Yokogawa Electric Corporation ISD-MASP-S03067 Rev.2 Copyright © Yokogawa Electric Corporation December 2, 2003 Solution Marketing Group International Business

Yokogawa Electric Corporation

ISD-MASP-S03067 Rev.2Copyright © Yokogawa Electric CorporationDecember 2, 2003

Solution Marketing GroupInternational Business Headquarters

CENTUM CS 3000 R3.04 PROFIBUS Interface ModuleDecember 2, 2003

R3.04 PROFIBU SolutionPage.2


R3.04 System Configuration - OverviewR3.04 System Configuration - Overview

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GSGWGSGW

V netV net

PLCPLC

FCJ/FCNFCJ/FCN

EthernetEthernet

PROFIBUS-DPV1PROFIBUS-DPV1

Discrete I/ODrive

DeviceNetDeviceNet

Photoelectricdevice

OPC OPC ServeServerr

FFCFFCSS

EthernetEthernet

Safety Safety SysteSystemm

Other Other SysteSystemm

SubsystemGateway



PROFIBUS-DPV1ALP111(FIO)



What is PROFIBUS?

PROFIBUS-FMSPROFIBUS-FMS– PROFIBUS-FMS use between controllers, between controller PROFIBUS-FMS use between controllers, between controller

and HMIand HMI– It require event message communicationIt require event message communication

PROFIBUS-DPPROFIBUS-DP– PROFIBUS-DP is core function of PROFIBUS and uses PROFIBUS-DP is core function of PROFIBUS and uses

various industry areas.various industry areas.– Hi-speed communication (Max.12Mbbs) and Hi-reliabilityHi-speed communication (Max.12Mbbs) and Hi-reliability

PROFIBUS-PAPROFIBUS-PA– PROFIBUS-PA extends DP specification for meeting I.S. PROFIBUS-PA extends DP specification for meeting I.S.

Process automation.Process automation.– Use in areas where both power and communication are Use in areas where both power and communication are

available over the busavailable over the bus– PA Function Block, transducer,AI,AO,DI,DOPA Function Block, transducer,AI,AO,DI,DO

CENTUM CS3000 supports PROFIBUS-DP interface.



PROFIBUS-DPV1 Interface Module (ALP111)

ALP111 (the new PROFIBUS-DPV1 module) will be released as the FIO family at R3.04– More segments can be connected one FCS– We have a plan to get PNO (PROFIBUS Nutzer Organisation e. V.) offi

cial certification of “DP-V1”, as soon as the PNO finishes their preparation

– ALP111 has both Class1 and Class2 master function– PNO standard redundancy is available– ACP71 application compatibility– Improved functions based on the experiences of ACP71

Future Enhancements– Remote installation for FIO Remote Node– HARTonDP– PRM



System Configuration of ACP71

PROFIBUS-DPPROFIBUS-DP

PROFIBUS-DP Devices (Remote I/O, PLC ...)

ACP71ACP71

VnetVnet

HIS/ENGHIS/ENG

SyconSyconPROFIBUS ConfiguratorPROFIBUS Configurator-ACP71 Configuration-ACP71 Configuration-DP Device Configuration-DP Device Configuration

AMN52AMN52



ACP71 Based System

ACP71 (PROFIBUS Communication Module) Specification– PFCS/SFCS RIO base– PROFIBUS-DP– Up to 4 modules per PFCS/SFCS– Single Configuration

• Redundant is Tokuchu (support only STAHL VOS200/I.S1 )

– Up to 31 devices per segment• When repeater is used, up to 125 devices per

segment(Using 3 repeaters)

– Communication data capacity• Input 512 bytes / Output 512 bytes



System Configuration of ALP111


VnetVnet

HIS/ENGHIS/ENG SyconSyconPROFIBUS ConfiguratorPROFIBUS Configurator-ALP111 Configuration-ALP111 Configuration-DP Device Configuration-DP Device Configuration

KFCS/FFCSKFCS/FFCS

ooo PROFIBUS-PAPROFIBUS-PADP/PADP/PA

Non-hazardous Non-hazardous areaarea

Zone 1 areaZone 1 area

New !ALP111PROFIBUS module



System Configuration of ALP111

PROFIBUS-DPPROFIBUS-DPALP111ALP111

VnetVnet

KFCS/FFCSKFCS/FFCS

ooo PROFIBUS-PAPROFIBUS-PADP/PADP/PA

Non-hazardous Non-hazardous areaarea

Zone 1 areaZone 1 area

(Out of our scope)

Remote Node installation of ALP111 is phase plan.

HIS/ENGHIS/ENG



Data flow

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FCSFCSVnetVnet


The data of slaves

%WW connection

%SW

FCU functions

Function Blocks

4000 words / FCU

HISHIS



ALP111 Specification Summary

Improved from ACP71– Up to 16 modules can be installed in KFCS

• In case of redundancy, up to 8 pairs are available.– Up to 8 modules can be installed in FFCS

• In case of redundancy, up to 4 pairs are available– Any other modules, such as AI, AO, DI, DO, ALR, and ALF can

be installed together in a same node– Can be installed in remote nodes. (Phase plan)– The redundancy is available as standard

• PNO official method– Compatibility with ACP71

• To use Sycon by Hilscher.• Definition data of the existing ACP71 can be imported.• PROFIBUS diagnosis data can be assigned.• Tokuchu redundancy function for STAHL IS1 is available. (Tokuc

hu)



Redundancy (Pattern 1/3)

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Diagnosis communicationALP111 modules are in redundant configuration– Module trouble does not affect

slaves

PROFIBUS-DP cable is single.– Many models of slave are

available

This redundant mechanism is conformed to PNO standard




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ALP111 modules are in redundant configuration– Module trouble does not affect

slaves

PROFIBUS-DP cable is also dualOnly VOS200 and IS1 of STAHL are available

This redundant mechanism is dedicated only for VOS200 and IS1 STAHL Proprietary ProtocolSTAHL Proprietary Protocol




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ALP111 modules are in redundant configuration– Module trouble does not affect

slaves

PROFIBUS-DP cable is also dual– More redundant.– No more device is available at this

moment, so this is in phase plan

This redundant mechanism is conformed to PNO standard

PNO Standard ProtocolPNO Standard Protocol



ALP111 AppendixDetail Information



Configuration data flow

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%WW0001

%WW4000

%WW0002

1 word

Address

Device

1 Simocode

2 S7

3 IS1

Segment Definition

%WW0001

%WW****

Control Drawing

%WW Assignment

(by Sycon from Hilscher)

(by Standard builder)



Improvement of definition (Detail)

One of the points to be improved is the limitation of definition number of %WW– Up to 200 definition is available to one FCS– Problem in case of some of large scale jobs

This 200 definitions are not changed at ALP111– In case of ALP111, much more definition can

be done, so enough• Handling the IOP/OOP by a channel• Continuous data assignment



Improvement of definition (Detail)

mm[-nn][;[xxESHZR]]mm : Slot number of modulenn : Indexxx : Channel numberExtension :

– E : Extend the byte data (analog) to 16-bit data– S : Reverse the bit order of digital data– H : Output hold when initialized starting ALP111– Z : Output zero when initialized starting of ALP111– R : Continuous data definition



IOP/OOP definition

Input dataD iagnosis information(Ch. related)

PROFIBUS-DP

Specify the channel number for “Device&Address” column of %WW,the channel abnormalities are notified to data status of function blocks.ex. 2;1 (The chl 1 of slot 2)

(Chl 1 slot 2)

PVI%WW0001

ALP111

PVIOP

%WW data

D ata statusInput dataD ata status



Example – Continuous Definition

In case of ACP71 In case of ALP111

Size Device & Address Size Device & Address

%WW0001 1 3;1 16 3;1R

%WW0002 * * * *

%WW0003 1 3;2 * *

%WW0004 * * * *

%WW0005 1 3;3 * *

%WW0006 * * * *

%WW0007 1 3;4 * *

%WW0008 * * * *

%WW0009 1 3;5 * *

%WW0010 * * * *

%WW0011 1 3;6 * *

%WW0012 * * * *

%WW0013 1 3;7 * *

%WW0014 * * * *

%WW0015 1 3;8 * *

%WW0016 * * * *

8 definitions for 8 channels

1 definition for 8 channels



HART on DP support (Phase plan)

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FCSFCS

VnetVnet


PRMPRM

HART devices

HART/DP link

PRM handles the HART parameters via PROFIBUS-DP

HISHIS



True Partnership

We wish to contribute the success of the We wish to contribute the success of the customer.customer.

Documents

Yokogawa Electric Corporation ISD-MASP-S03067 Rev.2 Copyright © Yokogawa Electric Corporation December 2, 2003 Solution Marketing Group International Business