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Manufacturing IntegrationDelivering Manufacturing Intelligence and Technology Solutions
Manufacturing Integration for Optimal PerformanceGlobal manufacturing is hyper-competitive, with companies aggressively seeking to establish market share through technological and market advantages. In this dynamic environment, leadership is achieved through:
• Improved efficiency of business processes and IT system technologies
• Increased factory yield by optimizing manufacturing lines
• Reduced capital factory costs for equipment and plant
• Reduced operations costs
• Improved efficiencies through risk mitigated and proven manufacturing processes
Improving Performance and ProfitWith a thorough understanding of how manufacturing operations software systems, material handling and equipment integration support efficient operations and life cycle cost reduction,
CH2M HILL leads the drive for cost efficiency in manufacturing complexes. The resulting facilities are “fit for purpose,” with optimized operating conditions, robust and compliant process systems, and flexibility for future improvements.
Our manufacturing integration group provides focused expertise and services that help improve the performance, output, and profit of manufacturing operations, through:
• Lean process design
• Lower operating costs and lower unit cost from the beginning
• Optimized automation for greatest return on investment and • best cycle time
• Faster, more efficient startup to production cycles
• Shorter return on investment periods
• More consistent, less expensive, faster replication of factories
BusinessConsulting
ManufacturingOperationsSoftwareSystems
MaterialHandlingSolutions
ManufacturingEngineering
Services
EquipmentIntegration
Start-up,Ramp
Decommission
CH2M HILL’s MI Group provides solutions for a wide array of industries, from the full spectrum of advanced technology
(semiconductors, LEDs, nanotechnology, flat panel display, solar PV), to chemicals, pharmaceuticals, metals, aerospace, heavy industry
(auto, truck, ship, steel), consumer products, and more.
markets
manufacturing operations
Manufacturing Integration: Maximizing the Return on Your AssetsCH2M HILL’s Manufacturing Integration is a comprehensive suite of services aimed at optimizing operations efficiencies, product life cycle cost reduction, and faster time to market. From R&D labs and start-up operations to established, large scale manufacturing, our MI group provides expertise to help improve performance, plant utilization, output, and operating profit. We are committed to helping our customers produce product quickly, safely and cost effectively.
Manufacturing Integration BenefitsEliminating downtime and increasing throughput is a critical issue facing every manufacturer. Understanding the extreme complexity of advanced manufacturing, CH2M HILL meets the challenge and identifies the causes of production delays and downtime, to yield:
• Increased visibility and response to change
• Improved tracking and traceability, early problem detection
• Reduced waste, inefficiencies, and operating costs
• Improved equipment utilization
• Improved total control of manufacturing processes through complete compliance
• Increased factory uptime
• Vertical factory start-ups, faster time to ramp
• Alignment between manufacturing, engineering and business objectives to meet overall performance goals
CH2M HILL Manufacturing Integration: Your Complete Solution Provider
Manufacturing & Operations Excellence
Business risk analysis
cLean-Lean and sustainable solutions
Financial modeling
Business process management
Strategic planning
Flow analysis
Micro/macro layout optimization
Capacity modeling
Manufacturing process definition
Operating procedures
Staffing plans
Lean manufacturing analysis, training and transformations
Failure mode and effects analysis (FMEA)
Software Systems
Manufacturing execution systems (MES)
Control systems (PLCs: AB, GE, Siemens, etc.)
Motion controllers
Vision systems
SCADA systems (GE Proficy, RS View, Wonderware, etc.)
SQL, Oracle and other database systems
ERP interface
Ethernet networks
Industrial PCs
Material Handling,Logistics & Packaging
Turnkey material handling solutions
System design and integration
Automation and control
Warehousing and logistics
Equipment development
Static and dynamic modeling:
· Manufacturing consolidation
· Line reliability
· Capacity to demand
· Plant relocation
· Space and movement · analysis
Supply chain management (SCM)
Distribution centers
Implementation,Ramp & Support
Turnkey equipment installation
Production equipment integration and production readiness
Line audit for factory acceptance
Equipment source inspection (FAT)
Acceptance criteria
Utility requirements
Start-up and operations services
Staff augmentation
Training
EHS/Safety
Contact UsCH2M HILL Industrial & Advanced Technology
2020 SW Fourth Avenue Third Floor Portland, OR 97201
Tel: +1 503.235.5000 Fax: +1 503.736.2000
Contact UsTerry Behrens Senior Director, Manufacturing Integration
Greg Harr Business Development, Manufacturing Integration
© CH2M HILL 2009
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About CH2M HILLAs a global leader in full-service engineering, procurement, construction, and operations for public and private clients, CH2M HILL seeks to be the industry leader in successfully delivering challenging projects, enabling our clients to build a better world. With more than US$6.4 billion in revenue and 25,000 employees worldwide, we deliver innovative, practical, sustainable solutions—helping clients develop and manage infrastructure and facilities that improve efficiency, safety, and quality of life. CH2M HILL has long been recognized as a most-admired company and leading employer, including being named by FORTUNE magazine as one of the 100 Best Companies to Work For and one of America’s Most Admired Companies (2008). CH2M HILL is an industry-leading program management, construction management, and design firm as ranked by Engineering News-Record (2008).
ch2mhill.com
Contact UsGlobal Headquarters CH2M HILL
9191 South Jamaica Street Englewood, CO 80112
Tel: +1 303.771.0900
Fax: +1 720.286.9250
