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Additives & InstrumentsA member of
Measure what you see.
BYK-mac i BYK-mac i COLOR
Manual
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BYK-mac iBYK-mac i COLOR
Manual
Patent pending 300 000 891 E 1410
BYK-Gardner GmbHLausitzer Str. 8D-82538 GeretsriedGermanyTel. 0-800-gardner
(0-800-4273637)+49-8171-3493-0
Fax +49-8171-3493-140
BYK - Gardner USA9104 Guilford RoadColumbia, MD 21046USAPhone800-343-7721
301-483-6500Fax 800-394-8215
301-483-6555
www.byk.com/instruments
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Dear customer,thank you for having decided for a BYK-Gardnerproduct. BYK-Gardner is committed to providing youwith quality products and services. We offercomplete system solutions to solve your problemsin areas of color, appearance and physicalproperties. As the basis of our worldwide business,we strongly believe in total customer satisfaction.Therefore, in addition to our products, we offer manyVALUE-ADDED services:- Technical Sales Force- Technical & Application Support- Application and Technical Seminars- Repair & Certification Service
BYK-Gardner is part of the Additives and InstrumentDivision of ALTANA AG, a leading supplier ofadditives for coatings and plastics. Together, weoffer complete and unique solutions for you, ourcustomer.
Thank you for your trust and confidence. If there isanything we can do better to serve your needs, donot hesitate to let us know.
Your BYK-Gardner Team
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Table of contents
Table of contents
1. Safety instructions ............................................................................. 5
2. System description and Delivery notes ...........................................10
3. Power supply ....................................................................................12
4. Controls .............................................................................................15
5. Getting started ..................................................................................16
6. Calibrate ...........................................................................................186.1 Color test .................................................................................................... 206.2 Calibrate ..................................................................................................... 216.3 Effect test ................................................................................................... 23
7. Measurement techniques .................................................................24
8. Measure ............................................................................................258.1 Continue last series .................................................................................. 258.2 Absolute ...................................................................................................... 268.3 Difference ................................................................................................... 268.4 Organizer .................................................................................................... 30
9. Delete ................................................................................................339.1 Last Measurement .................................................................................... 339.2 Checkzone .................................................................................................. 349.3 Test series .................................................................................................. 349.4 Standard ..................................................................................................... 35
10. Data View .........................................................................................3610.1 Test series .................................................................................................. 3610.2 Standard ..................................................................................................... 38
11. Setup .................................................................................................3911.1 Measurement parameters ....................................................................... 3911.2 Instrument .................................................................................................. 4411.3 Calibrate ..................................................................................................... 48
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12. Interface ............................................................................................ 49
13. Standards.......................................................................................... 50
14. Technical Data .................................................................................. 51
15. Errors and Warning Messages ......................................................... 53
16. Cleaning and Maintenance .............................................................. 55
17. Service and Certification ................................................................ 57
18. Copyright .......................................................................................... 59
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Safety instructions
1. Safety instructions • Before operating the instrument the first time,
please read the operating instructions and takeparticular notice of the safety instructions.
• If you use the unit and accessories properly,there are no hazards to fear.
• This product is equipped with safety features.Nevertheless, read the safety warnings carefullyand use the product only as described in theseinstructions to avoid accidental injury or damage.
• No claims of product liability or warranty can behonored if the device is not operated inaccordance with the operating instructions.
• Keep these instructions for future reference.
• If you pass this instrument to somebody else,make sure to include these instructions.
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Safety instructions
The following symbols and terms are used.
This symbol warns of the danger of injury.
This symbol warns of the danger of injury caused byelectricity.
This sign points out additional information.
DANGERThe term DANGER warns of possible severeinjuries and danger to life.
WARNINGThe term WARNING warns of injuries and severematerial damage.
CAUTIONThe term CAUTION warns of slight injuries ordamage.
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DANGER injuries possible
• Defects and extraordinary loadsIf safe operation can no longer be presumed,shut down the device and secure it againstunintended operation.
The device must be presumed unsafe to operate:• if visible damage is evident• if the instrument is no longer working• if it has been stored for long periods under
adverse conditions• after harsh treatment during shipping.• Safety advices for batteries and rechargeable
battery pack: Do not crush or dismantle or applyany other strong impacts or shocks. Do not heator incinerate. Do not immerse in any liquid. Donot place on or near fires, stoves or other hightemperature locations, in direct sunshine or inmicro-wave ovens. Do not insert into equipmentdesigned to be hermetically sealed. This maycause explosion or release harmful substances.
• For operation with the external power supply, careshould be taken to ensure the nominal voltage of thepower supply unit (see the manufacturer’s plate onthe power supply unit) matches the voltage suppliedby the power outlet.
• Do not perform any repairs on the unit yourself.The unit must be opened by trained professionalsonly. Please contact our customer servicedepartment in such cases.
• The measurement device and accessories maybe disconnected from the power supply asfollows:Instrument:a) by removing the battery compartment orb) by removing the rechargeable battery pack or
Safety instructions
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Safety instructions
unit on the docking stationc) by removing the measurement unit from thedocking stationDocking station:a) by disconnecting the plug from the powersupplyb) by disconnecting the power supply unit plugfrom the socket
The power supply unit can be disconnect from thepower supply by disconnecting the powerconnection line plug from the socket. Make certainthat the power supply unit plug is easily accessible.Use only the power supply connection line includedwith delivery.• When working with the batteries and the
rechargeable battery pack, make certain there isno short circuit on the contacts (e.g. due todamaged insulation). Metallic objects must notcome in contact with the bare contacts.Immediately discontinue use of the batteries ifthey emit an unusual smell, feel hot, changecolor or appear abnormal in any other way.
WARNING severe material damage
• The measurement unit consists of sensitiveoptical and electronic precision parts. Prevent itfrom being dropped, bumped or shaken!
• Avoid exposure to continuous humidity andcondensation. Avoid splashing with water,chemicals or other liquids.
• Please use only accessories that are availablefor the unit.
• Only devices that meet the requirements for low-voltage safety may be connected to the USBinterface.
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CAUTION material damage
• Do not allow any foreign objects to get into themeasurement opening.
• Do not expose the unit to direct sunlight forextended periods of time. Do not store it in a hotor dusty environment. Use the instrument casefor storage.
• Align the protection cap when the instrument isnot in use.
• Avoid prolonged high relative humidity and do notallow condensation water.
• Do not use any acetone for cleaning theunit! The unit housing is resistant to manysolvents. For cleaning you should use a soft,moist cloth. Excessive dirt and dust can beremoved with ethanol or cleaning alcohol.
• In case you intend not to use the instrument fora longer period of time, take out the rechargeablebatteries.
• Never use different types of batteries.
Additonal information on use:
• You will find the technical data for all systemcomponents such as the measurement unit andbattery compartment on the respectivemanufacturer’s plates and in the sectionTechnical Data
• Batteries and rechargeable batteries are specialwaste and must therefore not be disposed of withhousehold trash. Make certain to observe thedisposal instructions of the battery orrechargeable battery manufacturer. Insulate theterminals of the batteries with adhesive tape orsimilar materials before disposal.
Safety instructions
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2. System description and Delivery notesBYK-mac i COLOR measures color traditionallyat five aspecular angles (15°/25°/45°/75°/110°)with a 45° illumination. Additional colormeasurement ”behind” the gloss for color travel ofinterference pigments is implemented at -15°.Besides color, the BYK-mac i uses additionalilluminations to simulate sparkle under 15° /45°and 75°. Diffused illumination for graininessevaluation is created by two white coatedhemispheres. Detection is performed by a highresolution camera situated perpendicular to thesurface.Additonal out-of-plane sensors detect fluorescentlight excited in the visible range and quantify it bythe Intensity Emisssion Value.The instrument is operated by the operate buttonand the mode-scroll wheel. Functions describedin this manual in regards to effect measurementare only available with BYK-mac i.The instrument complies with the followingstandards: DIN 5033, 5036, 6174, 6175-2, DINEN ISO 11664, SO 7724; ASTM D2244, E308,E2194, E 1164, SAE J1545.
BYK - mac i 23mm* 7030BYK - mac i 12mm* 7034BYK - mac i Sensor 23mm 7031BYK - mac i Sensor 12mm 7035
Comes complete with:Multi-angle spectrophotometer, black calibrationstandard, white calibration standard with certificate,color and effect checking reference, protective cap,cleaning set for bottom plate, two light protectioncovers, seal replacement kit, *BYKWARE smart-chart software, docking station with USB cable formemory transfer, instrument interface cable foronline data transfer, 2 rechargeable Li-ion batterypacks, battery holder, 4 AA batteries, shortinstructions, operating manual on CD, carryingcase, training.
System description and Delivery notes
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BYK - mac i COLOR* 7032BYK - mac i COLOR Sensor 7033
Comes complete with:Multi-angle spectrophotometer, black calibrationstandard, white calibration standard with certificate,color checking reference, protective cap, cleaningset for bottom plate, two light protection covers, sealreplacement kit, *BYKWARE smart-chart software,docking station with USB cable for memory transfer,instrument interface cable for online data transfer,2 rechargeable Li-ion battery packs, battery holder,4 AA batteries, short instructions, operating manualon CD, carrying case, training.
Note: smart-process is automatically included. Ifsmart-lab is required instead, please specify at timeof order.
Accessories and spare partsBlack calibration standard 7044Protective cap 23mm Ø aperture 6336Protective cap 12mm Ø aperture 6399Docking station 6360USB interface cable 6337Instrument interface cable, online 6413Battery pack 6359Cleaning set for Bottom Plate 6364Seal Replacement Set 6348Light Protection Cover 6414BYKWARE smart-process 4831BYKWARE smart-lab 4862
System description and Delivery notes
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3. Power supplyBefore operating the instrument for the first time,please read the operating manual and takeparticular notice of the Safety Instructions.
Powering the instrumentThe measurement unit can be operated either with arechargeable battery pack or with AA (LR6) alkalinebatteries.
Battery:To operate the instrument using batteries, thebattery compartment must be fitted with four 1.5-VAA(LR6) batteries
Ensure that the batteries are correctlyoriented in the compartment according to the
(+) and (-) marks.Use only alkaline batteries (AA /LR6)!
When the battery voltage falls below the requiredoperating voltage, the following message appears onthe display:
“Battery Low !”
Insert the battery box into the battery compartmentand press it down so that the strap moves into thecut-out of the housing.
Set the battery compartment cover in the slotagain. Lock the cover by sliding it downwards until itsnaps.
Power supply
Rechargeablebatterypack
Batterycompartment
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Power supply
Rechargeable battery packTo operate the instrument with the rechargeablebattery pack, make sure it is inserted until it locksin place.When inserting the rechargeable battery pack,ensure that its contacts are aligned with those ofthe instrument. See adjacent figure.The capacity of the rechargeable battery packincluded with delivery is sufficient for about 1000measurements. When the voltage of therechargeable battery pack falls below the requiredoperating voltage the following message appears onthe display:
“Battery Low !”
Set the battery compartment cover in the slotagain. Lock the cover by sliding it downwards until itsnaps.Note: To ensure uniform utilization, the rechargeblebattery packs should be exchanged regularlybetween instrument and docking station (weeklyrecommended).
Docking station power supplyPower is supplied to the docking station through theexternal power supply unit. Connect the externalpower supply unit to the docking station. Connectthe appropriate end of the power connection line tothe power supply unit and the plug end of the powerconnection line to the power outlet. Please verifythat the specifications of the power supply unitmatch the power source in terms of current andvoltage.
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Charging the rechargeable battery packThe rechargeable battery pack is charged in thedocking station. Charging time is approx. 2 hours.1. Battery pack in the instrument:The lithium ion rechargeable battery will begincharging immediately upon insertion of theinstrument into the docking station. To do this,power must be supplied to the docking stationthrough the corresponding power supply unit.Insert the measurement unit into the docking stationas shown in the illustration.
2. Battery pack in docking station:A second charging shaft is located below the shaftfor the instrument. Insert the second battery packhere for charging, so it will be handy at any time toreplace the other battery when it is discharged.
The compartment for AAbatteries may not be inserted into the
charging shaft.
Charging indicator for:1: additional battery pack2: instrumentIndication light:green: readyred: charging.
Power supply
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123 4
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Controls
4. Controls
Measurement unit
1 Mode scroll wheel: switch on and menu selection
2 esc button: changes between main menu and measurement mode
3 std button: short-cut to difference mode
4 Display for user guidance and measurement values
5 Signal lamps
6 Operate button (measurement button): switch on and measure
7 Docking station and online cable connector
8 Pins to detect correct placement on sample surface
9 Protective cap
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Getting started
5. Getting startedTurning on the unit
To turn on the unit, press the mode scroll wheel orthe operate button.
The main menu appears.
For the first steps select ”Absolute” from the”Measure” menu.Place the instrument on the sample and press”operate”. While the reading is in progress, the lightdiodes are green and ”Measuring” is displayed.Keep the instrument stable as long as the greenlights are on. According to the preselected numberof measurements to be averaged, the instrument iswaiting for additional readings.Having finished all readings the result is displayed.
To see all measurement data you can switchbetween the different displays with the scroll wheel.The small black rectangle in the lower left indicatesthe number of pages.
Sparkle and Graininess data is only available whenusing the BYK-mac i.
The Intensity Emission value quantifies fluorescentlight excited in the visible range.The amount of fluorescent light is determined fordaylight D65 illumination.
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The following error messages might appear duringmeasurement.A warning signal is heard and the light diodes flashred. At the same time, a message appears in thedisplay indicating the type of error.
”Pins not pressed”
Not all of the pins have been pressed thoroughly onthe sample surface (e.g. curvature too high,instrument has been moved during measurement).Confirm the message by pressing the scroll wheelor the operate button and repeat the reading.
”Ambient light”
Appears when ambient light enters themeasurement aperture. Confirm the message bypressing the scroll wheel or the operate button andrepeat the reading.This warning can also appear when measuring brightcolors (white and light silver) in direct sunlight. Verybright light adds to the internal reflection of thecoating.In that case please use the light protection coverwhich is supplied with the instrument. It is a black,flexible foam attachment that snaps on the bottomplate of the instrument. You will find it in the carryingcase under the black trap.
Getting started
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6. Calibrate
Calibration Information
StandardsThe instrument comes with 2 calibration standards.The black trap is used to perform the zeroreflectance calibration (black calibration). Alwaysstore the black trap with the protection cover inplace when not in use.
The white standard is fixed in a case that has ahinged cover. It is used to perform the 100%reflectance calibration and to calibrate the camera.Additionally two checking standards are supplied toaudit instrument performance:A color reference for color and an effect referencefor sparkle and graininess (only with BYK-mac i).When calibration is required, the device will displaya message.
The color test on the color reference must beaccomplished every 30 days. Black and whitecalibration must be accomplished every 3 months.It is recommended to perform the effect check alsoonce per month.
Black trap
Protection
Measurement
White Standard
Calibrate
Color reference, effectreference
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Calibrate
Calibration Notes• Dirt or dust in the optics area will cause an
inaccurate calibration reading. Therefore, alwaysuse the protective cap, if no readings are taken.
• The standards and black trap should be cleanedperiodically. For cleaning procedure see section"Cleaning and Maintenance“. Please make surethat the standards are not scratched.
• The color reference is to some extendtemperature dependent.Therefore, make sure toperform calibration and color test in laboratoryenvironment: temperature (20 – 25°C) andhumidity (30 – 60%) controlled.
• Do not move the instrument while taking acalibration measurement. If motion is detected,an error message will be displayed andcalibration is aborted.
• When moving from cold to warm environment,there is a danger of condensation. For thisreason, you should wait for an appropriateamount of time to allow the optical componentsto adjust before calibrating and using the unit.
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6.1 Color testChoose “Color test“ from the "Calibrate" menu.Open the cover of the color reference and positionthe instrument on the standard. The instrumentsnaps into the indentation of the standard and canonly be positioned in one direction.Choose "OK" with the scroll wheel.
When the color test is completed, an affirmation isshown in the display.Confirm by pressing the operate button or the wheelto return to the main menu.
If the reading of the color reference was out oftolerance, a black and white calibration isnecessary. The instrument leads you directly to thecalibration display.
Calibrate
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6.2 Calibrate
Turn the unit on by pressing either the menu scrollwheel or the operate button.Choose the menu item Calibrate from the Calibratemenu.
Remove the protective cap. Place the instrument onthe black trap. Make sure that the instrument fitsinto the indentation of the black trap.
Choose OK with the wheel and press the operatebutton to perform the black trap reading.
The reading process is indicated on the display.
Choosing Cancel will abortthe calibration procedure and calibration will
not be updated.
Calibrate
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Calibrate
When black trap calibration is completed, theinstrument must be placed on the white standard.
Position the instrument as thoroughly on the whitestandard as it is described for the black trap andpress the operate button.
The reading process is indicated on the display.When calibration is complete, an affirmation isshown in the display. Confirm by pressing theOperate button or the wheel to proceed to the colortest.
Choose "OK" with the scroll wheel.
When the color test is completed, an affirmation isshown in the display. Confirm by pressing theoperate button or the wheel to return to the mainmenu.
If an error occurs during calibration, try toread the plaque again. If the error message
still occurs, refer to section "Errors and warningmessages“.
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6.3 Effect testChoose "Absolute" from the "Measure" menu. Thebasic configuration is the average of threemeasurements.Open the cover of the effect checking standard andposition the instrument on the standard. Theinstrument snaps into the indentation of thestandard and can only be positioned in onedirection.
Perform three measurements.
Compare the average of the measurements with therange indicated on the lid.
If the values measured on the effect standard arewithin the printed tolerance range, the requirementsare met.If the mean value is not within the desired tolerancerange, try carefully cleaning the effect standard. Ifthis produces no improvement, please contact ourCustomer Service department.
Calibrate
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7. Measurement techniques
In order to obtain accurate and repeatablemeasurements, the bottom of the instrument mustbe aligned flat on the sample surface. Do not movethe instrument while measuring.To perform a measurement, press the operate keyor set-up the instrument to automatically perform ameasurement when the four pins are pressed down(see chapter ”Setup/Instrument”).You can adjust the number of readings in “Setup/Measurement parameters/Sample/Statistic/Numberof measurements”. When using an Organizer, thenumber of readings is predefined.You can adjust the sensitivity of the pins to thesample curvature. Refer to the paragraph “Samplecurvature” in chapter “Setup/Instrument”.
Pressing the mode wheel while being inmeasurement mode opens a submenu:Main menuInterupt statisticDelete last measurementDelete checkzone.
By pressing the ”esc” button you can switchbetween measurement mode and the main menu.
Measurement techniques
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8. MeasureSelect the menu item Measure by pressing theoperate button/scroll wheel.A selection menu appears.
”Continue last series”: To continue the last testseries. If no series is stored, it will be created.
”Absolute”: To measure absolute data.
”Difference”: To measure differences. Select anexisting standard, create a new one or use thefunction „Auto Standard“.
”car_01”: To take readings according to a predefinedmeasurement sequence (organizer).
8.1 Continue last series
”Continue last series” leads you directly to themeasuring sequence of the last series. Pressoperate to start the reading.
Measure
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Measure
8.2 AbsoluteYou are asked if you like to continue the test series.
Confirm by pressing the scroll wheel leads you tothe last test series.You can continue to take readings by pressing”operate”.
Choosing ”No” opens a new test series, starting withSample 001. Press operate to continue.
8.3 DifferenceChoosing ”Difference” leads you to a selectionmenu. You can choose an existing standard, createa new standard or use the function „Auto Standard“.
std - ButtonYou can easily access the ”Difference” menu bypressing the std button on top of the instrument.You can choose an existing standard or you cancreate a new standard as described before.
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New Standard
You are asked to input a name. You can accept thepredefined suggestion or change the character byturning the scroll wheel. When you press the wheel,the highlighted position moves to the next character.If you did a wrong input, you can move backwardwith the esc button.
After inputting the name, you can input the numberof readings by using the scroll wheel.
Then measure the standard by pressing ”operate”.
After the readings you are asked to copy settings.You can choose among several predefined settings:Solid: Displays only 45° angle and no effect parameters.Metallic: Displays all 6 color angles and effectparameters.
The instrument is now ready to take samplereadings.
Measure
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Measure
Existing standard
Choose the appropriate standard from the list.
You are asked to continue the last series.
If you choose ”Yes”, you can directly continue theseries by pressing the ”operate” button.
In case you choose ”No”, a new series is started.
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Measure
Auto standardThe function „Auto Standard“ is displayed if at leastone standard is stored in the memory. Whenchoosing this function the closest standardcompared to the sample is automatically recalled.
Choose „Auto Standard“ from the menu and pressoperate to start the sample reading.
If only one standard is close to the sample, thisstandard is automatically selected and the initialsample reading is compared to this standard.
If more than one standard is close to the sample,you have the choice to select from the list ofstandards.
If no standard is close, the message „No goodmatch“ is displayed and you can either measure anew standard or select from the list of all standardsstored in the instrument.
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8.4 OrganizerAn organizer file defines a measurement sequencefor user guidance, e. g. measuring a car body withseveral checkzones. These files can be generatedwith the smart-process software and transferred tothe instrument.
Once an Organizer is selected, a menu appears forParameter 2 (Color).
After you have selected the appropriate color, aselection menu appears for Parameter 3(e.g.automotive paint line).
If ”Input Comment” is activated in the organizer, youare prompted to enter additional information.If “Input ID” is activated, you are prompted to enter acode, e.g. the vehicle ID.After definition of all parameters you are asked tostart a new test series.
If the answer is ”No”, the instrument returns to themain menu.If the answer is ”Yes”, the instrument goes to themeasurement mode.In case the standard (color) has not been stored inthe instrument, you can measure it now. Pleaseproceed as described at ”Measure/New standard”.
Measure
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Measure
After the standard has been measured, or when it isalready stored in the instrument, the name of thecheckzone to be measured first, appears on the leftside of the display.The number of performed and predefinedmeasurements (0 of 2) appears in the upper rightcorner.Press the operate button to start the reading.
Once the number of measurements for thecheckzone is reached, a double audio signal isheard.The display shows the results of the measurementand indicates that the measurement of thecheckzone is complete (e.g.2/2).
Pressing briefly the operate button allows the nextcheckzone to appear in the display.Once all checkzones have been measured, theinstrument returns to the Measure menu.
Pass/Fail Mode
In the software smart-process tolerances can be setfor each color. If Pass/Fail mode is selected in theorganizer and the measurements are within thetolerance range, PASS is indicated in the display. Ifnot, FAIL.
To see which measurement value is out of tolerance,you can scroll through the display pages with thescroll wheel.The appropriate value will be highlighted.
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Measure
During the measurement you have access toadditional functions by pressing the mode wheel.In case you took a false reading, you can delete thelast measurement or a complete checkzone.
”Interrupt statistic” must be activated when theorganizer is created. If not, you will get aninformation on the display that it is not allowed.
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Delete
9. DeleteSelect the menu item Delete by pressing theoperate button/scroll wheel.A selection menu appears.”Last Measurement”: To delete the lastmeasurement of a checkzone.”Checkzone: To delete the whole checkzone.”Test series”: To delete a test series.”Standard”: To delete a standard.
9.1 Last MeasurementIn case you took a false reading you can deletemeasurements.Select the menu item ”Last Measurement” bypressing the scroll wheel or the operate button.
The last measurement is deleted and the number ofthe performed measurements in the upper rightcorner of the display is diminuished by one.
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9.2 CheckzoneTo delete a whole checkzone, choose the menuitem ”Delete checkzone” and press the mode wheel.
.
The instrument is now ready again to measure thecheckzone.
Delete
9.3 Test seriesWhen you choose ”Test series” from the menu, asubmenu opens.You can delete all test series or individual testseries taken in absolute, difference or organizermode.
To delete the test series in absolute mode, choose”Absolute” from the menu.A list of the stored test series is displayed.Choose the appropriate test series and press theoperate button or the mode wheel.
To confirm choose ”Delete” with the mode wheel andpress the wheel or the operate button.If you choose ”Cancel” the instrument returns to theselection menu.
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Delete
To delete test series in difference mode, you have tochoose the appropriate standard first and then thetest series to be deleted. Test series in Organizermode can be deleted accordingly. The organizeritself can only be deleted with smart-process.
9.4 Standard
With this function you can delete standards.Choose the appropriate standard from the list andpress the mode wheel or the operate button.
To confirm, choose ”Delete” with the mode wheeland press the wheel or the operate button.If you choose ”Cancel” the instrument returns to theselection menu.
If a test series is stored in the instrument, that usesthe standard, it can not be deleted. You have todelete the test series first.
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10. Data ViewYou can use this function to display the readings ofmeasurements stored in the instrument.
10.1 Test seriesAbsoluteTo view the data of readings taken in absolute mode,choose ”Absolute” from the menu.A list of all test series taken in absolute mode isdisplayed.Choose the appropriate test series and press theoperate button or the mode wheel.
The data of the first reading is displayed.Use the operate button to switch to the nextreading.
DifferenceTo view the data taken in difference mode, choose”Difference” from the menu.Then select the standard and the appropriate testseries by pressing the operate button or the modewheel.
Data View
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Data View
Organizer
To view the data of an organizer, choose theappropriate organizer from the list.
Then select parameter 2 (color) and the appropriatetest series by pressing the operate button or themode wheel.
The data of the first checkzone is displayed. Youcan move through the different displays with thescroll wheel to see all measurement data. The smallblack rectangle in the lower left corner indicates thenumber of pages.
With the operate button you can move to the nextcheckzone.
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Data View
10.2 Standard
To view the data of a standard, choose theappropriate standard from the menu.The data of the standard is displayed.
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11. SetupIn the Setup menu you find functions to adjustgeneral settings for:Measurement parametersInstrumentCalibrate
11.1 Measurement parameters
Measurement parameters can be adjusted forabsolute mode or any individual standard. Select thestandard you want to change and a submenuopens:StatisticColorEffect (only with BYK-mac i)Fluorescence LimitSample Temp. Alarm
11.1.1 Statistic
The function ”Statistic” lets you set the number foraverage readings and switch ”SMC” (StatisticalMeasurement Control) on or off.
11.1.1.1 Number of measurements
This function allows selection of the number ofreadings to be taken per sample. To change thecharacter, turn the scroll wheel. When you press thewheel, the highlighted position moves to the nextcharacter. Pressing operate completes the processand the instrument returns to the selection menu. Ifyou entered a wrong input, you can move backwardwith the esc button.
Setup
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11.1.1.2 SMC - Statistical Measurement ControlHighlight the function with the scroll wheel. Pressingthe wheel activates or deactivates the function. IfSMC is activated a checkmark appears.
For SMC mode you must preset a minimum numberof measurements ( n > 3 ). To keep the requirednumber of measurements as low as possible, adefault standard error is stored in the instrument. Incase of uniform surfaces, the standard error is oftenreached after the minimum number ofmeasurements. In case of non-uniform surfaces,e.g. problem areas, additional measurements will berequired by the instrument.
11.1.2 Color
This function lets you choose the measurementangles, scales and illuminant/observer.
Setup
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Setup
11.1.2.1 Angles
You can choose individual angles or ”All”.
11.1.2.2 Scales
Here you can decide according to which color scaleresults are calculated and how they are displayed.
In the sub menu you may find the following:• Solid:
displays only 45° angle• Metallic:
displays all 6 color angles
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Setup
11.1.2.3 Illuminant/Observer
You can choose among the illuminants/observersshown on the left side.
11.1.3 Effect (only available with BYK-mac i)
This function lets you choose the effect parametersto be displayed.
You can choose individual effect parameters or ”All”.
11.1.4 Fluorescence Limit
This function allows setting a limit for the instrumentto give an audio/video signal when fluorescent lightis detected. If the function is activated, a checkmarkappears.You can define the maximum difference betweenfluorescent compensated and fluorescent non-compensated readings as percentage of the usedcolor tolerance.
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Setup
To change the character, turn the scroll wheel.When you press the wheel, the highlighted positionmoves to the next character. Pressing operatecompletes the process and the instrument returnsto the selection menu. If you entered a wrong input,you can move backward with the esc button.
11.1.5 Sample Temp Alarm
The device has a built in temperature sensor. If thealarm is activated, a checkmark appears.You can set minimum and maximum values.
Min:Choose the appropriate sample temperature and analarm is set to alert when the temperature is below.Max:Choose the appropriate sample temperature and analarm is set to alert when the temperature isexceeded.
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Setup
11.2 Instrument
In the Setup menu you find functions to adjustgeneral settings of the instrument:
11.2.1 Sample curvature
You can adapt the sensitivity of the pins dependenton the sample curvature.Flat: 4 pins < 0.1mmLow: 3 pins < 0.1mm, 1 pin < 0.3mmMedium: 3 pins < 0.3mm, 1 pin < 0.9mmHigh: 3 pins < 0.6mm, 1 pin offOff: pins are deactivated, but it is ensured
that no ambient light will enter theaperture.
11.2.2 Automatic measurement
The instrument can be set-up to execute a readingby just pressing the four pins.When the automatic measurement is activated, acheckmark appears.
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Setup
11.2.3 Beeper
This menu option turns the beeper on or off. Use thescroll wheel to move the cursor to Beeper and pressthe wheel.When the beeper is activated, a checkmarkappears.
11.2.4 Language
You can use this menu to select the displaylanguage.If a foreign language is activated accidently, you canfind the language settings by following the * symbolin the menus.Use the scroll wheel to move the cursor to thedesired language and press the wheel.
11.2.5 Info
This menu displays the following information aboutthe device:
• Serial No.• Catalog No.• Version• Date of last calibration• Free Memory• Battery Capacity
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Setup
11.2.6 Date/Time
The unit contains an integrated clock. This makesdate and time of the measurement available for datatransfer to a PC. Date and time are not lost evenwhen the battery is changed. If necessary, adjustthe data by using the scroll wheel.
11.2.7 Display Time
To save energy, the unit automatically turns off aftera certain amount of time. This time period can beset between 15 and 99 seconds.
If you entered a wrong input, you can movebackward with the esc button.
11.2.8 Display Brightness
The brightness of the color display can be adjustedto the surrounding light conditions.Select the desired setting with the scroll wheel.
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11.2.9 Advanced
You can use this menu item to activate:• Interrupt statistic• Input Parameter 3• Input Comment• Input ID• Input Checkzone• Panel match
11.2.9.1 Interrupt statisticIf interrupt statistic is activated you can interrupt acheckzone (sample) before reaching the presetnumber of measurements.
11.2.9.2,3 Input Parameter 3 and CommentWhen active, these parameters allow to assignindividual names for identification of a new testseries.
11.2.9.4 Input IDWhen this function is active, you can enter anidentification code e.g. vehicle ID number for eachnew test series.
11.2.9.5 Input CheckzoneWhen active, you can enter a name for each sampleduring a test series. When deactivated, theinstrument automatically assigns sample namesincrementally, beginning with SAMPLE 01.
Setup
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Setup
11.2.9.6 Panel match
When activated, the BYK-mac i display altersbetween comparing the body panel to the masterstandard and comparing the add-on part to the bodypanel.Prerequisite is to use an organizer with panelmatches being defined and Pass/fail activated.Organizers can be created with the smart-processsoftware.
11.3 Calibrate
You can perform a color test and a completecalibration.Please refer to the chapter ”Calibration”.
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12. InterfaceTransfer of data stored in the memory of theinstrument takes place through the docking station.It contains the USB interface connecting theinstrument with a PC.
To transfer data, the connection cable must beconnected to a USB port on the computer. For theposition and assignment of the socket, please referto your computer manual.
The connection point for the USB cable is located atthe back of the docking station. Plug in the cableincluded with delivery.To transfer data, the instrument must be insertedinto the docking station.
To transfer data online from the instrument to thePC, the instrument interface cable can be used. Itmust be pluged directly into the cable connector onthe instrument.
Interface
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13. Standards
DIN 5033 Colorimetry; basic concepts.
DIN 5036 Radiometric and photometric properties of materials;definitions characteristic.
DIN 6174 Colorimetric evaluation of colour differences ofsurface colours according to the CIELAB formula.
DIN 6175-2 Tolerances for automotive paintsPart 2: Goniochromatic paints
DIN EN ISO 11664 Colorimetry
ISO 7724 Paints and varnishes - Colorimetry
ASTM D 2244 Standard Test Method for Calculation of ColorDifferences From Instrumentally MeasuredColor Coordinates.
ASTM E 308 Standard Practice for Computing the Colors ofObjects by Using the CIE System.
ASTM E 1164 Standard Practice for Obtaining SpectrophotometricData for Object-Color Evaluation.
ASTM E 2194 Standard Practice for Multiangle Color Measurementof Metal Flake Pigmented Materials
SAE J 1545 Instrumental Color Difference Measurement forExterior Finishes, Textiles and Colored Trim
Standards
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14. Technical Data
General technical data:
Temperature range 10 °C to 42 °C (50 °F to 110 °F)for operation0 °C to +60 °C (32 °F to 140 °F )for storage
Rel. humidity Up to 85% non-condensing/35°C (95 °F)
Measurement unit:
ColorMeasuring Geometry Illumination 45°,
-15°,15°, 25°, 45°, 75°, 110° aspecular viewingMeasuring Area Ø23mm (0.91 in.) or 12mm (0.47 in.)Spectral Range 400 - 700 nm, 10 nm resolutionMeasurement Range 0 to 600 % reflectanceMeasuring timeBYK-mac i < 6 secondsBYK-mac i COLOR < 4 secondsRepeatability 0.01 dE*
10 consecutive readings on white tileReproducibility Grey BCRA tiles: avg. dE* < 0.10
Chromatic BCRA tiles: avg. dE* < 0.25Color scales dE*, dE CMC, dE 94,dE 2000, dE 99, dE DIN 6175
and customer specific scalesIndex Flop, Int-EmIlluminants A; C; D50; D65; F2; F7; F11; F12Observer 2°; 10°Effect only with BYK-mac iMeasurement Geometry 15°, 45°, 75° and diffused illumination
perpendicular viewingEffect parameters dS, dS_a, dS_i, dGRepeatability S_a / S_i: 5% or > 0.50 / G = ± 0.05,Reproducibility S_a / S_i: 10% or > 1.00 / G = ±0.15,Memory 1000 Standards/Samples
Technical Data
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Display 2.7 in. TFT color LCD displayPower supply Rechargeable battery pack or 4 mignon AA batteries
(Alkaline or rechargeable)Dimensions (LxWxH) 218 x 81 x 147mm (8.6 x 3.2 x 5.8 in.)Weight approx. 1300g/2.86 lbs.Interface USB-B
External power supply:
External power supply Docking stationInput 90 - 264 VAC, 50 - 60 Hz max. 0,8 AOutput 12 VDC, 2,5 A
Technical Data
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Errors and Warning Messages
15. Errors and Warning Messages
Info
WarningThe surface The sample temperature is lower than thetemperature is under ..°C sample temperature alarm.
WarningThe surface The sample temperature is higher than thetemperature is over ..°C sample temperature alarm.
Single measurements can You can delete measurements only within theno longer be deleted. active checkzone.
Calibration interval expired: Appears when the instrument is switched onEffect, Color, Color reference and the calibration interval has expired.
Perform calibration.
Error
Memory full The maximum number of measurements hasbeen stored. Delete data which is no longerneeded.
Pins not pressed! Appears when sensor pins are notpressed during a reading. Confirm and repeatthe reading.
Wrong Standard The wrong standard was used for blackUse Black Trap calibration.
Wrong Standard The wrong standard was used for whiteUse White Standard calibration.
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Error
Instrument temperature Temperature is outside the operatingout of range temperature range.
Ambient light Appears when there is too much ambientlight during measurement or when measuringbright colors (white and light silver) in directsunlight. Please refer to chapter 5“Getting started/Ambient light“
Please clean Appears when the color test failed.Color reference Please make sure that temperature and
humidity are within specification. Then cleanall standard tiles and perform calibration andcolor test again.
Please calibrate Appears when the instrument is notcalibrated and the user wants to take areading.
Humidity too high Humidity is outside the operatinghumidity range.
Battery Low Replace the batteries or recharge therechargeable battery pack.
Input required Data must be input.
Errors and Warning Messages
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Cleaning and Maintenance
16. Cleaning and Maintenance• Do not insert any objects into the measurement
aperture for cleaning. The instrument could getdamaged.
• Do not use any acetone for cleaning theunit! The instrument housing is resistant to anumber of solvents, but cannot be guaranteed towithstand all chemicals. You should thereforeuse a soft, moist cloth for cleaning. For cleaningexcessive dirt, use ethanol or cleaning alcohol.
• Do not attempt to make any repairs yourself! If amalfunction occurs on your measuring device,our Customer Service department will be happyto help you as quickly as possible.
Cleaning standardsDo not use any acetone!
The accuracy of the measurement can besignificantly impacted by using dirty or damagedstandards.Since the surfaces of the standards are highlysensitive, cleaning must be undertaken withgreat care.To clean standards, use a new lint-free cloth,dust-free lens paper or an optical cloth.Apply only slight pressure as you clean andmake certain there are no large particles stuckin the cloth that could damage the surface.The best cleaning results are achieved whenmoving the optical cloth from left to right, notwiping in circles.For dirt that is difficult to remove, use an opticalcloth dipped in liquid. Then wipe the surface witha dry optical cloth.It is highly recommended to handle thestandards with great care. They should alwaysbe stored enclosed.
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Cleaning the Black TrapFrom time to time the black trap should be cleanedwith clean, dry air to remove any dust orcontamination.The black trap is taken apart by compressing thelower part on both sides of the case with yourfingers, and then separating the two sections.
Exact calibration is not possible unless thestandard is in perfect condition. If the condition ofthe standard seems doubtful because of itsappearance or measurement errors, we will behappy to check it for you.
Cleaning the Bottom PlatePlease use only the cleaning set included withthe instrument.Place the instrument on the white paper pad.Repeat placing the instrument several times tomake the pins grease-free.Then place the instrument on the blue rubber mat.Repeat placing the instrument several times tomake the pins lint-free.Do not drag the instrument over the surface!Please make sure that all rubber pins are stillattached after cleaning.Clean the blue rubber mat with Isopropanol and amicrofiber cloth.
Cleaning and Maintenance
White paper pad
Blue rubber mat
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17. Service and Certification
ServiceBesides the repair of your instrument we offer thefollowing additional services:First diagnosis on the telephone or by e-mailCall us or send us an e-mail and we will try to solveyour problem. If this is not successful, please sendus the instrument for repair.Preventive maintenance, calibration, andrecertificationFor precautionary reasons we recommend regularpreventive maintenance. We carry out this preventivemaintenance automatically when you send us yourinstrument for maintenance and recertification. Weclean the optics, check all functions, test and, ifrequired, adjust the measured values by usingreference standards. You will receive a certificate,which includes the retraceability to internationalstandards.LoanersDuring the period of repair we furnish you with aloaner on request and availability.Maintenance agreementIn case you want to make sure that the necessarymaintenance is being done on a regular basis andon time, we recommend a maintenance agreement.Extended warranty contractsFurthermore, you can request an extended warrantycontract for additional 12 months.Ordering information:107207030 Calibration service BYK-mac i107207032 Calibration service BYK-mac i COLOR107307030 Extended warranty BYK-mac i107307032 Extended warranty BYK-mac i COLOR
Service and Certification
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Service and Certification
Service Centers for BYK-Gardner products
GermanyBYK-Gardner GmbHLausitzer Strasse 882538 GeretsriedGermanyPhone:+49-8171-3493-0Fax: +49-8171-3493-166USABYK-Gardner USA9104 Guilford RoadColumbia, MD 21046USAPhone:+1-301-483-6500Fax: +1-301-483-6555ChinaBYK-Gardner ChinaInstruments ServiceBYK (Tongling) Co., Ltd.Shanghai Branch3/F, Bldg A, No8, Lane 1305Huajing Road, Xuhui DistrictShanghai 200231P.R. ChinaTel.: +86(021)6496-7931Fax: +86(021)6496-7932BrazilBYK-Gardner Latin AmericaRua Itaporanga, 340Bairro Paraíso -Santo André-SPCEP 09190-640BrazilTel.: +55-11-2147-1199Fax: +55-11-2147-1168
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18. Copyright
This instruction manual is an important part of this instrument. It contains es-sential information about setting up, placing in service and use. If you passthe device on to another user, please ensure that the instruction manual isincluded with the instrument. The manual must be studied carefully beforeworking with the equipment. Please contact your regional service office ifyou have any questions or require additional information about the device.
The technology and fittings are based on state-of-the art optic andelectronic technology. New developments and innovations are constantlybeing integrated into the equipment. Thus, the diagrams, dimensions, andtechnical data used in this manual may have changed as a result of adaptingthe device to new information and improvements.
© Copyright 2014 BYK-Gardner GmbHAll rights reserved
No portion of the software, documentation or other accompanying materialsmay be translated, modified, reproduced, copied or otherwise duplicated(with the exception of a backup copy), or distributed to a third party, withoutprior written authorization from BYK-Gardner GmbH. In any case, thisrequires the prior written consent of BYK-Gardner.
BYK-Gardner GmbH offers no guarantee that the software will functionwithout error or that the functions incorporated therein can be executed in allapplications and combinations selected by you.
No liability other than as provided by law is assumed for direct or indirectdamage sustained in association with the use of the instrument, the softwareor documentation.
BYK-Gardner GmbH reserves the right to update the software and writtendocumentation without prior notice.
Copyright
300 000 891 E 1410
