Upload
others
View
1
Download
0
Embed Size (px)
Citation preview
Since 1998
Advanced Bolting Solutions Pvt. Ltd.
www.absgroup.in
RE-DEFINING INDUSTRIAL BOLTING & MACHINING
EXPERIENCE EXCELLENCE
Advanced Bolting Solutions Pvt Ltd (ABS) is the One Stop Solution to your productivity
needs when it comes to precision bolting and on-site machining.
Established in 1998, we are a leading multinational organisation in consultative sales of
torqueing systems, tensioning systems, and on-site machining systems , through
technological leadership of international brands and unique customer support initiatives.
We are also a leading on-site mechanical services contractor providing controlled
bolting, machining and joint integrity services for Oil & Gas sector.
With skilled human capital of over 250 employees, we serve major industries including
Oil & Gas, Wind, Power, Automobile Manufacturing & Assembly, Railways, Construction,
Heavy Engineering, Steel, Mining, Shipping, Defence, to name a few.
We focus diligently on quality of deliverance through our quality management system
comprising of standard certifications like ISO 9001:2015, ISO 45001:2018 and
ISO/IEC 17025.
We at ABS have the vision to be the leader in Industrial
bolting and machining systems committed to achieve
assurance of joint reliability.
ABOUT US
2
VISION
MISSION
| | | Entrepreneurship
`
Expansion Ethics Excellence
Authorized Training Providers
9001:2015
45001:2018
WE O
FFER
3
BOLTING SYSTEMSHydraulic, Pneumatic, Electric,Flange Maintenance Tools
MACHINING SYSTEMS
Pipe Cutting & Beveling, Flange Facing, Line Boring & Welding,
Valve Repair & Testing, Milling
ON-SITESERVICESControlled Bolting, Portable Machining, Nut Splitting, Joint Integrity Management
SUPPORT SERVICES
Tool Audit, Repairs, Calibration, Training, Data Management
SERVICE SUPPORT
Committed to customer satisfaction, we provide the best service support in industry. Our State-of-the-Art service centres at multiple locations in India (Navi Mumbai, Chennai, Bengaluru and Jamnagar) and Gulf Region (Sharjah, Abu Dhabi), promise timely and quality support.
We undertake thorough analysis of the cause of defect (RCA Analysis), document it in standard formats and share with the customer for understanding. The service is
REPAIR AND TOOL MAINTENANCE
TOOL CALIBRATION
We are proud to be accredited by NABL (ISO/IEC 17025 standard) for tool calibration services* through our in-house lab for Hydraulic, Pneumatic, Electric, Battery Operated and Manual torquing tools; and pressure gauges upto 700 bar capacity.
Tool calibration is done by certified technicians.
*(NABL approved range 2000 – 20000 Nm)
Tool reliability is a crucial factor in ensuring quality of job.
provided in defined SLA and with customer feedback. One of the key features of our service support is the provision of information on the 'Do's and Don'ts' to avoid frequent breakdown of tools.
We also have the provision of Annual Maintenance Contract for tool services, to ensure you get optimum return on your maintenance investment.
4
CALL / REGISTER Your Complaints at:-
1800-212-1715
5
MOBILE SERVICE VAN
SERVICE AT YOUR DOOR-STEP
Our Mobile Service Van is a unique initiative towards customer delight. The Service Van is equipped with infrastructure for tool repair, NABL approved calibration (up to 27000 Nm), and is manned by highly skilled professionals on the move. The customers can also avail services like training and tool audit when the van is deployed at the site.
You may write to us at [email protected] or call on our Toll Free Number-18002121715, to know about mobile van visit schedule in your area.
True to our vision of making the industry a safer place to work, we emphasise on competency development of bolting professionals. Companies now require certain levels of training for tool operators before they are permitted to work on the job. Whether it's a simple on-site training on safe and proper tool handling, or a comprehensive classroom training, we can deliver training modules to match the suitability to different levels of customer's personnel- operators, supervisors, engineers and managers.
When it comes to bolting in Indian market, our technical competence is unparalleled. We are the only bolting company in the country today as ASME Authorised Training Providers, and have our own resources as ASME Authorised Training Instructors.
We also offer customized training programs as per requirement of customers based on their TNI (Training Need Identification).
Our suite of Training Services is built on the sound principles of application based learning. Our team of bolting specialists offer the following courses (classroom/ onsite) with utmost effectiveness and efficiency-
• ASME Bolting Specialist Qualification Program• Safe Bolting Methods• Safe Tool Operation• Safe upkeep and maintenance of tools
Customers prefer to conduct their training programs at our facility due to well-equipped infrastructure and training capabilities.
Write to us at [email protected] to know more.
TRAINING
BUILDING THE BOLTING COMPETENCY6
7
We are proud to partner with world's premium brands to deliver quality with excellence.
PRODUCT RANGE
PROMISE OF TOOL RELIABILITY
§ Rigorously tested for performance
§ Calibrated as per NABL standards§ High on operational safety
§ User friendly experience
www.equalizerinternational.com
www.hydratron.com
www.absgroup.in
www.hytorc.com
www.climaxportable.comwww.aimco-global.com
www.clecotools.com
Production Tools
8
Dedicated to providing its customers with the best torque/ tension tools in hydraulic, pneumatic and electric range and associated services, HYTORC has created innovations that feature more efficient & robust designs and technological improvements to provide better value for money.
*Details available on request.
HYDRAULIC Square Drive Torquing Systems
*AVAILABLE TORQUE RANGE: 144Nm to 187794Nm
AVAILABLE MODELS: ICE, AVANTI, MXT, EDGE
HYTORC ICE
Total-freedom
uniswivel
Auto releasesystem
Multi-usesystem
Slim design
Hands-free Operation
Dual piston Power
HYDRAULIC Low Clearance (Hex) Torquing Systems
*AVAILABLE TORQUE RANGE: 150Nm to 49081Nm
AVAILABLE MODELS: STEALTH, XLCT, VERSA
HYTORC STEALTH
www.hytorc.com
9
*Details available on request.
HYTORC has significantly improved bolting precision, speed and safety parameters with its more than 100 international patents and trademarks.
ELECTRIC Torquing Systems
*AVAILABLE TORQUE RANGE: 34Nm to 949Nm
HYTORC LiON GUN
Unmatched
Portability
Industrial-Grade Power
Data Recording
ELECTRIC Torquing Systems
*AVAILABLE TORQUE RANGE: 203Nm to 6779Nm
HYTORC LITHIUM SERIES II
Greater Durability
BluetoothConnectivity
Intuitive
Usability
www.hytorc.com
PUMPS & ACCESSORIES
VECTOR (With LCD Pendant Control and Documentation)
The world’s most advanced hydraulic power pack, the Vector Pump stands alone as the fastest fully automatic Hydraulic Power System thanks to its 3-stage high-speed flow motor. Gauge-free operation allows the operator to simply select the HYTORC tool they are using and the desired torque on the remote. As the first pump to offer LCD pendant control and automated regulation, HYTORC Vector pumps are fully upgradeable and more intuitive than ever. Push the button and let the pump to do all the work.
DigitalReadout
Built-in
Torque adjustment
Industrial Grade motor
PNEUMATIC Torquing Systems
*AVAILABLE TORQUE RANGE: 68Nm to 11233Nm
AVAILABLE MODELS: jGUN Single Speed, jGUN Double Speed
10
*Details available on request.
jGUN DIGITAL
*AVAILABLE MODELS (HYDRAULIC/PNEUMATIC MOTORS):
VECTOR, HYSTREAM 230/AIR, HYSTREAM 230V (FA), HY-EX-230-50HZ, JET STREAM (230-W-HS-TA-DOC), JETPRO 12.3, HY-230 ECONO
www.hytorc.com
11
REACTION FREE BOLTINGInnovation In Bolting
HYTORC WASHER
Tool longevity
SafetySpeed
Bolt tensioner
Calibrated load accuracy
Gall-freeRemoval
Tool longevity
The HYTORC Washer is the simplest upgrade for instant improvements in safety, speed and accuracy. This unique, patented system eliminates the need for reaction arms and other custom fixtures required to hold the tool in place. Additionally, the precision machined surface reduces variation in bolt load across the flange for improved accuracy and loosening prevention.
MECHANICAL TENSIONING SYSTEMSInnovation In Bolting
HYTORC NUT
For critical applications requiring the highest level of bolt load control, the patented HYTORC Nut system provides industry-leading joint integrity. This three-piece fastener applies pure tension to the bolt to prevent thread damage and ensure bolt load accuracy. Available in a variety of materials to suit all applications, from extreme temperatures to harsh climates.
www.hytorc.com
HYDRAULIC TENSIONING SYSTEMSTopside Standard
Strong, Dependable Tooling
Wide Rangeof Sizing
Customizableto Any Specification
The standard series of topside tensioners provide our customers with a quality, cost-efcient solution to their tensioning needs. Designed to t most standard anges, the standard series tensioners are compact and easy to handle.
Topside Spring ReturnThe spring return tensioner line offers the customer the same quality as our standard series, but incorporates a spring-return function and a more robust design. These improvements increase efciency and enhance the tools load capabilities.
Designed for Long Life
Time & Energy Saving
Customizableto Any Specification
Wind Single StageWind turbine tensioners are designed to provide our customers with uncompromising performance. Our single stage tensioners are made to help our customers with the bolting applications that have limited overhead clearance.
CompactDesign
ManufacturerSpecific Designs Available
www.hytorc.com
12
HYDRAULIC TENSIONING SYSTEMSWind Multi StageWind turbine tensioners are designed to provide our customers with uncompromising performance. Our multi stage tensioners are made to help our customers with the bolting applications that have limited radial clearance.
ManufacturerSpecific Designs Available
SlimDesign
Wind FoundationHYTORC has many designs available to meet your foundation tensioning needs. We can provide foundation tensioning solutions for almost every type of foundation used on wind turbines. We stock tooling for foundation studs from 1” up to 3” rock anchor studs.
Made for
Wind TurbinesLight
but Strong
SubseaHYTORC subsea tensioners are designed for continuous use in demanding environments. They are manufactured from high quality materials and are easy to use. Our subsea tensioners can be suited to t a variety of sizes and budgets.
Long,
Stroke30mm Easy Handling
Solid & Split NutsAvailable
www.hytorc.com
13
Durable
Economical
Low Maintenance
Resolver Control
Brushless Operation
Memory
Intelligence
14
*Details available on request.
Cleco's expertise is the culmination of 120 plus years of delivering assembly tools and systems for a wide range of applications in the Automotive, Energy, Aerospace, and General Industries. This expertise is differentiated by the superior quality and performance in a wide range of tools that consistently offer innovative, long-lasting, and safe solutions.
PNEUMATICAssembly Tools
PULSETOOLS
*AVAILABLE TORQUE RANGE: 4Nm to 400Nm
AVAILABLE MODELS: H-Series (Shut-Off & Non-Shut-Off), C-Series, In-Line, Hign Torque Pistol Grip – Non-Shut-Off Models
DC ELECTRICAssembly Tools
18 SERIES - CORDED ELECTRIC - PISTOL
*AVAILABLE TORQUE RANGE: 1.3Nm to 4050Nm
AVAILABLE MODELS: Push-to-Start, Right Angle, Right Angle Floating, Tube Nut, Pistol Grip, Inline Floating, Flush Socket, Hold & Drive, Inline Non-Floating, Crowfoot
www.clecotools.com
Fully Programmable
Graphic Interface
Local storage of 10,000 cycles
Resolver Control
Brushless Operation
Memory
Intelligence
15
*Details available on request.
DC ELECTRICAssembly Tools
47 SERIES - CORDLESS ELECTRIC - RIGHT ANGLE
GLOBAL CONTROLLERS
mPro400GC GLOBAL CONTROLLERS
*TOOL CAPACITY: Up to 32 corded, cordless or Fixtured tools at once
AVAILABLE MODELS: Primary, Master, Secondary, Fixtured Spindles Size 1/2, Primary - Fixtured Spindles Size 1/2, Secondary - Fixtured Spindles Size 1/2, Current Control
*AVAILABLE TORQUE RANGE: 3Nm to 65Nm
TMAVAILABLE MODELS: LiveWire - Right Angle, Pistol Grip, Crowfoot, Tube
Nut, Inline
TM LiveWire 2 - Right Angle, Pistol
Cleco's solutions are focused on increasing productivity while enhancing the users' experience with simplicity of set-up, ease of use, and focus on comfort and safety.
www.clecotools.com
High Performance
Repeatable Torque Performance
Unmatched
Accuracy Multi-Stage Job Functionality
16
*Details available on request.
AIMCO offers one of the most comprehensive product portfolios for critical fastening and bolting needs. Their manufacturing division, AcraDyne®, produces one of the most cutting edge and complete line of D/C Controlled Tools, Data Management Systems and custom built multiple spindle systems.
POWER TOOLSignature Series
*AVAILABLE TORQUE RANGE: 0.8Nm to 120 Nm
AVAILABLE MODELS: SIW, SPC
CORDLESS TOOL
*AVAILABLE TORQUE RANGE: 1.5Nm to120Nm
AVAILABLE MODELS: FIXED GEARCASE MODEL, CLUTCHED GEARCASE MODEL
CORDLESS TOOL
CONTROLLED TOOLAcraDyne Series
www.aimco-global.com
Built-in Transducer
Data Retrieval
Ergonomic, Robust Design
Durable
Compact
Highly Accurate
17
*Details available on request.
DC NUTRUNNERS
1000 SERIES ANGLE DC NUTRUNNERS
HT SERIES
DC NUTRUNNERS
*AVAILABLE TORQUE RANGE: 50Nm to 12000Nm
AVAILABLE MODELS: HT Series Angle, Dual Lever
*AVAILABLE TORQUE RANGE: 0.8Nm to 635Nm
AVAILABLE MODELS: Angle, In-Line, Push-to-Start, Fixtured, Pistol Grip, Hold & Drive, DC Rivet, Tubenut
AIMCO caters to the General Industry, Aerospace, Energy Services, Motor Vehicle and Off Road/AG industries.
www.aimco-global.com
TM
No Finger
Pinch-Points
Forged Key Components for Strength & Reliability
Unique Expanding Collet Technology
Secure Bolt-hole Locking Mechanism
18
*Details available on request.
Equalizer's patented, award-winning maintenance tools provide quick, safe, cost-effective and simple solutions for flange management. An extensive array of tools for flange alignment, flange spreading and flange pulling requirements have proven to achieve considerable savings for customers.
HYDRAULIC & MECHANICALFlange Spreading Tools
SWi20/25 TEMINEX
*SPREADING FORCE RANGE: 12 TON to 24 TON
AVAILABLE MODELS: SWi5TE, SWi12/14TMEX, SWi20/25TEEX, SWi20/25TIEX
www.equalizerinternational.com
HYDRAULIC & MECHANICALFlange Spreading Tools
*SPREADING FORCE RANGE: 3.7 TON to 25 TON
AVAILABLE MODELS: SG4, 6 & 11TM, SG13 & 15TE, SG18 & 25TE,
Secure Grip Valve Change Out - VC10, 13 & 18TE
VC10, 13 & 18TE
TM
19
With over 60 active patents, trademarks, and design registrations to their credit, Equalizer International's tools are distributed globally and are used by many of the world's biggest energy producers and contractors.
Guaranteed100 Cuts
For Heavy Hex Nuts
Lightest Nut Splitter
High-strengthSafety Bond
HYDRAULIC Nut Splitter
*FOR NUTS: 19 MM to 75 MM
AVAILABLE MODELS: External - NS12TE, NS15TE, NS20TE, NS36TE, NS50TE
Integral - NS12TI, NS15TI
NS15TI
Subsea
CompatibleQuick & Easy To Use
HYDRAULICFlange Closing Tool
*CLOSING FORCE RANGE: 10 TON
AVAILABLE MODELS: FC10TE
FC10TE
www.equalizerinternational.com
*Details available on request.
9T (90kn)Aligning Force
Securing Strap
HYDRAULIC & MECHANICALFlange Alignment Tools
*ALIGNING FORCE RANGE: 1 TON to 9 TON
AVAILABLE MODELS: FA1TM, FA4TM, FA9TE
FA9TE
20
For mission-critical machining, welding, or valve testing projects, CLIMAX is the world's premier choice for tools designed to reduce downtime and increase productivity. The powerful combination of CLIMAX, BORTECH, CALDER and H&S TOOL offers an unrivaled suite of equipment and end-to-end solutions.
FLANGE FACER
ID MOUNT FLANGE FACER - FF5300
PIPE CUTTING & BEVELLING
AFC SPLIT-FRAME MACHINE
Diameter Range
1” - 42”Highest Strength to Weight Ratio
www.climaxportable.com
*Details available on request.
BFC SPLIT-FRAME MACHINE
Diameter Range
48” - 86”Patent Protected Pocket Style Motor Mount
Facing Diameters
5.7” - 40”
Compact Swing Diameter with a Min.
Clearance Of 22.75”
OD MOUNT FLANGE FACER - FF3600
Flanges up to
36.4” in Diameter
Infinitely Variable
Feed Rate
21
www.climaxportable.com
*Details available on request.
Light WeightEasy Handling
and Installation
Available For All Types of Valves
TAT TURN-AROUND-TESTER™
VALVE REPAIR & TESTING
VM5800 STATIONARY GRINDING & LAPPING
3-AxisMilling
Any Position
Operation
MILLING
LM6200 LINEAR/GANTRY MILL
3-AxisMilling
Any Position
Operation
LATHES / DRILLS
PL4000 LATHE
LINE BORING & WELDING
BB8100 BORING MACHINE
CLIMAX pioneered the portable machining revolution in 1966. Customers trust CLIMAX for mission-critical manufacturing and repair work in a wide variety of industries including Oil & Gas, Mining & Heavy Construction, Power Generation, Ship Building & Repair, Aerospace & Defense, and many others.
Single SetupMachining and Welding
AutomatedHigh Quality & Affordable
Support boring diameters from
1.375” - 80”
Working ranges for gate valves from 1.3 to 39.4 inches (32 to 1000 mm) and Globe valves from 0.4 to 24 inches (10 to 600 mm)
Powerful & Precise
MinimalClearance
Re-turn Shafts and Roll Journals from
1.5” to 24”
22
*Details available on request. Non-standard sizes can also be provided.
The Boltstrong range of manual tools and accessories is a unique brand specifically designed, customized, manufactured and marketed by ABS in accordance to ISO 9001: 2015 standards and are molded for safe, incident-free usage.
www.absgroup.in
IMPACT SOCKETS
*Bi-Hex Sockets also available in imperial/metric sizes
½'', 3/4'', 1”, 1 ½'', IMPACT SOCKETS 2 ½'' DEEP IMPACT SOCKETS
ALLEN KEY SOCKETS½'', 3/4'', 1”, 1 ½''
STACK SOCKETS* As per requirement
SQUARE DRIVE HEXADAPTER½'', 3/4'', 1”, 1 ½'', 2 ½''
LOW CLEARANCE HEX INSERT* As per requirement
23
Hydratron is a global leader in the manufacture of High Pressure Air Driven Liquid Pumps, Gas Boosters and associated Systems.
In addition to its proprietary range of Standard Pump and Gas Booster equipment, Hydratron prides itself on adopting latest technologies and best practices, working in partnership with its customers to evolve custom designed and engineered solutions.
*Details available on request.
LIQUID PUMPS
OUTPUT PRESSURE RANGE: 465 psi to 45000 psi
AVAILABLE MODELS: AZ-1 Series, Az-2 Series, Double Acting Series,
Double Head Double Acting Series, Hand Pump
Series
AutomaticControls
No Riskof Flame or Spark
GAS BOOSTERS
OUTPUT PRESSURE RANGE: 400 psi to 21000 psi
AVAILABLE MODELS: Single Acting, Double Acting, 2 Stage Double
Acting
AutomaticControls
No Riskof Flame or Spark
Touch Screen Control
Custom DesignRigs & Systems
ENGINEERED SYSTEMS
AVAILABLE MODELS: Custom Designed Test Systems, Hose Test Systems, Test Manifolds
www.hydratron.com
SPECIALIZED INDUSTRIAL SERVICES
Bolt tensioning services with provision of 50% tensioning sets across the flange, for stud size: 1½” - 4”
TENSIONING
24
Utilizing the highest-standards of bolt torqueing and tensioning technology, with the combination of skilled manpower we offer:
Bolt torqueing services through field proven hydraulic/ pneumatic/ electric systems (5 Nm - 1,80,000 Nm) for nut size range of 32mm-145 mm
TORQUING
Our hydraulic nut splitting service is an easy, quick and efficient way of cold cutting of seized up nuts in a corroded environment.
NUT SPLITTING
Our flange spreading services utilize hydraulic and mechanical flange spreaders to ensure spreading of the flange in a quick and effective manner.
FLANGE SPREADING
WHY BOLTING NEEDS TO BE
“CONTROLLED”? In uncontrolled method of bolting, the joint integrity is compromised as the tightening process would depend heavily on the operators judgement.
CONTROLLED BOLTING is a method of tightening fasteners at a known measurable value; which ensures that fasteners in a joint are tightened evenly thus, maintaining joint integrity.
25
Flange Joint Preparation | Onsite Milling | Onsite boring and bore welding | Valve testing and repairing
Comprehensive onsite services like shaft machining, key way cutting and complete bespoke solutions
OTHER SERVICES
Our technically strong and experienced team, equipped with the tools and processes needed for superior performance; is capable of working in close synergy with the customer's personnel to deliver efficiency, enhance productivity, and optimize costs.
MANPOWER
SAFETY
Being ISO 45001:2018 certified, HSE excellence is engrained as a key component of our organizational DNA.
Crew Competence-
§ Company roll Site Incharge / Supervisor- experience of 10+ years
§ Company roll Technicians- experience of 7+ years
§ Trained in BS ISO 45001:2018 HSE Framework, trained by NEBOSH certified trainers
§ Experts in documentation (record keeping)
§ Disciplined, fitness of body and mind, well behaved, ethical working and soft skills
§ Trained in BOSIET (Basic Offshore Safety Induction & Emergency Training)
§ Third party validated
PIPE CUTTING FLANGE FACING
In association with CLIMAX Tools, we provide wide range of portable machining equipment and skilled manpower (trained by Climax) to meet the customer requirements of precision, safety, decreased downtime and overall savings.
Our field-proven tools and services deliver unmatched efficiency, performance and reliability.
SPECIALIZED INDUSTRIAL SERVICES
ISO 45001:2018
QUALITY ASSURANCE- CERTIFICATIONS
26
We believe an effective Quality Management System is the cornerstone of organisational effectiveness in delivering value to our customers. In line with our motto of Continual Improvement, we work relentlessly to maintain our strong quality management system.
With international standards certifications such as ISO 9001:2015 , ISO 45001:2018 and ISO/IEC 17025, we ensure quality in our service delivery.
We are the Only Company in India to have:§ NABL accreditation- tool calibration capacity upto 27000 Nm§ ASME Authorised Training Provider
QUALITY POLICY
We at ABS have the vision to be the leader in,
Industrial bolting and machining systems committed to achieve assurance of joint stability; through supply of high quality products and skilful service within the agreed time schedule, and by adhering to environmental & legal regulations, thereby achieving customer satisfaction, and work towards continual improvement of quality systems and process.
ISO 45001:2018
ISO 9001:2015
ISO/IEC 17025
Certificate of Testing and Calibration
Certificate of Quality Management System
Certificate of Occupational Health & Safety (OH&S) Management System
CERTIFICATIONS
Tool ReliabilityProcess QualitySafety at Work
Since our inception, we have worked with the biggest names in all major industries and enjoy credible customer confidence.
*Logos
& B
rand n
am
es
are
the p
ropert
y of th
eir r
esp
ect
ive c
om
panie
s and h
ave
been r
epro
duce
d b
y A
BS
as
such
.
Infrastructure Mining Shipping
INDUSTRIESWe Serve
Oil & GasWind Power
Steel Heavy Engineering EPC
CLIENTELE
27
and more...
Since 1998
Navi Mumbai (HO)
Pune
Bangalore Chennai
Kolkata
Delhi
Jamnagar
Abu Dhabi, UAE
Sharjah, UAE
Hyderabad
Oman
“ABS House”, Plot No. W-116 (A), T.T.C. Industrial Area, MIDC Khairane, Navi Mumbai - 400 708. INDIA.
Tel: +91 22 4171 4444 | Fax: +91 22 2761 0167 | Email: [email protected] | Web: www.absgroup.in
ADVANCED BOLTING SOLUTIONS PVT. LTD.