Enerpac Bolting Tools - Mr Lift It184 185 Enerpac Bolting Tools ENERPAC 's Bolting Solutions cater to the complete bolting work-flow, ensuring joint integrity in a variety of applications

185184 www.enerpac.com 185184 www.enerpac.com184

Enerpac Bolting Tools

ENERPAC 's Bolting Solutions cater to the complete bolting work-flow, ensuring joint integrity in a variety of applications throughout the industry:

Joint AssemblyFrom simple pipe alignment to complex joint positioning of large structural assemblies, our comprehensive line of joint assembly products range from hydraulic and mechanical alignment tools to PLC-controlled multi-point positioning systems.

Controlled TighteningEnerpac offers a variety of controlled tightening options to best meet the requirements of your application. From mechanical torque multipliers to hydraulically driven square drive wrenches and from low profile torque wrenches to inter-connectable bolt tensioning tools; we offer the products you need for accurate and simultaneous tightening of multiple bolts.

Joint SeparationEnerpac also provides hydraulic nut splitters and a variety of mechanical and hydraulic spreading tools for joint separation during inspection, maintenance and decommissioning operations.

High quality bolting solutions from the brand you can trust. See how Enerpac can make your bolting work-flow more accurate, safer and efficient.

Torque Tightening

See our ‘Yellow Pages’ for information on torque tightening.

Bolting Integrity Software

Visit www.enerpac.com to access our free on-line bolting software

application and obtain information on tool selection, bolt load calculations and tool pressure settings. A combined application data sheet and joint completion report is also available.

To close this document, click the button at the end of each page.

Click Here To CloseThis PDF Document.

http://www.mrliftit.com.au/pages/hydramen.html

184184

E

S

BSH

W

PMU

ZU4T

ZE4TZE5T

PTA

ZA4T

ATM

FSHFSM

FS

NCNS

Bolting Tools & Pumps Section Overview

1015 - 10.845 Nm750 - 8000 Ft.lbs

Manual Torque Multipliers

1898 - 34.079 Nm1400 - 25.140 Ft.lbs

Square Drive Hydraulic Torque WrenchesRigid steel design & maximum versatility

19 - 155 mm3/4 - 6 1/8 inch

Heavy-Duty Impact SocketsSquare drive

2712 - 20.337 Nm2000 - 15.000 Ft.lbs

Hexagon Hydraulic Torque WrenchesRigid steel design & low profile

Selection MatrixTorque Wrenches - Pumps - Hoses

Flow: 0,34 l/minPower: 0,37 kW

Portable Electric Torque Wrench PumpsCompact Economy

Flow: 0,90 l/minPower: 1,25 kW

Portable Electric Torque Wrench PumpsZ-Class innovation

Flow: 0,82-1,64 l/minPower: 1,1 - 2,2 kW

Electric Torque Wrench PumpsZ-Class innovation

Flow: 0,33 l/minAir: 1130 l/min

Air Driven Torque Wrench PumpsPortable and Compact

Flow: 0,90 l/minAir: 2840 l/min

Air Driven Torque Wrench PumpsZ-Class innovation

0,3 - 0,5 ton(3 - 45 kN)

Flange Alignment ToolsMechanical and Hydraulic

8 - 14 ton(72 - 125 kN)

Step-type Industrial SpreadersMechanical and Hydraulic

5 - 10 ton(45 - 101 kN)

Pin-type Hydraulic Flange Spreaders

10 - 75 mm hex.70 - 130 mm hex.

Hydraulic Nut CuttersHydraulic Nut Splitters

Capacity Tool type and functions Series Page

Join

t A

ssem

bly

and

Join

t S

epara

tion

Contr

olle

d T

ighte

nin

g a

nd L

oose

nin

g



187www.enerpac.com 187www.enerpac.com

E290PLUSE291E391E392E393E492E493E494E495

10151355162529804340298043406780

10845

75010001200220032002200320050008000

• High-efficiency planetary gear sets achieve high output torque from low input torque

• Operator protected by anti-backlash device

• Torque multiplier accuracy ± 5%

• Reversible, tighten or loosen bolts

• Reaction bar or reaction plate style

• Angle-of-turn protractor standard on E300-Series models

• Reaction plate models offer increased versatility with reaction point locations

• E300 and E400-Series have replaceable shear drives, providing overload protection of internal power train

• One replacement shear drive is included with each E300 and E400-Series models.

Accurate, Efficient Torque MultiplicationWhen accurate make-up or break-out of stubborn fasteners requires high torque

E-Series, Manual Torque MultipliersShown from left to right: E291, E393, E494

Typical Torque Multiplier Applications

• Locomotives• Power plants• Pulp and paper mills • Refineries• Chemical plants• Mining and construction• Off-road equipment• Shipyards• Cranes.

Enerpac Reaction Bar Torque Multiplier E393 used to manually torque bolts up to 4300 Nm.

ModelNumber

Torque Multiplier

Type

Reaction Bar

Multiplier

Output Torque Capacity

(Nm) (Ft.lbs)

Reaction Plate

Multiplier

SELECTION CHART

MTW-250 Manual Torque Wrench

Available to power manual torque multipliers.

Technical information: • 1/2" Square Drive• 60-330 Nm (45-250 Ft.lbs)



186 www.enerpac.com186 www.enerpac.com

308411271219234219234256208

227303200162173162173189154

3,3 : 13,3 : 16 : 1

13,6 : 118,5 : 113,6 : 118,5 : 126,5 : 152 : 1

½

½

½

½

½

½

½

½

½

¾

¾

¾

1

1

1

1

1½

1½

L1 L2 R

7171

100103103124124143148

8484

102146165140163222273

218442498498498356356378386

–––––

140140178178

–––––

1241248989

–––––

32324248

1,82,54,16,98,37,88,8

15,422,8

E290PLUSE291E391E392E393E492E493E494E495

LD H

––E391SDKE392SDKE393SDKE392SDKE393SDKE494SDKE495SDK

ESeries

Maximum Output Torque:

1015 - 10.845 NmTorque Ratio:

3,3:1 - 52:1

Angle-of-Turn Protractor

E391, E392 and E393 models include an angle-of-turn protractor (scale) to tighten fasteners using a “torque turn” method. Allows accurate measuring a specific number of degrees of rotation.

Shearable Square Drive

Provides overload protection on E300- and E400-series multiplier’s power train by shearing at 103-110% of rated capacity. Internal shear pin prevents tool from falling off bolt.

Selector Pawl

Models with anti-backlash protection have directional selector pawls. Set the pawl for clockwise or counter-clockwise rotation.



Enerpac manual torque multipliers provide efficient torque multiplication in

wide clearance applications and when external power sources are not available. Manual torque multipliers are used in most industrial, construction, and equipment maintenance applications. Hydraulic torque wrenches are better suited for tight tolerance, flange and repetitious bolting applications.

Use Reaction Bar Models:

• where space is limited,• where multiple reaction points

are available,• when portability is desirable.

Use Reaction Plate Models:• above 4300 Nm output torque,• on flanges and applications

where neighbouring bolt or nut is available to react against

• when extreme reaction forces are generated.

Reaction Bar Type 1)

CAUTION!

Never use impact air tools for power driving torque multipliers. Torque multiplier drive train damage will occur.

Output Ratio Accuracy:

± 5 %

Input Torque 2)

(Nm) (Ft.lbs)

Torque Ratio

InputFemaleSquareDrive

S1(inch)

S2(inch)

Over-load

protec-tion

Anti-Back-lash

Dimensions (mm)

(kg)

ModelNumber

Reaction Plate Type 1)

1) E200 and E400-series do not have an Angle-of-Turn Protractor (scale).2) User must verify manual torque wrench accuracy prior to use to ensure accurate final output torque.

NoNoYesYesYesYesYesYesYes

NoNoNo YesYesYesYesYesYes

Hydraulic Torque Wrenches

Enerpac offers a complete range of square drive and hexagon cassette torque wrenches.

Output MaleSquare Drive

ReplaceableShear DriveModel Nr.

BSH-Series Sockets

Heavy-Duty Impact Sockets for power driven torqueing equipment.




THQ-706TTHQ-712T

Square Drive Hydraulic Torque Wrenches

Rigid Steel Design

The ProfessionalSquare Drive Solution

S-Series, Square Drive WrenchesThis product range has been designed using state-of-the-art

CAD techniques to bring you the most advanced square drive torque wrench on the market.

To ensure that the tools you buy meet our own exacting requirements, during the design process every prototype was put through finite element stress analysis, photo-elastic modelling, rigorous cyclic testing and strain gauging.

Simplicity• 360° click-on, multi-position reaction arm• Push button square drive release to quickly reverse the

square drive for tightening or loosening• Fine tooth ratchet prevents tool “lock-on”• Single 360° hydraulic swivel manifold, complete with

screw lock couplings, increases wrench and hose manoeuvrability.

Design• Compact, high strength uni-body construction for a

small operating radius• Robust design with minimal parts enables easy on-site

maintenance without special tools• Lightweight, ergonomic design for easy handling and an

easy fit, even in applications where access is limited• Optimised strength-to-weight ratio• Fast operation due to the large nut rotation per wrench

cycle (35 degree rotation angle) and rapid return stroke.

Reliability• All wrenches are nickel-plated for excellent corrosion

protection and improved durability in harsh environments.

Accuracy• Constant torque output provides high accuracy across

the full stroke• Uni-body construction ensures accuracy by reducing

internal deflections.

From left to right: S3000, S6000, S1500

Torque Wrench Hoses

Use Enerpac THQ-700 Series torque wrench hoses with S-Series torque wrenches to ensure the integrity of your

hydraulic system.

6 m long, 2 hoses12 m long, 2 hoses

TSP - Pro Series Swivel

Featuring Tilt & Swivel technology the TSP provides 360° X-axis rotation and 160° Y-axis rotation.

How to Order:

Order as an accessory which can be fitted to existing S-Series wrenches.

Factory fitted to new S-Series wrenches: Add suffix “P” to the torque wrench model number. Example: S1500-P.



188188

3948577187

637790

111143

110134179196244

95126162185240

136172201226292

25,033,042,049,563,5

2,75,08,5

15,031,0

¾

1

1½

1½

2½

189843398144

14.91434.079

S1500S3000S6000S11000S25000

140032006010

11.00025.140

A B C D FE G H

6990

112132182

119159187227292

SD15-012SD30-100SD60-108SD110-108SD250-208

192

Double-actingSquareDriveHydraulicTorqueWrenches

SSeries

Maximum Torque at 700 bar:

34.079NmSquare Drive Range:

¾- 2½ inchNose Radius:

25,0-63,5mmMaximum Operating Pressure:

700bar

UseonlyHeavyDutyImpactSockets

For power driven torqueing equipment, according to ISO2725 and ISO1174;

DIN 3129 and DIN 3121 or ASME-B107.2/1995.

TorqueWrenchPumpSelectionMatrix

For optimum speed and performance see the torque wrench and pump matrix.

Size(inch)

(Nm) (Ft.lbs)

MaximumTorqueat700bar

TorqueWrenchModelNumber*

Dimensions(mm)

See “Yellow Pages” section for torque conversions.* To order a S-series wrench fitted with the TSP swivel, add suffix “P” to the model number. Example: S1500-P.

(kg)

ModelNr.(included with wrench)

SquareDrive

TORQUEWRENCHSELECTION(basedonsocketsizerange1)

Torq

ueR

ang

e (N

m)

SocketSizeRange1 (mm)

The rigid steel design of S-Series torque wrenches

guarantee durability, reliability and safety.

These wrenches can be powered by the portable

ZU4T-Series pumps.

Page:

Drive Unit Pro Series Swivel (page 191) Reaction Arm (page 191) Extended Reaction Arm (page 191)

Square Drive Allen Drive (page 190) Short Reaction Arm (page 190)

1) See page 254 for table of hexagon sizes of bolts, nuts and related thread diameters.




SDA15-008SDA15-010SDA15-012SDA15-014SDA15-100

481935161918971897

6667717477

SDA30-010SDA30-012SDA30-014SDA30-100SDA30-102SDA30-104–

93516192568382843364336

–

778083868889–

SDA60-010SDA60-012SDA60-014SDA60-100SDA60-102SDA60-104–

93516192568382854547480

–

858992959798–


74809953

12.92014.90514.905

115117118122125

SDA250-108SDA250-110SDA250-112SDA250-114SDA250-200SDA250-204––––

12.92016.42320.50825.23030.61734.079

––––

141145148149151154

––––


SRA15

6441152160618971897

1417192224

6668707374

67,5 65

SDA30-17SDA30-19SDA30-22SDA30-24SDA30-27SDA30-30SDA30-32

SRA30

1152160624863232433643364336

17192224273032

77798284858788

80,0 74

SDA60-17SDA60-19SDA60-22SDA60-24SDA60-27SDA60-30SDA60-32

SRA60

1152160624863232460063087656

17192224273032

86889193949697

91,5 89


SRA110

63087656

10.89414.90514.905

3032364146

112114117121127

127,5 106

SDA250-36SDA250-41SDA250-46SDA250-50SDA250-55SDA250-60SDA250-65SDA250-70SDA250-75SDA250-85

SRA250

10.89416.09822.73029.19434.07934.07934.07934.07934.07934.079

36414650556065707585

140144148151154158161164168175

158,5 135

½

⅝

¾

⅞

1

⅝

¾

⅞

1

1⅛

1¼

–

⅝

¾

⅞

1

1⅛

1¼

–

1¼

1⅜

1½

1⅝

1¾

1½

1⅝

1¾

1⅞

2

2¼

––––

C1 H1

SDA-Series, Allen Drives

ForSSeries

Model Number

Model Number

Torque Wrench

Optional Allen Drives, Imperial

MaximumTorque

(Nm)

HexagonSize 1)

(inch)

Dim.

B1(mm)

Model Number

Optional Allen Drives, Metric Short Reaction Arm for Allen Drives

MaximumTorque

(Nm)

HexagonSize 1)

(mm)

Model Number

Dim.

B1(mm)

Dimensions(mm)


34.079 Nm

Hexagon Size Allen Drive:

14 - 85 mm

Drive Unit Pro Series Swivel Reaction Arm Extended Reaction Arm Square Drive Allen Drive Short Reaction Arm

Hexagon Size Allen Drive:

½ - 2¼ inch

S1500(1898 Nm)

S3000(4339 Nm)

S6000(8144 Nm)

S11000(14.911 Nm)

S25000(34.079 Nm)




190190

S1500, S3000S6000, S11000, S25000

TSP100TSP200

0,20,2

S1500S3000S6000S11000S25000

A

RTE15RTE30RTE60RTE110RTE250

B C D

706733747769813

152152152152152

636647659675685

58576576

100

4,65,57,711,217,3

E

600600600600600

S1500

A

SRS151SRS152SRS153SRS301SRS302SRS303SRS601SRS602SRS603SRS1101SRS1102SRS1103SRS2501SRS2502SRS2503

B C D

97122147111137162148173198151176201183208233

8798109104119133134149163158173187225240254

128139150170185200198213228233248262314329344

242424343434393939464646505050

0,81,01,21,62,02,52,32,73,44,45,15,87,68,4

10,0

E

343434484848626262767676

100100100

180016401533391837123574784274547175146501395713391335383204930750

S3000

S6000

S11000

S25000

RTE-Series

SRS-Series

700700

TSP-Series

Accessories for S-Series Torque Wrenches

TSPRTESRSSeries

• Featuring Tilt and Swivel technology• 360° X-axis and 160° Y-axis rotation• Increases tool fit in restricted

access areas• Simplifies hose placement.

TSP-Series, Pro Series Swivels

Model Number

For Torque Wrench Model Number

(kg)

To order an S-series wrench fitted with the TSP swivel, add suffix “P” to the model number. Example: S1500-P.

• Full torque rated• Increases tool fit in restricted access areas.

RTE-Series, Reaction Tube Extensions

Dimensions (mm)Model Number

For Torque Wrench Model Number (kg)*

Dimensions (mm)Model Number

For Wrench Model (kg)*

Max. Torque

(Nm)

• Lightweight interchangeable design.

SRS-Series, Extended Reaction Arms

MaximumPressure

(bar)

* Weights indicated are for the accessories only and do not include the wrench.





A/F

BSHSeries

Hexagon Size:

19 - 155 mm | ¾" - 6⅛ "

BSH7519BSH75088BSH75094BSH7527BSH7530BSH75125BSH75131BSH7535BSH75144BSH7538BSH75156BSH75163BSH7543BSH75175BSH7546BSH75188BSH75194BSH75200––––

¾"⅞"

15/16"1 1/16"1 3/16"1 ¼"1 5/16"1 ⅜"1 7/16"1 ½"1 9/16"1 ⅝"

1 11/16"1 ¾"1 3/16"1 ⅞"

1 15/16"2"––––

BSH1019BSH10088BSH10094BSH1027BSH1030BSH10125BSH10131BSH1035BSH10144BSH1038BSH10156BSH10163BSH1043BSH10175BSH1046BSH10188BSH10194BSH10200BSH10206BSH10213BSH10219BSH10225

¾"⅞"

15/16"1 1/16"1 3/16"1 ¼"1 5/16"1 ⅜"1 7/16"1 ½"1 9/16"1 ⅝"

1 11/16"1 ¾"

1 13/16"1 ⅞"

1 15/16"2"

2 1/16"2 ⅛"2 3/16"2 ¼"

BSH10231BSH10238BSH10244BSH10250BSH1065BSH10263BSH10269BSH1070BSH10281BSH10288BSH1075BSH10300BSH10306BSH10313BSH10319BSH10325BSH10338BSH10350BSH10363BSH1095BSH10388–

2 5/16"2 ⅜"2 7/16"2 ½"2 9/16"2 ⅝"

2 11/16"2 ¾"

2 13/16"2 ⅞"2 15/16

3"3 1/16"3 ⅛"3 3/16"3 ¼"3 ⅜"3 ½"3 ⅝"3 ¾"3 ⅞"

–


1 7/16"1 ½"1 9/16"1 ⅝"

1 11/16"1 ¾"

1 13/16"1 ⅞"

1 15/16"2"

2 1/16"2 ⅛"2 3/16"2 ¼"2 5/16"2 ⅜"2 7/16"2 ½"2 9/16"2 ⅝"

2 11/16"2 ¾"


2 13/16"2 ⅞"

2 15/16"3"

3 1/16"3 ⅛"3 3/16"3 ¼"3 ⅜"3 ½"3 ⅝"3 ¾"3 ⅞"

3 15/16"4"

4 ⅛"4 3/16"4 ¼"4 5/16"4 ⅜"4 ½"4 ⅝"


BSH25419BSH25425BSH25110BSH25438BSH25450BSH25463BSH25475BSH25488BSH25500BSH25513BSH25519BSH25525BSH25538BSH25140BSH25575BSH25150BSH25600BSH25613––––

4 13/16"4 ¼"45/16"4 ⅜"4 ½"4 ⅝"4 ¾"4 ⅞"5"

5 ⅛"5 3/16"5 ¼"5 ⅜"5 ½"5 ¾"5 ⅞"6"

6 ⅛"––––

2 7/16"2 ½"

2 13/16"2 ⅝"

2 11/16"2 ¾"

2 11/16"2 ⅞"

2 15/16"3"

3 1/16"3 ⅛"3 3/16"3 ¼"3 ⅜"3 ½"3 ⅝"3 ¾"3 ⅞"

3 15/16"4"

4 ⅛"

BSH7519BSH7524BSH7527BSH7530BSH7532BSH7536BSH75163BSH7546BSH7550––––––––––

BSH1019BSH1024BSH1027BSH1030BSH1032BSH1036BSH10163BSH1046BSH1050BSH1055BSH1060BSH1065BSH1070BSH1075BSH1080BSH1085BSH1090BSH1095BSH10100

BSH1536BSH15163BSH1546BSH1550BSH1555BSH1560BSH1565BSH1570BSH1575BSH1580BSH1585BSH1590BSH1595BSH15100BSH15105BSH15110BSH15115––

BSH2565BSH2570BSH2575BSH2580BSH2585BSH2590BSH2595BSH25100BSH25105BSH25110BSH25115BSH25120BSH25125BSH25135BSH25140BSH25145BSH25150BSH25155–

65707580859095

100105110115120125135140145150155

–

36414650556065707580859095100105110115

––

192427303236414650556065707580859095100

192427303236414650––––––––––

A/F(inch)

IMPERIAL SOCKETS

¾" Square Drive 1" Square Drive 1½" Square Drive

Model Number

2½" Square DriveA/F

(inch)Model Number

A/F(inch)

Model Number

A/F(inch)

Model Number

A/F(inch)

Model Number

A/F(inch)

Model Number

A/F(inch)

Model Number

A/F(mm)

¾" Square Drive

Model Number

A/F(mm)

Model Number

A/F(mm)

Model Number

A/F(mm)

Model Number

METRIC SOCKETS

BSH-Series, Heavy-Duty Sockets

• Heavy-duty impact sockets

• Supplied with “Pin and Ring”

Select the Right Torque

Choose your Enerpac Torque Wrench using the untightening rule of thumb:

Loosening torque equals about 250% of tightening torque.

1" Square Drive 1½" Square Drive 2½" Square Drive


Hexagon Bolt and Nut Sizes

See the table of hexagon sizes of bolts, nuts and related thread diameters.



192192

Bolting Application Ideas

S6000onaHighVolumePumpUnit

High vibration requires long studs to be accurately tightened to the calculated preload.

During maintenance quick turnaround times are essential; S Series wrenches are chosen as they

provide a large angle of nut rotation per stroke, offering speed and accuracy in a compact ergonomic tool.

Enerpac professional series steel torque wrenches provide reliable controlled tightening solutions across the industry.

S3000SquareDriveTorqueWrenchonWindTowererectionandmaintenance

S3000 used to connect wind tower segments during assembly and maintenance. A robust but compact solution

is required for tightening of bolts on wind tower sections. Large numbers of fasteners require precise application of

torque to ensure joint integrity is achieved and maintained.

The Enerpac S-Series wrench was selected as it offers simple and reliable operation while providing

accurate and repeatable results.

W4000LowProfileTorqueWrenchonanANSIPipeFlange

Throughout the Oil and Gas, Petrochemical and Processing Industries, pipeline joints, valves, pumps and machinery present challenges for controlled bolting.

The restricted access on this pipeline elbow was easily overcome by the selection of an Enerpac W-Series Torque Wrench.

The W-Series Wrenches offer reliability and control resulting in even and consistent torque being applied to all bolts.



W-Series, Low Profile Hexagon WrenchesShown: Drive units with interchangeable cassettes

Simplicity• No tools are needed for changing the hexagon cassettes• Innovative, pinless wrench construction incorporates

quick release cylinder and automatic crank engagement• Single 360° hydraulic swivel manifold complete with

screw lock couplings increases wrench and hose manoeuvrability.

Design• Cylinders and low profile cassettes have been engineered

to give ultra slim, compact low clearance tooling with a small nose radius

• Robust design with minimal parts enables easy on-site maintenance without special tools

• Nut sizes covered range from 30 - 115 mm (1⅛ - 4⅝ inch)• Optimized strength-to-weight ratio• Fast operation due to the large nut rotation per wrench

cycle (30 degree rotation angle) and rapid return stroke.

Reliability• All wrenches are nickel-plated for excellent corrosion

protection and improved durability in harsh environments• All wrenches are fitted with bronze bushings to ensure

the ratchet will never seize in the sideplates, thus eliminating costly repairs.

Accuracy• Constant torque output provides high accuracy across

the full stroke• In-line reaction foot ensures accuracy by reducing

internal deflections.

W-Series, Low Profile Torque WrenchesThis product range has been designed using state-of-the art

CAD techniques to bring you the most advanced low profile torque wrench on the market. Safety, quality, toughness and reliability are built in.

During the design process every prototype was put through finite element stress analysis, photo-elastic modelling, rigorous cyclic testing and strain gauging.

Torque Wrench Hoses

Use Enerpac THQ-700 Series hoses with W-Series torque wrenches to ensure the integrity of your hydraulic system.

6 m long, 2 hoses12 m long, 2 hoses

TSP - Pro Series Swivel

Featuring Tilt and Swivel technology the TSP provides 360° X-axis rotation and 160° Y-axis rotation.

How to Order

Order as an accessory which can be fitted to existing W-Series wrenches.

Factory fitted to new W-Series wrenches: Suffix the wrench model number with "P" e.g.: W2000-P.

Rigid Steel Design

The Professional Low Profile Solution

THQ-706TTHQ-712T



196

196

Double-Acting Hydraulic Hexagon Torque Wrenches

Hexagon Cassettes and Reducer Inserts

Maximum versatility with the full range of interchangeable

hexagon cassettes and hexagon reducing inserts is available in metric and inch sizes.

WSeries


20.337 Nm

Torque Wrench Pump Selection Matrix

For optimum speed and performance see the torque wrench and pump matrix.

Hexagon Range * Maximum Torque

at 700 bar

Drive Unit Model Number **

Dimensions (mm)(see pages 196-200 for dimensions H, G and S)

Weight(drive unitwithout hexagoncassette)

(kg)

* With in-line reaction foot.** To order a W-series wrench fitted with the TSP swivel, suffix the model number with "-P". Example: W2000-P.

Page:

Theserigidsteelwrencheswithlowprofileinterchangeablehexagoncassettesguaranteedurabilityandmaximumversatilityinboltingapplications.

To

rque

Ran

ge

(Nm

)

Hexagon Size Range 1) (mm)

DRIVE UNIT AND INTERCHANGEABLE CASSETTE SELECTION

Page:

Hexagon Cassette (p. 196-200) Drive Unit Pro Series Swivel (page 201) Extended Reaction Arm (p. 201) Reducer Insert (page 196-200) Reaction Paddle (page 201)

Hexagon Range:

30 - 115 mmNose Radius:

31 - 87,5 mmMaximum Operating Pressure:

700 bar

SELECTION CHART

(Nm)(mm) (inch) (Ft.lbs)

Minimum Torque

(Nm) (Ft.lbs) A B C D E F

1)Seepage254fortableofhexagonsizesofbolts,nutsandrelatedthreaddiameters.

30 - 6036 - 8550 - 10565 - 115

1 ⅛ - 2 ⅜

1 5/16 - 3 ⅜

1 ⅞ - 4 ⅛

2 7/16 - 4 ⅝

27125423

10.84620.337

200040008000

15.000

W2000W4000W8000W15000

271542

10842033

200400800

1500

109136172207

141167205240

148178208253

32415363

24334250

20202520

1,42,03,05,0



Optional Hexagon Reducing Insert (see pages 196-200)

Drive Unit

Interchangeable Hexagon Cassette

W2000, Inch-Cassettes & Reducer Inserts

SELECTION CHART

HexagonSize 1)

S(inch)

Drive Unit

Model Number

Model Number

NoseRadius

H(mm)

HexagonReducer

(inch)

Model Number

Dim.

G(mm)

WSeries


2712 NmHexagon Range:

1⅛ - 2⅜ inchMaximum Operating Pressure:

700 bar

(kg)

HexagonReducer

(inch)

Model Number

HexagonReducer

(inch)

Model Number

Hexagon Bolt and Nut SizesSee the table for hexagon sizes of bolts, nuts and related thread diameters.

Metric Sizes

For metric sizes of hexagon cassettes and reducer inserts see:


545454545454585858616161636363696969–

656565–

313131313131343434373737393939424242–

454545–

1 ⅛

1 3/16

1 ¼

1 5/16

1 ⅜

1 7/16

1½

1 9/16

1 ⅝

1 11/16

1 ¾

1 13/16

1 ⅞

1 5/16

22 1/16

2 ⅛

2 3/16

–2 ¼

2 5/16

2 ⅜

–

–––––

17/16 - 1⅛ ––

1⅝ - 1¼

––

113/16 - 17/16

––

2 - 1⅝

––

23/16 - 113/16

–––

2⅜ - 22⅜ - 1½

––––––––

1⅝ - 13/16

––

113/16 - 1¼

––

2 - 17/16

––

23/16 - 1⅝

–––

2⅜ - 1⅞

2⅜ - 17/16

2,12,12,12,12,12,12,22,22,22,22,22,22,22,22,22,32,32,3–

2,22,22,2–

–––––W2107R102––W2110R104––W2113R107––W2200R110––W2203R113–––W2206R200W2206R108

––––––––W2110R103––W2113R104––W2200R107––W2203R110–––W2206R114W2206R107

–––––––––––––––––W2203R107–––W2206R113–

W20

00

W2102W2103W2104W2105W2106W2107W2108W2109W2110W2111W2112W2113W2114W2115W2200W2201W2202W2203–W2204W2205W2206–

–––––––––––––––––

23/16 - 17/16

–––

2⅜ - 113/16

–



W40

00W4000-Series, Inch-Cassettes & Reducer Inserts

HexagonSize 1)

S(inch)

Drive Unit

Model Number

Model Number

HexagonReducer

(inch)

Model Number

Nose Radius

H(mm)

Dim.

G(mm)


5423 NmHexagon Range:

15/16 - 3⅜ inchMaximum Operating Pressure:

700 bar

WSeries

(kg)

HexagonReducer

(inch)

Model Number

HexagonReducer

(inch)

Model Number


373737373737404040424242444444474747–

505050–

535353555555–

595959––

62626262

1 5/16

1 ⅜

1 7/16

1 ½

1 9/16

1 ⅝

1 11/16

1 ¾

1 13/16

1 ⅞

1 15/16

2

2 1/16

2 ⅛

2 3/16

2 ¼

2 5/16

2 ⅜

–2 7/16

2 ½

2 9/16

–2 ⅝

2 11/16

2 ¾

2 13/16

2⅞

2 15/16

–3

3 1/16

3 ⅛

––

3 3/16

3 ¼

3 5/16

3 ⅜

616161616161646464676767737373717171–

767676–

787878828282–

848484––

86868686

–––––––––––

2 - 1⅞

––

23/16 - 1⅝

––

2⅜ - 22⅜ - 1⅜

27/16 - 22½ - 2

29/16 - 23/16

29/16 - 2––

2¾ - 2⅜

––

215/16 - 29/16

215/16 - 23 - 23/16

–3⅛ - 2¾

3⅛ - 25/16

3⅛ - 2⅛

––––

––––––––––––––

23/16 - 17/16

––

2⅜ - 113/16

––

2½ - 17/16

29/16 - 2⅛

29/16 - 213/16

––

2¾ - 23/16

––

215/16 - 2⅜

–––

3⅛ - 29/16

3⅛ - 2¼

3⅛ - 2––––

––––––––––––––

23/16 - 1¼

––

2⅜ - 17/16

–––

29/16 - 21/16

–––

2¾ - 2⅛

––

215/16 - 23/16

–––

3⅛ - 2⅜

3⅛ - 23/16

–––––

3,73,73,73,73,73,73,83,83,83,93,93,94,04,04,04,14,14,1–

4,14,14,1–

4,24,24,24,34,34,3–

4,44,44,4––

4,54,54,54,5

W4105W4106W4107W4108W4109W4110W4111W4112W4113W4114W4115W4200W4201W4202W4203W4204W4205W4206–W4207W4208W4209–W4210W4211W4212W4213W4214W4215–W4300W4301W4302––W4303W4304W4305W4306

––––––––

––W4200R107––W4203R110––W4206R200R4206R106W4207R200W4208R200W4209R203W4209R200––W4212R206––W4215R209W4215R200W4300R203–W4302R212W4302R205W4302R202––––

––––––––––––––W4203R107––W4206R113––W4208R113W4209R202W4209R113––W4212R203––W4215R206–––W4302R209W4302R204W4302R200 ––––

–––––––––––

––W4203R104––W4206R107–––W4208R201–––W4212R202––W4215R203–––W4302R206W4302R203

––––



SELECTION CHART

HexagonSize 1)

S(inch)

W8000-Series, Inch-Cassettes & ReducersMaximum Torque at 700 bar:

10.846 NmHexagon Range:

17•8 - 4⅛ inchMaximum Operating Pressure:

700 bar

Drive Unit

Model Number

Model Number

(kg)

HexagonReducer

(inch)

Model Number

WSeries

Nose Radius

H(mm)

Dim.

G(mm)

HexagonReducer

(inch)

Model Number

HexagonReducer

(inch)

Model Number


454545484848515151535353565656585858616161–

66666666666674747474747480808080

17/8

115/16

2

21/16

2⅛

23/16

2¼

25•16

2⅜

27•16

2½

29•16

2⅝

211•16

2¾

213/16

27•8

215•16

3

31/16

3⅛

–33•16

3¼

35/16

33/8

37⁄16

3½

39/16

35•8

311•16

3¾

313/16

37•8

315/16

4

41/16

4⅛

–––––––––––

29•16 - 2––

2¾ - 23•16

––

215/16 - 2⅜

––

3⅛ - 29•16

3⅛ - 2–––––

3½ - 3–––

3¾ - 3⅛

–37•8 - 3⅛

––––

–––––––––––

––

––

215•16 - 23•16

––

3⅛ - 2⅜

–––––

3½ - 215•16

–––

3¾ - 215•16

–37•8 - 215•16

––––

–––––––––––

––

––

––

3⅛ - 23/16

–––––

3½ - 2¾

–––

3¾ - 2¾

–

––––

8,18,18,18,18,18,18,18,18,18,18,18,18,17,97,97,97,97,98,08,08,0–

8,28,28,28,28,28,28,88,88,88,88,88,89,39,39,39,3

787878808080838383868686858585858585909090–

929292929292103103103103103103110110110110

W8114W8115W8200W8201W8202W8203W8204W8205W8206W8207W8208W8209W8210W8211W8212W8213W8214W8215W8300W8301W8302–W8303W8304W8305W8306W8307IW8308W8309W8310W8311W8312W8313W8314W8315W8400W8401IW8402

–––––––––––W8209R200––W8212R203––W8215R206––W8302R209W8302R200–––––W8308R300–––W8312R302–W8314R302––––

–––––––––––––––––W8215R203––W8302R206––––––W8308R215–––W8312R215–W8314R215––––

W80

00

–––––––––––

––

––

––W8302R203

–––––W8308R212–––W8312R212––––––



W15000-Series, Inch-Cassettes & Reducer Inserts

SELECTION CHART

HexagonSize 1)

S(inch)


20.337 NmHexagon Range:

27•16 - 4⅝ inchMaximum Operating Pressure:

700 bar

Drive Unit

Model Number

Model Number

(kg)

HexagonReducer

(inch)

Model Number

WSeries

Nose Radius

H(mm)

Dim.

G(mm)

HexagonReducer

(inch)

Model Number

HexagonReducer

(inch)

Model Number


595959595959626262656565707070707070757575757575818181818181888888888888––

27•16

2½

29•16

2⅝

211•16

2¾

213/16

27/8

215•16

3

31•16

3⅛

33/16

3¼

35⁄16

3⅜

37/16

3½

39•16

3⅝

311/16

3¾

313•16

37•8

315•16

4

41•16

4⅛

43•16

4¼

45•16

4⅜

47•16

4½

49•16

45•8

––

–––––––––

3 - 2⅛

–3⅛ - 29•16

–––––

3½ - 215•16

–––

3¾ - 3⅛

–37•8 - 3⅛

–––

4⅛ - 3½

–4¼ - 3½

–––––

4⅝ - 315/16

4⅝ - 3½

–

–––––––––––––––––

3½ - 2¾

–––

3¾ - 215•16

–37•8 - 215/16

–––

4⅛ - 35/16

–4¼ - 31⁄8

–––––

4⅝ - 37•8

––

–––––––––––––––––––––––––––

4⅛ - 3¼

–––––––

4⅝ - 3¾

––

13,613,613,613,613,613,613,713,713,713,813,813,814,114,114,114,114,114,114,614,614,614,614,514,514,814,814,814,814,814,815,115,115,115,115,115,1

––

898989898989919191939393979797979797102102102102102102103103103103103103115115115115115115

––

W15207W15208W15209W15210W15211W15212W15213W15214W15215W15300W15301W15302W15303W15304W15305W15306W15307IW15308W15309W15310W15311W15312W15313W15314W15315W15400W15401IW15402W15403IW15404W15405W15406W15407W15408IW15409IW15410I––

–––––––––W15300R202–W15302R209–––––W15308R215–––W15312R302–W15314R302–––W15402R308–W15404R308–––––W15410R315W15410R308–

–––––––––––––––––W15308R212–––W15312R215–W15314R215–––W15402R305–W15404R302–––––W15410R314––

W15

000

–––––––––––

–––––––––––––––W15402R304–––––––W15410R312––



Hexagon Range:

30 - 115 mmMaximum Operating Pressure:

700 barDrive Unit

Model Number

Model Number

HexagonSize 1)

S(mm) (kg)

HexagonReducer

(mm)

Model Number

Model Number

HexagonReducer

(mm)

Model Number

HexagonReducer

(mm)

W-Series, Metric Cassettes and Reducers

Nose Radius

H(mm)

Dim.

G(mm)

SELECTION CHART

WSeries


313131343434394245–

373740424447505355

59–

6245485156565861–

66–

7474808059596265707575

81818888

303236384146505560–

364146505560657075–

80–

8550556065707580–

85–

909510010565707580859095

100105110115

545454585861636965–

616164677371767882

84–

8678808385858590–

92–

1031031101108989919397102102

103103115115

––––

41 - 3046 - 3250 - 3655 - 4160 - 46

–––––

55 - 3660 - 4665 - 5070 - 5575 - 6075 - 5080 - 7080 - 50

––––––

75 - 5580 - 60

–85 - 65

––

95 - 75––––––––

95 - 75

––––

––––

41 - 24–

55 - 3660 - 41

–––––

55 - 3260 - 3665 - 46

–––

80 - 65––––––––

80 - 55–

85 - 60––––––––––––

––––

2,12,12,12,22,22,22,22,32,2

3,73,73,83,94,04,14,14,24,3

4,4

4,58,18,18,18,17,97,98–

8,2–

8,88,89,39,313,613,613,713,814,114,514,6

14,814,815,115,1

––––

41 - 3246 - 3650 - 4155 - 4660 - 5060 - 36

–––

50 - 3655 - 4160 - 5065 - 5570 - 6075 - 6575 - 5580 - 7580 - 55

––––

65 - 5070 - 5575 - 6080 - 6580 - 5085 - 7085 - 5590 - 7595 - 80

–––––

80 - 6585 - 7090 - 7595 - 80

–105 - 90110 - 95115 - 100

W20

00W

4000

W80

00W

1500

0

W2103W2104W2107W2108W2110W2113W2200W2203W2206–W4107W4110W4113W4200W4203W4206W4209W4212W4215W4215W4302W4302W4085MW8200W8203W8206W8209W8212W8215W8302–W8085M–W8090MW8312W8315W8402W15209W15212W15215W15302W15085MW15090MW15312

W15315W15402W15405W15115M

––––W2110R104W2113R107W2200R110W2203R113W2206R200W2206R107–––W4200R107W4203R110W4206R200W4209R203W4212R206W4215R209W4215R203W4302R215W4302R203––––W8209R200W8212R203W8215R206W8302R209W8302R200W8085R070MW8085R055MW8090R075MW8312R302–––––W15302R209W15085R070MW15090R75MW15312R302

–W15402R090MW15110R095MW15115R100M

––––W2110R103W2113R104W2200R107W2203R110W2206R113–––––W4203R107W4206R113W4209R200W4212R203W4215R206W4215R200W4302R212W4302R200––––––W8215R203W8302R206–W8085R065M––W8312R215––––––

–W15312R215

––––

––––W2110R024M––W2203R107W2206R110–––––W4203R104W4206R107W4209R113–––W4302R209––––––––W8302R203–W8085R060M––––––––––––

––––



Accessories for W-Series Torque Wrenches

• Full torque rated• Increases tool fit in restricted access areas.

• Lightweight interchangeable design• Allows for offset reaction when in-line reaction

is not available.

Model Number

Dimensions (mm)For Torque Wrench Model Number

WTE-Series, Extended Reaction Arm

Hexagon Cassette Drive Unit Pro Series Swivel Extended Reaction Arm Reducer Insert Reaction Paddle

TSPWTEWRPSeries

TSP-Series

• Featuring Tilt and Swivel technology• 360° X-axis and 160° Y-axis rotation• Increases tool fit in restricted access areas• Simplifies hose placement.

TSP-Series, Pro Series Swivels

Model Number

For Torque Wrench Model Number

(kg)

To order a W-series wrench fitted with the TSP swivel, add suffix “P” to the model number. Example: W2000-P.

MaximumPressure

(bar)

(kg)*

Model Number

Dimensions (mm)For TorqueWrench Model Nr. (kg)*

WRP-Series, Low Profile Reaction Paddles

WTE-Series

WRP-Series



566685

102

W2000, W4000W8000, W15000

TSP100TSP200

0,20,2

700700

398436449498

76746672

CBA

W2000W4000W8000W15000

WTE20WTE40WTE80WTE150

2,64,67,612,0

84109137165

A

W2000W4000W8000W15000

WRP20WRP40WRP80WRP150

0,40,82,03,9

16212632

B

35475769

C

45596987

D

148190223257

E



203

188

194

PMU-10427-Q

PMU-10427-Q

PMU-10422-Q

PMU-10422-Q

PTA-1404-Q

PTA-1404-Q

Selection Matrix

Optimum Torque Wrench and Pump Combinations

IMPORTANT!

Always make sure that the torque scale on the pump matches the torque wrench size for accurate torque

settings. Valid only for PMU, PTA and ZA4T-Series torque wrench pumps.

Torque Wrench Couplers

See the “System Components” in this catalogue for ordering couplers for hydraulic torque wrenches.

ZU4T-Series Electric Torque Wrench Pump

Utilizing a universal motor, the ZU4T-Series has excellent low voltage characteristics. It works well with long extension cords or generator driven electrical power supplies. A field proven, efficient design ensures this pump is dependable and will draw less current — lowering your operating costs.

The ZU4T-Series pumps are available in Pro and Classic formats.

ZU4T Pro pumps have an LCD feature to display torque or pressure, selectable torque wrench, and self diagnostics – premium features not available on any other pump.

ZU4T Classic pumps feature an analog gauge and a basic electrical package to deliver durable, safe and efficient hydraulic power. ZE4T and ZE5T-Series Electric Torque Wrench Pump

The ZE-Series features premium options, such as the LCD to display torque or pressure values, and self diagnostics. These pumps utilize an induction motor, making the ZE-Series the coolest and quietest pumps in their class. ZA4T-Series Air Torque Wrench Pump

Utilizing the highly efficient design of the Z-Class pumping element, this air driven pump is best suited to power medium to large size torque wrenches.

PMU-Series

ELECTRIC PUMPS

700 bar Torque WrenchesModel Number

ZU4T-SeriesFor optimum speed and performance Enerpac recommends the following system set-up with wrench-pump-hose combinations.

Flow at rated pressure:0,33 l/min115V, 1 ph

Flow at rated pressure:0,33 l/min230V, 1 ph

THQ-706T (6m)THQ-712T (12m)

Any ZU4T-Series pump may be used.

ZE4T, ZE5T-Series

800 bar Torque Wrench Pumps

Pumps are available for higher pressure wrenches. See pump product pages.

PTA-Series ZA4T-Series THQ-Series

Flow at rated pressure:1,0 l/min

115V, 1 ph230V, 1 ph

Flow at rated pressure:

0,82-1,64 l/min115V, 1ph

230V, 1 or 3 ph



AIR DRIVEN PUMPS TWIN HOSES

Any ZE-Series pump may be used.

Any ZA4T-Series pump may be used.

S1500S3000S6000S1100S25000W2000W4000W8000W15000



Documents

Enerpac Bolting Tools - Mr Lift It184 185 Enerpac Bolting Tools ENERPAC 's Bolting Solutions cater to the complete bolting work-flow, ensuring joint integrity in a variety of applications