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    Lecture 1

    Introduction and Unit Overview

    31 January 2012

    MATS30122 Production Management

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    Preliminary Remarks

    • Unit Handbook

     – Available on Blackboard

     – Read it: you risk losing marks if you do not!

    • Unit is Interactive!

     – Expect to participate in sessions!

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    Learning Outcomes

    • Identify the unit tutors and their roles

    • Describe the forms of formative and summativeassessment for this unit

    • Outline the unit aims and structure• Distinguish production and operations

    • Define production management

    •Outline the Textiles-Apparel Pipeline

    • Motivate production management from afinancial perspective

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    Personnel

    Iain Duncan Stalker

    Unit Coordinator

    Lectures and Seminars

    Room C51a (Sackville Street)

    [email protected] 

    Rink Desai

    Unit Tutor

    Lectures and Seminars

    Room C51b (Sackville Street) 

    [email protected] 

    mailto:[email protected]:[email protected]:[email protected]:[email protected]

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    Unit Aims

    • Promote an in-depth, critical understanding of the role ofproduction and operations management (POM) in creatingproducts and services of value, particularly in textiles andrelated industries

    Examine the strategic impact of POM and assess how thePOM contribution can systematically drive competitiveadvantage

    • Provide an opportunity to explore and interrelate a rangeof strategic, tactical and operational issues associated with

    contemporary POM, including inter alia facilities location,environmental issues, corporate social responsibility,quality, output planning, inventory control, and scheduling

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    Learning Outcomes

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    Formative Assessment

    • Homework

     – Seminar preparation

    • Blackboard

     – Short quizzes

    • Summative ICA will play a formative role

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    Summative Assessment

    In-course Component (50%)

    • Management Case Book

     – Three assessed parts

     – Some group work (30%)

    End Examination (2 hours) (50%)

    Two parts• Part A: Case Study

    • Part B: two questions from a choice of four

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    Assessment Regime

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    Unit Structure

    • Lectures  –  Tuesday 10am (Reno/C02)

     – Slides will be made available on Blackboard before eachlecture

    • Seminars  –  According to Programme

     – Seminar A: FTR (Tuesdays 11am; Reno/C02)

     – Seminar B: DMFR/TDDM (Tuesdays 12noon; Reno C02)

     – Seminar C: MMT (Tuesdays 2pm; Reno/G1)

     – Seminar D: TST/TT(BM) (Mondays 11am; Reno/F06)

    • Blackboard

     – Learning materials

     – Discussion boards

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    (Initial) Delivery Schedule

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    Participation

    Formal sessions

    • Engage with the learning materials

    Join in discussions• Ask questions

    Blackboard

    • Discussion boards

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    Feedback

    Question

    What constitutes feedback?

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    Feedback

    To You

    • On every piece of work thatyou submit

     – Some automatic, through Bb,

    e.g. multiple choice – Some generic: comments on

    the group as a whole

     – Some specific: individual

    • During sessions and on Bb:

     – On questions, answers, etc. – Informal comments

    • You can always seek furtherdetails, clarification, etc.

    From You

    • On everything (almost)

    • End of unit evaluation

    • During the unit – You are invited to give

    (constructive) feedback as

    you feel appropriate

     – We will ask at various stages

    • In person, in group sessions,

    by email, etc.

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    Recommend Reading

    Unit Textbook

    • Slack et al  (2010) Operations Management (6th

    Edition) [available online through library website]

    Additional Reading

    • Jones (2006), The Apparel Industry (2nd Edition) 

    • Daft et al (2010) Management

    • A good quality broadsheet; Financial Times

    • Trade Publications and Journals

    Consult Reading Lists

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    What is Production?

    Working Definition

    The coordination and application of resources tocreate artefacts or services (or both* ) of value

    *Known as a product-service bundle

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    Product vs. Service

    Artefact/Product

    • Tangible

    • Storable (often)

    • Owned by consumer

    • Examples

     – Steel

     – Hand tool

     – ...

    Service

    • Intangible

    • Transient

    • Consumer participation

    • Examples

     – Haircut

     – Personal Training

     – ...

    NB There are very few pure 

     products or services

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    Process Perspective

    • Physical, durable output

    • Output can be inventoried

    • Low customer contact• Long response time

    • Capital intensive

    • Quality easily measured

    • Intangible, perishable output

    • Output cannot be inventoried

    • High customer contact• Short response time

    • Labour intensive

    • Quality not easily measured

    More like amanufacturing

    process

    More like aserviceprocess

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    Product or Service?

    Car Service

    Jet Engine

    Laptop

    Higher

    Education

    Bespoke

    Suit

    Dental Care

    Off-the-peg

    Clothing

    A pint of

    beer

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    Of Value?

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    Production vs. Operations

    Production

    The coordination and application of resources to

    create artefacts or services of value

    Operations

    The fulfilment of customer requests through the production and delivery of artefacts or services

    - paraphrasing Slack et al  (2010)

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    Production Management

    Production Management

    The activity of managing the resources that

    create products or services of value

    Operations Management

    “The activity of managing the resources which produce and deliver products and services.”  

    Slack et al (2010, p.4)

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    Production Management Process

    Design

    Plan andControlImprove

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    Production Management Activities

    • Production planning and control

    • Inventory management

    • Plant layout and flow

    Process design• Product design

    • Quality control

    • Maintenance management

    • Location of facilities

    • Operational Strategy

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    Why Manage Production?

    • Meet Demands

    • Improve Productivity

     – More efficient use of resources

    • Improve Quality

    • ...

    Maximise ROI – Return on Working Capital

    The name of the game in business is

    Return on Investment

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    Cash Conversion Cycle

    Cash

    Materials

    WIP

    Stock

    Debtors

    We will look at the

    Working Capital Cycle 

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    Traditional Textile-Apparel Pipeline

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    Four Groups Approach

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    Current Trends

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    SAMITE Framework

    Psychology

    Product

    Value

    PropositionService

    Physiology

    Revenue 

    FinanceCost Structure

    Shape

    CompositionTechnique

    Process (T) 

    ConstructionMaterial

    Process (B) 

    OrganisationInfrastructure

    Brand Value

    Company IDDesigner  

    Values

    Customer IDLocus

    Expression

    Product/Service IDCharacter

    Market

    ContextIntention

    Stalker, Desai and Studd (2011)

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    In Conclusion

    • Identify the unit tutors and their roles

    • Describe the forms of formative and summativeassessment for this unit

    • Outline the unit aims and structure• Distinguish production and operations

    • Define production management

    Outline the Textiles-Apparel Pipeline• Motivate production management from a

    financial perspective