TORCUP Bolting Tools tools...TU SERIES SQUARE DRIVE HYDRAULIC WRENCHES PAGE 4-5 TX SERIES LOW CLEARANCE HYDRAULIC WRENCHES PAGE 6-8 PUMPS FOR USE WITH HYDRAULIC WRENCHES PAGE 10 BOLTING

BOLTING TOOLS

Tools for every conceivable need.....

TU SERIES SQUARE DRIVE HYDRAULIC WRENCHES PAGE 4-5

TX SERIES LOW CLEARANCE HYDRAULIC WRENCHES PAGE 6-8

PUMPS FOR USE WITH HYDRAULIC WRENCHES PAGE 10

BOLTING SERVICES / RENTAL PROGRAMS PAGE 9

CLASSIC MECHANICAL CLICK TORQUE WRENCHES PAGE 15-18

BACKUP WRENCHES PAGE 11

CLASSIC MECHANICAL TORQUE MULTIPLIERS PAGE 19-22

PNEUMATIC TORQUE WRENCHES PAGE 12-14

POWER SPLITTER HYDRAULIC NUT SPLITTERS PAGE 23-24

POWER SPREADER FLANGE SPREADERS PAGE 25

HYDRAULIC VERTICAL LIFTING & SPREADING WEDGE PAGE 26-27

HYDRAULIC BOLT TENSIONERS PAGE 28-32

SPRING BALANCERS PAGE 33-34

IMPACT WRENCHES PAGE 35

3

TM

Length 1

Radius

Height

Length 2

Width 2

Width 1

Width 3

Technical

Square Drive 3/4” 1” 1.1/2” 1.1/2” 2.1/2” 2.1/2”

Min. Torque Kg-m(Ft/Lbs) 17(127) 45(330) 102(740) 152(1,100) 376(2,720) 801(5,800)

Max. Torque Kg-m(Ft/Lbs) 175(1,270) 460(3,330) 1020(7,400) 1520(11,010) 3760(27,200) 8018(58,000)

Output Accuracy +/-3% +/-3% +/-3% +/-3% +/-3% +/-3%

Repeatability 100% 100% 100% 100% 100% 100%

Duty Cycle 100% 100% 100% 100% 100% 100%

Tool Weight Kgs/(Lbs) 1.77/(3.90) 4.09/(9.00) 8.64/(19.00) 13.18/(29.00) 31.81/(70.00) 59.00/(130.00)

TU-2Model No. TU-3 TU-7 TU-11 TU-27 TU-60

Note : All tool weights include Couplers, Swivels, Reaction Arm and Internal Oil.

The Patented Mono-Body Housing is standard on all models.

DimensionsTU-2 TU-3 TU-7 TU-11 TU-27 TU-60

Height 106.68 4.20 134.62 5.30 177.55 6.99 197.87 7.79 258.83 10.19 292.10 11.50

Length 1 118.87 4.68 154.94 6.10 203.20 8.00 233.93 9.21 312.17 12.29 390.65 15.38

Length 2 157.48 6.20 205.74 8.10 272.80 10.74 310.13 12.21 413.77 16.29 518.16 20.40

Radius 24.89 0.98 33.02 1.30 43.18 1.70 49.53 1.95 61.72 2.43 73.66 2.90

Width 1 50.80 2.00 66.54 2.62 91.69 3.61 99.82 3.93 133.60 5.26 167.13 6.58

Width 2 70.87 2.79 93.47 3.68 128.52 5.06 137.92 5.43 196.34 7.73 225.80 8.89

Width 3 112.27 4.42 147.57 5.81 202.69 7.98 221.49 8.72 295.40 11.63 368.00 14.49

Model No.inchinch mmmm inch inchmm mm mmmm inchinch

TU SERIES SPECIFICATIONS

Extended ReactionArm Boot

StandardReaction Arm

Allen HexDrive Adapter

Direct SocketDrive

Standard SquareDrive

x e e Rea t TuE t nd d c ion be

TU Accessories

Simply...The Most Advanced Wrench Ever Produced

Are only a few of the Improvements that has brought to the Industry!

Faster Stroke! Less Moving Parts!

Anti-Back Lash Mechanism! Patented Mono-Body Housing!

Hands-Off Operation! Unique Design to Fit Every Application!

Accurate Repeatability!

TORCUPhas in stock application

specific accessories to fit on your job!

CallTORCUP

today for helpwith your application specification!4

Tensioners...Impact Wrenches...Nut Runners...

are no match forA TU Hydraulic Wrench on

any application !!

Other Hydraulic Wrench manufacturers?

Not a chance!!

161

2

3

4

5

6

78 11

9

10

14

15

13

12

The Multi-Application TU Series is the tool of choice on every

application in every industry. Whether in a steel mill, on an offshore

drill platform or diving to the ocean bottom a TU Wrench

will OUTPERFORM every other method of tightening threaded

fasteners.

TU-2 Achieves ProperTorque in Seconds !

TU-10 The Workhorse inPower Generation

1 Patented Mono-Body Housing A TorcUP exclusive!!

2 Balanced Drive Rod Side load free piston movement.

3 Never-Lock Drive Pawl Ensures tool will NEVER lock up.

4 Anti-Back Lash Mechanism Provides hands free operation.

5 Laser Engraved Torque Chart No more searching for charts.

6 Multi-Tooth Ratchet Allows for 27 degree torque stroke accuracy.

7 One Piece Drive Plate Robust alloy provides for small nose radius.

8 Push-Through-Drive Simply push to switch from loosen to tighten.

9 Single Seal Piston Assures extended maintenance free operation.

10 Direct Housing Reaction Allows use of tool without reaction arm.

11 Steel Reaction Boot Field replaceable feature protects reaction arm.

12 Long Length Reaction Arm Allows for reaction on all applications.

13 Reaction Arm Release Button Protected within reaction arm housing.

14 360 x 360 Swivel Allows hose to be cleared on all applications.

15 No-Drip Quick Connect Couplers Assures easy and safe operation.

16 Steel Alloy Piston Robust composition allows for longer operation cycle.

TU SERIES FEATURES

TU Square Drive - The Performer

5

The Patented Peanut Shaped Cylinder Bore is standard on TX-2, TX-4 and TX-8 models.

Note : All tool weights include Couplers, Swivels and Internal Oil.

Dimensions

Length 144.00 5.67 198.12 7.80 248.92 9.80 328.42 12.93 388.62 15.30

Height 101.60 4.00 142.24 5.60 177.80 7.00 192.53 7.58 276.86 10.90

Width 31.75 1.25 41.40 1.63 52.07 2.05 63.50 2.50 82.30 3.24

Radius 9.14 0.36 11.68 0.46 13.72 0.54 16.51 0.65 23.62 0.93

Model No.TX-2 TX-4

mm inch mm inch mm inch mm inch mm inch

TX-8 TX-16 TX-32

Technical

Tool Hex from 19mm / 3/4” 25mm / 1” 50mm / 1.7/8” 65mm / 2.5/8” 80mm / 3.1/8”

to 60mm / 2.3/8” 80mm / 3.1/8” 105mm / 4” 115mm / 4.5/8” 155mm / 6.1/8”

Min. Torque Kg-m (Ft/Lbs) 26 (192) 54 (395) 115 (830) 215 (1,560) 445 (3,220)

Max. Torque Kg-m (Ft/Lbs) 260 (1,928) 540 (3,950) 1192 (8,630) 2293 (16,600) 4924 (35,650)

Output Accuracy +/- 3% +/- 3% +/- 3% +/- 3% +/- 3%

Repeatability 100% 100% 100% 100% 100%

Duty Cycle 100% 100% 100% 100% 100%

Corrosion Protection Standard

Cylinder Weight Kgs / (Lbs) 1.59 / (3.50) 2.73 / (6.00) 5.32 / (11.70) 7.27 / (16.00) 11.82 / (26.00)

Link Weight from Kgs / (Lbs) 1.09 / (2.40) 2.45 / (5.40) 5.41 / (11.90) 9.55 / (21.00) 13.18 / (29.00)

to Kgs / (Lbs) 1.59 / (3.50) 3.45 / (7.60) 6.59 / (14.50) 12.73 / (28.00) 17.95 / (39.50)

TX-2Model No. TX-4 TX-8 TX-16 TX-32

TX SERIES SPECIFICATIONS

Simply...The Flattest Hydraulic Wrench Ever Produced

Flat Design from Cylinder to Link! Less Moving Parts!

Unique Peanut Shaped Piston! Accurate Repeatability!

Direct Flow Oil Distribution for Faster Stroke! Hands-Off Operation!

Are only a few of the reasons why the TX is the only tool of its kind!

Square DriveAdapter

Stack Socket

Hex Reducer Insert

Low PointReaction Paddle

Extended Reaction Arm

When clearance is an issue... TX is the answer!TX accessories allow you to convert your low profile

system into a multi-application systemsimply by inserting hex accessories.

CallTORCUP

to solve any of your limited area,low clearance bolting applications.

TU Accessories

Width

Height

Radius

Length

6

TX saves time whenprecise torque is required

111213

1

2

3

4

5 6 78

9 10

Tensioners - Too Big To Fit!

Multipliers - Too Big To Fit!

Nut Runners - Too Big To Fit!

Impact Wrenches - Too Big To Fit!

Other Hydraulic Wrenches - Too Big To Fit!

Clearance ABOVE The Nut - No Problem For A TX!

Clearance BEHIND The Nut - No Problem For A TX!

Clearance BETWEEN The Nut - No Problem For A TX!

The Patented Peanut Shape Piston Design assures

That your application will have the correct torque applied

every time.

1 Patented “Peanut Shaped Cylinder” Fit both the cylinder and link in confined areas.

2 Engagement Rod Automatically engages link on the first stroke.

3 Never-Lock Drive Pawl Ensures tool will NEVER lock up.

4 Multi-Tooth Ratchet Allows for 27 degree torque stroke accuracy.

5 One Piece Drive Plate Robust alloy provides for small nose radius.

6 Link Pin One pin for link to cylinder engagement.

No tools required.

7 In-Line Reaction Pad Assures torsion free reaction every time.

8 Steel Alignment Pin Assures equal load displacement between side plates.

9 Piston Tension O-Ring Tension locks piston seal into “Peanut” bore.

10 Completely Flat Design Cylinder and link width are equal for tight fits.

11 360 x 360 Swivel Allows hose to be cleared on all applications.

12 Teflon Piston Seal Patented technology provides years of

maintenance free use.

13 Slider Prevents wear of piston or drive plate.

Reduces costly repairs.

TX SERIES FEATURES

TX Low Profile - The Solution

TX cylinder and link arethe same width. A TorcUP exclusive.

7

TX SERIES HEX LINK PART NUMBERSTX-2 Link Hex TX-4 Link Hex TX-8 Link Hex TX-16 Link Hex TX-32 Link Hex

Number Size Number Size Number Size Number Size Number Size

TX-2RL012 3/4” TX-4RL100 1” TX-8RL114 1.7/8” TX-16RL210 2.5/8” TX-32RL302 3.1/8”

TX-2RL013 13/16” TX-4RL101 1.1/16” TX-8RL115 1.15/16” TX-16RL211 2.11/16” TX-32RL303 3.3/16”

TX-2RL014 7/8” TX-4RL102 1.1/8” TX-8RL200 2” TX-16RL212 2.3/4” TX-32RL304 3.1/4”

TX-2RL015 15/16” TX-4RL103 1.3/16” TX-8RL201 2.1/16” TX-16RL213 2.13/16” TX-32RL305 3.5/16”

TX-2RL100 1” TX-4RL104 1.1/4” TX-8RL202 2.1/8” TX-16RL214 2.7/8” TX-32RL306 3.3/8”

TX-2RL101 1.1/16” TX-4RL105 1.5/16” TX-8RL203 2.3/16” TX-16RL215 2.15/16” TX-32RL307 3.7/16”

TX-2RL102 1.1/8” TX-4RL106 1.3/8” TX-8RL204 2.1/4” TX-16RL300 3” TX-32RL308 3.1/2”








TX-2RL110 1.5/8” TX-4RL114 1.7/8” TX-8RL212 2.3/4” TX-16RL308 3.1/2” TX-32RL400 4”


TX-2RL112 1.3/4” TX-4RL200 2” TX-8RL214 2.7/8” TX-16RL310 3.5/8” TX-32RL402 4.1/8”


TX-2RL114 1.7/8” TX-4RL202 2.1/8” TX-8RL300 3” TX-16RL312 3.3/4” TX-32RL404 4.1/4”


TX-2RL200 2” TX-4RL204 2.1/4” TX-8RL302 3.1/8” TX-16RL314 3.7/8” TX-32RL406 4.3/8”


TX-2RL202 2.1/8” TX-4RL206 2.3/8” TX-8RL304 3.1/4” TX-16RL400 4” TX-32RL408 4.1/2”





TX-4RL211 2.11/16” TX-8RL309 3.9/16” TX-16RL405 4.5/16” TX-32RL413 4.13/16”



TX-4RL214 2.7/8” TX-8RL312 3.3/4” TX-16RL408 4.1/2” TX-32RL500 5”


TX-4RL300 3” TX-8RL314 3.7/8” TX-16RL410 4.5/8” TX-32RL502 5.1/8”

TX-4RL301 3.1/16” TX-8RL315 3.15/16” TX-32RL503 5.3/16”

TX-4RL302 3.1/8” TX-8RL400 4” TX-32RL504 5.1/4”

TX-32RL505 5.5/16”

TX-32RL506 5.3/8”

TX-32RL507 5.7/16”

TX-32RL508 5.1/2”

TX-32RL509 5.9/16”

TX-32RL510 5.5/8”

TX-32RL511 5.11/16”

TX-32RL512 5.3/4”

TX-32RL513 5.13/16”

TX-32RL514 5.7/8”

TX-32RL515 5.15/16”

TX-32RL600 6”

TX-32RL601 6.1/16”

TX-32RL602 6.1/8”All TX series links are available in MM sizes also. Consult us for part numbers.

Change sizes by removing single link pin

8

QUADRA-TORC SYSTEM

Quadra-Torc - Fast-Accurate-Even Bolt Load

Get Into Speed Torque Mode With Quadra-Torc!

The primary focus of the Quadra-Torc System is to eliminate the common “Criss-Cross” bolt tightening

pattern that causes constant crush or over torque of gaskets. With the Quadra-Torc System multi

torque units are utilized along with our Quadra-Torc Hydraulic Pumps. Once the wrenches

are in place a single operator can apply even load at the push of a button. The Quadra-Torc System will

+_evenly close the gap and apply equal torque to 3% accuracy!

Uneven load using one tool

Even and precise load with Quadra-Torc

We Offers A Complete Hydraulic Bolting Service......

BOLTING SERVICES

Our Bolting Services offer the following advantages :

RENTAL PROGRAMS

Quadra-Torc four tool system

9

Safe - Our supervisors ensure a trouble free job. Our bolting technicians have undergone training from M/S TorcUP (USA) and

our services meet MMS, USCG and DSHA regulations.

Fast - Skilled and experienced crew will allow the job to be completed faster and better than a ‘First Time’ crew.

Economical - Since most companies use hydraulic bolting tools for a small part of the year, in a lot of cases it does not justify

the large investment needed to purchase the tools.

Time Savings - As our company carries a fleet of hydraulic bolting tools at our facility, our crew can be on site and on the job

in matter of days, versus the weeks and sometimes months it takes for a company to import and commission a new set of

hydraulic bolting tools.

For customers who do not have the need for our crew, they have the option of renting our tools at a nominal cost.

We recommend an orientation of our tools at our factory.

Please contact us for rental information and prices.

AP1000

(Shown with Mono-Port)

Quadra-Torc Multi-Port Manifold (Max. 4 Ports).

Cool running continuous duty axial piston pump.

Powerful 1.5HP industrial duty air motor.

Runs on 50 cfm / 80 PSI of air.

Quiet operation (approx. 80 dBA @ 10,000 PSI).

Rugged remote pendant to control motor and valve.

Easily adjustable pressure control knob.

Auto-dump relieves oil pressure from hoses.

Filter-lubricator for long trouble free operation.

2 Gallon oil reservoir.

Precise PSI/BAR pressure gauge.

Quick-connect no-drip couplers with safety locking collar.

Supplied with dual non-conductive high pressure hose with couplers.

AP1000 -- High Flow - High Speed for Heavy Duty Application

EP1000

(Shown with Mono-Port)

Quadra-Torc Multi-Port Manifold (Max. 4 Ports).

Cool running continuous duty axial piston pump.

Single phase induction motor.

115V and 230V available.

Starts under full load.

Runs on reduced voltage.

Quiet operation (approx. 80 dBA @ 10,000 PSI).

Rugged remote pendant to control motor and valve.

Easily adjustable pressure control knob.

Auto-dump relieves oil pressure from hoses.

Completely enclosed motor housing and electronics.

2 Gallon oil reservoir.

Precise PSI/BAR pressure gauge.

Quick-connect no-drip couplers with safety locking collar.

Supplied with dual non-conductive high pressure hose with couplers.

EP1000 -- High Flow - High Speed for Heavy Duty Application

Retract pressure is preset at 1,300 PSI.Standard Roll Bar Dimensions : 25-7/16” L x 20-1/2” H x 166-3/4”W

Resvr.Size(Gal.)

Valve

Control Type

Flow Rate @50 cfm/ 90psi

10,000 psi kg lbs600 psi

WeightMotorSpecifications

2 3 Way/2 Pos.Solenoid 1.5 HP Rotary Air 9.83 lpm 0.82 lpm 27 59

POWER PACKS

Quadra-Torc - (4 Port)Electric

Pneumatic

Retract pressure is preset at 1,300 PSI.

Resvr.Size(Gal.)

Valve

Control Type

Flow Rate 115 VAC

@

10,000 psi kg lbs600 psi

Weight

2 3 Way/2 Pos.Solenoid 1.5 HP Single Phase 11.47 lpm 0.82 lpm 8438

MotorSpecifications

62

0.0

0

470.00370.00

62

0.0

0

470.00370.00

10

QUADRA-TORC PUMP ACCESSORIES

BACKUP WRENCHES

Technical Details:

BC-19M 19 BC-46M 46 BC-012 3/4 BC-200 2

BC-22M 22 BC-50M 50 BC-014 7/8 BC-203 2.3/16

BC-24M 24 BC-55M 55 BC-100 1 BC-206 2.3/8

BC-27M 27 BC-60M 60 BC-102 1.1/8 BC-209 2.9/16

BC-30M 30 BC-65M 65 BC-104 1.1/4 BC-212 2.3/4

BC-32M 32 BC-70M 70 BC-107 1.7/16 BC-215 2.15/16

BC-36M 36 BC-75M 75 BC-110 1.5/8 BC-302 3.1/8

BC-41M 41 BC-80M 80 BC-113 1.13/16

Metric Sizes Standard Sizes

Part No.Part No.Part No. Part No. inch inchmmmm

TBW-1 Wrench Handle

Heavy duty industrial construction.

Ergonomic and Safe.

Totally Mechanical - No Hydraulic.

Easy to release.

Eliminates Striker Wrenches, Shims a Vice Grip Style Backup Wrenches.

Stock in Standard and Metric Sizes.

Features :

Hoses available in all lengths(15’ hose standard with all pumps)

No-Drip Quick-Connect Couplers(Standard on all TorcUP equipment)

11

PTW SERIES PNEUMATIC TORQUE WRENCH

PTW 06

Torque Range 90-450 lbs ft / 120-600 Nm

Free Speed 35 rpm

Weight 3.5 Kg.

PTW 10


Free Speed 25 rpm

Weight 4.8 Kg.

PTW 24


Free Speed 15 rpm

Weight 5.9 Kg.

PTW 40


Free Speed 14 rpm

Weight 8.3 Kg.

80

220

190

80

95

240

195

80

95

260

230

85

95

260

360

90

Features :

12

RAPTOR SERIES PNEUMATIC TORQUE WRENCH

RAPTOR 500 “SINGLE SPEED”


Free Speed 45 rpm

Weight 4.1 Kg.



Free Speed 25 rpm

Weight 4.5 Kg.



Free Speed 20 rpm

Weight 5.5 Kg.



Free Speed 5 rpm

Weight 7.3 Kg.



Free Speed 3 rpm

Weight 9.1 Kg.

Max air consumption is 40 CFM at 90 psi full torque.

Features :

13

6.82

.75

7.78

.75

8.35

1.00

9.99

1.00

1.50

7.86

7.86

7.86

7.89

8.16

12.35

2.56

2.62

2.85

4.00

3.44

Deep ReactionStandard ReactionDouble End BlankBlank Reaction

PTW SERIES ACCESSORIES

It is used to regulate the air pressure and properly lubricate the air motor for ultimate life.

Air pressure regulates and controls torque output of Pneumatic torque wrench . All tools must

be used with an FRL unit. It is strongly advised not to exceed the maximum amount

of air pressure.

Model No.L1

mminch mm mm mm mm mm

L2 L3 D1

PE 1206 3/4 210 150 185 70 45 100

PE 12008 3/4 260 200 235 70 45 100

PE 1210 3/4 310 250 285 70 45 100

PE 1608 1 265 200 235 70 52 100

PE 1610 1 315 250 285 70 52 100

PE 1608H 1” 265 200 235 90 60 130

Sq. Drive D2 H

RAPTOR SERIES ACCESSORIES

Part No.

RPA-05.30-WD Raptor 500 & 1000 Weld Blank

RPA-20.30-WD Raptor 2000 & 3000 Weld Blank

RPA-05.10-SARM Raptor 500 & 1000 Straight Reaction Arm

RPA-20.30-SARM Raptor 2000 & 3000 Straight Reaction Arm

RPA-05.10-LARM Raptor 500 & 1000 Extended Reaction Arm

RPA-20.30-LARM Raptor 2000 & 3000 Extended Reaction Arm

RPA-RARM-05.10 Raptor 500 & 1000 Extended Reaction Arm

RPA-RARM-20.10 Raptor 2000 & 3000 Extended Reaction Arm

Custom Custom Reaction Arms Available

RP-FRL Filter / Regulator / Lubricator

Description

Technical Specification:

Reaction Arm:

Wheel Extension

FRL Unit

Extended Arm

Standard Arm

Weld Blank

Straight Arm

Custom Arms

Available

14

L1

L3

L2

D2 D1

H

The ever-increasing need for accurate torque tightening throughout industry, in both manufacturing and servicing demands the use of reliable,

accurate torque wrenches. There are many reasons for insisting on TorcUP Torque Wrenches from .TorcUP

For certainty and safety ask for TORCUP by name and accept no substitutes.

TORQUE WRENCHES

CONVENIENCE IN USEPush-through, userreplaceable square drive.Enables wrench to beturned over and used inopposite direction: withno need to return wrenchto manufacturer for driverepair.

COMPACTHead no wider than atypical socket or, in thec a s e o f r a t c h e t i n gversions, no bigger than atypical ratchet handlehead.I m p r o v e d a c c e s s i nconfined spaces.

ROBUSTE x t r e m e l y s t r o n g

construction.

Resists all but the most

severe accidental damage.

EASE IN USELength calculated toenable a controlled effortat all torque settingsessential in all torquelimiting situations.Av o i d s a c c i d e n t a l l yexceeding required torquesetting so preventingdamage and safety risks.

SECURITYSecure and rapid torque

setting adjustment.

E a s i l y a d j u s t e d y e t

Impossible to alter by

accident-ensures accurate

setting at all times.

DURABLEHard-wearing, heavy-duty

mechanism.

Retains original accuracy

+of 3% for up to 10,000-

o p e r a t i o n s w i t h o u t

Recalibration.

SAFETY IN USEProgressive torque build-up to the selected settingeasily detected by sight,sound and feel.Torque setting cannot beexceeded by accident.Av o i d s m e c h a n i c a ldamage and risk of injury.

ACCURATE IN DESIGNGuaranteed accuracy of +-3% throughout the torque

Range.

E n s u r e s s a f e t y a n d

avoidance of damage.

EASY TO USETORQUE SCALEL a r g e , c l e a r s c a l e

markings in Nm, kg/m,

lbf/in and lbf/ft.

Accurate setting easily

obtained.

ACCURATE IN USEMachanism pivots on the

square drive.

Guaranteed accuracy

wherever the wrench

is grasped.

TorcUP

TorcUP

Torque Wrenches have proved themselves both reliable and accurate over many years of full service, mastering every conceivable

nut tightening operation in all areas of industry. Torque Wrenches are available in following three types:

Adjustable click type torque wrenches.

Standard Torque Wrenches

In built ratcheting mechanism provisional for ease of operation

without effecting accuracy & life.

Ratcheting Torque Wrenches These torque wrenches are available in both standard & ratcheting

but have a fixed torque value set to prevent any tempering by

operation.

Production Torque Wrenches

TYPES OF TORQUE WRENCHES

15

3/8” Square Drive

All models are supplied complete with sturdy blow moulded box and a calibration certificate fully traceable to national standards and suitable

for ISO-9000 assessment purposes.

Length WeightSquare DriveTorque Range

PVT-100A 2.5-11 0.3-1.2 20-100 2-8 9.52 3/8 318 12.52 0.56 1.23

PVTR-100 2.5-11 0.3-1.2 20-100 2-8 9.52 3/8 334 12.75 0.65 1.27

PVT-300A 5-34 0.5-3.5 40-300 4-24 9.52 3/8 422 16.60 0.60 1.57

PVTR-300 5-34 0.5-3.5 40-300 4-24 9.52 3/8 443 17.00 0.75 1.62

PVTR-600 12-68 1.2-7 100-600 10-50 9.52 3/8 499 19.50 1.10 2.35

Ref. Ratchet?N.m Kg.m Ibf.in Ibf.ft inchmm inchmm kg lbs

PVT-600A 12-68 1.2-7 100-600 10-50 12.7 476 1.02 2.25

PVT-1200A 25-135 3-14 200-1200 20-100 12.7 1/2 546 21.50 1.62 3.57

PVTR-1200 25-135 3-14 200-1200 20-100 12.7 1/2 555 21.85 2.00 4.40

PVT-2000A 50-225 5-23 400-2000 40-160 12.7 1/2 597 23.50 2.38 5.25

PVTR-2000 50-225 5-23 400-2000 40-160 12.7 1/2 626 24.64 2.49 5.47

PVT-3000A 70-330 7-35 600-3000 50-250 12.7 1/2 825 32.48 3.12 6.86

PVTR-3000 70-330 7-35 600-3000 50-250 12.7 1/2 840 33.07 4.00 8.80

1/2 18.74

Ref. Ratchet?Length WeightSquare DriveTorque Range

N.m Kg.m Ibf.in Ibf.ft inchmm inchmm kg lbs

All models are supplied complete with sturdy blow moulded box and a calibration certificate fully traceable to national standards and suitable

for ISO-9000 assessment purposes.

1/2” Square Drive

38“

12“

Classic Mechanical - Torque Wrenches

TORQUE WRENCHES

16

34“ 1“

PTWX-1500/2000 -

in excess of 1000N.m. This method of increasing the range of the PVT-8400 has the major benefit of being more manageable

in terms of physically applying the torque load (often a two man job), and from a transport and storage point of view.

The extension fits between the ratchet head and the socket. The required torque value is converted to the torque wrench reading

using the supplied chart and the load is applied in the normal way.

1” square drive torque wrench extension. These products have been developed to meet the torque tightening needs

Torque Wrench Extensions

All models are supplied complete with calibration certificate fully traceable to national standards and suitable for ISO-9000

assessment purposes.

3/4” & 1” Square Drive

PVT-5000 140-560 100-410 19.1 1130 13.00

PVTR-5000 140-560 14-57 100-410 19.1 3/4 1210 47.64 6.58 14.50

PVT-7200 200-810 22-82 150-600 19.1 3/4 1181 46.50 6.50 14.30

PVTR-7200 200-810 22-82 150-600 19.1 3/4 1261 49.65 7.00 15.40

PVT-8400 480-940 49-95 350-700 25.4 1 1397 55.00 11.30 24.90

PVTR-8400 480-940 49-95 350-700 19.1 3/4 1471 57.91 12.70 28.00

PVT-12300 700-1400 70-140 500-1000 25.4 1 1505 59.25 15.50 34.10

PVTR-12300 700-1400 70-140 500-1000 25.4 1 1505 59.25 17.00 37.40

TQW-10 1015-1900 105-195 750-1400 25.4 1 1356 53.38 16.50 36.30

TQW-R-10 1015-1900 105-195 750-1400 25.4 1 1356 53.38 18.00 39.60

TQW-11 1350-2700 135-275 1000-2000 25.4 1 1498 58.97 19.50 42.90

TQW-R-11 1350-2700 135-275 1000-2000 25.4 1 1498 58.97 20.60 45.32

14-57 3/4 44.49 5.90

Ref. Ratchet?Length WeightSquare DriveTorque Range

N.m Kg.m Ibf.ft inchmm inchmm kg lbs

PTWX-1500 900-1500 664-1107 25.4 1 740 6.50 14.30

PTWX-2000 1000-2000 738-1476 25.4 1 1390 54.72 11.00 24.20

29.13

Ref.Length WeightSquare DriveTorque Range

N.m Ibf.ft inchmm inchmm kg lbs

TORQUE WRENCHES

Classic Mechanical - Torque Wrenches

17

34“

Material : Light weight high strength alloy body reduces its weight to half of the equivalent conventional Torque Wrenches.

Compact Size : Compact in size with multiple extensions, ensures use at restricted places. Light Weight & Compact Packing makes

handling & transportation easy.

Torque Indication : Short path actuation of gears provide clear impulse & audible signal on reaching set torque values.

Variable Extension : Extension bars can be adjusted to get different extension length as per the operator’s requirement.

Pin Locking : Pin Lock mechanism at Sq. Drive for positive safe locking.

Graduation : Single Scale Graduation for clear reading, Standard scale graduation is in Nm but can be supplied in other scales as

required on request.

Longer Range : 140 Nm to 3000 Nm covered in just four models.

Accuracy : Better than with very high repeatability.

Calibration : Calibration Traceable to National Standards.

Ratcheting Action : Suitable Ratchet Adaptors available to convert to ratchet type Torque Wrench.

Packing : Standard packing is in individual sturdy cardboard box. On request also available in metallic case.

+_3%

Features :

LIGHT WEIGHT TORQUE WRENCHES

Light Weight Mechanical - High Strength Alloy Body

Technical Details:

LTW - 75 140-760 14-76 3/4 810 - 3.5

LTW - 100 520-1000 52-100 3/4 810 +520 5.5

LTW - 200 750-2000 75-200 1 935 +675/1075 11.5

LTW - 300 1500-3000 150-300 1.1/2 935 +675/1075 14

Model No.ExtensionOALSq. DriveRange Weight

mm mm kgKgf mNm inch

TORQUE SCREW DRIVER

1/4” Square Drive Spindle to suit all Standard Sockets & Screw Driver Bits.

Bi-Directional operation with consistent repeat accuracy.

Concealed adjustment mechanism to prevent accidental re-setting during use.

Features :

PTS - 15 1 - 15 1 -15 - 1/4 150 0.270

PTS - 50 10 - 50 10- 50 - 1/4 160 0.350

PTD - 10 - - 10 - 120 1/4 165 0.300

Model No.OALSq. DriveRange Weight

N cm mminch kgKgf cmLbf. Ins

Technical Details:

18

TORQUE MULTIPLIERS

It is a simple gear box, works on the principle of ‘Epicyclic Gearing’. The given load at the input gets multiplied as per the multiplication factor

& transmitted at the output, there by with a minimum efforts you achieve greater load.

Safety - Use of long levers can be dangerous. Torque multipliers mean a reduction in the lever length or operator effort by a factor of 5, 25 or 125.

Space Limitation - The use of a long lever may be impossible due to restricted space.

Accuracy - Torque will be applied most accurately when it is applied smoothly and slowly. Torque multipliers enable this by removing much of

the physical effort from the tightening task.

Handtorque multipliers incorporate an ‘Epicyclic’ or ‘Planetary’ gear train having one or more stages. Each stage of gearing increases the

torque applied by a factor of 5, allowing to offer multipliers in ratios of 5:1, 25:1 and 125:1. In the planetary gear system, torque is applied to the input

gear or ‘Sun’ gear. Three or four planet gears whose teeth are engaged with the sun gear and therefore rotate. The outside

casing of the multiplier, or ‘Annulus’ is also engaged with the planet gear teeth, and would normally rotate in the opposite direction to

the sun gear. A reaction arm prevents the annulus from rotating, and this causes the planet gears to orbit around the sun. The planet gears are

held between input & output plate which also holds the output square drive. Therefore as the planetary gears orbit around the sun gear,

output plate the and so the square drive turns. Without the reaction arm to keep the annulus stationary, the output square will not apply torque.

Why use a Torque Multiplier?

How They Work

What is a Torque Multiplier?

Advantages Of Torque Multipliers :The ratio stated is the true torque multiplication factor.

No correction charts are needed to determine torque output.

Strong, safe Anti Wind-Up Ratchet available on most models for safe and comfortable operation.

A wide range of alternative reaction arms are available as per customers requirement, making the Torque Multiplier adaptable to many

applications.

Handtorque - Multipliers

Output 5000 N.m

25 Revolutions

Input 200 N.m

0.84 Revolutions

= Torque

= Velocity

19

TORQUE MULTIPLIERS

With any high ratio gearbox (25:1 or more) a certain amount of wind-up (spring)

has to be taken up before any useful tightening work is applied to the nut.

Each time the input device is released, the wind-up will rotate it back against

the direction of operation.

The Anti Wind-Up Ratchet retains all of the wind-up forces as they are created,

with the following benefits :

1. The torque input device can not fly backwards against the direction of operation

if it is suddenly released.

2. Without an Anti Wind-Up Ratchet, it will often be necessary to continue to make

360 sweeps with the torque input device otherwise the multiplier will ‘unwind’.

However, obstructions will often make this impossible.

3. With an Anti Wind-Up Ratchet fitted, the multiplier becomes locked onto

The nut because the reaction plate is held hard against the reaction point.

This means that even used upside down, the multiplier will support it’s own weight.

Anti Wind-Up Ratchet (AWUR) :

Safety Note : Additional support is recommended as failure in the bolt, socket or multiplier will release the wind-up forces and cause

the multiplier to drop.

Multiplier behaves like a very stiff ‘Spring’

Multiplier will achieve maximum torqueonly after the ‘Spring’ has been taken up.

In this application, if it takes more than 180°to take up the wind-up at the requiredtorque, this tightening operation will beimpossible without an ‘Anti Wind-UpRatchet’.

= Torque

= Reaction Force

Standard Series Anti Wind-Up Ratchet.

20

A

C

B

TORQUE MULTIPLIERS

* Including reaction plate.

BTM-7 6000 4500 5 3/4 1.1/2 168 174 115 310 18.00 39.60

6000 4500 25 1/2 1.1/2 168 226 115 310 22.00 48.40

9500 7000 25 3/4 1.1/2 195 256 150 350 33.00 72.60

9500 7000 125 1/2 1.1/2 195 301 150 350 35.50 78.10

17000 12500 25 3/4 2.1/2 220 360 164 480 52.00 114.40

17000 12500 125 1/2 2.1/2 220 404 164 480 57.00 125.40

47500 35000 125 3/4 2.1/2 315 550 164 480 80.00 176.00

BTM-7/25Fitted with AWUR






1700

BTM-5 2700 2000 5 3/4 1 136 135 89 260 8.40 18.48

BTM-5/25 2700 2000 25 1/2 1 136 163 89 260 11.50 25.30

BTM-6 3400 2500 5 3/4 1.1/2 136 149 105 260 9.20 20.24

BTM-6/25 3400 2500 25 1/2 1.1/2 136 176 105 260 12.00 26.40

BTM-2/25 1250 25 1/2 1 115 151 75 164 7.00 15.40

Model No.Weight*Capacity

InputSquare

Aø

OutputSquare

C

min

C

maxRatio

inchinch mmN.m Ibf.ft mm

B

mm mm kg lbs

Standard Series, to 47500 N.m

Handtorque - Standard Series

Features :Accuracy better than +_ 4%.

Precision tightening and loosening of all heavy duty fasteners.

Low energy input with high torque transfer.

Higher capacity multipliers are furnished with strong ratchets (Anti-wind up mechanism) allowing jobs to be performed easily,

efficiently, and safely.

Precision Manufacturing ensures long life and premier quality.

A groove on output Square breaks if over loaded in excess of 20% of its capacity.

Highest possible load factor is guaranteed due to design and use of forged components.

21

NANO SERIES TORQUE MULTIPLIER

Compact, Heavy Duty Torque Multiplier with a torque

multiplication of 5:1.

+_Accuracy better than 4% with high repeatability.

Provided with detachable reaction handle.

Optional offset reaction arm also available on demand.

Supplied in sturdy molded plastic carrying case for

better storage & handling.

Features :

input

Sq. Drive (inch)

OutputModel No.

Lb.ft. Nm.

Capacity

NANO - 17 170 1250 1700 5:1 1/2 3/4 107 115 3.80 4.80

NANO - 28 285 2050 2800 5:1 3/4 1 107 126 3.90 4.90

RatioWeight (Kg)

mm mm With Box

A B

Kgm. Without Box

Note : STM - 2 and STM - 3 are fitted with Anti-Wind-Up Ratchet (AWUR) Mechanism. STM-1 can be provided with AWUR.

STM - 1 2500 1845 255 1 : 8 1/2” F 1” 81 4.3PVTR - 3000

STM - 2 3200 2362 326 1 : 10 1/2” F 1” 88 6.3

STM - 3 4200 3100 428 1 : 10 3/4” F 1.1/2” 88 6.8 PVTR - 5000

Model No.Sq. DriveTorque Capacity Weight

mm kgN m

Reduction

Ratio

RecommendedTorqueWrenchinput outputLb ft Kg m

O.D.

SLIM TORQUE MULTIPLIERS

BD

C

A

STM - 01 STM - 02 STM - 03

A 81 88 88

B 133-175 272 272

C 165 141 151

D 149 207 217

Compact Size : Compact in size hence can be used in constrained areas.

Ratio : Higher reduction ratio for low input.

Safety : Safety shear pin at the input provisioned to prevent overloading.

AWUR : In built Anti-Windup Mechanism reduces operators effort. Can be used with non-ratchet type torque wrench.

Pin Lock : Pin Lock mechanism at output Sq. Drive for positive locking of socket.

Reaction Arm : Different type of reaction arm available as per user requirement.

+_Accuracy : Better than 4% with very high repeatability.

Features :

Slim - Compact In Size

D

C

B

A

198

22

POWER SPLITTERS

Features :Safe : No sparks. No flames. No risk to volatile surroundings. No hammers or impact needed. No flying fragments.

Fast : Cuts a 3” nut in 20 to 30 seconds vs. approx. 20 minites with a hammer & chisel or torch.

Easy Set up : You can be up and away in less than 5 minites.

No Damage to bolt or stud threads by calibrating the chisel so that only the nut is cut.

Versatile : Power splitters cut the hardest nuts. The range of models offered and the range of each model compares very favorably

vs. the competition.

AS-105 11 - 22 16 - 36 38 271 60° 10 38 105 9.82 21.60

AS-200 22 - 32 7/8 - 1.1/4 36 - 51 1.7/16 - 2 38 287 45° 13 54 108 10.42 22.90

AS-204 32 - 38 1.1/4 - 1.1/2 46 - 60 1.13/16 - 2.3/8 57 385 30° 14 64 164 32.50 71.50

AS-210 35 - 45 1.3/8 - 1.3/4 57 - 70 2.1/4 - 2.3/4 57 398 30° 18 73 164 32.86 72.30

AS-308 45 - 57 1.3/4 - 2.1/4 70 - 89 2.3/4 - 3.1/2 78 460 30° 19 99 214 72.12 158.66

AS-314 50 - 64 2 - 2.1/2 79 - 98 3.1/8 - 3.7/8 80 488 30° 22 108 214 74.52 163.94

AS-404 64 - 70 2.1/2 - 2.3/4 95 - 108 3.3/4 - 4.1/4 95 579 60° 29 118 251 114.18 251.20

AS-500 76 - 83 3 - 3.1/4 114 - 127 4.1/2 - 5 105 590 60° 29 137 251 116.62 256.56

AS-506 83 - 89 3.1/4 - 3.1/2 124 - 136 4.7/8 - 5.3/8 105 598 60° 29 149 251 119.50 262.90

7/16 - 7/8 5/8 - 1.7/16

Model

No.

WeightA B C D E FStud

Diameter

mm mm mmmm mmmm mminch inch kg lbs

Nut A/FAcrossTheFlats

Power Splitter

* If you have an application not covered by the models above just call us and we will provably be able to design a model for you.

Model

No.

WeightA B C D E FStud

Diameter

mm mm mm mm mm mm mminch inch kg lbs

Nut A/FAcrossTheFlats

Power Splitter Angle Headed

AS-100AH 11 - 16 7/16 - 5/8 13 - 24 1/2 - 1 17.5 190 30° 6 65 72 7 3.2

AS-105AH 11 - 22 7/16 - 7/8 16 - 36 5/8 - 1.7/16 38 280 60° 10 70 105 9 20

AS-200AH 22 - 32 7/8 - 1.1/4 36 - 51 1.7/16 - 2 38 290 45° 13 95 108 10 22

AS-204AH 32 - 38 1.1/4 - 1.1/2 46 - 60 1.13/16 - 2.3/8 57 410 30° 15 108 164 24 60

AS-210AH 35 - 45 1.3/8 - 1.3/4 57 - 70 2.1/4 - 2.3/4 57 420 30° 18 130 164 26 66

AS-308AH 45 - 57 1.3/4 - 2.1/4 70 - 89 2.3/4 - 3.1/2 78 500 30° 20 160 214 44 96

AS-314AH 50 - 64 2 - 2.1/2 79 - 98 3.1/8 - 3.7/8 80 510 30° 23 175 214 46 100

For Removing Frozen Nuts The Right Way

SWIN

G

A

D

C

B

E

F

Power Splitter

Model - AS-105toModel - AS-506

Power Splitter Angle Headed

A

D

C

E

D

B

F

15°

SWIN

G

Model - AS-100AHtoModel - AS-314AH

For removing

Frozen nuts

the right way.

Other Anglesplitter

sizes quoted on

request.

23

Note : Shades overlapping into multiple model numbers indicate common parts.

7

8 9

10

54

15

1 2

3

14

13

14

13

8

79

10

4 12 5 6

15

1 211

3

1 Housing

2 Set Screw

3 Allen Wrench

4 Chisel

5 Chisel Holder

6 Spacers Set

7 Set Screw for Chisel Holder

8 Allen Wrench for Chisel Holder

9 Hydraulic Cylinder

10 Quick Disconnect Female Coupler

11 Allen Wrench for Cap Screws

12 Socket Head Cap Screw (2 each)

13 Handle for Housing (2)

14 Hex Nut for Handle (2)

15 Lifting Eye

16 Tool Box (Not Shown)

AS100 AS105 AS200 AS204 AS210 AS308 AS314 AS404 AS500 AS506

Sr.

No.Description

Model

Type 2Type 1

POWER SPLITTERS

POWER SPLITTER with externally threaded chisel holders;

used in nut splitters with internal threads in the piston rod.

TYPE 1

POWER SPLITTER that have a cylinder with threaded

Bolt holes in the piston rod and chisels holders that use socket

head cap screw.

TYPE 2

Power Splitter Part List :

Versatile : One model cuts a wide range of nut sizes (6-8) Vs. 1-2 of the competition. Hydraulic Cylinders and other common parts among

models reduce inventory (refer parts list below for common parts).

Flexible : Housing is designed to fit virtually any application so you can work from more angles and in tighter spaces.

Power Splitter fits all API and ANSI flanges and all valve bonnets. It cuts virtually any shape nut (Hex, square and 12 point).

Durable : Our heat treatment processes and cryogenic treatment of housings and chisels ensure life second to none. Chisels can be

resharpened after dozens of cuts to prolong life.

Precise : Chisel can be callibrated by using suitable holder to cut the nut wall precisely so that the bolt or stud does not get damaged.

No damage to your equipment and no damage to your Power Splitter.

Power : Power to weight ratio is the best in the industry and it is easier to handle.

Economical : Price is among the most competitive available anywhere in the world.

Warranty : For a full 6 months from defects in materials or workmanship.

Variety of Pumps : Power splitter can be supplied with a variety of hand, foot operated, electric or air powered pumps.

Please contact us for choices of available pumps.

Power Splitter Vs. the competition :

24

MS10K Manual Model

FLANGE SPREADERS

One-Size-Fits-All

Lightweight. Only 7.7 Kg (17 lbs).

Jaws open parallel.

No drift. It stays where you place it.

Easy one person operation.

Universal. One-Size-Fits-All.

4535 Kg (10,000 lbs) applied force at tips.

Opens to 76.2 mm (3 inches).

With the Hydraulic Power-Spreader, HS10K, a hydraulic cylinder replaces the ratchet handle. A standard hand pump powers 1 Power-Spreader,

or a pair, with ease. Again, you are supplied with 4535 kg (10,000 lbs) of force and 76.2 mm (3”) of gap; ample for gasket replacement or

turning of blinds.

Using the manual Power-Spreader, MS10K, simply place the tips between the flange faces and turn the ratcheted handle. The ratcheting

action is transformed into 4535 Kg (10,000 lbs.) Of spreading force and creates up to 76.2 mm (3”) of gap.

HYDRAULIC FLANGE SPREADERS

( All Dimensions in MM )

FS-50 5 39 25 2 x 58 1150mm(45”) 19 - 29 3 - 29 30 - 56

FS-100 10 55 78 2 x 93 1900mm(75”) 32 - 41 3 - 29 30 - 56

Capacity Stroke Oil Capacity Max. FlangeThickness

FlangeDiameter

Stud SizeStandardWedgeModel No.

tonnes3

cm mm(inch)

OptionalWedge

mm mm mmmm mm

A B C D E F G H I JModel No.

min max

FS-50 77 210 61 157 10 192 69 131 25 205 18

FS-100 110 290 61 226 30 165 89 180 38 274 31

Hydraulic Flange Spreaders are used for safety opening pipe flanges. Available in capacities of 5 tonnes and 10 tonnes the versatility

of both models enables the user to open flanges up to 92mm thick. Operated with a standard hydraulic hand pump and connecting

hose and supplied in a handy steel storage case, Hydraulic Flange Spreaders can be operated individually, or as

a pair when opening large diameter flanges. With Hydraulic Flange Spreaders it takes minutes open the toughest flanges without

the risks of sparks caused by hammer blows and chisels.

Choose Manual or Hydraulic

HS10K Hydraulic Model

25

B

A

E

H

DGF

JI

C

26

HYDRAULIC VERTICAL LIFTING WEDGE HVW-10

Kit Options :

1 x Hydraulic Vertical Lifting Wedge Assembly

1 x Safety Block

1 x Stepped Block

1 x Instruction Manual

1 x Carry Case

1 x Hydraulic Vertical Lifting Wedge Assembly

1 x 10,000 psi (700 Bar) Two Stage Hydraulic Hand Pump

1 x 10,000 psi (700 Bar) Hydraulic Hose Length 6 feet

1 x Safety Block

1 x Stepped Block


1 x Carry Case

Mini Kit Standard Kit

The HVW-10 has been developed as an easy to use / cost effective way to find solutions to heavy lifting where minimal clearance is

available. It will lift objects vertically where an access gap of 3/8”(9.5mm) or more is available. The HVW-10 will lift an object fast, secure and

safe with a lifting force of 16 Tons per tool. Multiple units can be used if greater lifting force is needed.

The Most Practical/Safe Option :

Operating Benefits :Time / Cost Savings

Lowest Weight / Lifting Force Ratio.

Precise

Easy to set up and use.

Safe

Minimal Maintenance

Fast for labour & time savings

Use multiple units for greater lifting

Special Features :Access gap of only 3/8”(9.5mm) needed

3/4”(19.0mm) of vertical lift available from each step

Max. height of 50mm on 4th step

Automatic spring return retraction.

Interlocking first step ensures safe hold.

No Slippage due to locking.

Will lift in a straight vertical place.

Equipment Installation Assisting with Toe Jack Access

Plant Maintenance

Lifting Heavy Machinery Equipment Alignment

The HVW-10 can be used for :

1 x Hydraulic Spreading Wedge Assembly

1 x Safety Block


1 x Carry Case

Gross Weight: 8 kg

Mini Kit

Standard Kit


1 x 10,000 psi (700 Bar) Two Stage Hydraulic Hand Pump

1 x 10,000 psi (700 Bar) Hydraulic Hoses

1 x Safety Block


1 x Carry Case

Gross Weight: 17 kg

Stepped Block Accessory

2 x Stepped Blocks

2 x CSK M6 x 12mm

Countersunk Screws

1 x M4 Allen Key

Sold as a separateitem in pairs

Maxi Kit


1 x 10,000 psi (700 Bar)-

Two Stage Hydraulic Hand Pump

2 x 10,000 psi (700 Bar) Hydraulic Hoses

2 x Safety Block


1 x Carry Case

1 x 10,000 psi Twin Valve manifold

Gross Weight: 28 kg

The Spreading Wedge has been developed as the simple cost-effective solution for flange spreading.

The Practical Solution :

Kit Options :

Special Features :Only requires an access gap of 1/4”(6 mm)

Robust Light weight Tool-Just 7.2 kg(16 lbs)

10,000 psi (700 Bar) generates 14.0 Tons spreading force

Automatic Spring Return

Locking at first step ensures no slippage increased safety.

Operating Benefits :Time / Cost Savings

Lowest Weight / Lifting Force Ratio.

Precise

Easy to set up and use.

Safe

Minimal Maintenance

Fast for labour & time savings

Use multiple units for greater lifting

HYDRAULIC SPREADING WEDGE HSW-10

The HSW-10 can be used during :

Construction Testing

Routine Maintenance Valve Change-outs

Commissioning Shutdowns / Outages

27

28

BOLT TENSIONERS

Bolt tensioning is now the preferred method of tightening bolts & stud on all critical applications. PST range of bolt tensioners provides

optimum solutions to bolt tensioning requirements.

PST Series, Bolt Tensioners are designed for operation in a wide variety of applications including pipeline flanges, heat exchangers,

pressure vessels, compressor covers, boilers feed pumps, anchors bolts and many others.

Auto Retraction :- For additional ease of use the PST series tensioner can be supplied with auto spring retraction system.

Special Fitting :- Optional fitting like bi-hex nut driver. Special bridges, puller etc can be supplied to customer requirement.

Customized Solutions :- We can supply not only customized fittings but complete tool customized to customer requirement.

Optional Features :

Versatile Design : PST Series standard variable tensioners are designed to provide a wide range of flexibility, covering stud sizes

3/4” to 5.3/4”. Different stud sizes are accommodated by simply changing adaptor kit consisting of Puller, Bridge & Nut Driver,

while utilizing the same Load cell.

High Strength Alloy Steel : The PST Series tensioners operate at a maximum pressure of 1500 Bar & utilizes high strength

AISI 4340 steel parts for long lasting performance.

Stroke Indicator : The PST Series tensioner has an exception stroke of 15 mm. Integral stroke indicator allows piston stroke to be

viewed & measured indication of stroke is provisioned with over stroke limit indication.

Safe Design : The PST series tensioners are designed so that in event of over-stroke the high pressure fluid will be released from

inner side of the load cell & thus saving the operator from exposure.

Multi Tensioning : The PST Series load cell is provisioned with two connections & this acts as manifold for multi tensioning applications.

By using high pressure link hoses any number of bolt tensioners can be connected & tightened simultaneously.

This ensures equal tightening of all bolts in the assy. & reduce the work time.

Anti Roll Seals : Low frictions, anti roll seals & rigid backup rings incorporated for improved life & reliability.

Floating Piston : The unique piston design allows 2º tilt without any loss of load, preventing piston seizure or damage of piston bore.

Standard Features :

NUT DRIVERBRIDGELOAD CELLPULLER

Sub Parts :PST Bolt Tensioner is very simple to use consisting of fours i.e. Puller, Load Cell, Bridge & Nut Driver.

BOLT TENSIONERS SPECIFICATIONS

PST-01 A1-0.12 3/4 38.1 339 3.50 84 46 26 92 156

A1-M20 20 47 26 92 156

A1-0.14 7/8 53 30 100 164

A1-M24 24 54 30 100 164

A1-1.00 1 55 30 100 164

PST-02 A2-M27 27 44.7 397 4.11 98 58 29 104 172

A2-1.02 1.1/8 61 32 104 172

A2-M30 30 64 32 105 177

A2-1.04 1.1/4 69 35 105 180

A2-M33 33 70 35 107 183

A2-1.06 1.3/8 72 36 109 188

A2-M36 36 73 36 109 189

PST-03 A3-1.04 1.1/4 71.8 639 6.60 115 73 37 106 176

A3-M33 33 74 37 108 178

A3-1.06 1.3/8 76 38 110 182

A3-M36 36 77 38 110 183

A3-1.08 1.1/2 84 43 114 191

A3-M39 39 84 43 114 191

PST-04 A4-1.06 1.3/8 81.1 721 7.45 128 79 39 110 183

A4-M36 36 80 39 110 183

A4-1.08 1.1/2 87 43 114 188

A4-M39 39 87 43 114 188

A4-1.10 1.5/8 92 46 116 192

A4-M42 42 92 46 116 193

A4-1.12 1.3/4 97 49 120 200

A4-M45 45 98 49 120 200

PST-05 A5-1.10 1.5/8 105.9 942 9.73 145 95 47 118 193

A5-M42 42 95 47 118 195

A5-1.12 1.3/4 100 50 122 200

A5-M45 45 100 50 122 201

A5-1.14 1.7/8 106 53 125 207

A5-M48 48 106 53 125 207

A5-2.00 2 111 55 128 215

A5-M52 52 112 55 128 215

PST-06 A6-1.14 1.7/8 152.2 1354 13.99 165 107 54 125 205

A6-M48 48 107 54 125 205

A6-2.00 2 112 56 128 210

A6-M52 52 112 56 128 210

A6-M56 56 113 60 132 219

A6-2.04 2.1/4 123 62 134 222

A6-M60 60 126 62 137 229

Technical Details:Clearance

B

Cell

Model No. Max Load O.D.Min

PitchRelief

CHeight

ABolt Size

2inkN mmAdaptor mm mm mm mm

Hyd Area

mminch Ton

TPI CHB

A

C

29

30

BOLT TENSIONERS SPECIFICATIONS

Bolt Load = Bolt Stress x Area of Stud.

= (Bolt Stretch x Modulus of Elasticity x Area of Stud) Effective Length.

Hydraulic Pressure = (Bolt Load x Relaxation Factor) Load Cell Area.

ClearanceB

Cell

Model No. Max Load O.D.Min

PitchRelief

CHeight

ABolt Size

2inkN mmAdaptor mm mm mm mm

Hyd Area

mminch Ton

PST-07 A7-M56 56 178.3 1587 17.06 180 119 58 135 221

A7-2.04 2.1/4 122 61 137 225

A7-M60 60 125 61 140 230

A7-2.08 2.1/2 133 66 143 237

A7-M64 64 133 66 143 237

A7-M68 68 137 67 148 247

A7-2.12 2.3/4 142 69 151 253

A7-M72 72 143 69 151 255

PST-08 A8-M68 68 222.4 1978 20.4 198 140 70 148 244

A8-2.12 2.3/4 140 72 151 249

A8-M72 72 141 72 151 251

A8-M76 76 146 77 154 260

A8-3.00 3 150 77 154 260

PST-09 A9-2.12 2.3/4 277.9 2473 22.5 215 144 72 153 254

A9-M72 72 144 72 153 254

A9-M76 76 152 77 156 261

A9-3.00 3 155 77 156 267

A9-M80 80 160 85 161 272

A9-M85 85 163 85 161 275

A9-3.04 3.1/4 166 85 161 275

PST-10 A10-M80 80 342.5 3047 31.5 244 162 87 165 271

A10-3.04 3.1/4 165 87 165 274

A10-M85 85 170 89 170 280

A10-3.08 3.1/2 175 91 174 284

A10-M90 90 178 91 174 285

A10-M95 95 178 95 180 296

A10-3.12 3.3/4 184 95 180 296

A10-M100 100 185 99 185 307

A10-4.00 4 189 99 185 307

PST-11 A11-3.12 3.3/4 423.5 3768 38.9 280 185 96 183 298

A11-M100 100 186 100 188 303

A11-4.00 4 190 100 188 305

A11-4.04 4.1/4 199 105 197 320

A11-M110 110 199 105 197 321

A11-4.08 4.1/2 218 117 202 332

A11-M120 120 218 118 209 344

A11-4.12 4.3/4 227 118 209 346

A11-M125 125 227 121 213 354

PST-12 A12-M125 125 534.4 4754 49.1 325 225 123 215 362

A12-5.00 5 232 123 215 367

A12-M130 130 232 126 218 370

A12-5.04 5.1/4 254 126 221 373

A12-5.08 5.1/2 254 135 227 387

A12-M140 140 254 135 228 388

A12-5.3/4 5.3/4 255 138 229 397

A12-M150 150 265 141 232 404

Sub Sea Bolt Tensioners are made in variable construction with divided puller technology for ease of operation. All Bolt Tensioners have

30mm maximum piston stroke & stroke indicator. Compact tool design allows easier access into restricted application and low head

clearances. It’s Floating piston design allows tilt in any direction without loss of load, thus eliminating piston seizure and aiding tool retraction.

Integral manifold design simplifies hose connection eliminating complicated tee-block arrangements. Although rated capacity is of 100 Mpa

for most of typical application requirement will be below 60 Mpa.

SUB SEA VARIABLE BOLT TENSIONERS

LoadCell No.

Max load14500 psiAdaptor

Kit No.A B D

inch2

(mm ) mm mm mm mm

PSS Series Technical Details :

PSS - 01 3/4” P1 - 0.12 1118.6 1.73 111.8 68 35 60 217

M20 P1 - M20

7/8” P1 - 0.14

PSS - 02 M24 P2 - M24 1884 2.92 188.4 84 50 75 289

1” P2 - 16.00

M27 P2 - M27

1.1/8” P2 - 1.02

M30 P2 - M30

PSS - 03 1.1/4 P3 - 1.04 2649.4 4.11 264.9 96 58 95 307

M33 P3 - M33

1.3/8” P3 - 1.06

M36 P3 - M36

PSS - 04 1.1/2” P4 - 1.08 3768 5.84 376.7 113 63 96 319

M39 P4 - M39

1.5/8” P4 - 1.10

M42 P4 - M42

PSS - 06 1.3/4” P6 - 1.12 5966 9.25 596.4 136 70 114 342

M45 P6 - M45

1.7/8” P6 - 1.14

M48 P6 - M48

2” P6 - 2.00

M52 P6 - M52

PSS - 08 M56 P8 - M56 9714.4 15.06 971.2 162 82 138 367

2.1/4” P8 - 2.04

M60 P8 - M60

2.1/2” P8 - 2.08

M64 P8 - M64

PSS - 10 M68 P10 - M68 13521.6 20.96 1351.8 190 95 157 400

2.3/4” P10 - 2.12

M72 P10 - M72

M76 P10 - M76

3” P10 - 3.00

PSS - 11 M80 P11 - M80 16485 25.55 1648.10 212 109 190 412

3.1/4” P11 - 3.04

M85 P11 - M85

3.1/2” P11 - 3.08

M90 P11 - M90

BoltSize

Tool Hyd. Area C

C

D

A

B

31

BOLT TENSIONER PUMPS & ACCESSORIES

A choice of manual or air driven hydraulic pump units both compatible for use with standard PST stud bolt tensioners is available.

Both models are easy to operate and are supplied complete with a calibrated pressure gauge and quick release outlet coupling.

The air driven PUAH1500 model also incorporates an integral inlet air filter regulator & lubricator.

PU-AH-1500 1500 bar (21750 psi) Air/Hydraulic Pump 0.7 HNCP-002 610 170 180 7.00

PU-HP-1500 1500 bar Hand Pump c/w 200 bar gauge 2.0 HNCP-002 450 390 390 22.0

Model No. DescriptionOutlet

CouplerLength Dimensions Height Net

Weight

(Liters) mm Kg.

Usable OilCapacity

mm mm

Ultra-high pressure hoses are compatible for use with all bolt tensioning products up to a maximum of 1500 bar working pressure.

Each hose is supplied complete with quick connect coupling and has a safety factor of 3:1 on maximum working pressure.

Four standard length are available with special lengths available on request. Spare coupling, nipples and washers are

also available.

Part No. WeightDescription

HNCP001 Std Male Snap Coupler 0.05

HNCP002 Std Female Snap Coupler 0.2

HNCP011 Nipple Extension Adaptor 0.05

Hose-22000 psi (c/w female couplers each end)

PU-HG150 1.5 meter Hose 1.1

PU-HG300 3 meter Hose 2.5

PU-HG500 5 meter Hose 4.5

WeightDescriptionPart No.

HNCP002 HNCP011

PU-HG500

PU-HP-1500PU-AH-1500

32

SPRING BALANCERS

We have introduced several safety features into the new designed Spring Balancer which has made it user friendly & eliminating

chances of Industrial accident. Large batch production has been introduced through new Pressure Dies which has made the product

look better and has reduced the Delivery Time. Product is in use in over 85 countries with the largest automobile manufactures.

Capacity Capacity

9.0 - 15.0 SWA - 15 1.3 5.5 9.0 - 15.0 SWA - 15 L 2.3 10.0

15.0 - 22.0 SWA - 22 1.5 9.5 15.0 - 22.0 SWA - 22 L 2.3 10.0

22.0 - 30.0 SWA - 30 1.5 10.0 22.0 - 30.0 SWA - 30 L 2.3 11.0

30.0 - 40.0 SWA - 40 1.5 12.5 30.0 - 40.0 SWA - 40 L 2.3 14.5

40.0 - 50.0 SWA - 50 1.5 13.0 40.0 - 50.0 SWA - 50 L 2.3 15.0

50.0 - 60.0 SWA - 60 1.5 13.5 50.0 - 60.0 SWA - 60 L 2.3 16.0

60.0 - 70.0 SWA - 70 1.5 14.0 60.0 - 70.0 SWA - 70 L 2.3 16.5

kgmeter

WeightTravelModel

No. kgmeter

WeightTravel Model

No.kg kg

SWA SeriesThese balancers are provisioned with WIRE ARREST MECHANISM, which locks the drum pulley in case of Bottom Hook failure or

accidental tool disengagement.

CLOSED BODY & COVER : Prevents industrial accident by preventing ingress of fingers inside the assembly.

BODY LINER : To prevent the wear of body by wire rope. Increases life of the balancer.

VERTICAL AXIS SPRING ADJUSTMENT : This will facilitate adjustment of spring tension from ground level.

CONTAINERISED SPRING ASSEMBLY : Concealed containers are easy in handling during maintenance and replacement of

springs.

WIRE ROPE REPLACEMENT WITHOUT DISMANTLING : A slot on balancer facilitates removal & installation of wire rope without

disassembly of balancer. This facility is not available for long range balancer.

PRESSURE DIE CASTING : Parts are manufactured through pressure die hence there is consistency in surface finish & total

interchangeability of spares. Facilitates large batch production hence reduced delivery period.

SAFETY LOCK PIN : Locks drum pulley in the event of spring failure and thus prevents the fall of costly equipment & injury to the operator

from falling load.

FORGED TOP HOOK : Permits 360 degree swivel of balancer.

Features in Spring Balancer

33

SPRING BALANCERS

Capacity Capacity

kgmeter

WeightTravelModel

No. kgmeter

WeightTravel Model

No.kg kg

0.5 - 1.5 SWF - 01 1.0 1.0 - - - -

1.0 - 2.0 SWF - 02 1.0 1.0 - - - -

1.5 - 3.0 SWF - 03 1.3 1.8 1.5 - 3.0 SWF - 03 L 2.5 0.75

3.0 - 5.0 SWF - 05 1.3 1.9 3.0 - 5.0 SWF - 05 L 2.5 0.85

4.5 - 9.0 SWF - 09 1.3 4.0 4.5 - 9.0 SWF - 09 L 2.3 8.00

9.0 - 15.0 SWF - 15 1.3 4.0 9.0 - 15.0 SWF - 15 L 2.3 8.00

15.0 - 22.0 SWF - 22 1.5 8.0 15.0 - 22.0 SWF - 22 L 2.3 8.50

22.0 - 30.0 SWF - 30 1.5 9.0 22.0 - 30.0 SWF - 30 L 2.3 9.50

30.0 - 40.0 SWF - 40 1.5 10.5 30.0 - 40.0 SWF - 40 L 2.3 11.00

40.0 - 50.0 SWF - 50 1.5 11.0 40.0 - 50.0 SWF - 50 L 2.3 12.00

50.0 - 60.0 SWF - 60 1.5 12.0 50.0 - 60.0 SWF - 60 L 2.3 13.00

60.0 - 70.0 SWF - 70 1.5 12.5 60.0 - 70.0 SWF - 70 L 2.3 13.50

70.0 - 85.0 SWF - 85 1.5 13.0 70.0 - 85.0 SWF - 85 L 2.3 18.00

85.0 - 100.0 SWF - 100 1.5 13.5 85.0 - 100.0 SWF - 100 L 2.5 19.00

100.0 - 120.0 SWF - 120 1.5 29.0 100.0 - 120.0 SWF - 120 L 2.5 29.00

120.0 - 140.0 SWF - 140 1.5 31.0 120.0 - 130.0 SWF - 130 L 2.5 31.00

140.0 - 170.0 SWF - 170 1.5 35.0 - - - -

170.0 - 200.0 SWF - 200 1.5 36.0 - - - -

SWF series balancers are now fully enclosed & are provisioned with a body liner to prevent damage to body.

SWF Series

New introduction to meet the long standing requirement of HEAVY WEIGHT balancers both in Standard range & Long range.

SBH Series

Capacity

200 - 225 SBH - 225 1.5 48.0

225 - 250 SBH - 250 1.5 50.0

250 - 275 SBH - 275 1.5 52.0

275 - 300 SBH - 300 1.5 56.0

85 - 100 SBH - 100 3.0 32.0

100 - 120 SBH - 120 3.0 42.0

120 - 140 SBH - 140 3.0 45.0

140 - 160 SBH - 160 3.0 48.0

Model

No. kgmeter

WeightTravel

kg

34

Unique Mechanism for continuos torque increase with two solid ring hammers.

It delivers an instantaneous, balanced blow.

More powerful than any other mechanism on the market.

Thin Hammer

Heavy Duty for toughest applications.

Highest torque output to weight ratio in industry.

Available Twin Hammer or Pin Clutch Mechanisms for maximum versatility.

Minimum Noise and Vibration.

Available in 3/4”, 1” and 1.1/2” square drives.

Uses standard air supply.

Features / Benefits :

Two Pin Clutch hammers strike the anvil, provides high torque, low vibration

and fast run downs.

This mechanism delivers higher performance and extended durability.

Pin Clutch - (DYNA PACT CLUTCH)

Good connection of Pin & Hammer produces excellent stability and durability.

It generates in creditable high torque and low vibration.

Pin Hammer

HEAVY DUTY INDUSTRIAL IMPACT WRENCHES

Bolt Capacity 27 mm (1.1/8”) 48 76

Square Drive Size 3/4” 1” 1.1/2”

Max. Torque 1018 Nm (750 ft.lb) 2712 Nm (2000 ft.lb) 4068 Nm (3000 ft.lb)

Air Inlet 1/4’ 3/8” 1/2”

Hose Size (mm) 10 13 19

Sound Level (dBA) 95 95 95

2Vibration (m/s ) 3/4 5.5 11.0

Air Pressure Needed 90 psi (6 bar) 90 psi (6 bar) 90 psi (6 bar)

Net Weight (kg) 4.8 10.8 16.9

mm (1.7/8”) mm (3”)

Model No. TIW - 76TIW - 27 TIW - 48

Mechanisms

TIW - 48 TIW - 76TIW - 27

35

BT

/10

08

5

Documents

TORCUP Bolting Tools tools...TU SERIES SQUARE DRIVE HYDRAULIC WRENCHES PAGE 4-5 TX SERIES LOW CLEARANCE HYDRAULIC WRENCHES PAGE 6-8 PUMPS FOR USE WITH HYDRAULIC WRENCHES PAGE 10 BOLTING