DT 30 (1986-1987)

PREFACE 4. MDOIFICATION NOTICE A pa r t s bu l l e t in w i l l be sent t o you on a l l occasions when changes i n pa r t s

occur, including interchangeable modifications between new parts and old ones.

5. M E 5-1.

When it becomes necessary t o replace pa r t s on SUZWI OUTBOARD MOTORS, always use SUZLKI GENUINE PARTS which have passed a strict inspection which guarantees qual i ty and performance.

DT3OR WI. other mde l s .

There are some different pa r t s from those of production models among spare pa r t s f o r the admbis t r a t ive reasons and comon use of them with This parts catalogue covers t he list of a l l service pa r t s fo r SUZUKI OT30R VG,

INSTRUCTIONS FOR QUOTING THE CATALOGUE

2. DI).IENSIONs Ohensions of the pa r t s in t h i s catalogue are indicated in u n i t millimeteis

2. ABBRRlIATIONS Abbreviations used in t h i s catalogue are as follows:

AR ASSY : E.No. : F.No. : d I0 00 L LH RH -123456 : 123456- :

As required Assembly Engine number Frame number Diameter of material Inside d i m t e r Outside diameter Length Left hand side Right hand side

From F.No.030bl-723456 Up t o F.No. 03001-723456

NT

OPT 0s STD T us w s I L, UL, LL

: Numbei o f teeth : Optional : Over size : Standard : Thickness : Uader size : Width : Transom type

12 X a Y 5.6 - * . * * * - - Figures in the description column

10 QO TCor W,L)

show the dimensions of parts. - T I T 3. INNER PARTS OF ASSEHBLY

Par t s number t h a t have a period (.) mark in front of the par t description on a ' t e r t page are separately serviced pa r t s of the assemkly.

DT3OR VH E3 - 1 -

5-2. m respect o f rr;bber hoses and vinyl tubes, please be sure t o use them by cut t ing off according t o the length mentioned on par ts catalogue or what is actual ly required on the vehicle.

Note t h a t t he drawings on the i l l u s t r a t i o n page a re for ready reference o f spare par ts number, no t t o be used as an assembly manual. men assembling, use YXCUKI SERVICE MANUALW.

5-3.

6. ENGINE NUMBER

013OR VG : '* 03001-6l.4522- OT3OR VH : 03001-719001-

7.

: Color No. : Color description : om : arctic S i lve r : 011 : Francois White-2

- 2 -

FIG. 1 R E L N O . 1 2 3-1 3-2 4 5 6 7 8 9

10 11 12 l3 14 15 L6 17 18 19 20 21 22 23 24 25 26 27

FIG.l ( B- 2) CYLINOl3

PART NO. DESCRIPTION 11161-96302-02M COVER, cylinder head 31362-96302 GASKET 11113-96302-02M CYLINDER HEAO

lllU-96303-02M CYLINDER HEAD 13301-96302 CASKn 0110748652 BOLT 08321-21082 LWX WASHER 08322-11082 WASHER 01107-06252 BOLT 0832l-21062 LOCK WASHER 08322-21062 WASHER 11301-96306-02M CYLINOER ASSY 04211-09109 .PIN OUO7-08552 .BOLT 01107-08652 .BOLT 01107-08602 .BOLT 08321-21082 .LOCK WASI.IER 08322-U082 . W W i E R 01107-06252 .BDLT 083U-2l.062 .L6cK WASNER 08322-21062 .WASHER 17670-93962 THERHOSTAT 0334343051 HCSE (3.lx6.8~330) 09343-03051 HOSE (3.Lx6.8~330) 09401-06403 CLIP 09404-06204 CWP [L:80) 16710-96300 CHECK VALVE U6OO-96947 ERSKEl SET

P'TY RERARKS

1 1 1 417845 1 617846- 1

10 10 10 2 2 2

2 4 2 2 8 8 6 4 4 1 1 L:33W180 1 L:33WzBo 4 2 1 1 OPT

' OT30R V W E3 DT3m VH E3

B2 ' 8 .

7-

@

F4G.2 .

DTJOR VH E3

RG.2 { B- 3) CRAMCSHAFT P'TY

REEND. PART NO. DESCRIPnON REMARKS 1-1 1-2 1-3 2-1 2-2 2-3 3 4 5 6 7 8 9

10 11 12 l3 14 15 I& 17 18 19 20 21 22

12151-92501 09381-18002 09263-18016 09169-18001 12200-963116 12261-96300 09263-24016 09181-24001 12211-96311 12211-96301 32221-96301 U232-96303

0916o-mo2 12240-96305 09262-30055 09283-38033 09283-30011 09283-50042 09282-15004

irn1-96302

12llO-96303 PISTON, STD 12110-96353-025 PISTON, 05:O.U 12110-96353-050 PISTON, 05:0.50 12140-%301 RING SET, piston, STO 32140-963531-025 RING SET, piston, 05:0.25 12140-96351-050 RINC SET, piston, 05:0.50

I

DT3W VH U

PIN, piston SNAP RING BEARING (18~23x22) WASHER cslaw3MFr I\ssY .ROD, connectinng .BEARING (24#32%20) .WASHER (24%31.5%1) .PIN, crank upper .PIN, crmk b w e r . c R A ! , upper .WHEEL, middle under .WEEL, middle upper .WAsI.IER (5Ox77xl) .wAN(SHRFr, under .BUI91NG (30%72%l9) .OIL SEAL OIL SEAL (30%55%lO) OIL SEAL (30%55%lO) OIL S W - (14.7~25~7)

2 2 2 2 2 2 2 4 2 4 1 2 2 4 1 1 1 1 1 1 1 3 1 1 1 2

WT O M

OPT OPT

I

Flanged type

, I

I 17

19

DT30R VH E3

FZG.3 6- 41 J U T CASE .. wu\usT COVER Q’TY

1 OUl7-06252 BOLT 8

2 08316-16062 NUT 2 3 l2481-96401-02M CASE, inlet 1 4 l3I.25-930011 GASKET, carburetor 1 5 014U-08202 STW) WLT 2 6 0142l-06202 STUD BOLT 2 7 u1wb.96300 REEU VALVE RSSY 1 8 l3U2-%3W STOPPER, reed valve 4 9 U153-%300 .REED. valve 4

12 10 ll c832l-2lD67 .LOCKWASHER -12 12 ml22-06167 SCREW 1

. l 3 08316-16082 Fan 2 14 14151-%300 W E T , exhaust cover 2 15 14l31-%301 U T E , exhaust 1 16-1 14141-%300-02M COVER, exhaust 16-2 14141-%30142M COVER, exhaust 1 626282- 17 01517-06252 BOLT 12 18 U811-%300 CASE. silencer 1 19 Oul2-0&402 SCREW 3 20 08322-2lM2 WAmR 3

REF.NO. PART NO. DESCKIU’ION REMARKS

OuL2-03068 .SCREW

1 4162El

DT3OR VH E3 84

I

. .

-. . .

1 .

FIG.4 ( '8- 5 ) CARWXTW P'YY

FlG.4 1 REENO. PART NU. DESCRIPTION REMARKS

1 a 3 4 5 6

1 2 - f

11 * . v-

10 ..

DTSOR VH E3

&-13.19

LA

l2 l3 16 15 16 17 18 19-1 19-2 19-3 20 21

I

DT3aZ VH E3

13200-963W 09492-85001 l3271-933ll 33269-933U l3236-96300 l3237-94400 13250-93012 1361-93310 33254-93010 l3370-28llO l3268-%llO U5X-96300 09491-32UM 13392-58600 33681-96300 l3682-96300 02112-05208 08323-23057 09491-3/004 09493-33000 09491-31003 13631-93500 09305-04005

CnRBUWTW ASSY .JET. (85) .SPRING, air screw .SCREW, pilot air . N O W .NOZZLE .FLOAT .GASKET, float chamber .PIN, float .VALVE RSSY, needle S P R I N G , thrott le stop .SCREW, thrott le s top .JET, main (160) .GASKET, valve seat .LEVER, choke .BOLT .SCREW .LOCK WASHER JET. main (170) JET, main (165) JET, Hain (155) KNOB, starter BUSH

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 OPT 1 OPT 1 OPT 1' 1

1

DTJOR VH E3

FIG3 ( B- 6) UPPER OIL SERL HOUSING Q'TY

REENO. PART NO. DESCRIPTION RWARKS 1 11411-%301 HOUSING, upper oFZ seal 1 2 114U-96300 GASXEl 1 3 02122-06208 SCREW 4 4 319U-96302-02M WICKET, start- 1 5 0110748252 BOLT 4 6 08321-23.082 LOCK WASHER 4 7 08322-UO82 W W R 4

We*- . . @+- 19

18

OT30R VH E3

F I G . 6 C B- 7) FUEL WHP Q'TY

REMARKS DESCRIPTION RERNO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 u 14 15 16 17 18 19 20 21

u100-94301 15170-943l.l 15183-94301 15186-94300 U851-94300 OU07-06402 08322-21062 15321-99700 09343-05277 0934345277 09401-08410 U331-9.5300 m10-93400 15415-93400 15412-93400 U4l3-93460 15436-93400 08322-21082 08310-22082 09343-05277 09404662c4

W B Y . fuel . D I r n W SET .SCREW .NUT .scRRI( BOLT m w s H E R W E T HOSE (5x9~540) HOSE (5X9x540) CLIP CLIP FILTER, fuel .O RING S T R A I K R

.CUP

.PACKING WASHER NUT HOSE (5x9~540) CLAW

1 1 2 2 3 2 2 1 1 L:540+195 I. L:%O.r195 4 2 1 1 1 1 1 1 1 1 1:540+320 1

DT3oR VH E3

~~~ ___

. FXG.7 C - 8 ) WATER purp a.1.v

WEENO. PART NO. DESCRIPTION REMARKS 1 2-1 2-2 3 4 5 6 7-1

T I 7-2

'i\ I I

16

19

1'

@

DTJOR VH E3

6

5 10 ll l2 u 14 u 16 17 18 19 20 21 22 23

174l.l-94400 17431-96310 17631-96300 17432-96300 17461-96301 17471-94400 17472-96301 17560-963ll 17560-96301 17563-96301 17534-96302 1756.5-96300 177566-%302 0910866007 09140-06M)4 09162-06006 09420-04006

USE, water punp TUBE, water p w seal (5) nBE, water punu seal [L) m, seal tube IWEUER, water pump PANEL, under GASKR, prenp case lower TUBE, water (s)

.-T, upper (1)

.wDmET, upper (2) WfMiEl, mlddle w m , lower STUD BOLT NUT LOCK WASHER KEY

TUBE, Wet- (L)

561M-96301-OzH CIDUSING, drive shaft bearing 09265-17002 .BEARING 09289-17004 .OIL SEAL 25214-96302 .BUSH, Shifting rod 09100-06103 BOLT 0916266001 LOCK WASHER 09280-50005 O R I N G 17400-96350 KIT, water p m repair

1 1 1 2 1 1 1 1 1 1 1 1 1 4 4 4 1 1 1 1 1 2 2 1 1 OPT

B8 .

? // VI 17

- ' OT3OR VH E3

1

FIC.8 C E- 9) RECOIL SARTER-_ Q'TY

1 l8100-96306 STPRTER I\ssy, recoil 1 2 18120-96301 . .REEL 1 3 18l31-96301 .R4lCtE? 1 6 18U3-96300 .SPRING 1 5 18Ul-96303 .MATE 1 6 18142-36300 SPRING 1 7 18191-95202 .PLRTE 1 8 18192-95201r .RIJBER, protector 1 9 18195-95200 .RING 1 10 18335-96500 .WA!3iER 1 li 18162-%301) .WASHER 1 12 18155-96301 .SPRING 1 u 18124-96300 .BUSH 1 16 18332-96300 .BOLT 1 u 08321-31557 .LOCK WASHER 1 16 18l96-96301 .SPRING. protector 1 17 18200-95293 .GRIP ASSY 1 18 18210-93001 . . a I P 1 19 18281-96300 .LEVER, Stopper 1 20 18282-36300 .N, Stopper 1 21 38144-96300 .SPACER 1 22 l8l36-96300 .SPACER 1 23 18291-96300 .HOLIER, cable 1 24 18284-96300 SPRING 1 25 18368-96300 .PIN 1 26 18lll-96301 .CASE, starter 1 27 18255-96300 .SNAPCLIP 1 28 18342-96300 .SCREW 1

RELNO. PART NO. DESCRIPTION

29 18290-96301 CABLE. NSI 1 30 187J.l-%3034)2H BRACE. recoil starter STBD 1 31 Ol537-06202 BOLT 2 32 Ol537-06252 BDLT 2 33 Ol537-08252 BOLT 1

REMARKS

.

OT30R VH E3

.

& 12

3 - 7 3

-11

;""

FIG.9 ( C- 2) GlllTcH P'TY

REENO. PART NO. DESCRIPTION REMARKS 1 2 3

' 4 5 6 7 8 9-1 9-2 10 11 Is? l3 14 u 16 17 18 19 a 21 22 23 24 25 26 27 28 29 30 31

m

2lU0-%300 09160-05010 09rn-OlMll 09200-05006 Wll-%300 Ol517-06207 23111-963011 09140-06oO4 25U1-96310 25111-%300 25222-96300 09280-08005 25211-96301 09280-UOO5 0920543021 252l5-%301 09l39-06004 09205-Moo4 25311-36303 23311-94300 23131-96300

SHAFT, clutch WASWER (5.SxlOx0.8) COTTER P I N P I N HOLDER, clutch shaft .

BOLT (6%20) ROD, clutch Nm ROD. ShLft (S) ROD. ShWt (L) BOUT, shift rod 0 RING CUIDE, shift rod 0 RING SPRING P I N STOPPER. ShLPt rod guide SWEW SPRING PIN CAM, shift TURNBUCKLE, clutch rod BWT, clutch rod

Ulll-%301-02M LEVER, clutch 09103-06093 BOLT (6x20)

091WOQ702l SPRING 09306-10001 BUSH 2112p-%301 PIATE, clutch notch

09260-10005 STEEL BRU,

09204-01002 CDTTER P I N 21261-%300 ROD, clutch aIfn 25232-96301 SPACER, magnet

uL22-933cO FUTE, clutch notch 25232-%301 W G E T

M3W VH €3

1 1 1 1 6 6 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1

RG.10 ( C- 3) I)IRIJTTLE Q'YY

DESCRIPTION REMARKS @

REENO. PART NO. 1 1912l-96301 LEVER, thrott le control 1

19U1-95502 CONNECTOR, thrott le lever 2 19131-%300 RETAINER. rod connector 1 19U2-95500 WNNECTW 1 19l35-96301 1

6 19141-96301 CAM, t h r o t t l e 1 7 136%-36300 ROD 1 8 19656-96300 ROD 1 9 19720-96302 SCtftR, remo-con throttle 1

10 19761-96300 STAY, t h r o t t l e cable 1 11 198ll-96301-02W LIMITER, throttle 1

19853-96303 LEVER, NSI 3 u 19861-96301 STAY, FPSL cable 1 14 09100-06u1 BOLT 1 l5 09100-06083 BOLT (6x30) 1 16 091M-06083 BOLT (6x30) 1

09103-06049 BOLT (6x12) 1 09119-05010 BOLT 1 09160-06046 WASlER (6.5xZOx1.5) 3 09180-06105 SPACER (6.1x10x14) 2 09205-04002 SPRING PIN 1 09306-1ooD1 BUSH 1 08310-llO52 WT 2 19l51-96300-02M RETAIER, stator 1 19161-94301 SPACER, stator 1

26 19172-96301 STOPPER. stator 1 27 09ll9-OM10 BOLT 1 28 09l.39-mI.5 SCREW 1 29 09140-06oO4 NUT 1 30 09320-07006 CUSHION 1 31 09329-06002 CUSHION 1 32 OllO7-05102 BOLT 2 33 08522-21052 WAYlER 2

DT3OR VH E3 DTJOR VH E3

I I I

i , . DcO8 VH E3

R G . U ( E 4) STARTING HDTOR Q'TY

L 3uO0-963u m m ASSY, starter 1 2 3u10-063m .wm 1 3 3UZO-96300 .PINTON 1 4 3ul2-96300 .STOPPER SFI. pinion 1 5 3mo-%mo .nmm 1 6 31373-96301. .HOUERASSY, brush 1 7 3m1-w ..emJsH (+) 1 8 33132-96300 ..BRusw (-) 1 9 3Ll.35-96m ..SPRING 2 10 31281-93340 .BOLT 2 11 01307-08252 BM-1 2 l2 0832k-Zl.MZ LIyxwAmR 2 u 08322-no82 WASHER 2 14 3l.800-wm RELAY, starter 1 1si 31805-%350 BRAIXET, starter relay 1 16 03207-(36366 BOLT 1 17 0832L-zlO67 Loa(wAsHER 1 18 38422-945u) DAIIPER, stfut@r relay 1

REENO. PART NU. bESCKIPTEDN REMARKS

..

FOG. 1 2

15

-11

FXG-lZ C C- 5) W K W f O a*Ty

REENO. PART NO. DESCRIPTION REF! ARKS 1 2 3 4 5 6 7 8 9 10 ll I2 l3 14 15

32101-96340 3u2o-%300 OW245252 08321-21052 32140-%u)[l o w 2 4 5 2 0 2 0832.1-21052 32150-96330 om.z-011l22 08321-2.lO42 32102-96480 02122-05322 08341-31049 09160-180U 08310-22182

DT3OR VH U

1

STATOR ASSY .COIL, lighting .swE# .wcK WASHER .COIL, ignition .sJx€w .LOCK WmER .SENSOR, ignition .SCREW .uIcK W m E R FLYWEEL SCREW KEY WASHER (18.5X35x4) rmT

1 1 2 2 1 2 2 1 2 2 1 3 1 1 1

REENO. PAW NO. DESCRIPTION REMARKS 1 32900-%540 CDI. UNIT I IGNITIDN COIL ASSY 1 2 09280-62001 0 RING 1 3 33510-95510 CAP, spark plug 2 4 09482-00269 P A W ( P U G (B7HS) 2 9 32890-96303 HOLLER, electric parts 1 6 36650-%30[) COVER, junction box 1 7 OUO7-06122 BOLT 3 8 09160-06103 WRSHCR 3 9 0916O-UO20 WASHER 3 10 09320-12011 CUSHION 3 ll 32800-95720 RECTIFIER 1 12 02ll2-05252 SCREW P l3 08310-ll.052 NUT 1 14 08321-21052 LOCK WASHER 1

-

d

OT3OR VH E3 DT3OR VH U

~~ ~~

FTG.14 ( C- 7 ) ELECTRXAL Q'N

FIG. 14

RELNO. PART NO. DESCRIPTION REMARKS 1 S6619-%30& 2 09103-06050 3 38423-95503 I 36740-95252 5 09681-20003 6 33810-96305 7 338U-96300 8 338l5-%500 9 09103-m9

10 33816-96300 11 03212-06259 6 1' 3 /kg /*

4

COVER, wiring hamess BOLT (6x16) T l E , wiring hamess (L:lSO) I.usEcAsEASSY

.FUSE (am CABLE, starter GRCHET, starter cable PROlECT@R, cable BOLT C W , starter cable SCREW

1 2 1 1. 1 1 1 1 1 1 1

DTJOR VH E3

1

DT3m VH E3 ca

~ _ _ _ ~~

FIG. 1.5 F1G.U ( 0 8) ELECTRIGI\L a*Ty

KEENO. P A R T NO. DESCR3PTIION REMARKS 1 3772l.-%354 SWITCH, neutral 1 2 37725-95300 PCTWTOR, neutral switch k 3 37725-%301 ERACUET, neutral switch 1 6 ~ ~ - 0 m l 5 BOLT 1 5 o9l4o-om5 NUT 1 6 38600-36301 SOLEMIID, choke 1 7 09109-0~ BOLT (SXl.2) 2 8 09262-05002 L E X WASHER 2 9 34863-94500 TUBE, wiring harness (L:M) 1

10 366M-%310 WIRING blc\RNEss, remo-con 1 1 11 36630-%321 WIRING lwRNES5, IWO-Con 2 1 12 U631-9*300 .CAP 1

I

11 0

DTMRVHW DT3DR VH E3

~~ - FIG.16 ( D- 2) cLAH> BRAcKFl

FIG. 1 8 Q'TY REF.NO. PART NO. DESCRIPTION REMARKS

1 41110-96305-02111 -1, Clamp STBD 1 2 4llZQ-96340-024 BRIICKET, cl- PORT 1 3 412l2-93000-02M HANDLE, C- 2 4 09380-32002 SNAP RING 1 5 09205-06032 SPRING PIN 2 6 09303-14002 BUSH 1 7-1 4 ia i -939~0 SCREW. c i w (~:7e) 20m 7-2 41231-93920 SCREW, Clm (L:90) 2 7-3 bl2ll-93ooO SCREW, C h p (L:68) 20pt

8 41222-96310 PIN, tilt stopper 1 9 4w-ge ioo PLATE, c~amp 2

10 4122l-96300 KNO8, tilt stopper 1 11 09140-08016 NUT 2 l2 09162-08007 LOW WASHER 2 l3 cma-oeoei WAS= ( t ~ m ~ 1 . 5 ) 4 14 09100-08239 BOLT (8x90) 2 15 09180-09016 SPACCR (9.2KU -8x9.5) 2 16 09100-08196 BOLT (8x152) 1 17 09162-08007 LOCK WASlER 1 18 09140-oBolG NUT 1 19 09159-220011 NUI 1 20 4ll30-96330 SHAR, clamp bracket 1 21 09380-12002 SPRIMG 1. 22 41310-96300 ROD, clamp bracket lower 1 25 45700-96301 SwAuSw DRIVE t l S Y 1 24 45720-96501 .swAR 1 2s 45725-94400 .#NoB 1 26 45730-96301 .PU4TE 1 27 09441-17001 .SPRING 1 28 09443-081)45 S P R I N G 1 29 36834-95200 LEAD 1 30 0912EOM50 SCREW 2

2 31 32 41251-94500 CAP, bracket shaft 2

33 43353-96300 CAP, ~ ~ ~ I ' I S U I I bort 2

23

09161-05014 WASHER

I 3 4 55320-95310 ZINC SET, pmtectlon 1

- - DT30R VH E3 D W X VW E3

U'TY REENO. PART NO. DESCRY PTION REMARKS 1 2 3 4 5 6 'I 8 9 LO ll 12 l3 14 15 16 17 18 19 20 2 l 22 23 24 25 26 27 28 29 30 31 32 33 yc

m

43Ul-963ll-02M BRACKET, swlvel

437U-96303. 8Uw, steezino upper 43712-%Ml BUSH, steering under 4372.L-96303 PLATE, upper bush

43751-963U-OaM BRACKET. steering 091611-40005 W A S E R (40~58x2) 09306-2200.9 8usw 09100-082l.9 BOLT

225ll-99001 NIPPLE, clutch body

43741-36302-02M WFT, PUOt

09162-08003 L O C K W M 4ycll-%m ADJUSTER. steering 4342l.-96301 W H 09129-08064 BOLT 09540-3.3045 SPRING 45231-%303 Ivw, reverse lock

45241-96303 U W , reverse lock arm 45252-96302 UM, release lever 45255-96300 KNOB, release lever 45257-96300 Buy(, release lever 45260-36300 LEVER, release 459U-96302-02M BRACKET, release lever 09100-05Ol.l B o l T ( 5 x U ) 09160-05010 WASHER 09111-10034 BOLT 09140-10032 NUT 091604012 WASHER (4.2XlOrl) 09200-050U PIN 0921)1-01001 COTTERPIN 09319-04001 Buy(

09440-04ou SPRING 09443-0xIl3 SPRING 0944349036 SPRING

45246-96301 SPACER

1 4 1 1 1 1 1 1 2 . 4 4 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1

DT3oR VH E3

REENO. PARY NO. DESCRIPTION REMkRKS

1 OPT Inclwed with STO 35 67100-96300 A'IYACIMKI SET drag link

36 43755-96303. .ATTAW.EIENT, steering bracket 1 OPT 37 09100-08224 .BMT (8x55) 20bt 38 09162-08007 .LOCK WRSHER 2 OPT 39 09140-08016 .W 2 OPT 40 437%-94301-02M COVER, steering 1 41 09132-05024 SWEW 2

I 41 40

9

D5

13 * 3' 1

DT30R VH E3

FIE.19 ( D- 6) WIVEylRFT HOUSING - Q'lY

KEENO. PART NO. DESCRIPTION REMARKS

2 3 4 5 6-1 6-2 6-3 6-4 7 8 9 lo 11 3.2 l3 14 u 16 17 18 19 20 2l 22 23 24 25 26 27 28 29 30 31 32 33

I 32

I

09202-06015 PIN 09160-080LI; WASHER 09162-08003 LOCK WAS= 09100-08203 BOLT (8x85) 09100-08204 WLT (SUSO) 5WL-0632l-OzM HWSING, drive shaft (S) 52lU-96322-02M WoUSItJG, drive shaft (5) 52llL-06330-02M HWSING, drive shaft (L) SZlll-06331-02M WWSXNG, drive shaft (L) 52117-94400 TUBE, water inspection 541U-Wi31w MOUNTING, upper thrust reverse 09100-06102 BOLT

09162-06003 UlCX WWiER 54l37-96301-02M COVER, U p p a muntin0 !i4l30-96310 MOUNTING, u p p a 09100-10260 BOLT (10x75) 09160-10082 WASWER (10.5xl9e) 091S9-1MM W 544160-06310 M I N G , lower 54165-9fD10 MWER, reverse stopper .54166-%301 BOLT. lower muntin0 09140-10032 NUT 09160-10085 WASHER (10.5x30x3.2) 5422l-%301-02M COVER, lower matmting 092W-C6104 BOLT 09162-06001 UlCX WASHER 09l59-10050 NUT 09160-10082 WAYER (10.5x19d) 09180-30102 SPACER 54l51-%300 HWNTING, lower W s t 54W-96310-02M BRACKET, lower mount foward 54212-36302-02H BRRCKET, lower mount a f t 54138-96300 SLEEVE, upper mounting 17568-96300 PLUG 36894-95200 LEA0 0932505050 SCREW

2 8 8 4 4 1 -617392 1. 617393- 1 -617392 1 617393- 1 617393- 1 4 4 2 2 2 4 2 2 2 2 2 2 2 4 4 2 2 2 1 1 1 2 1 1 2 2 34 09161-05034 WASHER

Dl3W W E3

...

. . .

FIG.20 C 0- 7 ) EN3 CaSE a*Tr

REF.NO. PART NO. DESCRIPTION REMARKS 1 2 3 4

5 6 7 8 9

10 ll 12 l3-1 U-2 u-3 13-4 l3-5 l3-6 u-7 14 u-1 15-2 u-3 U-4 u-5 15-6 15-7 ls-8 16 17-1 17-2

55100-9630162U CASE ASSY, gem 09263-2MU .BEARING (20.63w26.98r25.4) 09265-25Ol.S .BEARING 55ll4-96301 .Corn, gear case 55325-96302 TRM TAB 09162-08003 LOCK WASHEfl 09100-0Bw BOLT Q3xzo) 09248-10005 PLUG 09168-10022 CRSKR (lOr17d.5) 0910068224 BbLT (8x35) 09162-08003 Lwx WASHER 09202-06ol.S PIN Sall0-96301-01T PROPELLER (3rL0-1/4%9) 58110-96322-01T PROPELLER (3r10-1/4r10) 58110-%32l-011 PROPELLER (3r10-1/4%11) 58110-96331-01T PROPELLER (3r10-1/4x12) 58ll0-%341-011 PROPELLER (3xLO-114b9.3) 58llO-96351-01T PROPELLER (3rL0-1/4%14) Sall0-96361-01T PROPELLER (3XLO-114b9.5) Sam-96313 BllsH 58100-MW-011 PROPELLER (3w10-1/4%9) 58100-96&10-OJ,T PROPELLER (3r10-114Wll)) 58100-%420-OlT PwIpELLER (3r10-1/4%l.l] SalM-96&3O-OXT PRDPELLER (3x10-114w12) 58100-96440617 PROPELLER (3w10-114x13) 58200-%400 *PROPELLER (3x10-1/4xU) 58100-96450-011 PROPELLER (3r10-1/4r14) 581M-06460-01T PROPELLER (3rEO-114b9.5) 58120-961100 .Buy(

51632-96322 STOPPER, propeller bush 57632-%400 STOPPER, propeller bush

*Must also use p/n 57632-96400, ref . 17-2

DnoE a Revised Sept. 1986

W - . a _. . I -

1 1 1 1 1 1 1 3 3 6

c 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 L 1 1 1

woo PlOrn PlLOO P1200.(L TYpE:SIo)

PUOO,(S TYPE:STD) p1400

PUOO not included with prop

p901

P l r n l P l lO l P r n 1 p1301

PSUOO, stalnLess steel p1a1

P1501 included with prop f o r Ref.No.13 fo r Ref.No.15

D7

REENO. PART NO. 18 57633-96500 19 09366-11028 20 09159-140ll 21 09204-03004 22 17631-96310 23 03142-04259 24 55300-95500 25 55181-95200

DESCRIPTION SPACER WASHER (11.5x30~.5.; lsvl COTTER PIN FILTER, w a t e r TAWING SCREW ZIK, propeller &TTAcI.csNT, flush hose

Q'TY REMARKS

1 1 1 1 2 2 L O F T 1

5

m

DTSOR VH E3

.

FIG. 2 I

i 1 i

9 I I l3

D n O R VH E3

FIG.= 0- 9) TRl\hlsHIssIoN Q’TY

KEEND. PART NO. DESCRIPTION REMARKS

1-1 1-2 2 3-1 3-2 3-3 3 4 3-5 3-6 3-7 3-8 4 5 6 7 8 9

10-1 10-2 10-3 10-3 10-5 10-6 u. l2 u 14 u 16 17

D

57llO-963ll 57110-96301 082ll-20253 0822l-25366 09181-2MU 082ll-25401 09160-25032 09160-25033 09160-25034 093.60-2503s 08211-25402 08333-23609 09440-25”)2 09166-17005 09l67-20022 57l33-%302 573ll-96310 09160-14030 09160-UO31 09160-14032 082ll-u203 09160-14033 082ll-lS204 09l.59-08046 09280-75002 57510-96312 08212-16242 57633-963111 09209-08016 57134-96301

mTMRwE3

.

SWr, drive (5) SHAFT. drive (L) TWWT WAylER WASHER (1:O.B) WASHER (T:0.9) WASHER (T:l.O) WHER ( T : l . l ) WASHER (7:1.2) WASHER (7:1.3) WASHER cI:1.4) W~~ (T:1.5) CIRCUP SPRING WASHER WASHER COUAR, preload spring PINION WASW? (R1.7) WASHER (l:1.8) WmEI? U:1.9) KASIER (l:2.0) W m E R (1:2.1) WASHER (T:2.2) NUT 0 RING EN?. ?ward W A S H 3 (T:l.5) m, Push PIN BRCIRIER

1 1 1 1 1

0-1 0-1 0-1 0-1 0-1 0-1

1 1 1 1 1 1

0-1 0-1 0-1 0-1 0-1 0-1

1 1 1 1 1 1 1

D9

I 15 4

. .

-: DTJOR VH E3

FX.a c 0-10) tlUU(SWJISSIW Q'TV

18 5762l-%m SHIRER, Clutch do0 1 19 092M-OU121 PIN 1 20 09440-3Moo SPRING 1 2l 09440-07041 SPRING 1 22 56M-96303 SWWT, propeller 1 23-1 011221-20256 WASCW (T:0-8) 0-1 23-2 09160-20035 WA!jlER (T:0.9) 0-1 23-3 QEm-20251 W m E R (T:1.0) 0-1 23-4 09160-20L136 wAsm U:1.1) 0-1 23-5 09160-20037 WASHER (T:1.2) 0-1

23-6 09160-20038 WASHER (Tz1.3) 0-1 24 57521-%3U EAR, reverse 1 25-1 a S z L I - ~ O l THUIST WASIER CT:l) 0-1 25-2 08221-30404 TtWST WAW!? (Tt0.2) 012 25-3 08Z?l-30405 TI.RusT w3ER (7:0.5) 0-1 25-4 M12U-M406 TtRUST WASHER CT:0-8) 0-1 26 56120-%3sL-o2p( WIUSING. PMlPellet bW 1 27 08- .&ARING 1 28 09265-200117 .BEARING (20%26m) 1 29 09289-20M)9 .OIL SEAL (20x34x6.5) 2 30 09162-06001 LOW WISER 2

31 0910096236 BOLT 2

REENO. PART NO. DESCRIPTION REFIARKS

20

12 0 - 4 7 1 I

I 79

a*Ty

REF.NO. PART NO. DESCRIPTION REMARKS 1 61110-%304-02H COVER, engine under 1 2 611I3-%300 SEAL, under cover 1 3 09320-10033 WSHIffl 4 4 09180-06112 SPACER (6.8ulOxll.5) 4 5 09103-06094 BOLT 4 Rode1 VG

6 09100-06120 BOLT 4 model VH 7 09160-06099 WASlQR 4 model W 8 09250-08007 CAP, cushion 2 9 61633-96303 HOOK, under cover 1 LO 09164-I3005 WASHER 1 11 093Db-UOO2 BUSH 1 12 61633-96002-02M LEVER, hook 1 l3 Oll07-06102 BOLT 1 14 08322-2lO62 WSHEU 1 15 l3625-94300 CAP, choke rod guide 1 . 16 225I.l-99001 NIPPLE, clutch notch 1 17 36612-94303 G R M T , N0.l 1 18 36613-94300 mm?E.T, m.2 1 19 36632-95501 CLAW 1 a0 6ll38-96301 COVER, water 1 u 02142-06122 BOLT 2 22 63625-94300 CAP 1

DT30R VH E3

I

Dl3URVHE3

I

RG.23 [ E- 3) ~1~ GWER P'TY

1 61401-96840-0ZM CWER SET, engine 1 2 61431-9630142H .HANDLE, tilt up 1 3 03242-Wl69 .SCREW 3 4 63422-93930-706 .M, emblem, front (Gold.Black) 1

REENO. PART NO. DESCRIPTION REMARKS

5 61443-96390-266 .DECAL, side STBQ (Black) 1 6 6l453-96390-2bG .DECAL, side WRT (Black) 1 7 61435-96390-706 .W3LEMt rear (Gold,Black) 1 8 2ll31-06Oc)3 .W, clutch shlf t 1

3 9 61441-96310-019 .EMBLEM. side (Black) 2 10 6l6l.O-96302 .FPSTENER 1 ll oll07-06l22 .BOLT 1 12 1 l3 1 14 61112-96302 RUBBER, under cover 1 15 68310-952lO COVER, weethm 1 m 16 09800-81800 TMILSET 1 L7 61622-96301 SEAL. rubber 1

DT3DR W E3 Revl'sed Sept. 1986 : DT30R VH E3

RG.24 ( E- 43 FUEL TEX a*w FlG. 24

RECNO. PART NO. DESCRIPTION RERARKS 1 6!3330-95201 T M SEY, Puel (23 L) 1 6 U.S.W,S IW.I;Eu. 2 65510-98507 .CAP Assv 1 3 65561-98502 . .GAs(EY 1 4 65871-93010 .cI\sKFI. fuel gauge 1 5 KllL246l62 .SCREW 3 6 oz.IJ2*02 .sciEw 1 7 09168dkoo2 .wAyIER 4 8 65850-95506 .GAu[;E ASSY. fuel 1

10 65854-95001 ..GAs(n, s t d n e s 5 ll 65853-99001 . .sIRI\INER 1 12 0uLz-04108 ..SCREW 2 u 6W-95200 ..FLOAT 1 14 65030-95500 . .FILTER, outlet 1 u 09l6E-ml ..GI\SKEY (12.5r2Ox.L) 1 16 65700-95205 WISE, Cue1 1 27 65750-98505 .wEpIECTOR, female fuel 1 IDA1 18 Qn50-93wx1 .CONKCTOR. f m l e fuel 1 ID:U 19 65783-98500 .CLIP 4 20 65770-99702 .Pup, squeeze 1 21 65720-98520 CONNECTW, nrale fuel 1 0D:ll 22 08322-WO2 ux;KwAylER 1 23 08310-22302 WY 1 24 65700-95271 HOSE, fuel joint l o r n 25 65720-98590 CONNECTOR, male fuel 1 w)T,wu-11

9 657(ro-95500 ..CfJWCYW, male fuel 1 Hl2,W:U

I

m3m VH €3 D730R VH E3 1

I

~~ ~~~ ~~ ~ ~~

EC.U ( E- 5) RMDTE l%NTRDL PARTS Q'TY

1 67lM-94302-OBi REMOTE CWROL PMTS ASSY 1 2 67341-94301 .WOwR, m - c o n cable 2 4 67UO-937131 .GUILE, clutch cable i I 09205-02006 ..SPRING PIN 1 5 m0-09oL2 ..SPRING 1 6 09160-D6DU .WASHER (6.5xl3wl) 2 7 09100-06ll5 .BOLT (bxlli) 2 8 67466-95200 .CONNECTOR, remo-con cable 1 9 67414-943Dl-OZM .LEVER, rm-con thrott le 1

10 09lClD-06ll5 .BOLT (6x15) 1 11 09160-06015 .WASHER (6.5%l3rCl) 1 l2 09ll9-06047 .BALL PIVOT 1 14-1 67320-95500 CABLE PSSY. renocon 6F (1.a) 2 U-2 67320-95510 CABLE B Y , semcon 7F (2.W) 2 13-3 67320-95520 CABLE ASSY, renucon 8F (2 .N) 2 U-4 67320-95530 CABLE ASSY. xefmcon 9F (2.M) 2 U-5 67320-95540 CABLE ASSY, rembcon 1OF (3.W) 2 U-6 67320-95550 CABLE A S Y , renucon UF (3 .4~) 2 33-7 67320-95560 CABLE ASSY, m c o n l2F (3 .M) 2

U-9 67320-95580 CABLE A%%, remocon 14F (4.31) 2 l3-10 67320-95590 CABLE ASSY, m c o n U F (4.6~) 2 U-11 67520-95600 CABLE PSSY, m c o n 16F (4.W) 2 U-12 67320-95630 CABLE ASSY, renocon 17F (5.m) 2 U-U 67320-95620 CABLE ASSY, m e a n 1SF (5.34) 2 l3-14 67320-95630 CABLE A S Y , m c o n 19F (5.W) 2 U-15 67320-95640 CABLE ASSY, renocon 2OF (6.l.M) 2

FIG. 29 DESCRIPTION REEW. PART NU.

1

U-8 67320-95570 CABLE ASSY. m c ~ n UF (4.W) 2

l3-16 67320-95650 CABLE ASSY, remocon Z!F (6.7~) 2 14 67200-95203 BOX ASSY, m c o n !380 1 15 67200-95233 Box PSSY, semcon PORT 1 16 67200-95871 Bax KSY, twin remocon 1

m

uT3oR VM €3 DTJOR VH E3

W

W

REMARKS

OPT OPT OPT OPT

OPT OPT OPT OPT OPT WT OPT OPT OPT OPT OPT OPT

OPT OPi OPT

E5 :

~~~~~ ~ ~~~ ~ ~~~~

FIG.26 [ E- 6) RMOIE mp- FIG. 26 a w

1 REENO. PART NO. DESCRIPTION REMARKS 1

i 1 67rn-9%1 FfEM0I-E CONlROL Box 1 2 67232-95600 .Buy( 1 3 67232-95620 .Buy( 1 4 67296-95600 .SCREW 3 5 67294-95600 .SPACER 3

3 3

6 67288-943lD .WASHER 7 Wl40-06DoQ .:*IT 8 67232-95610 .BUSH 2 9 67253-95soo .WASHER 1 10 67252-95600 .BUSH 2 11 09100-08232 .BOLT 1 l2 67U-95600 .ACTUATOR 1 u 67296-94300 .SCREW 3 14 37721-94600 .SWITCH, neutral 1 15 67241-95650 .LEVER, free thmt 1 16 09126-0~03 .SCREW 2 17 672h3-95600 .BUSH 1 18 67220-95600 .PLAlEF\ssY 1 19 67275-95600 .END, cable 2 20 67223-95600 .KNOB, brake ADJ 1 P 67292-94300 .E RING 3 22 67267-95610 .COVER, w b 1 P 67296-95610 .!XREW 7 24 67257-95610 .W, lever 1 25 67256-95600 . W o r n , neutral. lock 1 26 fi7251-956650 .LEVER, handle 1 27 37l.l.O-94601 .IUJITIW SJZTW 1 28-1 37l43.-9W100 ..KEY. spare (101) ‘ 1 28-2 37141-94410 ..KEY, Spare (102) 1 28-3 37l41-94420 ..KEY. Spare (103) 1 26-11 37l41-94430 ..KEY, Spare (104) 1 28-5 37141-94440 . .KEY,. (105) 1 286 371kl-94450 ..KEY, (106) 1

. .

1

E6 M3W W E3

I DT3OR VH E3

1

r 1

, DT30R VH E3

KEENO. PART NO. DESCRIPTION REMARKS 29 67297-95600 .WAFER 2 50 67273-95600 .SPACER 1 31 38500-87W)o .BUZZER 1 32 36620-94610 .rnINGHRRNESs 1 33 37820-9&402 .SWITCH B Y . emerpency 1 54 37823-94400 ..CAP & RoeE 1 35 67255-95600 .lWNElilRALulcK 1 36 67261-95610 . W P 1 37 36641-94701 ADAPTER (0.N) 10pt

38 3664244703 AOAPTER (N.0) 1 m 39 67140-95600 ATTAcHI(ENT, t w i n remo-con k i t 1 OPT

moRvHE3

REENO. PART NO. DESCRIPTION REMARKS L 67701-96500 ERIU; LINK ASSY 1 2 63755-96301 .ATTAUHEW, steering Bw(T 1 3 67721-94300 SPACER L 4 67725-96500 .BOLT 1 5 67726-9&00 .NUT 2 6 09lw1-08224 2 7 09160-08016 .NUT 2 8 67728-96500 .WAsNER 3 9 09362-08007 .LOW W W E R 2

63-5 10 4ll61-944M SEAL. steering cable 1

2

10

DT30R VH E3 m w E 4

I

DT3OR VH E3

FIG.28 ( F- 2) OPTIc*w : ELECTRICAL P'YY

REENO. BART NO. DESCRIPTION REMARKS

1 2 3 4 5 6 7 8 9 10 Ll u-1 u - 2 u - 3 12-4 u-5 u-6 u 14

36620-95203 36631-94300 36630-96530 36631-94Mo 37100-95210 37820-95353 37023-95251 37U9-9525L 37W-93350 37101-93310 37UQ-95210 37l41-93Mo 37142-93310 37lbl-93520 37141-93350 57141-93340 37141-93350 378ao-w20 05212-WI129

- DTulR VH E3

W

w i ~ z f f i HRRNESS, extension .CAP WIRING m, rem-MYI

.CAP, relm-con hamess P M L ASSY. switch .SWITCH ASSI. enb?rgency ..w .PANEL, switch .lilXER

.CAP, Panel

.SWITCH. ignitiM

..KEY. spare (85ll)

..KEY. Spere (85l.2)

..KEY. Spare (85U)

..KEY. spare (asll)

..m. spare (86U)

..KEY. spare (86U) smcn w, emengency swE#

1 1 1 1 1 1 1 k 3 2 1 1 1 1 1 1 1 1 4

FIG. 29

. DTJOR VH E3

~ - ~~

FIG.29 C F- 31-m : ELECnrr% ~ ~~~

WTY REENO. PART NO. DE5CRIPTION REMARKS

TAWClETER Assy 1 1 2 - .BULB (l2V,3.4W) 1 3 SPEEIJOKTER ASSY 4 .BULB (12V,3.4W) 1 E L WETER A S Y , hour 1 5-2 K l E R A S Y . hour 1 r w R l L 6 PlEm ASSY, V0LTAI;E 1

.wLe (la,3.4W) 1 7 8 34850-94700 SWITCH, heat 1 9 34853-94303 SUPWRTER, d t 1

10 0994M-(18201 w (L:S2) 1 11 58500-95503 EPIZEER, wamlng 1 l2 38501-955(#J W, wamlng buzzer 1 I3 02332-05088 scrwl 2 14 34108-94m SWITM ASSY, ater 1 15 34109-34500 LEAD, meter extension 1

* * * 1 KNOT * * * * *

* CONSULT LATEST E D I T I O N OF ACCESSORY CATALOG

FOR CURRENT PART NUMBERS AND SPECIF ICATIONS.

. DT3aZ W E3

Revised Sept. 1986 .

DT30R YH E3

REENO. PART NU DESCRIPTrON REMARKS

1 63001-%300-O2i TILLER HAMWE ASSY 1 2 63300-93900 BAR ASSY. extension 1

-1

mVHa

-

. .

. : DT30R VH E3

a

m3m VH €3