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Yokogawa Electric Corporation ISD-MASP-S03066 Rev.1 Copyright © Yokogawa Electric Corporation October 17, 2003 Solution Marketing Group International Business Headquarters CENTUM CS 3000 R3.04 SEM October 17, 2003

Yokogawa Electric Corporation ISD-MASP-S03066 Rev.1 Copyright © Yokogawa Electric Corporation October 17, 2003 Solution Marketing Group International Business

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Page 1: Yokogawa Electric Corporation ISD-MASP-S03066 Rev.1 Copyright © Yokogawa Electric Corporation October 17, 2003 Solution Marketing Group International Business

Yokogawa Electric Corporation

ISD-MASP-S03066 Rev.1Copyright © Yokogawa Electric CorporationOctober 17, 2003

Solution Marketing GroupInternational Business Headquarters

CENTUM CS 3000 R3.04 SEMOctober 17, 2003

Page 2: Yokogawa Electric Corporation ISD-MASP-S03066 Rev.1 Copyright © Yokogawa Electric Corporation October 17, 2003 Solution Marketing Group International Business

R3.04 SEMPage.2

ISD-MASP-S03066 Rev.1Copyright © Yokogawa Electric CorporationOctober 17, 2003

SEM Enhancement(Sequence of Event Manager)

Page 3: Yokogawa Electric Corporation ISD-MASP-S03066 Rev.1 Copyright © Yokogawa Electric Corporation October 17, 2003 Solution Marketing Group International Business

R3.04 SEMPage.3

ISD-MASP-S03066 Rev.1Copyright © Yokogawa Electric CorporationOctober 17, 2003

SEM Enhancement Items – New Features

SEM OPC Interface Package as Upper System SEM OPC Interface Package as Upper System Interface (New Option Package)Interface (New Option Package)– The stored data in SOE server can be transferred to

OPC clients such as Exaquantum/SER by installation with SEM OPC interface package (LPC6930).

SOE Server Status Monitoring on HISSOE Server Status Monitoring on HIS– The status of SOE server program such as “stop or

run” is monitored by HIS and displayed as a system alarm on HIS.

SOE Server Database Monitoring FunctionSOE Server Database Monitoring Function– The pre-alarm can be set for the insufficient

database capacity in the SOE server and sent to HIS as a system message.

Multilingual Message Inputs and DisplayMultilingual Message Inputs and Display– The SOE message can be defined in multilingual by

SOE Configurator and displayed in the message field on the SOE Viewers.

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R3.04 SEMPage.4

ISD-MASP-S03066 Rev.1Copyright © Yokogawa Electric CorporationOctober 17, 2003

SEM Enhancement Items – Function Improvements

Chronological Order Resolution ImprovementChronological Order Resolution Improvement– Internal time data digits stored in the SOE server is

extended from 1msec to 0.1 msec for the accurate chronological order processing. However, time resolution is 1 msec.

Status Monitoring of IRIG-B SynchronizationStatus Monitoring of IRIG-B Synchronization– Synchronization quality for IRIG-B of Master Clock

Generator is displayed as a quality data in the events display on the SOE viewer.

– <Quality Code>• Correct Synchronization: Null• Incorrect Synchronization : “P”: Lost of IRIG-B signal, “B”:

Lost of IRIG-B signal after synchronization, “I”: Time writing error to ADV151-E

Trigger Event Time Data on the Trip Report Header– The trigger event time is printed on the header of trip

report.

Page 5: Yokogawa Electric Corporation ISD-MASP-S03066 Rev.1 Copyright © Yokogawa Electric Corporation October 17, 2003 Solution Marketing Group International Business

R3.04 SEMPage.5

ISD-MASP-S03066 Rev.1Copyright © Yokogawa Electric CorporationOctober 17, 2003

SEM Enhancement Items – System Configuration

<SOE Viewer>Chronological order resolution improvementStatus monitoring of IRIG-B synchronization Print of trigger events timeMultilingual message display

<HIS>SOE Server Status Monitoring

<SOE Server>SEM OPC I/F PackageDatabase Capacity Monitoring

OPC Clients ( /SER*)

* The Exaquantum/SER supports SER data gathering form multi-vendor SER systems trough OPC interface.

Page 6: Yokogawa Electric Corporation ISD-MASP-S03066 Rev.1 Copyright © Yokogawa Electric Corporation October 17, 2003 Solution Marketing Group International Business

R3.04 SEMPage.6

ISD-MASP-S03066 Rev.1Copyright © Yokogawa Electric CorporationOctober 17, 2003

SEM Enhancement – OPC Interface

SOE Stored Data

ooo

EthernetEthernet

EthernetEthernet

FCSFCS

OPC Clients

The stored data in SOE server can be transferred to OPC clients such as Exaquantum/SER by installation with SEM OPC interface package (LPC6930). The OPC specification is same as Exaopc.

The stored data in SOE server can be transferred to OPC clients such as Exaquantum/SER by installation with SEM OPC interface package (LPC6930). The OPC specification is same as Exaopc.

SEM OPC Interface Package LPC6930SEM OPC Interface Package LPC6930

OPC Clients

SEM OPC I/F Package

SOE Server

SOE Server

Upper System

SOE ServerSOE Server

SOE Data

SOE Data

Page 7: Yokogawa Electric Corporation ISD-MASP-S03066 Rev.1 Copyright © Yokogawa Electric Corporation October 17, 2003 Solution Marketing Group International Business

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ISD-MASP-S03066 Rev.1Copyright © Yokogawa Electric CorporationOctober 17, 2003

SOE Server

SEM Enhancement – OPC Interface Configuration

HDAHDA

I/O Cassette

HIS OPC

Client

SQL Server 2000

SOE Database

A&EA&E

SOE Cassett

e

SOE Cassett

e

OPC Clients

OPC Clients

OPC Server

SOE Server

(5-600 Sec)SEM OPC I/F

Package

SEM OPC I/F Package

SEM System Alarms

HISSystem Alarm

SOE Data

SOE DataSEM System Alarms

SOE Data

SEM OPC I/F Package

LPC6930

FCS

Page 8: Yokogawa Electric Corporation ISD-MASP-S03066 Rev.1 Copyright © Yokogawa Electric Corporation October 17, 2003 Solution Marketing Group International Business

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ISD-MASP-S03066 Rev.1Copyright © Yokogawa Electric CorporationOctober 17, 2003

SEM Enhancement – SOE Viewer Enhancements

Displaying IRIG-B StatusDisplaying IRIG-B Status

Time-sequential Order Resolution Enhancement

Time-sequential Order Resolution Enhancement

Multilingual MessageDisplay (same as HIS)Multilingual MessageDisplay (same as HIS)

Quality Code<Null> NormalP: No IRIG-B SignalI: Lost IRIG-B Signal after writingB: Writing fail to ADV151-E

Internal timeResolution 0.1mS

IPB

Trigger

Page 9: Yokogawa Electric Corporation ISD-MASP-S03066 Rev.1 Copyright © Yokogawa Electric Corporation October 17, 2003 Solution Marketing Group International Business

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ISD-MASP-S03066 Rev.1Copyright © Yokogawa Electric CorporationOctober 17, 2003

Appendix-SEM

Page 10: Yokogawa Electric Corporation ISD-MASP-S03066 Rev.1 Copyright © Yokogawa Electric Corporation October 17, 2003 Solution Marketing Group International Business

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ISD-MASP-S03066 Rev.1Copyright © Yokogawa Electric CorporationOctober 17, 2003

Focus Markets of SEM

Usage of SEMUsage of SEM– SEM records and shows the event occurrences that

are traceable to a plant trip in chronological order, thus enabling swift location of the true cause of the trip (like a flight recorder for an airplane disaster). Tracking down the cause early and taking due measures promptly will greatly reduce the time from tripping to restarting the plant, minimizing economic losses.

Markets for SEMMarkets for SEM– SEM is beneficial for plants which could sustain large

losses in case of a plant trip, or plants of major public interest where a trip could affect society, such petrochemical, gas, and power generation plants.

– For example, a power generation plant requires fast event data acquisition at the time resolution of 1 millisecond for trips of rotating machine (turbines, fans, and pumps) and power delivery systems.

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ISD-MASP-S03066 Rev.1Copyright © Yokogawa Electric CorporationOctober 17, 2003

Typical Trip Signals Input to SER (for Power Plant)

Boiler Trip• Feed water pump

trip• Burner flame

failure• Drum level low

Turbine Trip• Generator trip• Vibration out of

range• Flue gas temp. high

Substation Trip• Ground fault• Line trip• Frequency out of

range

Power Delivery

Boiler

Turbine

SEM Trip Report

TimeStampin

g

TimeStampin

g

Input points to SERper power plant• Nor. 128–512• Max. 2000

Displays the events occurring before and after the trigger, in chronological order.

Displays the events occurring before and after the trigger, in chronological order.

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ISD-MASP-S03066 Rev.1Copyright © Yokogawa Electric CorporationOctober 17, 2003

SEM Features

High-speed Event AcquisitionHigh-speed Event Acquisition – Time stamp resolution must be 1 millisecond or faster to

enable tracking of trip events for quick-response equipment.

Digital Inputs in Shared Use for Control and SOE Digital Inputs in Shared Use for Control and SOE RecordingRecording – Digital inputs to the same I/O module must be used for both

control and SOE recording, reducing wiring and cabinets.

Time Synchronization to External Master Clock based on Time Synchronization to External Master Clock based on the global positioning system (GPS)the global positioning system (GPS)– To ensure the accuracy of the sequence of events.

Trip Reports Automatic GenerationTrip Reports Automatic Generation– To report the events occurring across the preset trigger for

each trip.

Long-term Storage of SOE DataLong-term Storage of SOE Data OPC Interface for Data OpennessOPC Interface for Data OpennessHistorical Data Integration with HISHistorical Data Integration with HIS– Maximum eight data source can be assigned to SOE Viewer

Page 13: Yokogawa Electric Corporation ISD-MASP-S03066 Rev.1 Copyright © Yokogawa Electric Corporation October 17, 2003 Solution Marketing Group International Business

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ISD-MASP-S03066 Rev.1Copyright © Yokogawa Electric CorporationOctober 17, 2003

SEM Basic System Configuration

Master Clock

Time Synchronization

V netV net

EthernetEthernet

HISHIS

Hub

SOE-DI ModuleEvent collection function

SOE-DI ModuleEvent collection function

FCSFCS

EthernetEthernet

SOE ServerSOE Server

SOE Server-SOE data gathering and storage-SOE data transmission to SOE viewers

ESB Bus Module with SOE I/F-SOE Data Transmission-Time Synchronization with Master Clock

PCPC

SOE Viewer/SOE Configurator

SOE Viewer/SOE Configurator

SOE Viewer/SOE Configurator

SOE Viewer/SOE Configurator

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ISD-MASP-S03066 Rev.1Copyright © Yokogawa Electric CorporationOctober 17, 2003

SOE Data Flow and Capacity

ESB bus I/F master modules with SOE I/F (SB311)- SB311 Event buffer: 40,000 Events- Communication I/F: 10 Base-T (SOE Server) : RS422 for IRIG-B (Master Clock)- Time Code Format: IEEE 1344 compliance

- RS-422 Terminator: YCB128

SOE Server- 16 FCS(s) / SOE server- 2,000 points / server can be handled.- 2,000 events / second are gathered.- 50 trigger / SOE Server- Trigger cycle: 1 Min. to 60 Min.

SOE DI module (ADV151-E)- 32 ch / module- 500 events / module- 80 modules/FCS- Coexistence with other modules.- Time resolution is 1msec.

Ethernet Ethernet (10BaseT)(10BaseT) Ethernet Ethernet

(10BaseT)(10BaseT)

SOE Viewer- Event Data Access Station:

SOE Server/HIS/UOI Server- Max. No of Access Station: 8- Event Display Max. 99,999

RS-422RS-422Termination

YCB128

GPSGPS(GPS-200A is (GPS-200A is recommended.recommended.))

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ISD-MASP-S03066 Rev.1Copyright © Yokogawa Electric CorporationOctober 17, 2003

SOE Viewer

TriggerTrip

Toolbar

Time Stamp

Alarm Class (H: important)Alarm Status (ALM/RTN) SOE Tag Number

(16 characters)SOE Message

(80 characters)

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ISD-MASP-S03066 Rev.1Copyright © Yokogawa Electric CorporationOctober 17, 2003

SOE Viewer Functions

Events Mode DisplayEvents Mode Display– Display a list of all messages which meet to pre-

conditions specified with data source parameters, date, time, etc. by SOE viewer property.

Trip Trigger Mode DisplayTrip Trigger Mode Display– Display a list of trip trigger events specified in date

and time by SOE viewer property.

Trip Detailed DisplayTrip Detailed Display– Display all of trip records selected on the trip trigger

display.

Automatic Trip Report Mode DisplayAutomatic Trip Report Mode Display– Start gathering new trip trigger events.

Trip Report OutputsTrip Report Outputs– Output a trip report to a printer or CSV files.

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ISD-MASP-S03066 Rev.1Copyright © Yokogawa Electric CorporationOctober 17, 2003

Tested Model of Master Clock – GPS200

Master ClockMasterclock, Inc.http://masterclock.com email - [email protected] W Clay St, St Charles,MO 63301-2548, USATel:1- 636-724-3666Model: GPS-200A

DB-9 ConnectorIRIG-BRS-422

The GPS-200A is a precision IRIG-B or SMPTE time code generator that provides a source of very stable timecode (hereinafter TC) and accurate time and date information. It receives reference time information from Atomic Clocks in the GPS (Global Positioning System) satellites.IRIG-BDefined by the Range Commanders Council, U.S. Army White Sands Missile Range. The format is used by military, government, power industry, and many other commercial and industrial applications. The GPS-200A generates IRIG-B in both a 1kHz modulated and unmodulated (pulse-width coded) format. All formats of IRIG-B time code generated by the GPS-200A carry extended date and time zone information in the control functions as defined by the IEEE 1344 specification.DB-9 CONNECTIONSPin 7 & 8 - Balanced Time Code OutRS-422 balanced 5V differential time code output. IRIG-B unmodulated (pulse-width coded) time code is available here per time code output configuration.See detailed instruction by accessing http://www.masterclock.com/data_files/gps200a.pdf.

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ISD-MASP-S03066 Rev.1Copyright © Yokogawa Electric CorporationOctober 17, 2003

SEM System Specifications (1 of 3)

[System Specification][System Specification]– Number of FCSs connectable per SOE server: Up to 16– Number of SOE inputs per SOE server: Up to 2000

[SOE Di Module][SOE Di Module]– Input module for FIO with SOE capture: Model ADV151-E (32 input

channels, 24 V DC, field-to-system isolated, channel-to-channel non-isolated)

– Nodes in which ADV151-Es can be installed: Local nodes– Maximum number of ADV151-Es installable per FCS: 80– Dual-redundant ADV151-E configurations: Possible (Option) – Time stamp resolution: 1 ms– Shared use of digital input signals for control purposes: Possible (in

standard)– Event assignment: Can be set for individual channels.

[FCS][FCS]– SER-implementable FCS models: AFS30D-HE1x3, AFG30D-HE1x3,

AFS40D-HE1x3, and AFG30D-HE1x3 (four models)– ESB bus interface master module with SOE interface: Model SB311– Interface for SOE server: 10Base-T Ethernet– Dual-redundant SB311 configurations: in standard– Interface for external master clock signal: Pulse-width modulated,

IRIG-B serial time code signal via RS-422

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ISD-MASP-S03066 Rev.1Copyright © Yokogawa Electric CorporationOctober 17, 2003

SEM System Specifications (2 of 3)

[SOE Server Package][SOE Server Package]– Requirements for PC: Follows those requirements for an HIS.– O/S: MS Windows 2000 Server / MS Windows Server 2003 (R3.04

Feature)– SOE reporting triggers: Up to 50 triggers can be set. – Communication interfaces: 2 Ethernet cards (one for networking

with other PCs; one for event data acquisition)– Software for event data storage: Microsoft SQL Server 2000

Enterprise or Standard Edition (SP2)[SOE Viewer Package][SOE Viewer Package]– Requirements for PC: Follows those requirements for an HIS.– Event data access sources: SOE Servers, HISs, and UOI Servers– Max. number of event data access sources: 8– Max. number of event data that can be accessed and viewed:

99,999 events per data source (limited to 10,000 by default)– Trip reporting feature: Provided– Exporting of trip event data: Possible

[SOE Configurator Package][SOE Configurator Package]– Requirements for PC: Follows those requirements for an HIS.– Definable SOE inputs: Up to 2000– SOE reporting triggers: Up to 50 triggers can be set.

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ISD-MASP-S03066 Rev.1Copyright © Yokogawa Electric CorporationOctober 17, 2003

SEM System Specifications (3 of 3)

[HIS][HIS]– Software for viewing SOE Server’s system messages: A license for

Model LHS2411 Exaopc OPC Interface Package (for HIS) is required per system for System message receive.

[Master Clock][Master Clock]– Output: Pulse-width modulated, IRIG-B serial time code signal– Interface: RS-422– (Tested Equipment: GPS200 Master Clock Generator)– http://www.masterclock.com/gps200.shtml

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ISD-MASP-S03066 Rev.1Copyright © Yokogawa Electric CorporationOctober 17, 2003

True Partnership

We wish to contribute the success of the We wish to contribute the success of the customer.customer.