J/VZ

BOLT, d r i vesha f t housing 8 8x55

LOCK WASHER 7

WASHER (8.5x16x1.2) 1

DOWEL PIN 2 MOUNTING, lower 2

MOUNT1 NG, lower 1 DT50G (E9, E13), DTSOMG (E l , E3, E9, E13, E28) DT65G (E9, E13) DT50WJ (E9, E13), DTSOMJ (E3, E9, E13, E28) DT65J ( E9, E l 3) DT50VZ E7 DT50WVZ (E13,E40), DTSOMVZ (FI,E7,E13,E28,E40) DT65VZ (E7, E13, E40)

CLIP, mount ing set 2

MOUNT, lower side 2

NUT, lcwer mount ing 1

WASHER (1 2 . 5 ~ 2 2 ~ 2 - 5) 2

CAP, lower mount ing bracket 2

BOLT, lower mounting 1 12x145

WASHER, pilot shaf t 1 2 5 x 4 8 ~ 2

BRACKET, lower mounting 1

MOUNTING, lower t h r u s t 1

1'7

DT50, DT65

I 11

DT50, DT65

FOG. 33

I

44 FIG.33 GEAR CASE (model G)

Q'W Ref. No. Part No. Description 50 65 Remarks

1-1

1-2

2

3

4- 1

4-2

5

6

7

8

9

10

11-1

11-2

12

13

14

15

16

17

18

19

20

27

22

23

24

25

26

27

55100-95817-01 J

55100-95830-01 J

17631 -95201 -01 J

03142-04209

09263-26005

09263-26008

09265-30004

55122-95201

55125-95202-01J

09162-08003

091 00 -08090

55321 -931 41

09248-10003

09248-1 0004

09168-10004

091 00-081 01

09162-08003

551 41 -95200

551 51 -95200

57632-95304

09160-32006

58100-95210-01T

58100-95220-01 T

581 00-95390-01 T

58100-95340-01 T

58100-94310-01 T

58100-95350-01T

58 100-95360-01 T

561 00-95370-01 T

581 00-95380-01T

CASE SET, gear

CASE SET, gear -FILTER, water -SCREW

BEAR I NG , pinion -BEARING, pinion -BEARING, propeller shaft SEAL, gear case TRIM T A B

LOCK WASHER

BOLT, trim tab (8x16)

ZINC, protection PLUG, drain PLUG, drain GASKET, drain plug

BOLT (8x40)

LOCK WASHER

EMBLEM, gear case RH

EMBLEM, gear ..-se LH

STOPPER, propeller bushing WASHER ( 3 2 . 6 ~ 4 5 ~ 1 )

PROP ELL ER (3x292~254)

PROP EL LER (3x292~280)

PROP ELL ER (3x295~305)

PROP EL i ER (3x292~330)

PROPELLER (3x292~330

PROPELLER (3x289~356)


PROPELLER (3x283~40s )


to 5800-9431 1 -01T

DT50 (M,W)

DT65 + STD

DT50

1.5001 -001 460 %6501-002027

2 2

2 2

1 1

1 1

1 1

1 1

1 1

1 1

1 1

3 3

3 3

3 3

6 6

6 6

1 1

1 1

1 1

A R ( & ~ )

1 -

1 -

1 1

1 1

1 1

1 1

1 1

1 1

1 1

from 09248-1 0003

to 09168-10022

SIOOO (3x11 1/2 x 10)

51100 (3x11 1/2 x 11)

S1200 (3x11 5/8 x 12)

S1300 (3x11 1/2 x 13)

51301 (3x11 1/2 x 13) DIECASTING

51400 (3x11 3/8 x 14) to 58100-95351-01T

51500 (3x11 1/4 x 15)

51600 (3x11'1/8 x 16)

51700 ( 3 x 1 1 ~ 1 7 )

DT50, DT65

1 '7

DT50, DT65

FIG.34 (E-14) : model J/VZ

FIG. 33 45 FIG.33 GEAR CASE (model G)

Q'tY Sef. No. Part No. Description 50 65 Remarks

28-1 57633-95302 SPACER , propeller nut 1 1 to 57633-95303

28-2 57633-95303 SPACER , propeller nut 7 1

29 57635-95300 WASHER 1 1

30 091 59-1 8004 NUT, propeller 1 1

I

FIG.34 (E-14) : model J/VZ

DT50, DT65 DT50, DT65 ~~

~- ~~~

FIG. 34

15 15 15 16

I ' .- I

I ' ' 15 16 15 15

28 18 ' 119

DT50, DT65

46 FIG.34 GEAR CASE (niodel J/VZ)

O'ty


1

2

3

4

5

I 6

7

' a 9

10

11

12

13

14

15

16

17

l a -1 9

55100-95300-01J

09263-2600a

09265-30004

09100-101 59

09162-10002

17631 -95201 -01 J

031 42-04209

55122-95201

55125-95202-01J

09162-08003

09100-08090

55321 -931 41

09248-10004

091 68- 10022

09100-081 60

09100-081 78

09162-08003

57632-95304

CASE SET, gear

.BEARING, pinion

-BEARING, propel ler shaf t

BOLT, gear case

LOCK WASHER

FILTER , water

SCREW

SEAL, gear case

TRIM T A B

LOCK WASHER

BOLT, t r i m tab (8x16)

ZINC, protect ion

PLUG, d r a i n

GASKET, d ra in plug

BOLT

BOLT

LOCK WASHER

STOPPER, propel ler bushing

1 1

1 1

1 1

1 1

1 1

2 2

2 2

1 1

1 1

1 1

1 1

1 1

3 3

3 3

6 6

2 2

8 8

1 1

WASHER ( 3 2 . 6 ~ 4 5 ~ 1 ) A R ( b 1 ) 091 60-32006

20

21

22

23

24

25

26

27

2a

29

30

31

32

DT50, DT65

FIG.33 (E-12,13) : model G

58100-95210-01 T PROPELLER ( 3 ~ 2 9 2 ~ 2 5 4 )

58100-95220-01T PROPELLER ( 3 ~ 2 9 2 ~ 2 8 0 )

58100-~~391-01 T PROPELLER ( 3 ~ 2 9 5 ~ 3 0 5 )

58100-95340-01T PROPELLER ( 3 ~ 2 9 2 ~ 3 3 0 )

S8100-94311-01 T PROPELLER ( 3 ~ 2 9 2 ~ 3 3 0 )

58100-95351 -01 T PROP ELL E R ( 3 ~ 2 8 9 ~ 3 5 6 ) DT50 (M,W) -* STD

DT65 + STD

DT5O +. STD

58100-95361-01T PROPELLER ( 3 ~ 2 8 6 ~ 3 8 1 )

58100-~5371-01 T PROPELLER ( 3 ~ 2 8 3 ~ 4 0 5 )

58100-95380-01 T PROPELLER (3X2aox432)

57633-94300 SPACER, propel ler nut

57635-95300 WASHER

09159-18004 NUT, propel ler

55300-95500 ZINC, protect ion

1 1

1 1

1 1

1 1

1 1

1 1

1 1

1 1

1 1

1 1

1 1

1 1

1 1

SlOOO (3x11 1/2 x 10)

SllOO (3x11 1/2 x 11)

S1200 (3x11 5/8 x 12)

S1300 (3x11 1/2 x 13)

S1301 (3x11 1/2 x 13) DI ECAST I NG

51400 (3x11 3/8 x 14)

Sl500 (3x11 1/4 x 15)

51600 (3x11 1/8 x 16)

51700 ( 3 x 1 1 ~ 1 7 )

0 P i

FIG. 35

-1

1

9 - 4

2

-i

I F - * I

63

I

16 J 7 7

18.19

4f FIG.35 TRANSMISSION (model G)

Q' tY Ref. No. Part No. Description 50 65 Remarks

1

2-1

2-2

3-1

3-2

4

5 6

7

8

9

10

11

12

13

14

15

16

17

18-1

18-2

18-3

18-4

19-1

19-2

19-3

19-4

20

21

22

23

09289- 17005

571 00-95820

57100-95850

57100-95a30

57100-95860

09265- 17001

091 66-17004

09440-26002

091 67-2001 7

08331 -21479

57133-95200

09181 -17001

091 81 -1 7002

09181-17003

091 81 -1 7004

09181-17005

09180-2201 9

57310-95204

57310-95302

57300-95820

57300-95821

57300-95840

57300-95841

moo-95830

57300-95831

57300-95850

57300-95851

091 11 -08030

091 80- 12087

0821 1 -1'01 62

097 40- 10022

O I L SEAL, driveshaft

SHAFT SET, drive ( L type)

SHAFT SET, drive ( L type)

SHAFT SET, drive (S type)

SHAFT SET, drive (S type)

-6 EAR I NG, driveshaft

*THRUST WASHER

SPRING, driveshaft preload

LOCK WASHER, driveshaft

ClRCLlP

COLLAR, preload spring

SHIM (T:4.4)

SHIM (T:4.5)

SHIM (T:4.6)

SHIM (T:4.7)

SHIM (T:4.8)

SPACER, pinion bearing

PINION ( N T : I I )

PINION (NT:12)

PINION/GEAR SET

PINION/GEAR SET

PINION/GEAR SET

PINION/GEAR SET

PIN

P: N

PIN

PIN

601

ON/GEAR SET

ON/GEAR SET

ON/GEAR SET

ON/GEAR SET

l- SPACER ( 1 2 ~ 1 6 . 5 ~ 6 . 5 )

WASHER

NUT

1 1

1 1

1 1

1 1

1 1

1 1

1 1

11

1 1

1 1

1 1

-5001 -001 460 3 1.6501 -002027

to 57300-95820

-I-(DT~C)G E9,G E l 3 I DTSOMG E1,MG €3, I MG E9,MG E13,MG E28) I to 57300-95830 1

1 from 57300-95820 1 1 I from 57300-95840 I to 57300-95860

I from 57300-95830

.4

'1 (1) 1 - 4

(1 ) 1 - from 57300-95850 to 57300-95870

I ?

1 1 < 5001-001461- '1

~- DTSC, DT65

. .

FIG.36 (F-5,6) : model J/VZ

DT50, DT65

FIG. 35

J- 4

-5

2

3

I F - I

I

6

59 610 f 55

I ca 1

63

? I

48 FIG.35 TRANSMISSION (model G)

Q'tY

Remarks 50 65 Ref. No. Part No. Description

24

25

26

27

28

29

30

31

32

33

34

35-1

35-2

36

37

38

39

40

41

42

43

44

45

46 47

48

49

50

51

52

53

08221 -30455

091 81 -30007

091 81 -30008

091 81 -30009

091 81 -3001 0

08211 -30451

57510-95201

57510-95301

0821 1-20283

57631 -95200

09209-08016

57621 -95203

57621 -95204

09202-0501 7

09440-41002

09440-0701 8

57610-95203

09181 -22003

09160-22016

09160-22024

09160-22025

57521 -95201

57521 -95301

091 81 -35003

091 81 -35004

091 81 -35005

091 81 -35006

09181 -35007

091 81 -35008

081 13-60070

09280-71001

SHIM (T:0.5)

SHIM (T:0.6)

SHIM (T:0.7)

SHIM (T:0.8)

SHIM (T:0.9)

SHIM (T:l)

GEAR, forward (NT:24)

GEAR, forward (NT:23)

THRUST WASHER (T :2 )

ROD, push

PIN, push

SHIFTER, c lu tch dog

SHIFTER, c lu tch dog

PIN

SPRING, dog

SPRING, r e t u r n

SHAFT, propel ler

SHIM (Tz0.5)

A R ( b 1 )

AR(OI.1)

AR((F.1)

A R ( b 1 )

A R ( b 1 )

A R ( b 1 )

1 -

(1) 1 . 1 1

1 1

1 1

1 1

1 1

1 1

1 1

1 1

1 1

AR(OI.1) THRIJST WASHER (T:l.S) AR(DI.1)

THRUST WASHER (T:1.75) AR(OI.l)

THRUST WASHER (T:2) AR(OI.l)

GEAR, reverse (NT:24) 1 -

GEAR, reverse (f\(T:23) (1) 1 -

SHIM (T:0.5) A R ( b 1 )

A R ( b 1 ) SHIM (T:1.2)

SHIM (T:1.3) AR(OI.1)



AR(OI.1) SHIM (T:1.6)

BEARING, reverse gear 1 1

0 RING 1 1

FIG.36 (F-5,6) : model J / V Z

to 57300-95820

to 57300-95830

f rorn 57621 -95203

t o 57300-95820

-(DTSOG E9,G E l 3 DT50MG E1,MG E3, MG E9,MG E13,MG E28) to 57300-95830

DT50, DT65 . . DT50, DT65

FIG. 35

63

62 I I

49 FIG.35 TRANSMISSION (model G)

Q'w Remarks Description 50 65

1 1 54 56121 -95204 HOUSING, propeller shaft

55 09421 -05005 KEY, propeller shaft housing 1 1

NUT 2 2 56 09140-06004

2 2 57 091 62-06001 LOCK WASHER

SCREW 2 2 58 091 27-06005

2 2

Ref. No. Part No.

I 59 09263-22020 BEARING, propeller shaft

60 09289-22006 OIL SEAL, propeller shaft 1 1 2 2 ~ 3 5 ~ 1 0 . 7 61 09387-37001 RING, propeller shaft oil seal 1 1 62 09381 -82001 RING, propeller s h a f t housing 1 1

1 1 63 58161 -95301 SEAL RING, propeller


DT50, DT65 DT50, DT65

FIG. 36 Remarks 50 65 Description Ref. No. Part No.

3U FIG.36 TRANSMISSION (model J/VZ)

O'W

1

2

3

4

5

I 6

7

8

9

10

11

12

13

14

15-1

15-2

W DT50, DT65

~~~

16

17

18

19

20

21

22 23

24

25

09289- 1 7005

57100-95850

571 00-95860

09265-17001

09166-17004

09440-26002

091 67-2001 7

08331 -21479

57133-95200

09181-17001

091 81 -1 7002

09181-17003

091 81 - 17004

091 81 -1 7005

57300-95860

57300-95870

091 80- 12087

0821 1-10162

091 40-1 0022

08221 -30455

091 81 -30007

09181 -30008

09181 -30009

091 81 -3001 0

0821 1-30451

88211-20283

DT50, DT65

01 L SEAL, driveshaft 1 1

SHAFT SET, drive ( L type) 1 1

SHAFT SET, drive (S type) 1 1

BEAR I NG, driveshaft 1 1

*THRUST WASHER 1 1

SPRING, driveshaft preload 1 1

LOCK WASHER, driveshaft 1 1

ClRCLlP 1 1

COLLAR, preload spring

SHIM (T:4.4)

SHIM (T:4.5)

SHIM (T:4.6)

SHIM (T:4.7)

SHIM (T:4.8)

PINION/GEAR SET

PINION/GEAR SET

SPACER ( 1 2 ~ 1 6 . 5 ~ 6 . 5 )

WASHER

NUT

SHIM (1:O.S)

SHIM (T:0.6)

SHIM (T:0.7)

SHIM (T:0.8)

SHIM (T:0.9)

SHIM (T: l )

1 1

A R ( b 1 )

ARC l)

AR(OI.I)

A R ( b 1 )

A R ( b 1 )

1 -

1 1 DT50(M,W)J/VZ,

1 1

1 1

1 1

AR(OI.1)

A R ( b 1 )

A R ( b 1 )

AR(OI.l)

A R ( b 1 )

AR(OI.1)

DT65J/VZ

1 1 THRUST WASHER (7-12)

FIG.35 (F-2,3,4) : model G

F I G 36

- 5

7 51

IF--= I

2 3

FIG.36 TRANSMISSION (model J/VZ)

Q'tY Description 50 65 Remarks Ref. No. Part No.

ROD, p u s h 1 1

28 57621 -95204 SHIFTER, c lu t ch dog 1 1

PIN 1 1

SPRING, dog 1 1

SPRING, r e t u r n 1 1

SHAFT, propel ler 1 1

26 57631 -95200 1 1 27 09209-0801 6 PIN, push

29 09202-0501 7

30 09440-41 002 31 09440-07018

32 57610-95203 SHIM (T:0.5) AR(OI.1) 33 091 81 -22003

34 091 60-2201 6 THRUST WASHER (T:1.5) AR(OI.1)

35 09160-22024 THRUST WASHER (T:1.75) AR(OI.1)

THRUST WASHER (T:2) AR(OI.1) 36 091 60-22025 37 091 81 -35003 SHIM (T:0.5) AR(OI.1)

38 09181 -35004

39 091 81 -35005

40 091 81 -35006

41 091 81 -35007

42 091 81 -35008

SHIM (T:1.2) AR(@I)

SHIM (T:1.3) AR(@I)

~ ~ ( 0 - 4 )

AR(OI.I) 43 56120-95300-01J HOUSING, propel ler shaf t 1 1

SHIM (T:1.4) SHIM (T:1.5) A R ( b 1 )

SHIM (T:1.6)

44 09263-22020 -BEARING, propel ler shaf t 2 2

1 1 45 09280-71001 -0 RING

46 09289-22006 -O IL SEAL, propel ler shaf t 1 1 2 2 ~ 3 5 ~ 1 0 . 7

47 09387-37001 -RING, propel ler shaf t o i l seal 1 1

48 081 13-60070 49 091 00-081 12 BOLT, propel ler shaf t housing 2 2

50 09162-08003

- BEAR I NG , reverse gear 1 1

LOCK WASHER 2 2

51-1 09181-17006 SHIM, pinion

51 -2 091 81 -1 7007 SHIM, pinion

FIG.35 (F-2,3,4) : model G

1 1

1 1

DT50, DT65

FIG. 37 I F - 7 I 52 FIG.37 LOWER COVER (model G)

Q'ty

Remarks 50/65

1

1

1

1

1

1

1 OPT

2 OPT

1

1

2

DT%!MG( E l , E3 , E9, E13, E28)

40

Ref. No.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

Part No.

67111-95204-01J

61 11 1-9521 4-01 J

61113-95202

61 142-95200

61 141 -95202-01 J

61 131 -95201 -01 J

61 11 7-95200

09125-05023

09250-30003

63725-95200

67331 -95201

67332-95200

61 1 16-95201

09162-06001

,091 00-06058

61 124-95200

67273-95201

09404-06401

09162-06001

091 00-06058

09320-1 001 1

09180-06006

09160-06047

09162-06001

09100-06047

09403-07309

091 60-06015

09162-06001

09100-06020

COVER, lower

COVER, lower

SEAL, lower cover

GROMMET

COVER, lower rear

COVER, lower front

COVER, air intake

SCREW

CAP, starter hole

GROMMET, choke cable

GROMMET, control cable

CAP, remote control cable

PLATE, lower cover

LOCK WASHER

BOLT (6x15)

GROMMET

HOLDER, control cable

CLAMP, f i d hnw ( I :50)

LOCK WASHER

BOLT (6x15)

CUSHION, lower cover

WASHER ( 6 . 5 ~ 2 2 ~ 2 )

LOCK WASHER

BOLT (6x25)

CLAMP, fuel hose

WASHER ( 6 . 5 ~ 1 3 ~ 1 )

LOCK WASHER

SPACER (6.8x10x17.5)

8a- r (6x20)

DTSOMG( El, €3, E9, 1 E l 3 , E28)

1

2

2

1

1

1

1

1

4

4

4

4

4

1 from 09403-07301

8

8 8

FIG.38 (F-9,lO) : model J/VZ

DT50, DT65 DTSO, DT65 --

FIG. 37

40 & I

m

41

- 38

I 5

DTSO, DT65

53 FIG.37 LOWER COVER (model G)

Q'V

30

31

32

33

34

I 35

36

37

38

39

40

41

50/65 Remarks Ref. No. Part No. Description

09100-06089 BOLT (6x25) 1 09162-06001

091 60-0601 5

091 80-06089

09448-1 2006

09160-06046

61 631 -95500

091 64- 13005

09306- 13002

61633-95201-01J

21 131 -96001

61511-95220

LOCK WASHER

WASH E R ( 6 . 5 ~ 1 3 ~ 1 )

SPACER ( 6 . 1 ~ 9 ~ 9 )

SPRING, hook lever

WASHER (6.5x20x1.5)

HOOK, lower cover

WAVE WASHER

BUSHING, hook lever

LEVER, hook MARK, clutch shifting

MARK, start indicate

to 21 131 -96002

1

1

1

1

1

1

1

1

1

DT50MG( E l , E3, E9, E13, E28)


DT50. DT65

FIG. 38

41

r F - 9 I 42

J I 6

54 FIG.38 LOWER COVER (model J/VZ)

Q'tv

1-1 61111-95221-01J COVER, lower 1

1-2 61110-95222-01J COVER, lower 1


2-7 61111-95231-01J COVER, lower 1 DTSOMJ( E3, E9, E15, E28)

2-2 61110-95232-01J COVER, lower 1 DTSOMVZ( E l , E7, E13, E28, E40)

3 61113-95202 SEAL, lower cover lower 1

4 61 11 2-95206 SEAL, lower cover upper 1

5 61 142-95200 GROMMET 1

6 61141 -95202-01 J COVER , lower rear 1

7 61131 -95201 -01 J COVER , lower f ront 1

8 61 11 7-95501 COVER, air intake 1

9 02152-06128 SCREW 2

10 08322-21 068 WASHER 2

11 09250-30003 CAP, starter hole 1

12 63725-95200 GROMMET, choke cable 1

13 67331 -9521 0 GROMMET, control cable 1 GROMMET, control cable 1 DTSOMJ( E3, E9, E13, E28) 14 67331 -95220

DT5OMVZ( E l , E7, E13, E28 , E40 1

15 61116-95201 PLATE, lower cover 1

16 091 62-06001 LOCK WASHER 2

17 091 00-06058 BOLT (6x15) 2

18 61 124-952OC GROMMET 1

19 67271 -9521 0 HOLDER, control cable 1

20 09162-06001 LOCK WASHER 2

21 39100-06058 BOLT (6x15) 2

22 09320-1 001 1 CUSHION, lower cover 4

23 091 80-06006 SPACER ( 6 . 8 ~ 1 0 ~ 1 1 . 5 ) 4

24 091 60-06047 WASHER ( 6 . 5 ~ 2 2 ~ 2 ) 4

25 091 62-06001 LOCK WASHER 4

26-1 09100-06047 BOLT (6x25) 4

26-2 091 00-06089 BOLT (6x25) 4

FIG.37 (F-7,8) : model G

OTSO, DT6S DTSO, DT65 ,

FIG. 38

44 ,

45

46

47

41 42

55 -1 FIG.38 LOWER COVER (model J/VZ)


27 09403-07309 CLAMP, fuel hose 1 from 09403-07301

28 091 60-0601 5 WASHER ( 6 . 5 ~ 1 3 ~ 1 ) 8

29

30

31

I 32

33

34

35

36

37

38

39

40

41

42

09162-06001

09100-06020

091 00-06089

09162-06001

091 60-0601 5

091 80-06089

09448-12006

09160-06046

61 631 -95500

091 64- 1 3005

09306- 1 3002

61633-95201-01J

21 131 -96002

61 51 1 -95220

LOCK WASHER :

B O L T (6x20)

BOLT (6x25)

LOCK WASHER ' WASHER (6 Sx13x1)

SPACER ( 6 . 1 ~ 9 ~ 9 )

SPRING, hook lever

WASHER (6.5x20x1.5)

HOOK, lower cover

WAVE WASHER

BUSHING, hook lever

LEVER , hook

MARK, clutch shifting

MARK, star t indicate

13873-20300 TUBE, drain

13979-37400

09251 - 13001 CAP, lower cover

09408-00029

36641 -95500 STOPPER, relay harness

RETAINER, drain tube

CLIP, fuel hose

8

8

7

1

1

1

1

1

1

1

1

1

1 DTSOMJ( E3, E9, E13,E28)

1 F28, E40)

1

1

1

1

4 TVZ

DT50MVZ( E l , E7, E n ,

I 6

5

OT50, DT6S

FIG.37 (F-7,8) : model G

FIG. 39 7 56 FIG.39 ENGINE COVER

I Ref. No. Part No. Descriotion 50 65 Remarks

15

1-1

1-2

2

3

4

5

6

7-1

7-2

8-1

8-2

9

10

11

12

13

14

15-1

15-2

I

61400-95850-01 T

61400-95851 -OIT

61431 -95201 -01T

091 60-06036

09162-06001

091 00-0601 9

6 1421 -95202

61 441 -95200

61441 -94300

61 112-95205

61 11 2-95206

61 443- 95202

61 453-95202

61443-95301

61453-95301

61 435-95200

61 435-95300

09800-00805

09800-81 800

COVER SET, engine

COVER SET, engine

*HANDLE, tilt up

*WASHER (6.5x18x1.5)

*LCCK WASHER

.BOLT (6x16)

.EMBLEM, f r o n t

.EMBLEM, side

.EMSLEM, side

RUBBER, engine cover

RUBBER, engine cover

DECAL, RH "50"

DECAL, LH "50"

DECAL, RH "65"

DECAL, LH "65"

EMBLEM, rea r "50"

EMBLEM, rea r "65"

TOOL ASS,/

TOOL ASSY

1 1

1 1

1 1

3 3

3 3

3 3

1 1

2 2

2 2

1 1

1 1

1 -

1 -

- 1

- 1

1 -

- 1

1 1

1 1

model G to 61400-95851-017

model J/VZ

from 61431 -95209-01T

model G , to 61 441 -94300

model J/VZ

to 6111 2-95206

to 09800-81800

FIG.40 (F-12) : DT50MG ( E l , E9, E13) DTSOMJ (E3, E9, E13, E28) DT50MVZ ( E l , E7, E13, E28, E40)

DT50, DT65 DTSO, DT65 ~-

I 1 57 FIG. 40

2

I F - 121 FIG.40 ENGINE COVER (DT5OM)

O'tY

Ref. No. Part No. Description 50 Remarks

( DTSOMG (E l , E9, E13) ) ( DT50MJ (E3, E9, E13, E28) ) ( DTSOMVZ (E l , E7, E13, E28, E40) )

1-1 61400-95870-01T COVER SET, engine 1 model G to 61 400-95871 -01 T

1-2 61400-95871-01T COVER SET, engine 1 m o b k J

2 61431-95201-01T .HANDLE, tilt up 1

3 09160-06036 -WASHER ( 6 . 5 ~ 1 8 ~ 1 . 5 ) 3

4 09162-06001 .LOCK WASHER 3

5 091 00-0601 9 -BOLT (6x16) 3

6 61 421 -95202 -EMBLEM, front 1

1-3 61400-95872-01T COVER SET, engine 1 model VZ

7-1 61441 -95200 -EMBLEM, side 2 model G

7-2 61441 -94300 - EMS LEM , side 2 model J/VZ to 61 441 - 94300

8 61443-95220 DECAL, R H 1

9 61 453-95220 DECAL, LH 1

FIG.39 (F-11) : DT50, DT65

DTSO, DT65 DT50. DT65

FlG.41 - 58

FIG.41 HANDLE (DTSOMG) Q'tY

6

14

19

. //// 14

1 1 Remarks Description 50 Ref. No. Part No.

( DT50MG (E l , E3, E9, E'i3, E28) )

.//

-7-

1-1

1-2

1-3

I 2

3

4

5

6

7

8

9

10

11

12

13

14-1

14-2

15-1

15-2

16

17

18

19

20

21

22

23

24

25

631 21 -94300-01 J 63121 -94301 -01 J

63121 -94302-01 J 631 14-93200

631 14-94300

091 08-08036

09162-08003

09140-08003

6321 5-931 01

631 11 -93401 -01 J 09160-32007

091 60-32004

09164-32001

631 17-93400

09308-0501 5

6361 0-9521 2

6361 0-9521 3

63222-95200

63222-95201

63225-93200

63224-93202

63226-93200

09205-03004

63221 -93400

63227-93200

63223-93200

091 63-06001

09126-06004

63210-93200

to 63121 -94301 -01 J 'I COVER, tiller handle 1 j, COVER, tiller handle

COVER, tiller handle 1 to (631 21 -94302-01 J ) + (631 14-94300)

1 : SPACER, nandle cover 1 --I SPACER ( 1 4 ~ 3 1 ~ 3 . 5 )

STUD BOLT 2

LOCK WASHER 2

NUT 2

MARK, handle grip 1

HANDLE, tiller 1

WASHER ( 3 2 . 5 ~ 4 2 ~ 0 . 5 ) 2

WAVE WASHER 1

PROTECTOR, stop switch wi re 1

GROMMET 3

CABLE ASSY, throttle 2 from 63610-9521:

AR(01.2) WASHER ( 3 2 . 5 ~ 4 2 ~ 0 . 2 )

( g r ip-4 ever ) A+B=78

(grip4ever) A+B=75 CABLE ASSY, throttle 2 r -L,d

to 63222-95201 DRUM, handle rod 1

DRUM, handle rod 1

BUSHING 2

PROTECTOR, stop switch w i r e 1

SPRING 1

PIN, handle rod (L:2C) 1

ROD, handle 1

PIN, handle rod (L:14) 1

STOPPER 1

LOCK WASHER 1

SC R EW (6x20) 1

GRIP, handle 1

FIG.42 (F-14) : DTSOMJ (E3, E9, E13, E28) DTSOMVZ ( E l , E13, E28, E40)

D7-50, DT65.--.--. - - DTSO, DT65 __ . . . . .

FIG. 42

I

5 1 4

I i

I . -

I F - 141

'- \.I.

c

17

27 I 25

I 14

I

59 FIG.42 HANDLE (DTSOMJ / MVZ)

Q'ty

Ref. No. Paart No. Description 50 Remarks

( DTSOMJ (E3, E9, E13, E28) ) ( DTSOMVZ ( E l , E7, E13, E28, E40) )

1 63121 -94302-01J COVER, tiller handle 1

2 631 14-94300 SPACER , handle cover 1

3 09108-08036 STUD BOLT 2

4 09162-08003 LOCK WASHER 2

5 091 40-08003 NUT 2

6 6321 5-931 01 MARK, handle g r i p 1

7 63111-93401-01J HANDLE, tiller 1

9 09160-32004 WASHER ( 3 2 . 5 ~ 4 2 ~ 0 . 5 ) 2

10 091 64-32001 WAVE WASHER 1

WASHER ( 3 2 . 5 ~ 4 2 ~ 0 . 2 ) A R ( b 2 ) 8 09160-32007

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

631 17-93400

09308-0501 5

6361 0-9521 3

63222-95201

63225-93200

63226-93200

09205-03234

63221 -93400

63227-93200

63223-93200

091 63-06001

09126-06004

6321 0-93200

63241 -94300

091 00-06020

091 60-0601 5

09162-06001

PROTECTOR, stop switch wire 1 GROMMET 3

CABLE ASSY, throt t le (grip+lever) A+B=75

DRUM, handle rod

BUSH I NG

SPR I NG

PIN, handle rod (L:20)

ROD, handle

PIN, handle rod (L:14)

STOPPER

LOCK WASHER

SCR EW (6x20)

GRIP, handle

ADJUSTER, handle gr ip

BOLT, adjuster (6x20)

WASHER

LOCK WASHER

>=-a - x.4 72

1

2

I 1

1

1

1

1

1

1

1

1

1

1

FIG.41 (F-13) : DTSOMG ( E l , E3, F.9, E13, E28)


FIG. 43

1 HOSE, fuel (L:2550)

-SOCKET, fuel hose 1

-CLIP 4

t o 65700-95205

to 65750-98505

I G - - 2 1

5001 -001 931% 6501 -001 893%

I O : l l $

1 J

I / I //

60 FIG.43 FUEL GAUGE / HOSE

Q'tY

50/65 Remarks Ref. No. Part No. Denxiotion

1

2

3-1

3-2

I 3-3 4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

08310-22108

08321 -21 108

65720-98501

65720-98502

65720-98520

65700-95990

65750-98990

09401 -1 3402

€5770-99707

65700-95203

65750-98990

09401 - 13402

65770-99701

65750-93000

65700-95204

65750-98505

65750-93000

65770-99702

09401 - 13402

65700-95205

65750-98505

65750-93000

65770-99702

65781 -98500

65700-95270

NUT

LOCK WASHER

1

1

PLUG, fuel connector 1 - modei G 1 to 65720-98502

PLUG, fuel connector 1 to 65720-98520 PLUG, fuel connector 1

from 65700-95201

-SOCKET, fuel hose ( I D : l l $ ) 2 from 65750-98502

HOSE, fuel (L:2550)

-CLIP

to 65700-95202

to 65750-98505

4 -PUMP, squeeze

to 65770-99702 Podel

DT50, DT65 DTSO, 01-65

F86.43

3.7 45

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46 47

48

49

50

51

52

I

65850-9521 2

65720-98511

65854-93001

65853-93001

65862-93000

021 12-041 08

65830-93301

08322-21 058

08321 -21 058

021 12-05088

65864-93000

65850-95501

65740-95500

09168-12001

65854-93001

65853-93001

65862-93000

021 12-041 08

65864-93000

65850-95503

65740-95500

09168-12001

65854-93001

65853-93001

65862-93000

021 12-041 08

65830-95500

65864-95200

65720-98590

61 FIG.43 FUEL GAUGE / HOSE

Q'tY

Remarks Ref. No. Part No. Deaxiptian 50/65

DTSO, DT65

GAUGE ASSY, fuel

- PLUG , connector

-GASKET, strainer

*STRAINER

*GASKET

.SC R EW

*FILTER

-WASHER

-LOCK WASHER

-SCREW

- FLOAT

GAUGE ASSY , fuel

-PLUG, connector

-GASKET

-GASKET, strainer

.STRAINER

.GASKET

.SCREW

*FLOAT

GAUGE ASSY, fuel

-PLUG, connector

-GASKET

It -GASKET, strainer

-STRAINER

-GASKET

-SCREW

*FILTER

-FLOAT

PLUG, connector

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

2

1 ,

1 .

1

1

1

1

1

2

1

l a

7

1.5001 -001 930 1.6501 -001 892

M10, OD: 11I$

-model G

5001 -0019311. 6501 -001 8931.

MI2 OD:13I$

MI2 OD:13@

-model J/VZ

OPT M12 0 D : l l g

FIG. 44

2

9

62 FIG.44 FUEL TANK

Qty

Ref. No. Pad NO. Description 50/65 Remarks 1-1 65800-95814

1-2 65800-95815

1-3 65800-95816

2-1 65510-98503

2-2 6551 0-98504

2-3 6551 0-98505

3- 1 65561 -98501

3-2 65561 -98502

4 65871 -93001

5 08322-21068

6 01 107-061 68

7 01 107-06408

8 61441 -98500

9 6531 7-95200

10 6531 6-93303

TANK SET, fuel (232)



.CAP ASSY, tank

-CAP ASSY, tank

-CAP ASSY , tank

.-GASKET, tank cap

(5 IMP.GAL)(G U .SGAL)

(5 lMP.GALI(6 U-SGAL)

(5 lMP.GAL)(G U .SGAL)

*-GASKET, tank cap

-GASKET, fue l gauge

*WASHER

.BOLT

-BOLT

MAR K , ornament

MARK, fuel capacity

MARK, fuel caut ion

FIG.45 (G-5) : E28

1

1

1

1

1

1

1

1

1

4

3

1

1

1

1

model G lnc l Re f .No .2~7

from 65800-95814 to 65800-95816

model G

from 65510-98503

to 6556 1 -98502 model G

D T W , DT65 DTSO, DT65 -.

r t 63 FIG. 45 jG-5 I FIG.45 FUEL TANK (E28)

O" I 1

t

DT50

15

17

21 , DT65


TANK SET, fuel 1 I ncl Ref . No. 2-21 - 1 65800-95862 from 65800-95861 (23.&?)(6 U.S.GAL)(S IMP-GAL)

2 3 4

' 5 6 7

8

9 10 11

12 13 14

15 16

65510-98504 65561 -98502 65871 - 93001 65850-95201 65854-33001 65853-93001 65862-93000

021 12-04108., i

65864-930001 65830-93301' 08322-21058

08321 -21058 021 12-05088

01107-06168 01 107-06408

~. to 65800-95863

.CAP ASSY, fuel tank

' - - G A S K E T , fuel gauge

.GASKET, fuel gauge

-GAUGE ASSY, fuel

- -GASKET, strainer

- *STRAINER

- -GASKET, arm holder

-.SCREW

* - FLOAT

- - FI LTER , outlet

* -WASHER

- -LOCK WASHER

--SCREW

BOLT

.BOLT

to 65510-98505 1

1 1

1

1 1

1

2 1 1 1

1 1

3 1

17 08322-21068 '' -WASHER 4

18 61441:98500 .MARK, or*rirmcnt 1

19 6531 7-95200 -MARK, fuel capacity 1 20 6531 9-95200 -MARK, fuel tank model 1

21 6531f.i-93303 .MARK, fuel caution 1

from 65700-98513 to 65700-95991

4 model G 1 to 65770-99702

1

1 from 65750-98502 to 65750-98505

22-1 65700-98513 HOSE, fuel

22-2 65700-98990 HOSE, fuel

23 65750-99700 -SOCKET, fuel hose

24 09407 -1 3402 .CLIP

25 65773-99701 -PUMP , squeeze

-SOCKET, fuel hose

-SOCKET, fuel hose

HOSE, fuel

26-1 65750-98502 26-2 65750-98990

27 65700-98530 28 29 65750-99700 09401 -1 3402 .SOCKET, -CL IP fuel hose

)model J /VZ

30 55770-98520 -PUMP, squeeze 1

-SOCKET, fuel hose 1 31 65750-98505 FIG.44 (G-4) : E l

DT50, DT65

, I 64 FIG. 46 I-- I FIG.46 REMOTE CONTROL (1)

Q'tY 1 I Remarks Ref. No. Part No. Description 50/65

1-1

1-2

2-1

2-2

3

4- 1

4-2

4-3

4-4

4-5

4-6

5

6

7

8

9

10

f

67200-95302

67200-95303

37820-95200

37820-95201

371 10-95351

371 41 -93300

37141-93310

371 41 -93320

371 41 -93330

371 41 -93340

371 41 -93350

36630-95302

67272-95300

67268-95300

67271 -95300

67274-95300

36641 -94700

WIRING HARNESS

W I R I N G HARNESS

REMOTE CONTROL BOX model TG T.S. K to 67200-95303

1

model TG T.S. K REMOTE CONTROL BOX 1

*SWITCH ASSY , emergency 1

.SWITCH ASSY, emergency 1 from 37820-95200

.SWITCH ASSY , ignition 1 from 371 10-95350

..KEY, spare (8511) 1

-.KEY, - - K E Y , spare spare (8513) (8512) \OPT

* -KEY, spare (8611) q l

..KEY, spare (8613) 0' 1

-HOLDER , control cable 1

- E RING 4

.EYEEND, control cable 2

.PIN, eyeend 2

..KEY, spare (8612) 1. '1

.CONNECTOR, wiring harness 1

ADAPTOR 0 . N 1 OPT (OLD CONNECTOR -+ NEW CONNECTOR)

DTSO,, DT65 DT50, DT65

Fie. 47

1

1-

WIRING HARNESS

I

65 FIG.47 REMOTE CONTROL (2)

Q'tY Ref. No. Part No. Description 50/65 Remarks

1-1 67200-94300

1-2 2 3 4- 1

4-2 4-3 4-4 4-5 4-6 5 6 7 8 9

10-1

10-2 11

12 13 14

15

16

67200-95340 67296-93300 371 10-94300 371 41 -93300 371 41 -9331 0 371 41 -93320 371 41 -93330 371 41 -93340 371 41 -93350 67296-94310 36622-94300 36632-95501 36620-94300 67275-94300 37820 - 95251 37820-95252 67288-94300 67271 -94300 67288-9431 0 091 40-06004

091 25-0601 2 67250-95300

17 36642-94700

REMOTE CONTROL BOX

REMOTE CONTROL BOX

-SCREW

-SWITCH ASSY, ign i t ion

-.KEY, spare (8511) --KEY,. spare (8512) - -KEY, spare (8513) - -KEY, spare (8611) - - K E Y , spare (8612) - -KEY, spare (8613)

model TJ,MVZ-- -OPT N H K *MORSE

1 I + . model T V Z

4

1

4 -SCREW

-CLAMP 1 -CLAMP 1

-WIRING HARNESS, extension 1

-CABLE END 2 -SWITCH, emergency 1 -SWITCH, emergency 1

-WASHER 2 -HOLDER, cable 1 -WASHER 3

-NUT 3

-SCREW 3 -LEVER ASSY 1 I nne r pa r t s of

67200-95340

1 ADAPTOR N . 0 (NEW CONNECTOR + OLD CONNECTOR)

DT50, DT65 DT50, DT65

6ti FIG.48 REMOTE CONTROL (3)


( DT50/DT65G €3, G E28 )

1-1 67200-95320-01T REMOTE CONTROL BOX 1

1-2 67200-95321-01T REMOTE CONTROL BOX 1

2

3-1 3-2

3-3

3-4

3-5

3-6

4- 1

4-2

5-1

5-2

6

7-1

7-2

8

9

10

11

12

13

14

15

16

17

18

19 20

371 10-95551

371 41 -93300

371 41 -9331 0 371 41 -93320

371 41 -93330

371 41 -93340

371 41 -93350

36630-95551

36630-95552

37820-95252

37820-95253

36620-95550

36632-95500

36632-95501

021 12-041 68

0831 0-1 1048

02132-06408

021 32-06758

09160-06047

0831 0-1 1068

67271 -95500

67253-95500

67254-95500

67255-95500

67275-95500

67272-95500

67274-95500

-SWITCH ASSY, ignition 1

* * K E Y , spare (8511) 1

-.KEY, spare (8512) 1

-.KEY, spare (8513) 1

-.KEY, spare (8611) 1

- -KEY, spare (8612) 1

- -KEY, spare (8613) 1

.CABLE ASSY, trim relay 1

.CABLE ASSY, t r im relay 1

-SWITCH ASSY , emergency 1

.SWITCH ASSY , emergency 1

.WIRING HARNESS (L:4900) 1

2 - C LAMP ( A LM ! N I C M ) 1: -CLAMP (NYLON)

-SCREW

.NUT

-SCREW (L:40) 1

*SCREW (L: 75) 3

-WASHER ( 6 . 5 ~ 2 2 ~ 2 ) 4

* N U T 4

-PL.ATE 2

-ROLLER 1

*BUSHING 1

*SPRING 1

*TRUNNION 2

.RETA I NER, clutch 1

-RETAINER, throttle 1

I ncl Ref. No. 2-29 NHK.MOESE

Exclude Ref.No.4,29

from 37110-95550

I- OPT I *' I from 36630-95551

from 37820-95252

model G -

from 36632-95500

DT50, DT65 GT50, DT65

FIG. 48

DT50, DT65 _ _ _ _ _

67 FIG.48 REMOTE CONTROL (3)

QW Remarks Ref. No. Part No. Description 50/65 -

( DT50/DT65G E3, G E28 )

21 02122-04128 -SCREW 4

22 021 12-06358 .SCREW 1

23 67233-95500 .RETAINER 1

24 67234-95500 -SHOE, friction 1

25 67249-95500

26 67232-95500 .KNOB, brake 1

2 27 091 39-02003 28 37864- 95500 -CAP, switch 1

29 37860-95551 .SWITCH ASSY, trim 1

1 -SCREW

*SCREW

-model G

to 37860-95552

3 FIG. 49

12

$I

- 1 r 4

I

9

11 'P 16 I

20 I

18

68 FIG.49 OPT : ELECTRICAL (1)

Q'tY Ref. No. Part No. Description 50 65 Remiarks

1

2

3-1

3-2

4

5

6- 1

6-2

7- 1

7-2

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

34200-95500

09471 -12001

341 00-95500

341 00-95501

09471 - 12001

341 90-95500

34500-95500

34500-95501

34600-95500

34600-95501

09471-12001

09404-1 0401

34850-95554

34850-95510

34854-95300

091 60- 10026

34853-95500

34400-95722

34840-95700

38500-95201

38501 -95200

0321 2-04089

38500-95502

38501-95500

021 12-05088

TACHOMETER ASSY 1 1

-LAMP (12Vt3.4W) 1 1

model G

from 34100-95500

1 1

1 1 :r SPEEDOMETER ASSY

SPEEDOMETER ASSY

-LAMP (12V, 3.4W)

SENSOR .

HOUR METER ASS9 1 1 to 34500-95501

HOUR METER ASSY

VOLT METER ASSY

VOLT METER ASSY

1 1 - t o 34600-95501 1 :I -LAMP ( 12Vt3.4W) 1 1

CLAMP, heat switch 1 1

THERMO U N I T 1 - For Over Heat

to 34850-9551 0 Warning Buzzer

THERMO U N I T (Incl grease) 1 1

FILLER , heat switch 1 1

WASHER, heat switch 1 1 -1.

SUPPORTER, heat switch 1 1

THtKMO METER ASSY 1 1

THERMO U N I T 1 1

BUZZER, warning BAND )model G

SCREW 2 2

BUZZER, warning

BAND )--model J/VZ

SCREW 2 2

OT50, DT65 DT50, DT65

69 FIG. 50, - WIRING HARNESS I 1- &+, RELAY CONTROL p- 111

I

Ref. No. 1

2-1 2-2 2-3 2-4 2-5 2-6 3 4 5-1 5-2 6 7 8 9

10 11 12 13 14 15 16 17 l a

19 20 21 22 23 24-1 24-2 24-3 24-4 24-5 24-6 25 26 DT5O

FIG

Part No. 371 10-95251 371 41 -95200 371 41 -9521 0 371 41 -95220 371 41 -95230 371 41 -95240 371 41 -95250 37921 -97001 031 12-05209 37139-95251 371 39-95200 371 50-95250 37860-95250 37820-95352 371 01 -93301 09404-0641 4 021 42-061 27 37871 -95201 09250-20009 09407-1 2402 36630-95250 09404-10601 031 12-041 29 37850-95251 371 00-9521 0 37820-95352 371 01 -93301 37139-95251 371 10-9521 0 371 41 -93300 371 41 -9331 0 371 41 -933,20 371 41 -93330 371 41 -93340 371 41 -93350 37150-93350 031 12-05209

, DT65

OPT : ELECTRICAL (2) Q'w

Description 50/65 Remarks

SWITCH, ignition

1 1 1 1 4 1

KEY, spare (8111) KEY, spare (8112) KEY, spare (8113) KEY, spare (8211) KEY, spare (8212) KEY, spare (8213) COVER, ignition switch

SCREW

PLATE, ignition switch

PLATE, engine stop switch 1 HOLDER, switch SWITCH, choke solenoid k:o::l G

SWITCH , emergency 1 2 from 37820-95351

model G

DTSOM

:I CAP, panel 1 CLAMP, dash board switch 1 SCREW 1

I - - -UT5OM

WIRING HARNESS, stop switch 1 1 7 T V Z * - -STD

NUT, stop switch

CAP, switch plate

CLAMP, stop switch

CLAMP, wiring harness

SCREW

from 37871 -95200

from 37850-95250 SWITCH, dash board 1

1 ' 1 PANEL ASSY, switch

-SWITCH, emergency

-CAP

-PANEL, switch

-SWITCH, ignition

. -KEY, spare (8511)

. .KEY, spare (8512)

. -KEY, spare (8513) - .KEY, spare (8611) - - K E Y , spare (8612) - - K E Y , spare (8613) -HOLDER

SCREW

1 1 1 1 1

1 1

1 1 I

1

4

-model J /VZ

H :27.1

FIG. 51 1

12

POWER TRIM

BAlTERY 8 - la-@'

2

POWER UNIT, POWER TRIM

19

70 FIG.51 OPT : ELECTRICAL (3)

Q'W


1

2

3

4

5 6

7 8

9

10

11

12

13

14

15

16

17

18

19

33830-95500

09404-1 0404

36656-93300

3841 0-95540

38420-95540

091 00-0601 9

09162-06001

091 60-06015

3841 0-95540

38420-95540

031 42-06209

33830-95551

33830-95202

38410-95540

38420-95540

091 00-06019

091 62-06001

091 60-0601 5

38423-95501

CABLE ASSY, t r i m re lay in 1 L : 840

CLAMP, t r i m re lay

GROMMET

T R I M RELAY, up in

T R I M RELAY, down in

B O L T

LOCK WASHER

WASHER

T R I M RELAY, up

T R I M RELAY, down from 38420-95500

SCREW

CABLE , t r im re lay

CABLE, t r i m re lay in

T R I M RELAY, up in

T R I M RELAY, down in

B O L T

LOCK WASHER

WASHER

TUBE, t r i m relay 1~:d

for 33830-95500

1 model G

4

4

4

from 3841 0-95500

f o r 33830-95551 model G

4 1 L:1800

f o r 33830-95202

mcdel J/VZ

:I+ Y 4

4

4

3 L:150 2pcs, L : 150+100

Y RELAY

I 1 71 F E . 52

I

..

FIG.52 OPT : ELECTRICAL (4)

Q'W 1 I

Ref. No. Part No. Desaiotion 50/65

a

Remarks

REGULATOR ASSY, voltage 1 1 32500-95721

2 01 107-06208 60 L T 2

3 08321 -21068 LOCK WASHER 2

4 08310-11068 NUT 2

5-1 37853-95250 WIRING HARNESS, toggle 1

5-2 37853-95251 W I R I NG HAR N ESS , toggle 1

6 09404-0641 4 CLAMP , harness 1

7 021 42-061 28 SCREW 1

8-1 36630-95552 WIRING HARNESS, relay 1

8-2 36640-95500 WIRING HARNESS, relay 1

switch

switch

I

con t r o I

control

9 36620-95250 WIRING HARNESS, extension 1

10 36620-95200 WIRING HARNESS, extension 1

model G .

model J/VZ TVZ* . -STD

from 36630-95551 model G

from 36630-95553 T V Z - ..STD

model G

model J/VZ

WIRING HARNESS,

WIRING HARNESS

(SWITCH, DASH BOARD)

DT50, DT65 - DT50, DT65

-

1 I 72

FlG.53 FIG.53 OPT : ELECTRICAL (DTSOM)

Q'tY I 1

Ref. No. Part No. Description 50 Remarks

1

2

3

4

5

6

7

8

9

10

11

12

13

14

I

( ( (

32801 -95200

02112-05258

32800-95720

32890-95201

08321 -21 058

0831 0-1 1058

09320-0801 5

091 80-06035

091 60-06052

01 107-06258

36791 -95200

36740-95252

09481 -20001

37132-93700

DTSOMG (E l , E3, E9, E13, E28) ) DTSOMJ (E3, E9, E13, E28) ) DTSOMVZ ( E l , E7, E13, E28, E40) )

RECTlFlRE SET 1

.SCR EW 1

*RECTIFIRE ASSY 1

-HOLDER, parts 1

*LOCK WASHER 1

* N U T 1

.CUSHION 3

-SPACER (6 - 1 x 8 ~ 1 2 ) 3

-WASHER 3

.BOLT 3

.HOLDER, fuse case 1

-CASE ASSY, fuse 1

.-FUSE (20A) 1

*CONNECTOR 1

DT50, DT6S DT50, DT65

FIG. 54 l6 17 I I

1.3

FIG.54 OPT : CYLINDER SUPPORT

Q'ty


1 48111-95501-01J BRACKET, cylinder support 1

2 09108-10035 STUD BOLT 2 3 091 62-1 0002 LOCK WASHER 4

4 09140-10015 NUT 2

5 09160-10040 WASHER ( 1 0 . 5 ~ 1 8 ~ 1 . 6 ) 2 1 6 09100-10123 BOLT (10x35) 2

7 48121-95500 SHAFT, cylinder 1

8 091 60- 15026 WASHER ( 1 5 x 3 0 ~ 2 ) 2

9-1 48161-95501-01J ARM, trailering lock 1

9-2 48161-95502-G1J ARM, trailering lock

1

1 - - 1

2

1 :I-! - i

10 2251 1-99000 GREASE NIPPLE

11 48165-95501 STOPPER, lock a r m

12 48165-95502 STOPPER, lock arm

13-1 09162-05002 LOCK WASHER

13-2 09162-05002 LOCK WASHER

14-1 09125-05025 SCREW 2 1

14-2 091 25-0502s SCREW 1 --J 15 09440-11011 SPRING 1

16 09380-1 2002 C lRCL lP 2

17 48325-95500 SPACER ( 1 5 . 1 ~ 3 0 ~ 4 ) 4

18 48321 -95500 PIN, piston rod

19 09319-12020 BUSHING

20 09204-01 002 COTTER PIN

2

2

2

DT50, DT65 DT50, DT65

F I G 55 I -3 I 1

10 --!I 5

6

74 FIG.55 OPT : POWER UNIT

Q'tY

50/65 Remarks Ref. No. Part No. Description

1-1 48500-95500-GIJ POWER UNIT, power t r im 1 model G

1-2 48500-95510-01J POWER UNIT, power t r im 1 model J/VZ

to (48500-95510-01J) + (33836-94501)

change 48528-95500 to 33836-94501 when model T (J/VZ).

2 48510-95500 .HEAD ASSY, motor 1

1

4 -061 11 -05004 .BALL 1

5 48535-95500 *SPRING SET 1

6 48540-95500 -ARMATURE 1

7 48531 -95500 -THRUST WASHER SET 1

8 48537-95500 *GASKET SET 1

9 48528-95500 -CONNECTOR , harness 1 model G

10 48550-95500 .BOLT SET 1

11 -1 48574-95500 -0 RING 1

11-2 09280-08006 -0 RING 1

12 48573-95500 *CAP 1

13 48585-95500 *O RING 1

1 3 48533-95500 - -BRUSH SET

to 09280-08006

-VULVE BODY 14 48502-95500

15 48591 -95500 *SCREW

1

4

16 091 62-08003 LOCK WASHER 3

17 09100-08154 BOLT (8x22) 3

18 33836-94501 CAP, motor cable 1 model J/VZ

DT50, OT65 DT50, DT65

1

FIG. 56

- 2----i h I

7-

OT50. OT65

1 1

1-4 I I J

16-

e3

19 -i'

12 : 75

FIG.56 OPT : TRIM CYLINDER Q'w


1

2

3

4

5

L 6

7

8

9

10

11

12

13

14

15

7'6 77 78

19

20

21

22

23

24

25

26

48600-95500- 01 J

4861 0-95500

48630-95500

48633-95500

48620-95500 48627-95500

48670-95500-01J

4871 1-95500

48721 -95500

48722-95500

48723-95500

48724-95500

48725-95500

48726-95500

48600-95510-01J

48601 -9551 0

48627-95510

48633-95510

48641 -9551 0

4871 1-9551 0

48720-9551 0

48730-9551 0

48740-9551 0

48750-9551 0

48760-95510

48770-9551 0

TRIM CYLINDER ASSY

-PISTON ROD

-HEAD ASSY , cylinder

- -0 RING

- PI STON

a - 0 RING

-BAND, cylinder


TUBE (1)

TUBE (2)

TUBE (3)

TUBE (4)

TUBE (5)

TUBE (6)

TRIM CYLINDER ASSY

-PISTON

-0 RING, piston

-0 RING, head

.TUBE, cylinder


TUBE, inlet (1)

TUBE, inlet (2)

TUBE, inlet (3)

TUBE, outlet (1)

TUBE, outlet (2)

TUBE, outlet ( 3 )

2 -

2

2

2

2 2

2

2 1

1

1

1

1

1 .

-model G

to 4871 1-95510

to 48760-95510

to 48770-95510

to 48750-9551 0

to 48720-95510 to 48740-95510

to 48730-9551 0

I ] 2

2 1 1

illadel J /VZ 2 r 1

1

1

1

DT50, DT65

iti

REMOTE CONTROL BOX 1 -

REMOTE CONTROL BOX 1



(Single RH)

(Single RH)

(Single LH)

(Single LH)

(Tw in RH)

(Tw in RH)

1 REMOTE CONTROL BOX



REMOTE CONTROL BOX 1 , (Tw in LH)

I

to 67200-95202 model G

to 67200-95212 model G

-MORSE

to 67200-95223 model G

to 67200-95233 model G

' 5

1

I 1 8 4

Rsf.No. Part No.

FIG.57 OPT : REMOTE CONTROL (1) Q'w

1-1 67200-95201

1-2 67200-95202

2-1 67200-9521 1

2-2 67200-9521 2

3-1 67200-95221

3-2 67200-95223

4-1 67200-95231

4-2 67200-95233

5 6 7 8 9

10 11 12 13 14 15

67214-95200 67300-95810 37721 -95500 021 12-031 28 67320-95750 67320-95740 67320-95730 67320-95720 67320-95710 67320-95200 67320-95760

J

I 3

DTSO, DT65 DT50, DT65 ~

DTSO, OT65

77 FIG.58 OPT : REMOTE CONTROL (2)

Q'tY Ref. No. Part No. Description 50/65 Remarks

1

2 3-1 3-2

3-3 3- 4

3-5 3-6 4

5

6 7 8

9 10

11

12

13

14

15

16

17

18

19

20

21

22 23

24 25 26

27

28 29

30 31

67200-95502-01T REMOTE CONTROL BOX

371 10-94300 371 41 -93300 371 41 -9331 0

371 41 -93320 37141 -93330 371 41 -93340 371 41 -93350 36640-95500

37820-35253 36620-94500 36632-95501 02132-06408

02132-06758 09160-06047

08310-1 1068 67271 -95500

67253-95500

67254-95500 67255-95500

67275-95500

67272-95500

67274-95500 67232-95500

02122-041 28

67233-95500

67234-95500

021 12-06358

37721 -95551

38500-95502 38501 -95500

08323-31058

021 12-05088

37860-95552

37864-95500

091 39-02003

DTSO, DT65 . -I_- -

-SWITCH ASSY, ignition

-.KEY, spare (85'11) ..KEY, spare (8512) -.KET, spare (8513) * = K E Y , spars (8611)

..KEY, spare (8612) -.KEY, spare (8613) .CABLE ASSY, t r im relay

.SWITCH ASSY, emergency

.WIRING HARNESS

-CLAMP

-SCREW

-SCREW

WASHER ( 6 . 5 ~ 2 2 ~ 2 )

-NUT

-PLATE

*ROLLER

-BUSH I NG -SPRING

-T R UMM I ON

.RETAINER, clutch

R ETA1 NER , clutch

-KNOB, brake

.SCREW

-RETAINER

.SHOE, friction

*SCREW

-SWITCH ASSY, neutral

.BUZZER ASSY, warning

.BAND

-LOCK WASHER

-SCREW

-SWITCH ASSY, trim

-CAP, switch

-SCREW

1 -

1

1

1

1

1

1

1

1

1

1

2

1

3 4

4 2

1

1

1

2 1

1

1

4

1

1

1

1

1 1

1

1

1

1

3 - .

NHK-MORSE

L : 5000

L : 5000

-model VZ

78 FIG.58 OPT : REMOTE CONTROL (2)

Q'w Ref. No. PM No. Description 50/65 Remarks

FlG. 58

32 67249-95500 .SCREW

33 37863-95500 .WIRE ASSY, t r i m

34 67320-95750 CABLE, remote control




38 67320-9571 o CABLE, remote control


model VZ

L : 2500 L : 3000

L : 3500

L : 4000 2 L : 4500 2

2 L : 5000 T L : 6000 40 67320-95760 CABLE, remote control 2

41 36641 -94700 ADAPTOR (0.N) 1

42 36642-94700 ADAPTOR (N.0) 1

(OLD CONNECTOR -+ NEW CONNECTOR)

(NEW CONNECTOR -* OLD CONNECTOR)

WIRING HARNESS

33

DT50, DT65 - __.-._ DT50, DT65

FIG. 5 9 79

FIG.59 OPT : T I E ROD Q'tY


67600-95200

83450-93720

091 40- 12020

45490-95200

551 81 -95200

551 82- 95200

63300-94300

43770-95201

T I E ROD ASSY 1

-BALL JOINT 2

* N U T 2

ATTACHMENT, flash hose 1 SHAFT, trai l ing attachment 1

ATTACHMENT, flash hose 1 DT50/DT65G E3 DT65J/VZ E28

BAR I extension 1 DTSOMVZ ( E l , E7, E13, E28, E40)

1 ADJUSTOR I s t e e r k g

DT50, DT65 DT50, DT65

r 1 80

FlG.69 FIG.60 OPTIONAL

WtY 1 I


1 99000-31030 GASKET, liquid 1 1 fo r crankcase,IOOg 2 99000-31050 GASKET, liquid 1 1 fo r gear case,100g 3 99000-31 120 SIL ICONE SEAL 1 1 50g 4 99000-32050 THREAD LOCK 1 1 509 (1342) 5-1 99000-25160 GREASE , water resistant 1 1 2509

6 99000-22540 GEAR OIL, outboard motor 1 1 400cc 7 99000-25010 SUZUKI SUPER GREASE A 1 1 450g,for crank oil seal 8 99000-32020 THREAD LOCK SUPER 1 1 509 (13338)

I 5-2 99000-251 70 GREASE , water resistant 1 1 509 I

9 0991 4-39941 HANGER , engine 1 1

10-1 99000-10105-01T P A I N T (5009) 1 1

10-2 99000-1 0205-01 J PA I NT (5OOg ) 1 1

11-1 99080-10109-01T P A I N T (909) 1 1

11-2 99000-10209-01J P A I N T (9Og) 1 1

12-2 99000-21 145 CCI O I L ( lQx24,SHELL) 1 1

12-1 99000-21460 C C I O I L (lQx24,MITSUBISHI) 1 1

3

12-3

12-4

12-5

12-6

13-1

13-2

13-3 ?3-J?

14-1

14-2

14-3

14-4

14-5

99000-21 021

99000-21 150

99000-21250

99000-21260

11400-95862

11 400-95863

11400-95864 7 409 - 958C,C

114OO-95871

11400-95872

11400-95873

11400-95874

11400-95876

CCI O I L (4Qx6)

C C I O I L (200Q) CCI SUPER O I L (12x24)

CCI SUPER O I L (42x6)

GASKET SET (ENGINE)

GASKET SET ( A L L )



GASKET SET (ENGINE)

GASKET SET (ENGINE)




1 1

1 1

1 1

1 1

1 - to 11400-95863

1 -

1 -

1 - - 1 to 11400-95872

- 1

- 1

- 1

- 1

DTSO, DT65 DTSO, DT65

Documents

Suzuki DT 50 (80-82) DT 65 (80-82)80-82).pdf · When it becomes necessary to replace parts on SUZUKI OUTBOARD MOTORS, always use SUZUKI GENUINE PARTS which have passed a strict inspection