Yokogawa Electric Corporation
ISD-MASP-S03067 Rev.2Copyright © Yokogawa Electric CorporationDecember 2, 2003
Solution Marketing GroupInternational Business Headquarters
CENTUM CS 3000 R3.04 PROFIBUS Interface ModuleDecember 2, 2003
R3.04 PROFIBU SolutionPage.2
ISD-MASP-S03067 Rev.2Copyright © Yokogawa Electric CorporationDecember 2, 2003
R3.04 System Configuration - OverviewR3.04 System Configuration - Overview
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GSGWGSGW
V netV net
PLCPLC
FCJ/FCNFCJ/FCN
EthernetEthernet
PROFIBUS-DPV1PROFIBUS-DPV1
Discrete I/ODrive
DeviceNetDeviceNet
Photoelectricdevice
OPC OPC ServeServerr
FFCFFCSS
EthernetEthernet
Safety Safety SysteSystemm
Other Other SysteSystemm
SubsystemGateway
R3.04 PROFIBU SolutionPage.3
ISD-MASP-S03067 Rev.2Copyright © Yokogawa Electric CorporationDecember 2, 2003
PROFIBUS-DPV1ALP111(FIO)
R3.04 PROFIBU SolutionPage.4
ISD-MASP-S03067 Rev.2Copyright © Yokogawa Electric CorporationDecember 2, 2003
What is PROFIBUS?
PROFIBUS-FMSPROFIBUS-FMS– PROFIBUS-FMS use between controllers, between controller PROFIBUS-FMS use between controllers, between controller
and HMIand HMI– It require event message communicationIt require event message communication
PROFIBUS-DPPROFIBUS-DP– PROFIBUS-DP is core function of PROFIBUS and uses PROFIBUS-DP is core function of PROFIBUS and uses
various industry areas.various industry areas.– Hi-speed communication (Max.12Mbbs) and Hi-reliabilityHi-speed communication (Max.12Mbbs) and Hi-reliability
PROFIBUS-PAPROFIBUS-PA– PROFIBUS-PA extends DP specification for meeting I.S. PROFIBUS-PA extends DP specification for meeting I.S.
Process automation.Process automation.– Use in areas where both power and communication are Use in areas where both power and communication are
available over the busavailable over the bus– PA Function Block, transducer,AI,AO,DI,DOPA Function Block, transducer,AI,AO,DI,DO
CENTUM CS3000 supports PROFIBUS-DP interface.
R3.04 PROFIBU SolutionPage.5
ISD-MASP-S03067 Rev.2Copyright © Yokogawa Electric CorporationDecember 2, 2003
PROFIBUS-DPV1 Interface Module (ALP111)
ALP111 (the new PROFIBUS-DPV1 module) will be released as the FIO family at R3.04– More segments can be connected one FCS– We have a plan to get PNO (PROFIBUS Nutzer Organisation e. V.) offi
cial certification of “DP-V1”, as soon as the PNO finishes their preparation
– ALP111 has both Class1 and Class2 master function– PNO standard redundancy is available– ACP71 application compatibility– Improved functions based on the experiences of ACP71
Future Enhancements– Remote installation for FIO Remote Node– HARTonDP– PRM
R3.04 PROFIBU SolutionPage.7
ISD-MASP-S03067 Rev.2Copyright © Yokogawa Electric CorporationDecember 2, 2003
System Configuration of ACP71
PROFIBUS-DPPROFIBUS-DP
PROFIBUS-DP Devices (Remote I/O, PLC ...)
ACP71ACP71
VnetVnet
HIS/ENGHIS/ENG
SyconSyconPROFIBUS ConfiguratorPROFIBUS Configurator-ACP71 Configuration-ACP71 Configuration-DP Device Configuration-DP Device Configuration
AMN52AMN52
R3.04 PROFIBU SolutionPage.8
ISD-MASP-S03067 Rev.2Copyright © Yokogawa Electric CorporationDecember 2, 2003
ACP71 Based System
ACP71 (PROFIBUS Communication Module) Specification– PFCS/SFCS RIO base– PROFIBUS-DP– Up to 4 modules per PFCS/SFCS– Single Configuration
• Redundant is Tokuchu (support only STAHL VOS200/I.S1 )
– Up to 31 devices per segment• When repeater is used, up to 125 devices per
segment(Using 3 repeaters)
– Communication data capacity• Input 512 bytes / Output 512 bytes
R3.04 PROFIBU SolutionPage.9
ISD-MASP-S03067 Rev.2Copyright © Yokogawa Electric CorporationDecember 2, 2003
System Configuration of ALP111
PROFIBUS-DPPROFIBUS-DP
VnetVnet
HIS/ENGHIS/ENG SyconSyconPROFIBUS ConfiguratorPROFIBUS Configurator-ALP111 Configuration-ALP111 Configuration-DP Device Configuration-DP Device Configuration
KFCS/FFCSKFCS/FFCS
ooo PROFIBUS-PAPROFIBUS-PADP/PADP/PA
Non-hazardous Non-hazardous areaarea
Zone 1 areaZone 1 area
New !ALP111PROFIBUS module
R3.04 PROFIBU SolutionPage.10
ISD-MASP-S03067 Rev.2Copyright © Yokogawa Electric CorporationDecember 2, 2003
System Configuration of ALP111
PROFIBUS-DPPROFIBUS-DPALP111ALP111
VnetVnet
KFCS/FFCSKFCS/FFCS
ooo PROFIBUS-PAPROFIBUS-PADP/PADP/PA
Non-hazardous Non-hazardous areaarea
Zone 1 areaZone 1 area
(Out of our scope)
Remote Node installation of ALP111 is phase plan.
HIS/ENGHIS/ENG
R3.04 PROFIBU SolutionPage.11
ISD-MASP-S03067 Rev.2Copyright © Yokogawa Electric CorporationDecember 2, 2003
Data flow
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FCSFCSVnetVnet
PROFIBUS-DPPROFIBUS-DP
The data of slaves
%WW connection
%SW
FCU functions
Function Blocks
4000 words / FCU
HISHIS
R3.04 PROFIBU SolutionPage.12
ISD-MASP-S03067 Rev.2Copyright © Yokogawa Electric CorporationDecember 2, 2003
ALP111 Specification Summary
Improved from ACP71– Up to 16 modules can be installed in KFCS
• In case of redundancy, up to 8 pairs are available.– Up to 8 modules can be installed in FFCS
• In case of redundancy, up to 4 pairs are available– Any other modules, such as AI, AO, DI, DO, ALR, and ALF can
be installed together in a same node– Can be installed in remote nodes. (Phase plan)– The redundancy is available as standard
• PNO official method– Compatibility with ACP71
• To use Sycon by Hilscher.• Definition data of the existing ACP71 can be imported.• PROFIBUS diagnosis data can be assigned.• Tokuchu redundancy function for STAHL IS1 is available. (Tokuc
hu)
R3.04 PROFIBU SolutionPage.13
ISD-MASP-S03067 Rev.2Copyright © Yokogawa Electric CorporationDecember 2, 2003
Redundancy (Pattern 1/3)
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PROFIBUS-DPPROFIBUS-DP
Diagnosis communicationALP111 modules are in redundant configuration– Module trouble does not affect
slaves
PROFIBUS-DP cable is single.– Many models of slave are
available
This redundant mechanism is conformed to PNO standard
R3.04 PROFIBU SolutionPage.14
ISD-MASP-S03067 Rev.2Copyright © Yokogawa Electric CorporationDecember 2, 2003
Redundancy (Pattern 2/3)
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PROFIBUS-DPPROFIBUS-DP
ALP111 modules are in redundant configuration– Module trouble does not affect
slaves
PROFIBUS-DP cable is also dualOnly VOS200 and IS1 of STAHL are available
This redundant mechanism is dedicated only for VOS200 and IS1 STAHL Proprietary ProtocolSTAHL Proprietary Protocol
R3.04 PROFIBU SolutionPage.15
ISD-MASP-S03067 Rev.2Copyright © Yokogawa Electric CorporationDecember 2, 2003
Redundancy (Pattern 3/3)
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PROFIBUS-DPPROFIBUS-DP
ALP111 modules are in redundant configuration– Module trouble does not affect
slaves
PROFIBUS-DP cable is also dual– More redundant.– No more device is available at this
moment, so this is in phase plan
This redundant mechanism is conformed to PNO standard
PNO Standard ProtocolPNO Standard Protocol
R3.04 PROFIBU SolutionPage.16
ISD-MASP-S03067 Rev.2Copyright © Yokogawa Electric CorporationDecember 2, 2003
ALP111 AppendixDetail Information
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ISD-MASP-S03067 Rev.2Copyright © Yokogawa Electric CorporationDecember 2, 2003
Configuration data flow
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%WW0001
%WW4000
%WW0002
1 word
Address
Device
1 Simocode
2 S7
3 IS1
Segment Definition
%WW0001
%WW****
Control Drawing
%WW Assignment
(by Sycon from Hilscher)
(by Standard builder)
R3.04 PROFIBU SolutionPage.18
ISD-MASP-S03067 Rev.2Copyright © Yokogawa Electric CorporationDecember 2, 2003
Improvement of definition (Detail)
One of the points to be improved is the limitation of definition number of %WW– Up to 200 definition is available to one FCS– Problem in case of some of large scale jobs
This 200 definitions are not changed at ALP111– In case of ALP111, much more definition can
be done, so enough• Handling the IOP/OOP by a channel• Continuous data assignment
R3.04 PROFIBU SolutionPage.19
ISD-MASP-S03067 Rev.2Copyright © Yokogawa Electric CorporationDecember 2, 2003
Improvement of definition (Detail)
mm[-nn][;[xxESHZR]]mm : Slot number of modulenn : Indexxx : Channel numberExtension :
– E : Extend the byte data (analog) to 16-bit data– S : Reverse the bit order of digital data– H : Output hold when initialized starting ALP111– Z : Output zero when initialized starting of ALP111– R : Continuous data definition
R3.04 PROFIBU SolutionPage.20
ISD-MASP-S03067 Rev.2Copyright © Yokogawa Electric CorporationDecember 2, 2003
IOP/OOP definition
Input dataD iagnosis information(Ch. related)
PROFIBUS-DP
Specify the channel number for “Device&Address” column of %WW,the channel abnormalities are notified to data status of function blocks.ex. 2;1 (The chl 1 of slot 2)
(Chl 1 slot 2)
PVI%WW0001
ALP111
PVIOP
%WW data
D ata statusInput dataD ata status
R3.04 PROFIBU SolutionPage.21
ISD-MASP-S03067 Rev.2Copyright © Yokogawa Electric CorporationDecember 2, 2003
Example – Continuous Definition
In case of ACP71 In case of ALP111
Size Device & Address Size Device & Address
%WW0001 1 3;1 16 3;1R
%WW0002 * * * *
%WW0003 1 3;2 * *
%WW0004 * * * *
%WW0005 1 3;3 * *
%WW0006 * * * *
%WW0007 1 3;4 * *
%WW0008 * * * *
%WW0009 1 3;5 * *
%WW0010 * * * *
%WW0011 1 3;6 * *
%WW0012 * * * *
%WW0013 1 3;7 * *
%WW0014 * * * *
%WW0015 1 3;8 * *
%WW0016 * * * *
8 definitions for 8 channels
1 definition for 8 channels
R3.04 PROFIBU SolutionPage.22
ISD-MASP-S03067 Rev.2Copyright © Yokogawa Electric CorporationDecember 2, 2003
HART on DP support (Phase plan)
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FCSFCS
VnetVnet
PROFIBUS-DPPROFIBUS-DP
PRMPRM
HART devices
HART/DP link
PRM handles the HART parameters via PROFIBUS-DP
HISHIS
R3.04 PROFIBU SolutionPage.23
ISD-MASP-S03067 Rev.2Copyright © Yokogawa Electric CorporationDecember 2, 2003
True Partnership
We wish to contribute the success of the We wish to contribute the success of the customer.customer.