51
PLATE NO. ByK ByK ByK ByK ByK Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh. 1 FRONT WHEEL DIRECTION 1 FD 1010 15 Head Cylinder complete 1 Includes Sr.No. 2 to 4 2 FA 1012 45 Guide Exhaust valve 1 3 FA 1012 44 Guide Intake valve 1 4 39 1661 21 'O' ring 2 5 FA 1012 52 Cover Camshaft side 1 6 FA 1012 76 Cover Tappet hole 2 7 FD 1010 21 Gasket Cylinder head 1 8 FA 1012 79 'O' ring Tappet cover 2 9 39 1543 21 'O' ring 1 10 39 2275 15 Domed cap nut 4 11 39 1622 11 Plain washer 1 12 39 0999 06 Hollow dowel pin 2 13 39 1673 04 Flanged Bolt 2 14 39 1672 04 Flange bolt 2 15 39 1633 04 Hex bolt SPL 1 1 : CYLINDER HEAD 15 15 15 15 15 21 21 21 21 21 22 22 22 22 22 19 19 19 19 19 4 2/3 2/3 2/3 2/3 2/3 7 19 19 19 19 19 20 20 20 20 20 16 16 16 16 16 8 1 9 14 14 14 14 14 5 8 6 10 10 10 10 10 6 16 16 16 16 16 13 13 13 13 13 17 17 17 17 17 18 18 18 18 18 12 12 12 12 12 16 16 16 16 16 23 23 23 23 23 24 24 24 24 24 11 11 11 11 11

BYK Updated

Embed Size (px)

DESCRIPTION

manual de repuestos

Citation preview

Page 1: BYK Updated

PLATE NO. ByKByKByKByKByK

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

11111 FRONT WHEEL DIRECTION

1 FD 1010 15 Head Cylinder complete 1 Includes Sr.No. 2 to 42 FA 1012 45 Guide Exhaust valve 13 FA 1012 44 Guide Intake valve 14 39 1661 21 'O' ring 25 FA 1012 52 Cover Camshaft side 1

6 FA 1012 76 Cover Tappet hole 27 FD 1010 21 Gasket Cylinder head 18 FA 1012 79 'O' ring Tappet cover 29 39 1543 21 'O' ring 1

10 39 2275 15 Domed cap nut 4

11 39 1622 11 Plain washer 112 39 0999 06 Hollow dowel pin 213 39 1673 04 Flanged Bolt 214 39 1672 04 Flange bolt 215 39 1633 04 Hex bolt SPL 1

1 : CYLINDER HEAD

1515151515

2121212121

2222222222

1919191919

44444

2/32/32/32/32/3

77777

19191919192020202020

1616161616

88888

11111

99999

1414141414

55555

88888

666661010101010

66666

1616161616

1313131313

1717171717

1818181818

1212121212

1616161616

23232323232424242424

1111111111

Page 2: BYK Updated

22222

PLATE NO.

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

ByKByKByKByKByK

FRONT WHEEL DIRECTION

16 39 1696 15 Hex nut with flange 417 39 1750 05 Bolt stud 418 FD 1210 37 Pipe intake 1 For Phillipines Market19 39 1754 21 ' O ' ring 220 CB 1210 13 Gasket carburettor 1

21 39 1674 04 Flange bolt 222 CB 1210 29 B.S.Valve 1 Not For Phillipines Market23 FD 1210 30 Tube - BSV - in to Air Filter 1 Not For Phillipines Market24 FD 1210 29 Tube - For B.S.Valve-out to carb. 1 Not For Phillipines Market

1 : CYLINDER HEAD

1515151515

2121212121

2222222222

1919191919

44444

2/32/32/32/32/3

77777

19191919192020202020

1616161616

88888

11111

99999

1414141414

55555

88888

666661010101010

66666

1616161616

1313131313

1717171717

1818181818

1212121212

1616161616

23232323232424242424

1111111111

Page 3: BYK Updated

PLATE NO. ByKByKByKByKByK

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

33333 FRONT WHEEL DIRECTION

1 CB 1010 16 Valve intake 12 CB 1010 17 Valve exhaust 13 CB 1010 09 Seal valve stem 24 CB 1010 18 Spring valve outer 25 CB 1010 19 Spring valve inner 2

5A FD 1010 74 Spring Valve - Single 2 New P. No. for Single Spring6 CB 1010 20 Retainer valve spring 27 CB 1010 22 Cotter valve(Collet) 48 CB 1010 21 Seat valve spring outer 29 FA 1012 86 Rocker arm Assly. 2

10 39 1024 01 Screw 2 Alt. to DD 1013 0611 CB 1010 15 Shaft rocker arm 212 CB 1012 54 Plate comp. rocker arm shaft set 113 FA 1012 59 Screw pan 1

2 : VALVE

1/21/21/21/21/2

33333

1111111111

1010101010

77777

88888

55555

44444

66666

1313131313 1212121212

999991111111111

Page 4: BYK Updated

44444

PLATE NO.

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

ByKByKByKByKByK

FRONT WHEEL DIRECTION

1 FD 1010 59 Cam shaft comp. 12 CB 1010 25 Sprocket camshaft 13 CB 1012 33 Gasket cam chain adjuster 14 CB 1010 32 Guide cam chain 15 FA 1012 58 Flange bolt 1

6 CB 1010 26 Chain camshaft drive 1 FA 1012 75 - Alternate no.7 FA 1013 26 Tensioner comp cam chain 18 39 0748 01 Screw pan cross 19 39 1673 04 Flange bolt 2

10 FA 1013 11 Adjuster Assly. Cam Chain 1 Ratchet type

11 39 0999 06 Hollow dowel pin 112 39 2350 04 Flange bolt 1 Not Separately Serviceable13 FD 1011 34 Guide Cam chain with rubber 1 New part added below

pad Crankshaft area

3 : CAMSHAFT AND CHAIN TENSIONER

6666611111

22222

55555

33333

44444

88888

1111111111

77777

1010101010

99999

1212121212

Page 5: BYK Updated

PLATE NO. ByKByKByKByKByK

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

55555 FRONT WHEEL DIRECTION

1 FD 1010 64 Cylinder / block piston kit 12 FD 1010 39 Gasket cylinder block 13 CF 1010 23 Piston ring set 1

3A CF 1010 10 Piston ring - Top 1 Individual part nos. for rings3 B CF 1010 11 Piston ring - Second 13C CF 1010 12 Piston ring - Oil 1

4 CF 1010 09 Pin piston 15 39 1694 17 Wire circlip 26 FA 1013 23 Crankshaft comp 17 01 1006 10 Woodruff key for magneto 18 31 1011 73 Key woodruff for c'shaft clutch side 29 39 1055 15 Hex.nut / flange 1

10 31 1010 76 Gear primary helical 111 FA 1013 08 Filter 112 FA 1010 24 Nut Special 113 FA 1010 23 Washer Spring 114 31 1210 07 Cover 115 39 1046 19 Seal oil 116 39 1672 04 Flange bolt 317 FA 1013 34 Gear Oil pump drive 118 39 2487 11 Plain washer 1

4 : CYLINDER / PISTON / CRANKSHAFT COMPLETE

11

15

12

13

67

9

5

8

8

3

5

1

17

2

16

14

4

10

18

Page 6: BYK Updated

66666

PLATE NO.

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

ByKByKByKByKByK

FRONT WHEEL DIRECTION

1 FA 1010 25 Shaft transmission input 12 31 1011 93 Gear transmission spur (2nd) 1 Alt. to DD 1010 903 FA 1010 27 Collar input shaft 14 39 2078 11 Plain washer 25 31 1010 79 Gear transmission spur (3rd) 1

6 31 1010 82 Gear transmission spur (Top) 17 39 0987 17 Ring snap 18 FA 1011 53 Shaft transmission output 19 31 1010 83 Gear transmission spur (3rd) 1

10 31 1010 84 Gear transmission spur (Top) 1

11 31 1012 21 Gear transmission spur comp (Low) 112 39 0987 17 Ring snap 113 39 1018 21 ' O 'ring 114 39 0989 17 External circlip 115 31 1011 17 Collar 1

16 DD 1011 36 Sprocket output 1

5 : TRANSMISSION

15

1614

11

1012

9

1

8

6

75

2

3

13

4

4

Page 7: BYK Updated

PLATE NO. ByKByKByKByKByK

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

77777 FRONT WHEEL DIRECTION

1 31 1011 91 Fork shift 12 31 1011 92 Fork shift 13 31 1010 51 Rod shift 24 FA 1010 28 Drum assly change 15 31 1010 48 Holder for Drum 1

6 DD 1012 64 Screw pan cross 1 39 0702 01 - Alternate No.7 39 0992 06 Dowel 5

6 : CHANGE DRUM / SHIFT FORK

2

3

3

1

4

6

57

Page 8: BYK Updated

88888

PLATE NO.

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

ByKByKByKByKByK

FRONT WHEEL DIRECTION

1 FA 1012 60 Bolt 12 FD 1010 23 Lever comp change shaft 13 31 1010 55 Spring 14 FA 1010 46 Plate stopper 15 FA 1010 47 Spacer plate stopper 1

6 FA 1010 48 Spring plate stopper 17 FA 1012 65 Bolt hex head 18 30 1010 83 Collar 19 31 1010 54 Spring 1

10 FD 1010 02 Lever Gear change 1

11 31 1011 08 Damper 112 39 1069 01 Hex. head screw 113 39 0198 11 Plain washer 114 39 0732 12 Washer spring 1

7 : GEAR SHIFTER MECHANISM

9

28

3

64

5

7

1110 13

14

12

1

Page 9: BYK Updated

PLATE NO. ByKByKByKByKByK

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

99999 FRONT WHEEL DIRECTION

1 FD 1010 01 Engine assly comp. 1 N.I.2 39 0135 06 Dowel 13 39 1050 06 Hollow dowel pin 14 FA 1012 93 Crankcase comp. RH 15 39 1864 20 Ball bearing (Crankshaft) 1 Alt to 39 2611 20

6 01 1701 11 Ball bearing(Shaft transmission input) 17 01 1010 09 Ball bearing(Shaft transmission output) 18 FA 1013 29 Gasket crankcase 19 28 1011 41 Oil Plug 1

10 39 2594 11 Plain washer 1

11 39 1280 05 Bolt stud cylinder 212 39 2113 04 Hex.head bolt 113 39 2114 04 Hex.head bolt 114 39 2115 04 Hex.head bolt 115 39 0248 11 Plain washer 3 For Engine Mounting

16 39 1225 15 Hex. nut / Flange 3

8 : ENGINE ASSLY / CRANKCASE RH

9

16

15

11

12

2

5

6

73

14

15

16

13

8

1516

10

4

Page 10: BYK Updated

1010101010

PLATE NO.

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

ByKByKByKByKByK

FRONT WHEEL DIRECTION

1 FD 1011 00 Crankcase LH assly. 1 'L' type Breather tubeFA 1012 92 Crankcase LH 1

2 FA 1210 53 Oil Strainer 13 39 1280 05 Bolt stud cylinder 24 31 2010 81 Neutral switch 15 39 0703 11 Plain washer 1

6 01 1701 10 Ball bearing(Shaft transmission input) 17 01 1701 11 Ball bearing(Shaft transmission output) 18 39 1080 19 Seal oil 19 39 1855 19 Oil seal 1

10 FD 1010 95 Fitting 1

11 FD 1010 96 Breather tube 112 39 1065 04 Flanged Bolt 813 39 0999 06 Hollow dowel pin 214 39 1963 04 Bolt flanged small 115 DG 1210 02 Clamp 1

9 : CRANKCASE LH

5

4

14

11

6

7

1

13

8

12

9

2

3

10

15

Page 11: BYK Updated

PLATE NO. ByKByKByKByKByK

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

1111111111 FRONT WHEEL DIRECTION

1 FD 1010 62 Generator cover with decal 12 39 2261 06 Hollow dowel pin 23 39 1074 04 Bolt flanged small 74 FD 1010 04 Cover Generator Rear 15 FD 10 1128 Cover clutch decal 1

6 52 FD00 15 Cover clutch with decal 17 39 1041 19 Seal oil 1 Alt. to DG1015188 30 1011 42 Seal oil 19 FA 1010 38 Gauge oil level 1

10 CB 1012 45 ' O ' ring 1

11 FA 1013 28 Gasket cover clutch 112 FD 1910 28 Bracket clutch cable 113 39 1672 04 Flange bolt 414 39 1675 04 Flange bolt 315 05 1910 33 Cable holder 1

16 39 1075 04 Bolt Flanged small 217 39 2079 04 Flanged bolt 118 FD 1011 29 Decal Generator Cover 1

10 : COVER CLUTCH AND COVER GENERATOR

1

2

12

13

5

7

39

8

6

2

11

1710

144

13

15

16

18

Page 12: BYK Updated

1212121212

PLATE NO.

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

ByKByKByKByKByK

FRONT WHEEL DIRECTION

1 DD 1010 70 Clutch assly comp 12 39 1053 15 Hex nut / Flange 13 31 1011 35 Wheel clutch 14 DD 1010 99 Plate friction 45 30 1010 96 Plate clutch 3

6 31 1011 36 Hub clutch 17 30 1010 98 Spring 6 DD 1011 78 - Alternate no.8 31 1011 37 Holder 19 39 0980 04 Hex head bolt 6

10 DD 1010 69 Housing comp clutch 1

11 DD 1010 79 Holder 112 31 1011 48 Rod push 113 FA 1010 34 Lever comp 114 39 2403 20 Deep Groove Bearing ball 115 39 1058 11 Plain washer 1

16 31 1011 46 Collar 1

11 : CLUTCH

1312

141121516

10

34

56 7

1

7

9

8

Page 13: BYK Updated

PLATE NO. ByKByKByKByKByK

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

1313131313 FRONT WHEEL DIRECTION

1 FA 1010 04 Guide kick 12 FA 1012 61 Screw pan cross 23 39 2474 04 Hex. Bolt / Flange 14 FA 1012 31 Shaft kick 15 31 1010 38 Ratchet 1

6 31 1012 18 Gear spur 17 31 1010 39 Coil spring 18 39 0738 17 External Circlip 39 39 0995 11 Plain washer 2

10 31 1010 41 Spring 1

11 31 1010 40 Guide 112 39 0993 11 Plain washer 113 FD 1010 68 Lever assly kick 114 FD 1010 65 Lever kick 115 FA 1013 38 Boss kick 1

12 : KICK STARTER MECHANISM

112

8

7

58

94

6

98

19

18

316

14

1320

11

10

2

1517

Page 14: BYK Updated

1414141414

PLATE NO.

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

ByKByKByKByKByK

FRONT WHEEL DIRECTION

16 31 1010 44 Pin 117 39 0855 17 E - type Circlip 118 30 1012 36 Ball steel 219 30 1012 34 Spring 220 FD 1010 66 Rubber Sleeve 1 15 1010 87 - Alternate no.

12 : KICK STARTER MECHANISM

112

8

7

58

94

6

98

19

18

316

14

1320

11

10

2

1517

Page 15: BYK Updated

PLATE NO. ByKByKByKByKByK

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

1515151515 FRONT WHEEL DIRECTION

1 FD 1010 25 Silencer assly comp 12 39 2275 15 Domed Cup nut 23 CB 1011 14 Gasket exhaust pipe 14 FD 1010 28 Shield silencer 15 39 1830 12 Spring washer 3

6 30 1510 42 Washer 'A' 37 39 0007 01 Screw hex. head 3 39 2345 01 - Alternate no.8 39 2425 11 Plain washer 19 39 1770 04 Flange bolt 1

10 FD 1010 71 Damper 1 For Stand

11 39 0422 15 Nyloc Nut 112 FD 1610 94 Damper Silencer 113 FD 1610 95 Tube Silencer Mounting 1

13 : SILENCER

65

7

3

2

4

1

89

10

11

1213

Page 16: BYK Updated

1616161616

PLATE NO.

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

ByKByKByKByKByK

FRONT WHEEL DIRECTION

1 FD 1210 40 Carburettor assly 1 For Phillipines Market2 CB 1210 41 Spring 13 FA 1210 48 Jet needle 14 CB 1210 54 'O' Ring (Flange) 15 CB 1210 52 Needle assly. 1

6 FD 1210 26 Needle Jet 1 Not Separately Serviceable7 FD 1210 25 Main jet 1 Not Separately Serviceable8 FA 1210 50 Pilot jet 19 FD 1210 16 Float assly. 1

10 CB 1210 32 Seal 1

11 CB 1210 46 F.C.B. Fixing Screw 412 CB 1210 50 Adjuster (Air Screw) 113 24 1210 64 Spring (Air Screw) 114 24 1210 63 Washer (Idle) 215 CB 1210 45 'O'Ring (Idle) 2

16 CB 1210 43 Adjuster (Idle screw) 117 CB 1210 44 Spring (Idle Screw) 1

14 : CARBURETTOR

11111

2

3

567

8

9

10

11

15

1413

12

16

1714

15

4

Page 17: BYK Updated

PLATE NO. ByKByKByKByKByK

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

1717171717 FRONT WHEEL DIRECTION

1 FD 1210 01 Filter assly air 12 FD 1210 04 Element air filter 13 FD 1210 05 Duct inlet 14 FD 1210 06 Duct outlet 15 FD 1210 10 Seal air filter 1

6 39 0758 01 Screw pan cross 47 39 2492 11 Plain washer 48 39 1672 04 Flanged bolt 29 CB 1210 14 Band A/C connecting tube 1

10 FD 1610 78 Collar brace 2

11 FD 1210 13 Cover Duct Outlet 1

15 : AIR CLEANER

1

9

410

8

11

3

5

67

2

108

Page 18: BYK Updated

1818181818

PLATE NO.

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

ByKByKByKByKByK

FRONT WHEEL DIRECTION

1 DF 1210 03 Oil pump assly 12 FD 1010 77 Screw Pan Cross 23 FD 1010 78 Screw Pan Cross 14 39 0999 06 Hollow Dowel pin 15 39 1013 21 'O' Ring 2

16 : OIL PUMP ASSLY

5

1

5

4

2

32

Page 19: BYK Updated

PLATE NO. ByKByKByKByKByK

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

1919191919 FRONT WHEEL DIRECTION

1 FD 1110 06 Magneto assly/'O' Ring & Oil Seal 12 FD 1110 10 Stator assly 13 FA 1110 46 Pulser coil 14 39 1920 01 Screw pan cross 25 39 0263 12 Spring washer 2 Stator assly. Mounting

6 39 1626 19 Oil Seal 17 39 1858 21 'O' Ring 1

17 : MAGNETO ASSLY

4

5

2

3

1

6 7

Page 20: BYK Updated

2020202020

PLATE NO.

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

ByKByKByKByKByK

FRONT WHEEL DIRECTION

1 DD 1110 18 Spark plug 12 FA 1110 28 Cap spark plug (Non resistive) 13 FA 1110 29 Grommet spark plug cap 14 TE 0066 01 H. T. coil 15 39 1673 04 Flanged Bolt 2

6 DD 1110 12 Grommet for H. T. cable 1

18 : SPARK PLUG AND H. T. COIL

4

5

1

3

2

6

Page 21: BYK Updated

PLATE NO. ByKByKByKByKByK

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

2121212121 FRONT WHEEL DIRECTION

1 FD 1410 28 Damper Tank 22 DF 1411 29 Damper (Fuel tank mounting) 13 39 1211 11 Plain Washer 1 Rear Mtg.4 39 1577 04 Hex head screw 1 Rear Mtg.5 FD 1410 05 Cap assly Tank Comp. 1 FD 1410 06 - Alternate no.

6 FD 1410 15 Tap Assly. 17 FD 1410 16 Petrol cock knob 18 39 1472 01 Screw WSP 19 39 0740 11 Washer (Non Metallic) 2

10 DD 1410 22 Flanged Bolt 2

11 DD 1210 14 Tube Fuel 212 33 1410 08 Clamp (Cock outlet) 413 DD 1210 13 Filter fuel 114 DF 1810 24 Lock Set (4 in 1) 115 DF 1410 71 Rotor with Key 1

16 DD 1412 28 Label For Unleaded Fuel 1

19 : PETROL TANK ASSLY. / FUEL COCK COMP.

3

2

12

11

1213

12 11

12

8 7

10

9

6

1

4

5

14

1516

Page 22: BYK Updated

2222222222

PLATE NO.

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

ByKByKByKByKByK

FRONT WHEEL DIRECTION

1 16 1510 63 Wheel rim 12 FD 1510 18 Front wheel brake drum 13 15 1510 66 Ball bearing 24 15 1510 10 Spacer assly 15 15 1510 13 Oil seal 1

6 15 1510 34 Spacer assly 17 FD 1510 08 Front hub pin 18 39 0248 11 Plain washer 29 39 2249 15 Nylock nut 1

20 : FRONT WHEEL

9

83

6

53

4

1

8

7

2

Page 23: BYK Updated

PLATE NO. ByKByKByKByKByK

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

2323232323 FRONT WHEEL DIRECTION

1 FD 1510 07 Front brake drum cover 12 16 1510 33 Front actuating shaft 13 FD 1510 14 Indiactor Front 14 16 1510 38 Front brake lever 15 16 1510 55 Brake shoe assly 2

6 16 1510 54 Spring 27 16 1510 29 Speedometer gear 18 39 1146 19 Oil seal 19 39 1434 01 Hex. screw 1 For brake lever tightening

10 39 0198 11 Plain washer 1 For brake lever tightening

11 39 1826 12 Spring washer 1 For brake lever tightening12 39 0292 15 Hex. nut 1 For brake lever tightening13 39 2245 01 Screw cheese head 114 39 1831 12 Spring washer 115 39 0375 11 Plain washer 1

16 16 1510 28 Support 117 15 1510 78 Nylon gear assly 118 39 0199 11 Plain washer 219 30 1510 38 'O' ring 1

21 : FRONT BRAKE ASSLY

17

18

8

7

6

6

1

9

43

10

11

122

5

13

14

1516

19

Page 24: BYK Updated

2424242424

PLATE NO.

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

ByKByKByKByKByK

FRONT WHEEL DIRECTION

1 FD 1510 20 Rear brake drum cover 12 39 0529 04 Special bolt 13 39 0690 15 Nylock nut 14 39 0240 11 Plain washer 15 39 0147 08 Split pin 1

6 FA 1510 18 Tie plate 17 16 1510 54 Spring 28 16 1510 55 Brake shoe assly 29 16 1510 15 Actuating shaft 1

10 FD 1510 15 Indicator Rear 1

11 16 1510 17 Rear brake lever 112 39 0505 04 Hex. bolt 113 39 0798 15 Hex. nut with flange 114 39 0292 15 Hex.Nut 415 FA 1510 19 Spacer hub side 1

22 : REAR BRAKE ASSLY

21

17

79

16

8

2

546

13

10

13

12

11 15

1414

19

20

18

22

14

1419

723

Page 25: BYK Updated

PLATE NO. ByKByKByKByKByK

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

2525252525 FRONT WHEEL DIRECTION

16 FA 1510 20 Spacer cover side 117 FD 1510 26 Chain adjuster LH 118 FD 1510 25 Chain adjuster RH 119 39 0711 11 Plain washer 220 FD 1510 16 Rear hub pin 1

21 39 0714 11 Plain washer 122 39 0939 15 Hex Nylock nut 123 30 1510 38 'O' ring 1

22 : REAR BRAKE ASSLY

21

17

79

16

8

2

546

13

10

13

12

11 15

1414

19

20

18

22

14

1419

723

Page 26: BYK Updated

2626262626

PLATE NO.

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

ByKByKByKByKByK

FRONT WHEEL DIRECTION

1 16 1510 63 Wheel rim 12 FD 1510 17 Rear wheel brake drum 13 39 2362 20 Ball bearing 24 15 1510 42 Spacer assly 15 15 1510 47 Rubber pad 4

6 15 1510 53 Rear wheel hub 17 30 1011 92 Bearing ball 18 FA 1510 15 Bearing carrier 19 15 1510 56 Oil seal 1

10 FA 1510 16 Sprocket wheel 1

11 15 1510 58 Lock plate 212 39 0527 04 Hex bolt 413 39 0694 15 Hex. lock nut 414 15 1510 46 'O' ring 115 FD 1510 05 Chain 1

23 : REAR WHEEL / CHAIN

13

97

12

8

11

11

4

10

1 314

56

15

2

3

Page 27: BYK Updated

PLATE NO. ByKByKByKByKByK

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

2727272727 FRONT WHEEL DIRECTION

1 16 1510 63 Wheel rim 22 16 1510 64 Spoke inner 3.5 dia 363 16 1510 65 Spoke outer 3.5 dia 364 16 1510 66 Nipple 3.5 dia 725 15 1510 31 Rubber tape 2

6 FD 1510 04 Tyre (Front) 1 Alt.FD1510277 FD 1510 13 Tyre (Rear) 1 Alt. FD151028 Proprietory items8 15 1510 33 Tube (Front) 1 not serviced9 15 1510 84 Tube (Rear) 1

24 : TYRES AND TUBES

7

32

158/96

44

Page 28: BYK Updated

2828282828

PLATE NO.

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

ByKByKByKByKByK

FRONT WHEEL DIRECTION

1 FD 1610 01 Frame assly comp 12 FD 1810 06 Bearing Race 23 FD 1810 07 Bearing Cage Steering 14 FD 1810 09 Upper Bearing Cone 15 FD 1810 10 Lock Nut Special 1

6 FD 1810 11 Dust Cover Upper 17 FD 1610 48 Grab Handle 18 FD 2210 19 Special Bolt 4 For Grab mounting9 FD 2210 15 Sari Guard Comp. 1 Not For Phillipines Market

FD 2210 05 Sari Guard Comp. 1 Not For Phillipines Market10 39 2495 04 Hex. Soc.Hd.Cap Bolt 1 Not For Phillipines Market

11 39 1940 04 Bolt Flanged 2 Not For Phillipines Market12 FD 2210 13 Utility Box Assly. 113 FD 1610 78 Collar Brace 214 39 1913 04 Bolt Flanged 215 FD 1610 83 Tube Frame Assly. 1

25 : CHASSIS

16

17

18

1

15

18

17

16

1314

8

7

10

9

11

6

543

23

2

12

19

20

2122

23 24

26

27

25

28

Page 29: BYK Updated

PLATE NO. ByKByKByKByKByK

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

2929292929 FRONT WHEEL DIRECTION

16 39 0200 11 Plain washer 417 39 1828 12 Spring Washer 4 Qty. 2 for Leg guard lower mtg.18 39 0390 04 Screw Hex.Head 419 FD 1611 61 Damper step 220 FD 1610 45 Bracket Assly. Rear 1

21 39 0198 11 Plain Washer 222 39 0732 12 Spring Washer 2 Not For Phillipines Market23 39 1079 01 Hex Screw 224 39 1689 04 Flange Bolt 225 FD 1611 39 Spacer Grab Front Mounting 4

26 FD 2210 14 Leg Guard 1 Not For Phillipines Market27 FD 2210 22 Clamp - Leg Guard 2 Not For Phillipines Market28 39 2222 04 Flanged Bolt 229 FD 1612 01 Label VECI 1 Not Illustrated

25 : CHASSIS

16

17

18

1

15

18

17

16

1314

8

7

10

9

11

6

543

23

2

12

19

20

2122

23 24

26

27

25

28

Page 30: BYK Updated

3030303030

PLATE NO.

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

ByKByKByKByKByK

FRONT WHEEL DIRECTION

1 FD 1710 16 Swing Arm assly. Complete 12 30 1710 18 Bushing Rubber 23 FA 1710 39 Damper Chain 14 FD 1710 11 Pivot Pin Swing Arm 1 Alt. FD 1710 205 39 1305 11 Plain washer 1

6 39 0248 11 Plain Washer 17 39 1829 12 Spring Washer 2 Rear shock absorber bottom mtg.8 39 1225 15 Hex nut / Flange 19 FD 1710 10 Rear Shock absorber/Spring 2

10 39 0714 11 Plain washer 4

11 39 1827 12 Spring washer 212 39 0712 15 Domed cap Nut 213 39 2425 11 Plain washer 214 39 2366 15 Domed Cap Nut 215 FD 1610 32 Stay Left 1

26 : SWING ARM / REAR SHOCK ABSORBER

28

27

26

1011

12

1314

91

15/21

6

2

3

4

2

25

27

29

30

27

28

1918

2016

17

232224

5555588888

7

Page 31: BYK Updated

PLATE NO. ByKByKByKByKByK

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

3131313131 FRONT WHEEL DIRECTION

16 DF 1611 62 Step 217 DF 1611 63 Pin 218 15 1611 03 Rubber sleeve 219 39 0535 11 Plain Washer 220 39 0146 08 Split Pin 2

21 FD 1610 33 Stay Right 122 39 0200 11 Plain Washer 223 39 1828 12 Spring Washer 224 39 0390 04 Hex.Screw 225 FD 1610 99 Chain cover assly.lower 1

26 FD 1611 00 Chain cover assly.upper 127 39 0239 11 Plain washer 428 39 0667 04 Hex.Bolt 329 39 0876 04 Hex.Bolt 130 15 1610 69 Rubber Cap 1

31 FD 1612 02 Label Tyre Pressure 132 39 1054 11 Washer Plain for Shock Absorber 2 At Lower Mounting (Not Illustrated)

26 : SWING ARM / REAR SHOCK ABSORBER

28

27

26

1011

12

1314

91

15/21

6

2

3

4

2

25

27

29

30

27

28

1918

2016

17

232224

5555588888

7

31

Page 32: BYK Updated

3232323232

PLATE NO.

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

ByKByKByKByKByK

FRONT WHEEL DIRECTION

1 39 2124 15 Hex. / Flange Nut 22 FD 1610 78 Collar Brace 43 39 1944 04 Flanged Bolt 44 DD 1610 38 Clamp (Front Fender) 15 FD 1610 52 Fender Rear Front 1

6 FD 1610 51 Fender Rear Comp. 17 FD 1610 81 Clamp Assly.Blinker Rear 18 FD 1612 11 Bracket Number Plate (Rear) 1 New Number9 39 0211 11 Plain washer 2

10 FD 2210 24 KIT Mudflap Front 1 With mounting hardwares10A FD 2210 23 Mud Flap 1

11 39 0817 15 Hex / Flange nut 212 22 1611 93 Foam strip 1 Not For Phillipines Market13 DP 1611 45 Rear Number plate 1 Not For Phillipines Market14 30 2010 69 Reflex Reflector 115 39 0258 11 Plain washer 1

16 39 1830 12 Spring washer 117 39 2207 04 Hex. Head bolt 2 Not For Phillipines Market18 39 1506 11 Plain washer 2 Not For Phillipines Market19 39 0291 15 Hex nut 1 For Reflex Reflector

27 : MUDGUARD - FRONT / REAR AND REAR NUMBER PLATE

16

1913

8

6

5

3

2

17

18

14

15

11

9

1

12

7

4 101) Mudflap Front Fender - Qty.12) Plain Washer - Qty.63) Screw Pan Cross - Qty.34) Nyloc Nut - Qty.3

This "Kit Mudflap Front" IncludesThis "Kit Mudflap Front" IncludesThis "Kit Mudflap Front" IncludesThis "Kit Mudflap Front" IncludesThis "Kit Mudflap Front" Includes

Page 33: BYK Updated

PLATE NO. ByKByKByKByKByK

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

3333333333 FRONT WHEEL DIRECTION

1 FD 1610 60 Stand assly comp. 12 39 0422 15 Nyloc nut 13 FD 1611 02 Pivot pin assly stand 1 New Number4 FD 1610 62 Bracket stand spring 15 FD 1610 87 Spring for stand 1

6 39 0797 08 Pin Cotter 17 DL 1610 48 Stand side 18 30 1611 58 Spring 19 DF 1611 02 Hex.bolt 1

10 39 0526 11 Plain washer 1

28 : STAND ASSLY.

5

4

13

7

9

8

2 6

10

Page 34: BYK Updated

3434343434

PLATE NO.

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

ByKByKByKByKByK

FRONT WHEEL DIRECTION

1 FA 1710 08 Seal oil - Front Fork 22 FD 1710 04 Pipe left fork outer 13 FD 1710 05 Pipe right fork outer 14 31 1811 05 Gasket 25 31 1811 06 Bolt 2

6 FD 1710 07 Cyl. comp. fork 27 FD 1710 06 Pipe fork inner 28 FD 1710 01 Front fork 29 FA 1710 06 Main spring fork 2

10 FD 1710 09 Bolt fork 2

11 FA 1710 52 'O' ring fork 212 FD 1810 01 Holder fork under comp. 113 FD 1810 05 Lower bearing cone 114 FD 1710 17 Bkt. assly for Number plate 1 Not For Phillipines Market15 39 1829 12 Spring washer 2

29 : FRONT SUSPENSION

61321

2022

24

23

12

14

19

1516

5

9

4 2/3

17

18

727

1

10

11

28

26

8

2929

30

25

31

Page 35: BYK Updated

PLATE NO. ByKByKByKByKByK

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

3535353535 FRONT WHEEL DIRECTION

16 39 1813 04 Hex.Bolt 217 FD 1810 04 Plate Upper Front Fork 118 FD 1810 12 Cap nut special 119 FD 1810 16 Bkt. Number plate front 1 Not For Phillipines Market20 39 0219 11 Plain washer 2

21 39 0732 12 Spring washer 222 39 0062 04 Hex. head screw 223 DP 1611 44 Number plate front 1 Not For Phillipines Market24 39 0757 01 Screw pan cross 2 Not For Phillipines Market25 39 0197 11 Plain washer 2 Not For Phillipines Market

26 FD 1810 23 Head lamp Mtg. Bracket Assly. 127 FA 1710 49 Circlip for Oil Seal 228 FA 1710 50 Dust Cover - Front Fork 229 FD 1810 26 Damper 2 For FD 1810 2330 FD 1810 39 Boot for Front Fork 2

31 FD 1810 40 Band Assly. for Front Fork 232 36 3118 07 Refill fork oil 1/2 Ltr. 1 N.I.

29 : FRONT SUSPENSION

61321

2022

24

23

12

14

19

1516

5

9

4 2/3

17

18

727

1

10

11

28

26

8

2929

30

25

31

Page 36: BYK Updated

3636363636

PLATE NO.

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

ByKByKByKByKByK

FRONT WHEEL DIRECTION

1 31 1610 78 Washer 62 FD 1611 01 Screw for side cover 43 DD 1610 22 Damper 24 30 1611 69 Grommet 45 DG 1611 21 Screw 2

30 : SIDE COVER LH & RH / COVER SEAT

5

1

2

32

1

4

1

Page 37: BYK Updated

PLATE NO. ByKByKByKByKByK

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

3737373737 FRONT WHEEL DIRECTION

1 FD 2210 03 Mirror assly RH 12 31 1810 54 Handle 13 FD 1810 30 Holder handle upper 24 39 1074 04 Flanged bolt 45 FD 1810 14 Damper handle upper 2

6 FD 1810 19 Washer plain 27 FD 1810 15 Damper handle lower 28 FD 1810 20 Washer plain 29 FD 1810 31 Holder handle assly lower 2

10 39 0422 15 Nyloc nut 2

11 DF 1910 11 Lever / switch assly LH 112 DF 1910 12 Lever LH 113 39 0830 01 Screw pan cross 214 39 1184 15 Nyloc nut 215 30 1910 17 Nut 2

31 : HANDLE BAR

13

1516

12

13

11

14

10

8

7

6

5

914

3

4

2

18

17 1922

1/2120

20

22

15

Page 38: BYK Updated

3838383838

PLATE NO.

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

ByKByKByKByKByK

FRONT WHEEL DIRECTION

31 : HANDLE BAR

16 DF 1910 26 Grip LH 117 DF 1910 13 Lever switch assly RH 118 DF 1910 14 Lever RH 119 DF 1910 27 Grip assly RH 120 DF 1910 25 Boot adjuster 2

21 FD 2210 07 Mirror Assly.LH 122 30 1910 24 Screw 2

13

1516

12

13

11

14

10

8

7

6

5

914

3

4

2

18

17 1922

1/2120

20

22

15

Page 39: BYK Updated

PLATE NO. ByKByKByKByKByK

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

3939393939 FRONT WHEEL DIRECTION

1 FD 1910 01 Cable throttle 12 FD 1910 02 Clutch control cable comp 13 FD 1910 03 Front brake cable comp 14 30 1910 70 Spring 15 CF 1910 07 Rod end 1

6 39 0242 11 Washer plain 17 30 1910 72 Adjusting nut 18 FD 1910 09 Speedometer cable 19 FD 1910 30 Brake pedal assly 1 FD 1910 05 - Alternate no.

10 FD 1910 27 Boot clutch cable 1

11 FD 1910 08 Brake pedal spring 112 FD 1910 19 Tie rod 1 FD 1910 17 - Alternate no.13 39 0146 08 Split pin 114 39 0198 11 Plain washer 115 15 1910 25 Spring 1

16 FA 1910 63 Pin 117 15 1910 27 Brake adjuster 118 30 1910 69 Dust seal 119 31 1910 32 Boot for Acc. Cable 1 AA 1210 68 - Alternate no.

32 : CONTROL CABLES / BRAKE PEDAL

4 5

72

1 8

17

16

11

1514

139

12

3

18

10

19

6

Page 40: BYK Updated

4040404040

PLATE NO.

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

ByKByKByKByKByK

FRONT WHEEL DIRECTION

1 FD 1910 24 Speedometer with lamp 12 FD 1910 15 Speedometer 13 FD 1910 13 Cover meter top 14 FD 1910 14 Cover meter bottom 15 DL 1910 20 Lamp 12 V - 3 W without cap 5

6 FD 1910 16 Bkt. meter 17 39 2140 04 Bolt Flanged 2 Speedo Mtg.8 FD 1810 32 Special Bolt 2 Speedo Mtg.(N.I.)9 22 1611 93 Foam Strip 1

33 : SPEEDOMETER COMPLETE

62

3

5

4

1

7

9

Page 41: BYK Updated

PLATE NO. ByKByKByKByKByK

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

4141414141 FRONT WHEEL DIRECTION

1 FD 2010 02 Head light assly comp./lamp 12 FD 2010 25 Holder assly head light 13 FD 2010 27 Frame Head light 14 DF 2011 64 Lamp 12 V - 35 / 35 W 15 39 1506 11 Plain washer 4

6 39 1943 04 Flanged bolt 47 FD 2010 58 Wiring harness 1 N .I.8 FD 1810 34 Screw SS 29 29 1611 57 Clip Nut 2

10 39 2141 24 Washer (Non metallic) 2

34 : HEAD LAMP ASSLY. / FAIRING / WIRING HARNESS

9

6

5

2

4

3

1

8

10

Page 42: BYK Updated

4242424242

PLATE NO.

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

ByKByKByKByKByK

FRONT WHEEL DIRECTION

1 FD 2010 04 Tail light assly / lamp 12 FD 2010 21 Lens tail light 13 31 2010 28 Lamp 12 V - 10 / 5 W 14 39 0817 15 Hex nut / Flange 3 Tail light mtg.5 31 2010 01 Collar 3

6 39 0211 11 Plain washer 3 Tail light mtg.7 FA 2010 44 Screw pan cross 28 FA 2010 45 Washer 2 Not Separately serviceable9 FD 2010 44 Damper 3

35 : TAIL LIGHT ASSLY

1

3

64

7

2

95

8

Page 43: BYK Updated

PLATE NO. ByKByKByKByKByK

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

4343434343 FRONT WHEEL DIRECTION

1 FD 2010 51 Light assly signal Front LH with lamp 12 FD 2010 33 Lens (side indicator) 43 06 2010 83 Lamp 12 V - 10 W 44 FD 2010 53 Light assly signal Front RH with lamp 15 39 1305 11 Plain washer 2 For front indicator mtg.

6 39 1829 12 Spring washer 2 For front indicator mtg.7 39 0794 15 Nut Hex. fine 2 For front indicator mtg.8 FD 2010 08 Assly DIR. IND. rear LH / lamp 19 FD 2010 09 Assly DIR. IND. rear RH / lamp 1

10 39 1225 15 Hex. nut / Flange 2 For rear indicator mtg.

36 : DIRECTION INDICATORS

1/4

2

3

2

3

8/9

5

6

7

10

Page 44: BYK Updated

4444444444

PLATE NO.

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

ByKByKByKByKByK

FRONT WHEEL DIRECTION

1 31 2010 03 Relay assly 12 29 2010 32 Holder Relay 13 CF 2010 15 R / R unit 14 39 1672 04 Hex. bolt / Flange 15 06 1112 44 Damper 1

6 39 1551 04 Flange bolt 17 FD 1110 08 C.D.I. unit with damper 18 FD 2010 17 Rear brake switch 19 FD 1610 43 Spring brake switch 1

10 FD 2010 43 Horn (12 V D. C.) 1FD 2010 50 Horn (12 V D. C.) 1 Single point mounting

11 39 2222 04 Flanged bolt 212 FD 2010 42 Ignition Switch / Key 113 DF 1810 24 Lock Set (4 in 1) 114 31 2010 27 Battery 115 31 2010 82 Capacitor electrolytic 1

37 : ELECTRICAL EQUIPMENTS

8 9

14

16

20

21

18

10

11

25

26

19

6

15

24

3

4

75

2 1

23

12

13

17

Page 45: BYK Updated

PLATE NO. ByKByKByKByKByK

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

4545454545 FRONT WHEEL DIRECTION

16 FD 1611 03 Case Battery 117 FD 1611 04 Bkt.Battery Retainer 118 22 1611 93 Foam strip 119 39 2568 08 Split Pin 120 FD 1611 06 Cover tool kit 1

21 FD 1611 09 Damper Lock 122 39 1174 23 Cut grommet 1 N.I.23 39 0239 11 Plain Washer 324 39 1062 04 Bolt flanged small 325 FD 1611 10 Band Tool kit 1

26 FD 1611 17 Grommet 1

37 : ELECTRICAL EQUIPMENTS

8 9

14

16

20

21

18

10

11

25

26

19

6

15

24

3

4

75

2 1

23

12

13

17

Page 46: BYK Updated

4646464646

PLATE NO.

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

ByKByKByKByKByK

FRONT WHEEL DIRECTION

38 : SEAT ASSEMBLY

1

2

3

5

6

1 FD 2110 01 Seat assly comp. 12 FD 2110 08 Damper seat 23 31 2110 04 Damper 64 FD 2110 07 Spacer seat 2 N.I.5 391290 04 Hex bolt 2

6 39 1211 11 Plain washer 2

Page 47: BYK Updated

PLATE NO. ByKByKByKByKByK

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

4747474747 FRONT WHEEL DIRECTION

39 : PAINTED PARTS

1 FD 7102 W4 Tank Fuel with Decal 1 BlackFD 7102 X4 Tank Fuel with Decal 1 RedFD 7102 Y5 Tank Fuel with Decal 1 BlueFD 7102 X5 Tank Fuel with Decal 1 Green

2 FD 1810 35 Fairing 1 BlackFD 1810 36 Fairing 1 RedFD 1810 37 Fairing 1 BlueFD 1810 38 Fairing 1 Green

2A FD 1810 56 Decal For Fairing 1 For Phillipines Market

3 FD 1611 32 Cover Side LH 1 BlackFD 7301 X4 Cover Side LH 1 RedFD 7301 X6 Cover Side LH 1 BlueFD 7301 X5 Cover Side LH 1 Green

4 FD 1611 33 Cover Side RH 1 BlackFD 7302 X4 Cover Side RH 1 RedFD 7302 X6 Cover Side RH 1 BlueFD 7302 X5 Cover Side RH 1 Green

5

2

1

3

4

6

7/8

9/10

2A

Page 48: BYK Updated

4848484848

PLATE NO.

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

ByKByKByKByKByK

FRONT WHEEL DIRECTION

5 FD 1611 36 Fender Front 1 BlackFD 7304 X4 Fender Front 1 RedFD 7304 X6 Fender Front 1 BlueFD 7304 X5 Fender Front 1 Green

6 FD 1611 20 Cover Seat/Decal 1 BlackFD 7303 X4 Cover Seat/Decal 1 RedFD 7303 X6 Cover Seat/Decal 1 BlueFD 7303 X5 Cover Seat/Decal 1 Green

7 FD 1410 39 Tank decal LH 1 Common for all colours8 FD 1410 40 Tank Decal RH 1 Common for all colours

9 FD 1611 43 Cover Seat Decal LH 1 BlackFD 1611 45 Cover Seat Decal LH 1 RedFD 1611 47 Cover Seat Decal LH 1 BlueFD 1611 49 Cover Seat Decal LH 1 Green

10 FD 1611 44 Cover Seat Decal RH 1 BlackFD 1611 46 Cover Seat Decal RH 1 RedFD 1611 48 Cover Seat Decal RH 1 BlueFD 1611 50 Cover Seat Decal RH 1 Green

39 : PAINTED PARTS

5

2

1

3

4

6

7/8

9/10

Page 49: BYK Updated

PLATE NO. ByKByKByKByKByK

Fig. Fig. Fig. Fig. Fig. Part No. Part No. Part No. Part No. Part No. Description Description Description Description Description Qty/ Qty/ Qty/ Qty/ Qty/ Remark Remark Remark Remark Remark No. No. No. No. No. Veh. Veh. Veh. Veh. Veh.

4949494949 FRONT WHEEL DIRECTION

40 : TOOL KIT

1

11 FD 1810 55 Label B Bajaj For BYK 1 Not Illustrated1 FD 2210 01 Tool kit 1 FD 2210 29 - New No.* CB 2210 03 Tool wrench 1* FA 2210 07 Tool wrench - 17 x 19 1* 30 2210 33 Tool wrench - 10 x 13 1* 30 2210 04 Tool driver 1 Not to service only for reference* FD 2210 02 Tool bag 1* 31 2210 04 Tool wrench 1* 30 2210 09 Tool bar 1

Page 50: BYK Updated

5050505050

Amendment Sheet (Parts Added) Amendment Sheet (Parts Added) Amendment Sheet (Parts Added) Amendment Sheet (Parts Added) Amendment Sheet (Parts Added)

Sr.No. Part No.Sr.No. Part No.Sr.No. Part No.Sr.No. Part No.Sr.No. Part No. Description Description Description Description Description Qty. Page No. Fig.No. Qty. Page No. Fig.No. Qty. Page No. Fig.No. Qty. Page No. Fig.No. Qty. Page No. Fig.No.

ByKByKByKByKByK

Page 51: BYK Updated

5151515151

Amendment Sheet (Parts Deleted) Amendment Sheet (Parts Deleted) Amendment Sheet (Parts Deleted) Amendment Sheet (Parts Deleted) Amendment Sheet (Parts Deleted)

Sr.No. Part No.Sr.No. Part No.Sr.No. Part No.Sr.No. Part No.Sr.No. Part No. Description Description Description Description Description Qty. Page No. Fig.No. Qty. Page No. Fig.No. Qty. Page No. Fig.No. Qty. Page No. Fig.No. Qty. Page No. Fig.No.

ByKByKByKByKByK