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1
BIOTEN Corp.
Bioten Process
Producing distributed renewable energy by converting wood mill wastes
into electricity and useable heat
2
Patented Bioten Process
The Best Biomass Technology Available: Because: It is environmentally correct It is economical in a small size It requires no process water It has no liquid discharges It is efficient for its size It is modular and moveable It is safe It is proven
3
Bioten Process Emissions
Emission Summary Emissions Permit1
Actual2
Tons per yearTons per year
SO2 017.85 05.73 CO 028.03 06.80 NOx 194.41 14.31 VOC 038.98 00.00 Visible emissions 20%, EPA Method 9 NoneTOTAL 310.81 96.63
1: Tennessee Permit: 942241F 1995 to 20082: Power and Generation Testing, Hermitage, TN
4
The Bioten Process: Brayton cycle power plant ( gas turbine), consisting of adiabatic compression, constant-pressure heating, and adiabatic expansion of hot air using mill waste biomass as the heating fuel
5
BIOTEN PROCESS Is A Qualified Gas Turbine Facility
18 CFR Ch. 1 Part 292 small power production and cogeneration qualified facility
Brayton cycle power plant (gas turbine)
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The Bioten Process Block Diagram
Mill Waste
Bark
ForestWaste
Scrap OSB
GrindPulverize
Dry or Wet
Combustorand
Cyclone
Fuel Prep Fuel combustionand APC
Turbineand
Generator
ProcessHeat
Equipment
PowerGeneration
VOC Destruction
Fue
l Col
lect
ion
Stack
ElectricityHot oilSteam
Hot Water
HeatRecovery
LiquidWaste
VOCAshGlaze
7
The Bioten Process
Generator
Cyclone
Combustor
Process pipe
Stack
TurbineGear Box Brake
8
Plant Layout
9
Bioten Patented Process
10
Combustor IR Camera
11
Fuel Collection and Prep
Mill Waste
Bark
ForestWaste
Scrap OSB
GrindPulverize
Dry or Wet
Combustorand
Cyclone
Fuel Prep Fuel combustionand APC
Turbineand
Generator
ProcessHeat
Equipment
PowerGeneration
VOC Destruction
Fue
l Col
lect
ion
Stack
ElectricityHot oilSteam
Hot Water
HeatRecovery
LiquidWaste
VOCAshGlaze
12
Fuel Collection Methods
Live bottom truck with vacuum collection Dump bins Pneumatic transfer Storage Building
13
Typical Fuel Storage Building
14
Fuel Building Contents
15
Fuel Preparation
Air swept pulverizer Dries or Wets Fuel to
Bioten Specifications Pulverizes Wood to
Fuel Dust Classifies Fuel Dust
<1200 Microns Mixes different Fuel
Types i.e. bark and wood
16
Fuel Combustion and APC
Mill Waste
Bark
ForestWaste
Scrap OSB
GrindPulverize
Dry or Wet
Combustorand
Cyclone
Fuel Prep Fuel combustionand APC
Turbineand
Generator
ProcessHeat
Equipment
PowerGeneration
VOC Destruction
Fue
l Col
lect
ion
Stack
ElectricityHot oilSteam
Hot Water
HeatRecovery
LiquidWaste
VOCAshGlaze
17
Bioten Process Injection, Emissions and Discharge Points
Fuel dust andwaste liquidsInjection at bottom of combustor
VOC’s Mixed with turbine air
Ash/Glaze Discharge
Air Emissions
18
Bioturbine Turbine HeatMillion BTU/hr vs. Power
0
1
2
3
4
5
6
7
8
9
10
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
Fuel (MBTU/hr)
Po
we
r (M
W)
19
Bioten Power Plant Fuel Feed Requirements
Wood Fuel Dust Feed Rate vs. HZ
y = 0.0818x + 0.0242R20.9946 =
0
1
2
3
4
5
6
0 10 20 30 40 50 60 70
Auger setting (HZ)
Fe
ed
Ra
te (
lb/s
)
Wood feed vs power
y = -0.1088x22.8442x - 4.4185 +
0
1
2
3
4
5
6
7
8
9
10
0 1 2 3 4 5 6 7
Wood feed rate (lb/s)
Po
wer
(M
W)
20
Combustion and APC
Combustor Low NOx
(<3 PPM) 99.99 %
combustion No CO
Cyclone Ash is saleable
as ceramic glaze
21
Combustion Pressure Versus Power: Complete Combustion
Power vs pressure
0
1
2
3
4
5
40 60 80 100
CV pressure (psig)
po
wer
(M
W)
22
Power Gen and VOC Destruction
Mill Waste
Bark
ForestWaste
Scrap OSB
GrindPulverize
Dry or Wet
Combustorand
Cyclone
Fuel Prep Fuel combustionand APC
Turbineand
Generator
ProcessHeat
Equipment
PowerGeneration
VOC Destruction
Fue
l Col
lect
ion
Stack
ElectricityHot oilSteam
Hot Water
HeatRecovery
LiquidWaste
VOCAshGlaze
23
Bioturbine
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Bioturbine Performance
SFC GG speed Wood feed Power wood feed wood feed
HP (lb diesel/hr-HP) (rpm) (ton/hr) (MW) MBTU/hr lb/second
2100 1.01 5500 3.05 0.0 38.8 1.7
3101 1.00 6523 4.46 2.2 56.7 2.5
4000 0.87 6522 5.02 2.8 63.8 2.8
5000 0.79 6631 5.66 3.5 72.0 3.2
6000 0.73 6723 6.30 4.3 80.1 3.5
7000 0.68 6806 6.89 5.0 87.6 3.9
8000 0.65 6875 7.53 5.7 95.7 4.2
9000 0.64 6950 8.24 6.4 104.8 4.6
10000 0.62 7023 8.93 7.1 113.5 5.0
11000 0.61 7100 9.72 7.8 123.6 5.5
12000 0.60 7177 10.40 8.5 132.3 5.9
13000 0.59 7254 11.12 9.2 141.5 6.3
HREW
25
Synchronous Generator
6.5 mWe 4160 VAC 3 Phase 60 Hz
26
Heat Recovery
Mill Waste
Bark
ForestWaste
Scrap OSB
GrindPulverize
Dry or Wet
Combustorand
Cyclone
Fuel Prep Fuel combustionand APC
Turbineand
Generator
ProcessHeat
Equipment
PowerGeneration
VOC Destruction
Fue
l Col
lect
ion
Stack
ElectricityHot oilSteam
Hot Water
HeatRecovery
LiquidWaste
VOCAshGlaze
27
Heat Recovery
HEAT RECOVERY STEAM GENERATOR
PROCESS HOT OIL HEATER (GTS) PROCESS HOT WATER HEATER
28
Environmental Benefits
Qualified renewable facility Minor source operating permit 2-4 month permitting process No water requirements Exempt new source by EPA
29
Construction 12 months design and construction
30
Business Model
Huber owns Power distributor owns and leases to
Huber Combination of Huber and distributor as
owners Contract operations and maintenance Contract fuel pickup
31
Tangible Benefits
Excellent rate of return The Bioten Process with GTS has the capability
to supply all the OSB plant utility and energy needs with complete VOC destruction using waste fuel
Low cost source of process heat Backup for existing hot oil systems Increased production (second source of
process heat) Major reduction of natural gas and power bills
32
Intangible Benefits
Separate emissions permit Solid and liquid waste destruction Renewable power and heat Environmentally correct National “Green” exposure Contracted operations VOC destruction possible CO2 neutral