Systems Solution Marketing Group Industrial Automation Business Headquarters Yokogawa Electric Corporation ISD-MASP-S05011 Copyright © Yokogawa Electric

Systems Solution Marketing GroupIndustrial Automation Business HeadquartersYokogawa Electric Corporation

ISD-MASP-S05011Copyright © Yokogawa Electric CorporationFebruary 18, 2005

System Integration by SIOSApril 22, 2023

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Other aspects of system integration

Other system integration

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Current solutions for system integration

FIO modules with subsystem communication software– To support Modbus RTU/TCP and other

proprietary popular protocols

GSGW (Generic Subsystem GateWay) station– The GSGW employs the standard OPC

interface and serves as a platform to integrate the CS 3000 operation with subsystems.

– Supports only data accessBoth solutions provide subsystem data integration

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System configuration with GSGW

PRM

GSGW

ENG

FCS

HIS

PLCOPC Server

OPC-DA

Field network

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Requirements for the current GSGW solution

To support A&ERedundant configuration as standardTo increase the data numberEasy engineering– Converting tags from other systems into

CENTUM format, without control logic configuration

R3.06 provides a new system integration interface,

SIOS (System Integration OPC client Station)SIOS is a large-volume, high-performance system

integration station based on OPC.

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SIOS outline

What benefit can be provided?– Tighter integration with other control systems.– Not only process data, but alarm and

messages are also integrated.– Excellent integration tool for integration with

competitors’ control systems.

What is the positioning of SIOS?– Communication FIO modules are for

subsystem interface by dedicated driver basis.– GSGW is a subsystem interface by OPC.– SIOS is used for system integration by OPC.

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What is different between GSGW and SIOS?

Functions GSGW SIOS

Data communication

Data collection Available Available

Data setting Available Available

Message handling N/A Available

Capacity 4,000 100,000

Function block Available N/A

Max. number of OPC servers

DA 4 16

A&E N/A 16

Redundancy Tokuchu Standard*

*:Supports only Vnet/IP-based systems (future plan)

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SIOS specifications

General specifications– Hardware platform: Generic PC with VI701/VF701– OS: Windows 2003 server* or

Windows XP professional SP2– Software package: LBC2100 system integration

OPC client package– OPC server

• OPC DA2.0 custom interface• OPC A&E1.10 custom interface

– Capacity• 16 OPC servers/SIOS (DA:16, A&E:16)• Data volume: 100,000 data/SIOS

– Performance: approx. 4,000 data/sec. *: For server PC

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System configuration with SIOS

PRM

SIOS

ENG

FCS

HIS

OPC Server

OPC-DA

OPC-A&E

Other System

s

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SIOS operation 1

Data access– Data exchange between CENTUM tags and

OPC data by item ID.

Message handling– A&E server alarm and event messages are

converted into CENTUM messages for HIS.– SIOS’s own system alarms are transmitted

to HIS.

Status display– HIS monitors SIOS status and displays it on

the system status window.

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SIOS operation 2

Data display on HIS windows – Process data via SIOS displays

• On the standard windows (graphics, trend*, tuning, face plate, process report and group displays).

• A special data display window for SIOS is newly designed.

– A&E messages are displayed on the message monitor window (alarm and historical message).

Message monitor window System configuration window

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SIOS operation 3

For digitaldata

For characterdata

Faceplate sample

On SIOS, one OPC data is counted as one tag. – Each data type has special

faceplate for monitoring.– OPC tag from SIOS counted as

CS 3000’s tag.– OPC tag has one data with

data status, and does not have other parameters such as SV,MV,HI,LO.

For analoguedata

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SIOS engineering 1

Data configuration for CENTUM– Data generation by browsing OPC data.– Data browsing displays data item names

and A&E alarm filter definitions automatically.

Scope of online loading– OPC server information– Group/data item definitions

• Data update cycle: 500 msec. by default

– SIOS definitions (data cache size)

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SIOS engineering 2

Creating a SIOSCreating a SIOS

SIOS definitionSIOS definition

DA Server DA Server definitiondefinition

OPC Group OPC Group definitiondefinition

CENTUM tag CENTUM tag definitiondefinition

Save & LoadSave & Load



Acquiring OPC Acquiring OPC tag by OPC tag by OPC

browsebrowse

Defining tag by Defining tag by automaticallyautomatically


DA configuration byoffline engineering



A&E Server A&E Server definitiondefinition

Message filter Message filter definitiondefinition


A&E configurationDA configuration byonline engineering

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SIOS engineering 3

Engineering procedure– Create SIOS on the System View.– Add OPC servers and set OPC server

definition items.– Define data assignment.

• For CS 3000, auto data assignment can be done by OPC browse function and auto generation function.

• For other systems, manual data assignment and CSV data import function are provided.

– Download the engineering data to SIOS.

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SIOS engineering 4

Automatic Generation dialog

Main SIOS Engineering dialog

A&E serverDA server

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Future system configuration

PRMENGENG

FFCS-L

HISHIS

OPC Server

Redundant SIOS

Note: Redundant SIOS will support only Vnet/IP and is a future plan.

Other System

s

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GOOD SELLING!

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Systems Solution Marketing Group Industrial Automation Business Headquarters Yokogawa Electric Corporation ISD-MASP-S05011 Copyright © Yokogawa Electric