Yokogawa Electric Corporation ISD-MASP-S06011 Rev.0 Copyright © Yokogawa Electric Corporation 2006/08/03 Introductory Presentation on PRM R3.01 26 October

Yokogawa Electric Corporation

ISD-MASP-S06011 Rev.0Copyright © Yokogawa Electric Corporation2006/08/03

Introductory Presentation on PRM R3.01April 21, 2023

CONFIDENTIALCONFIDENTIALInternal Use onlyInternal Use only

ISD-MASP-S06011 Rev.0Copyright © Yokogawa Electric Corporation2006/08/03 Confidential

Index

PRM R2 ReviewPRM new development - R3.01– Market information– R3.01 major new features

PRM Road mapSchedule and ordering informationCompetitor Information


PRM R2 Review


PRM Revision history (Sales Release)

2001 2002 2004

WindowsXP

2003 2005 2006 2007

R2.02

R2.03

R2.01

R2.04

R2.05

R2.06

Windows2000

2000 Server2002/1

2003/5

2003 Server

2002/8

2003/1

2003/9

2001/9

2001/1

2004/10 R2.10

2005/5

- FF-H1 Communication- 10,000 Tags

- HART Communication- P+F Mux

- HART Enhancement- PLUG-IN- CMMS Interface

- 20,000 tags- Windows XP- Oracle 9i- Multi Server- Calibrator Support- HART Multiplexer Enhancements- Audit Trail Enhancements

- Advanced Diagnosis- STADOM Interface- Device Template- Database Maintenance

-Windows Server 2003-Oracle10G-Device Viewer for HART-HMI Improvement-Performance Up

-Maintenance Alarm-STARDOM HART Module-Connection to Multiple COM Ports-Add HART Multiplexer

R2.20

2005/11-Maintenance Alarm-Custom View-Device Security-Trend View


CS 3000 order intake

Total Projects NumberFF-H1:229, HART: 428, PROFI:160(Basic Software license)

20% of FCS connect Fieldbus network.In regard to projects number, 35% projects are Fieldbus projects.

2001 2002 2003 2004 2005 2006

FF-H1 4% 11% 9% 16% 12% 18%

HART 2% 13% 21% 32% 29% 32%

PROFIBUS - - 5% 14% 13% 14%

The rate of Fieldbus to LHS/M5100 (builder)

0

50

100

150

200

250

300

350

400

450

1998 1999 2000 2001 2002 2003 2004 2005 2006

CS 3000FOUNDATIONHARTPROFIBUS

As of Oct. 2006

0

50

100

150

200

250

2001 2002 2003 2004 2005 2006

PROFIBUS

HART

FOUNDATION


PRM

0

20

40

60

80

100

2001 2002 2003 2004 2005 2006

PRM Order Intake

As of Oct. 2006

PRM (Standard) Total 292 Stardom 4 system


PRM order intake for HART

Total 292 packages installedPRM (Standard) with HART is over 80%

0

10

20

30

40

50

60

70

80

90

100

2001 2002 2003 2004 2005 2006

PRMPRM- HART

As of Oct. 2006

0

50

100

150

200

250

300

350

400

450

1998 1999 2000 2001 2002 2003 2004 2005 2006

CS 3000HARTPRM- HART


New developments for higher level asset management

PRM New Development - R3.01


Aims

First and progressive step for ‘VigilantPlant’.– Plant Resource Management R3 shows how

will we realize ‘Asset Excellence’.

Favorable online operation from PRM R3– Complete utilizing of field communication,

derive online monitoring over the plant, enable remote maintenance for the field devices.

Evolution on diagnosis from PRM R3– lead to predictive and proactive maintenance,

leaving from conventional ex post.


Quality & Reliability

Reliable

+Maintainability

Available

AdvancedDiagnostics+

Predictable

Continuous improvement+

Sustainable

The clear path to Asset Excellence

Asset Excellence


Device status viewing

Audit Trail

Tuning, Adjustment & Calibration

Maintenance Information Management

Maintenance Alarm

Advanced Diagnostics

PRM value proposition evolution in R3

Core Integrated Maintenance Platform

Online Maintenance Core

Predictive Diagnostics Core

R3 focus



Market Information


Maintenance management implications

A recent survey of maintenance management effectiveness in U.S. revealed that:– Maintenance costs can represent between 15

and 60% of the cost of goods produced– One-third of all maintenance costs is wasted as

the result of unnecessary or improperly carried out maintenance

– U.S. industry spends more than $200 billion each year on maintenance of plant equipment and facilities

– The result of ineffective maintenance management represents a loss of more than $60 billion each year

Source: An Introduction to Predictive Maintenance (2002) Keith Mobley


Operational effectiveness implications

-60 -40 -20 0 20 40

Unplanned Breakdowns

Spare Parts Inventory Costs

Production Downtime

Product Defects

Plant Availability

Workforce Efficiency

Asset Performance

% Improvement Beyond Maintenance

Source: ARC Advisory Group

P lant A sset Management (PAM) Offer Solutions Beyond Maintenance to Operations



R3.01 Major new features


Major new features

Supporting SQL Server as PRM database– SQL Server is bundled in PRM– To provide easy installation and upgrade

ProSafe-RS integration– PRM access HART device connecting with SCS

Support DTM worksMaintenance alarm enhancement– Integrated CAMS for HIS (CS 3000 R3.08 function)

PRM client enhancementUtility functionsCollaboration with FieldMateAdvanced Diagnosis enhancement


Overall

Full renovation and New added.– Getting more user friendliness, to facilitate

developments on diagnostic application.– Real performance enhancement, to expand

capability for diagnosis application.

Widen integration capability.– Getting incomparable functionality and

connectivity with others.


Renewal database platform

Supporting SQL Server as PRM database


Merit of SQL

Easy installation and setup– No need special installation manual

Easy quotation– No need additional database license

Easy customer evaluation– Release oracle license limitation


Easy installation

Simplified software installation procedureEasier upgrade from R2.– Automated database conversion from R2

(Oracle) to R3 (SQL)


Easy software installation

Oracle Installation

Oracle Configuration- Listener- TNS

PRM Installation- Select software package- Enter license number

PRM configuration- Oracle TNS- Field communication Server Name- HIS OPC

PRM Installation- Select software package- Enter license number

PRM configuration- HIS OPC Server Name

R2 Installation Procedure R3 Installation Procedure

Require to install Windows with service pack, Vnet (Vnet/IP) driver and HIS OPC client


Upgrade procedure 1

The upgrade procedure in the same PC

PRM R2Step 1

Step 2, if required

Install additional package or expand number of devices for PRM server.

A PRM is updated to R3.01.Database is converted into PRM R3automatically.Uninstall Oracle manually

PRM R3

Note: Please be sure to back up a PRM R2 database before upgrade. Because a PRM R2 database is deleted by upgrade installation.


Upgrade procedure 2

The upgrade procedure which updates PC

PRM R2

PRM R3

PRM R3

PRMDatabase

New PC

Existing PC Step 1

Step 4, if requiredInstall additional package or expand number of devices for PRM server.

A PRM is updated to R3.01.Database is converted into PRM R3 automatically.Step 2

Export PRM database to external mediaStep 3

A PRM install to New PC.Import PRM database

Note: Please be sure to back up a PRM R2 database before upgrade.


Ordering requirements for version up

Version up procedure– Version up from R2.xx to R3.01 can be

ordered in the standard procedure.– Version up license is provided at the special

price , including SQL Server license fee.– PRM software medium and IM medium as

standard order

No need Tokuchu request


Improve Safety Instrumented System (SIS) device management

ProSafe-RS integration


Improve SIS device Management

Improve Safety Instrumented System (SIS) device management. – The benefits of PRM apply directly to a SIS,

enabling automatic logging of proof test results and more efficient checkout of safety instrumented functions.

– PRM is uniquely supported in that separate User Security is provided for devices connected to a ProSafe-RS.


ProSafe-RS HART modules

ProSafe-RS R1.02 will release following HART I/O modules:– SAI143-H: AI module with HART

communication (4 to 20mA,16-channel)– SAI533-H: AO module with HART

communication (4 to 20mA,8-channel)

PRM R3.01 connect and manage safety HART devices on ProSafe-RS.


PRM architecture

Field networkField network

HistoriaHistorian DBn DBHMIHMI

ControlleControllerr

ENENGG

ProSafe-RSProSafe-RSSCSSCS


PLUG-IN ValVue ® 2

PRM will support PLUG-IN ValVue2 for a safety HART valve. – PLUG-IN ValVue2 can execute PST (Partial

Stroke Test) for SVI-II.– Allowed to call up ValVue 2, and receive from

test results

PLUG-IN ValVue 2 provided from DRESSER.– Under development, Early 2007 will provide.


What is PST

Traditional thinking is that a full stroke test is necessary to maintain a high SIL rating. This often means production interruption or redundant valves, increasing lifecycle costs or capital costs. Suddenly the benefits of using SILs are offset by the higher hardware and lifecycle costs.Utilize partial stroke testing and incorporate a valve inspection and maintenance program that will detect slow materials degradation.Partial stroke testing is a method where the SIS valve is typically close about 10-20% and back in a short period of time.


Sample work flow of PST

1. Call ValVue2 PLUG-IN by right mouse click.

2. Set up the schedule of PST on ValVue2.

3. Error detected by PST, which is appeared in PRM client display.

Valve Signature

0

5

10

15

20

25

-20 0 20 40 60 80 100 120

Travel [%]

Pre

ss

ure

[p

si]

<Title Message >Partial Stroke Test Error <Model Name (Object Name)> SVI-II (FV001) <Location> DevicePath=MYPJT-0101-1001 <Action>Recommend action should be

4. Check error details on ValVue2.



Support DTM works


FDT/DTM initiative

DTM Works– Executable from FDT, favorable GUI.– Tools apt for devices, offered by vendor.

• Suitable GUI for calibration, configuration.

– Substitute for conventional, proprietary• HART Menu Window, HART Offline Parameters

Window


DTM Works is,

Start ‘DTM Works’ and ‘HART Device DTM’

by right-clicking, or from the Tool window.

DTM Works（ executable from vendors ）


Message HandlingMessage Handling

Configuration &Condition displayConfiguration &Condition display

Diagnostic engine& algorithmDiagnostic engine& algorithm

SensorsSensors

Device Knowledge Application / Process Knowledge

System Knowledge

DTM works support diagnostics solutions

PRM Alarm Handling

Device

DTM

Device

PAAPRM Advanced

Diagnostic Applications

Actuator,valve

PerformanceDiagnosis

Process orEquipment

Area monitoringConsistency

Loop & Equipment Diagnosis

DeviceDiagnosis

Electronics

Process interface Diagnosis

sensor, impulse lines

Device diagnosis AP plus individual settings Sample application


Appendix.1 ~ FDT/DTM

CommDTM– Communication I/F, like a protocol stack.– Invoked via generic I/F defined consortium. – Given in ActiveX form as well DeviceDTM.

CommDTM.3

DeviceDTM.1

CommDTM.2

CommDTM.1

DeviceDTM.2DeviceDTM.3

Hardware Adaptation Layer

CommDTM.1

FDT Frame Application

Substantial topology shall be mapped into connection relation.

Each transmission follows configuration

accordingly.


Appendix.2 ~ FDT/DTM (contd.)

How does FDT/DTM work?

The essential parts of FDT technology are the frame application (FDT Frame) and the so-called Device Type Managers (DeviceDTM and CommDTM), which are available for field devices and communication equipment.The two components could be likened to the Print Manager in a Windows Office program and the Print Drivers that must be installed to make printers work and which contain a graphical user interface for their configuration.



Nested Communication

FDT also includes the concept of Nested Communication so that with the aid of CommDTMs, the communication hierarchies found in the plant can be replicated simply in the hosting configuration tool.In this way, the FDT architecture eliminates the integration problems that normally occur when different devices must communicate with each other. It also provides transparent access to data at all system levels.



FDT Frame Application) The FDT frame communicates with the hosting or stand-alone application and the device drivers via a set of standardised interfaces. All data are exchanged through these interfaces, including those generated within the application for engineering, DTM management and device configuration. It is no longer necessary to use proprietary interfaces to operate devices or build up communication paths. Frame applications can be device configuration tools, control system-engineering tools, operator consoles or asset management tools. The frame application is also open to all communication technologies, e.g. for HART®, PROFIBUS® and FOUNDATION fieldbus™. Proprietary service bus protocols can also be integrated simply into the frame application because of the standardised interface.

CommDTM) For communication equipment, such as gateways, multiplexers and other hardware interfaces a CommDTM is required. Like any communication driver, this converts data from one protocol to another, but with the difference that the integration into the system is via a standardised FDT rather than a proprietary interface. This means that users wishing to integrate existing communication equipment into a FDT frame application require only the corresponding CommDTMs. Similarly, vendors need only modify their existing drivers to include a FDT interface and their equipment can be integrated into any FDT frame application. Device DTM) The device DTM is a software driver developed by the device manufacturer for each of his devices or group of devices. The DTM encapsulates all the device-specific data, functions and management rules such as the device functions, its communication capabilities, internal data structure and dependencies as well as the user interface elements. It provides functions for accessing device parameters, configuring and operating the devices, calibrating, and diagnosing problems. DTMs can range from a simple user interface for setting device parameters to a highly sophisticated application. They may perform complex calculations for diagnosis and maintenance purposes or display results in the form of curves, trends and other graphical elements.


Integrated alarm management

Maintenance alarm enhancement


Maintenance alarm enhancement

Support OPC AE Server for PRM, CAMS (consolidate alarm management system) for HIS integrated PRM maintenance alarm.


Real-time A&E

monitor

Integrated A&E

CS 3000 Stardom ProSafe-RS PRM

GroupingSuppression

A&E acquisition

Attribute addition

NormalizationRe-classification

Operator

Filtering

Eclipsing

Sorting

Load shedding

ShelvingHistorian

Maintenance Technician

Historical A&E Viewer

Alarm Alarm

CAMS for HIS


More easy operation

PRM client enhancement


Favorable to Operation and Maintenance

Searching on device parameters in database.– Allowed to retrieve device records with

matched keys, device class, parameter and its value.

– All results can be exported to CSV format.– Ensuring commissioning and inspection.

• Easy confirmation for block modes.• Easy checking, if done everything or not.


Parameter Searching


Collaboration work

Collaboration with FiledMate


Ideal for connection to individual field devices in the field or maintenance houseModem and interface card provide serial connection between FieldMate and field device(s)

Maintenance house PC or Laptop

FieldMate positioning

Off-line

Field networkField network

On-line


Collabration with FieldMate

Support to upload audit trail of FieldMate– PRM can import operation records from field

working performed with FieldMate.

PRM R3.02 will enhance data linking functions– Support bidirectional data exchange between

PRM and FiledMate.• Data transfer (FieldMate -->PRM)• Data transfer (PRM <-- FieldMate)


Useful function

Utility Function


HART Multiplexer Maintenance Tool

Back Ground– Some Multiplexer cannot detect new device

information. When exchanging HART device or changing connection, PRM can not detect New device and New wiring information.

To fix above situation, HART Multiplexer Maintenance tool is released.


Supported command

Reset command– The device information which Multiplexer

holds is cleared.

Rebuilt command– The deice address information which

Multiplexer holds is updated.

Status update command– The information which Multiplexer has is

displayed.• Device ID• Tag• Vender ID• Device Type• Device Revision


Provide Insight Suite AE platform

Advanced diagnosis enhancement


Quality & Reliability

Reliable

+Maintainability

Available

AdvancedDiagnostics+

Predictable

Continuous improvement+

Sustainable

The clear path to Asset Excellence

Asset Excellence


Necessary performance for PAA

Resolve conventional bottle necked.– Tremendous improvement, about 20 times.

• One from data acquiring engine. (field communication)• Another from data storing interface. (SQL server)

– Both said portions have been critical. • required periodic data access to more than one field

device.

*) PRM Advanced diagnostic Application: PAA


Advanced diagnosis (optional)

Historian for diagnosis– Automated collection of device parameters.– Allowed to voluntarily address parameters.

• Necessity data to develop the diagnosis algorithm.

Generic diagnosis tool– Displaying stored data in trend window with

upper and lower threshold.– Easy checking for variation on associated data

in historical view.– Enable to arbitrarily change the scale of range

and duration in the trend window.


PRM future directionSubject without notice change

PRM Road Map


VigilantPlant master roadmap

Asset mgt

Production mgt

Alarm mgt, DCS-SIS integration

Safety Excellence

Asset Excellence

Production Excellence

2005 2006 2007 2008 2009-2010

•ProSafe-RS on Vnet/IP

VigilantPlant Operational Excellence solutions completion

Lifecycle Excellence

PE launch

•FieldMate, PRM, InsightSuiteAE

•ProSafe-RS

VigilantPlant evolutionVigilantPlant

& SE launch

AE launch

Safety Excellence

Asset Excellence

Production

Excellence


2006 Focus: Asset Excellence

Excellence in production, asset, and safety sustained over the life cycle of your plant

Asset Excellence: for Asset availability and utilization

Production Excellence: for operational agility and 　　　 adaptability

Safety Excellence: for health, safety, and environmental (HSE) protection

Sustained over the life cycle of your plant


Plant Asset Management

Trend graph

Close

DCS hardware statusDCS hardware status Network statusNetwork statusField device statusField device status

Advanced DiagnosisAdvanced Diagnosis

Device performanceDevice performanceRemote MaintenanceRemote Maintenance

CMMS/SAPCMMS/SAPConnectivityConnectivity

Field Controller/IO IT

Maintenance alarmMaintenance alarm


Diagnostics in automation systems

HMIHMI

ControlleControllerr

ESDESD Fire & GasFire & Gas

ENENGG

System BusSystem BusGraphical IOM ReportGraphical IOM Report

FIO Diagnosis

Field Device diagnosisField Device diagnosis

ENGENG


Not technical but important for your business

Schedule and ordering information


Model codes for PRM package

PRM packages:– PRMSET PRM basic set– SSS7700 PRM server– SSS7710 PRM client– SSS7720 Field communication server

• HART interface is including as a basic software license – SSS7711 Document calibrator I/F (Fluke

743B/744)– SSS7740 PRM advanced diagnostic server– SSS7750 Plug-in ValveNavi– NTPS220-S11 PRM diagnostic AP S/W development kit – Order for SSS7730 (Interface for CMMS) is terminated.

PRM media:– SSSSM02 Software Media for PRM– SSSSD02 IM Media for PRM– SSSAM02 PLUG-IN Application Media for

PRM


Changed option code for PRM server

Model SSS7700-A (PRM server for expansion) changes option code.– Number of devices (number of connecting

devices) can be added by 1000 device unit.– /T01: add 1000 units of connected devices– /T02: add 2000 units of connected devices


Version upgrade license

Version up license– PRMSETRU PRM basic set – SSS7700RU PRM server– SSS7710RU PRM client– SSS7720RU Field communication server– SSS7711RU Document calibrator I/F (Fluke 743B/744)– SSS7740RU PRM advanced diagnostic server

After version up to R3, existing SSS7750 PLUG-IN ValveNavi can be continuously used.

Note: PRM server’s number of connected device specifies same as the number purchased in R2.If you expand device number, please order PRM server for expansion license separately.


Operation environment

Server and client PC OS:– Windows XP professional SP2– Windows 2003 Server SP1– Windows 2003 Server R2

RDB:– SQL Server 2005

• SQL is bundle in PRM Server

PC hardware requirementsPRM Server Hardware Requirements (without Advanced Diagnosis Server)


R3.01 release schedule 1 of 2

Sales release seminar– Starts from July 26, 2006

Sales release– On July 26, 2006

Order acceptance– On July 26, 2006

Start of shipment– On September 27, 2006


R3.01 release schedule 2 of 2

Order registration– R3.01 orders which require to be delivered by the “end

of November 2006” need to be registered in advance on the web:

< http://globalcyber.jp.ykgw.net/fse/A01/deliveryPRM-e.htm>


Schedule for sales promotional documents 1 of 2

Catalog: PRM R3 (Bulletin 33Y05Q10-31E)– Early September, 2006

Leaflet : PRM R3 for executive– Early September, 2006

GS: July 26, 2006TI : End of December, 2006PS: July 26, 2006Engineering Guide: End of October, 2006– Including commissioning guide


Schedule for sales support documents 2 of 2

Presentation tools– For internal training: July 26, 2006– For users: August 4, 2006

FAQ: August 4, 2006 Quotation guides: End of September, 2006


YHQ’s support dept. for overseas affiliates

Sales– Systems Solution Marketing Group of Systems

Marketing Department

Engineering– Technology Development Department of

Global Engineering Center (ETC)

Service– YHQ Global Service Center


Competitor information

Competitor Information


Competitor Information

Industrial ITSystem 800xA

Asset Optimization

Asset Manager PKS

Avantis SolutionInfusion

Process Device Manager (PDM)

SIMATIC PCS7 V6

Asset ManagementDCS


Good selling!

Documents

Yokogawa Electric Corporation ISD-MASP-S06011 Rev.0 Copyright © Yokogawa Electric Corporation 2006/08/03 Introductory Presentation on PRM R3.01 26 October