Waterborne Epoxy Systems Epoxy Systems.pdf · Diluent Incorez 148/024 BYK-349 BYK-1711 Water Incorez BYK BYK Local 27.08 0.20 ... Waterborne epoxy systems are ideal for use as dust

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Waterborne EpoxySystems

WaterborneEpoxyS

About us...Incorez Ltd is a leadingmanufacturer of specialist resinsand polymers - excelling in thedevelopment of high performance,low hazard materials, particularlywaterborne and high solidssystems.

Incorez is also a global leader inoxazolidine chemistry,manufacturing a diverse range ofproducts marketed under theIncozol

®umbrella.

The Incozol®

range has beenwidely adopted in 1K and 2Kpolyurethane coatings, as well as1K polyurethane sealants, wherethey operate as moisturescavengers, reactive diluents andlatent curing agents.

In addition, the company is aglobal partner in waterborne, lowhazard technology, manufacturinga wide range of waterbornealiphatic polyurethane dispersionsand a range of waterborne epoxycuring agents. These materials,marketed under the Incorez

®

brand, are used extensively in highperformance coatings across abroad spectrum of applications.

3

ystems

ContentsAbout us

Technical Data

Concrete Primer

Concrete Sealer

Floor Paint

Wall Paint

Self-Levelling Floor Coating

Comparison Charts

2

4 - 5

6 - 7

8 - 9

10 - 12

13

14

15

4

Technical Data

Features & Benefits

Reactive, emulsified curing agentfor epoxy resins, giving fasttouch-dry times. Good stabilityand good gloss/gloss retention.Visible end of pot life and lowviscosity.

Product Typical Applications

Waterborne reactive polyamineadduct with long pot life and lowviscosity. Complete compatibilitywith cement and calcium salts.Particularly well suited for hightemperature climates.

Waterborne reactive polyamineadduct with low viscosity and fastcure.Excellent gloss retention andchemical resistance.

Waterborne reactive polyamineadduct for liquid epoxy resins.Specifically designed for use inhigh build systems of 1-3mm filmthickness.Low viscosity and low odour.

Incorez 142

Incorez 148/010

Incorez 148/024

Incorez 148/700

• Clear sealers• Floor paints• Wall paints• High gloss coatings• Hygiene coatings

• Concrete primers• Coatings for green concrete• Epoxy cement mortars

• Concrete primers/sealers• Floor paints• Wall paints• Hygiene coatings

• Self-levelling floor coatings(1-3mm)

• Epoxy mortar systems • Epoxy grouts

5

Typical Properties

AmineValue(mg KOH/g)

AHEW AdditionLevels(phr)

Viscosity@ 20oC(mPa.s)

Density(g/cm³)

Colour(Gardner)

Solids(%)

FlashPoint(ºC)

Solvent

160 250 125 10,000 1.08 PaleYellow

Emulsion

55 ± 1 >100 1.25%MethoxyPropanol

+Water

140 75 14,000 1.06 Max 6 80 ± 1 >100 Water

140 75 40,000 1.06 Max 6 80 ± 1 >100 Water

200 100 10,000 1.08 <2 55 ± 1 >100 Water

200

220

230

6

Concrete Primer

One of the main uses for two pack waterborne epoxy systems has been asdust sealers for porous substrates and primers for fresh (green) concrete.Waterborne epoxies have excellent penetration and adhesion to thesetypes of substrates.

Formulation: Clear Primer using Incorez 148/024

Features:• Faster drying• Zero VOC• High gloss

% Solids (w/w)

% Solids (v/v)

VOC (g/L)

Potlife @ 20ºC (hours)

PHR

BK Surface dry time (hours)

BK Through dry time (hours)

Gloss (60º) - 7 day

Hardness (Persoz)

1 Day7 Day

59.76

56.90

0

72

11/2

3

6

132

118216

Properties

Manufacturing instructions are available on request.

• Good hardness• Excellent adhesion (including green concrete)

These formulations are intended as a guide only and no guarantees are implied nor liabilities accepted.It is the responsibility of the formulator to thoroughly test the formulations to ensure suitability for intended use.

Formulation

1. Polyamine Adduct

2. Wetting Agent

3. Defoamer

4. Diluent

Incorez 148/024

BYK-349

BYK-1711

Water

Incorez

BYK

BYK

Local

27.08

0.20

0.20

11.38

Epoxy Resin D.E.R 353 Dow 37.72

Diluent Water Local 23.42

TOTAL 100

Part A Material Supplier Parts by Weight

Part B Material Supplier Parts by Weight

Part C Material Supplier Parts by Weight

7

Concrete Primer

One of the main uses for two pack waterborne epoxy systems has been asdust sealers for porous substrates and primers for fresh (green) concrete.Waterborne epoxies have excellent penetration and adhesion to thesetypes of substrates.

Formulation: Clear Primer using Incorez 148/010

Features:• Long pot life (suited to use in high temperature climates)• High gloss• Excellent adhesion (including green concrete)


Formulation

1. Polyamine Adduct

2. Wetting Agent

3. Defoamer

4. Diluent

Incorez 148/010

BYK-349

BYK-1711

Water

Incorez

BYK

BYK

Local

11.06

0.25

0.25

11.06

Epoxy Resin Beckopox EP384w/53WAMP

Huntsman 77.38

TOTAL 100



% Solids (w/w)

% Solids (v/v)

VOC (g/L)


PHR




Hardness (Persoz)

1 Day7 Day

50.35

45.77

50

14

3

61/2

10

145

75159

Properties


8

Concrete Sealer

Waterborne epoxy systems are ideal for use as dust sealers on concrete.Not only do they help keep the area dust free but they make cleaning mucheasier. In addition, they provide excellent chemical resistance and preventstaining of the concrete.

Formulation: Clear Sealer using Incorez 142

Features:• High gloss• Excellent hardness• Good chemical & water resistance

Formulation

% Solids (w/w)

% Solids (v/v)





Hardness (Persoz)

1 Day7 Day

57.70

54.95

22VOC (g/L)

125PHR

1

6

12

151

189352

1. Emulsified Curing Agent

2. Wetting Agent

3. Defoamer

4. Diluent

Incorez 142

BYK-349

BYK-1711

Water

Incorez

BYK

BYK

Local

42.04

0.45

0.45

14.32

Epoxy Resin Polypox E 411 Dow 33.64


TOTAL 100

Properties






9

Concrete Sealer

Waterborne epoxy systems are ideal for use as dust sealers on concrete.Not only do they help keep the area dust free but they make cleaning mucheasier. In addition, they provide excellent chemical resistance and preventstaining of the concrete.

Formulation: Clear Sealer using Incorez 148/024

Features:• Zero VOC• High gloss• Good hardness• Excellent chemical & water resistance

Formulation

% Solids (w/w)

% Solids (v/v)

VOC (g/L)


PHR




Hardness (Persoz)

1 Day7 Day

71.80

67.74

0

1

70

5

9

159

132261

Properties

1. Polyamine Adduct

2. Wetting Agent

3. Defoamer

4. Diluent

Incorez 148/024

BYK-349

BYK-1711

Water

Incorez

BYK

BYK

Local

31.82

0.45

0.45

12.72

Epoxy Resin Polypox E 411 Dow 45.45


100TOTAL






10

Floor Paint

With physical characteristics such as excellent abrasion and impactresistance, together with high chemical, water and solvent resistance,Incorez waterborne epoxy curing agents are ideally suited for use inindustrial and decorative floor paints.

Formulation: Grey Gloss using Incorez 142

Features:• High gloss• Fast surface drying• Excellent hardness

• Good chemical & water resistance• Good abrasion resistance


Formulation


2. Defoamer

3. Wetting & Dispersing Agent

4. Diluent

Incorez 142

BYK-1711

Disperbyk 180

Water

Incorez

BYK

BYK

Local

15.65

0.40

1.00

6.00

TOTAL 100


5. Pigment

6. Filler

7. Black Pigment Columbian Chemicals

Tiona 595

Mistron R 20G

Raven 500

Cristal Global

IMERYS

10.30

11.00

0.10

8. Wetting & Levelling Agent Envirogem AD 01 Air Products 0.40

9. Co-Solvent (Benzyl Alcohol Replacement)

Dowanol DPH 255 Dow 2.00

10. Diluent (Benzyl Alcohol Replacement)

Water Local 6.15

53.00

Epoxy Resin Beckopox EP 2384W Cytec 47.00



% Solids (w/w)

% Solids (v/v)

VOC (g/L)


PHR


BK Through dry time (hours)Gloss (60º) - 7 day

Hardness (Persoz)

1 Day7 Day

58.20

46.56

10

1½

33.33

2

9½

90

128273

Properties

PVC (%) 8.75

11

Floor Paint


Formulation: Grey Matt using Incorez 142

Features:• Matt finish• Good hardness

• Good chemical & water resistance• Good abrasion resistance


% Solids (w/w)

% Solids (v/v)

VOC (g/L)


PHR



Hardness (Persoz)

1 Day7 Day

62.76

45.48

10

1½

94

4

8

4

164206

Properties

PVC (%) 15

Formulation


2. Defoamer


4. Diluent

Incorez 142

BYK-1711

Disperbyk 180

Water

Incorez

BYK

BYK

Local

20.00

0.54

1.08

7.15

TOTAL 100


5. Pigment

6. Filler

7. Black Pigment Columbian Chemicals

Tiona 595

Mistron R 20G

Raven 500

Cristal Global

IMERYS

17.00

17.00

0.15

8. Matting Agent Evonik Chemicals

AceMATT TS 100 1.50

Epoxy Resin Araldite PZ 33757/67 Huntsman 21.20





Dowanol DPH 255 Dow 2.67

11. Diluent Water Local 11.21

78.80

12

Floor Paint


Formulation: Red Semi-Gloss using Incorez 148/024

Features:• Semi-gloss finish• Zero VOC• Good hardness

Formulation

% Solids (w/w)

% Solids (v/v)

VOC (g/L)


PHR



Hardness (Persoz)

1 Day7 Day

67.80

53.80

0

1½

53

4

9

70

140230

1. Polyamine Adduct

2. Defoamer


4. Diluent

Incorez 148/024

BYK-1711

Disperbyk 180

Water

Incorez

BYK

BYK

Local

21.13

0.54

1.33

7.00

TOTAL 100

Properties

Manufacturing instructions are available on request

• Excellent chemical & water resistance• Good abrasion resistance

5. Pigment Red Oxide

6. Filler

7. Wetting & Levelling Agent


Kroma RO 5097

Mistron R 20G

Envirogem AD 01

Dowanol DPH 255

Elementis Pigments

IMERYS

Air Products

Dow

10.00

12.00

0.50

2.67


PVC (%) 8


60.00




13

Wall Paint

Incorez waterborne epoxy curing agents are ideally suited for theformulation of high performance coatings. Their excellent adhesion to awide variety of substrates makes them particularly suited for use in hygienecoatings and for application in areas such as food factories, abattoirs,dairies, etc.

Formulation: White Gloss using Incorez 142 & Incorez 148/024

Features:• Gloss finish• Excellent hardness• Easy to clean

% Solids (w/w)

% Solids (v/v)

VOC (g/L)


PHR




Hardness (Persoz)

1 Day7 Day

66.60

52.54

12.85

2

82

4½

10

80

140255

Properties

• Can be formulated into a hygiene coating• Excellent chemical & water resistance


PVC (%) 9


Formulation


2. Polyamine Adduct

3. Defoamer


Incorez 142

Incorez 148/024

BYK-1711

Disperbyk 180

Incorez

Incorez

BYK

BYK

21.765.44

0.54

1.08

TOTAL 100

5. Diluent

6. Pigment

7. Filler

9. Co-Solvent(Benzyl Alcohol Replacement)

Water

Tiona 595

Mistron R 20G

Dowanol DPH 255

Local

Cristal Global

IMERYS

Dow

7.00

10.50

12.00

2.67



66.67




14

Self-Levelling Floor Coating

Incorez 148/700 has been designed to cure liquid epoxy resins in thickfilms, making it particularly suited for formulation into high-build self-levelling floor coatings. These coatings can be applied over damp and/orgreen concrete with minimal shrinkage and fast hardness and strengthdevelopment. The high coefficient of water vapour permeability results inbreathable flooring, eliminating the problems of blistering and debonding.

Features:• Zero VOC• Low odour• Good adhesion

• Good physical properties• Good compatibility with epoxy and

polyurethane topcoats



Formulation

1. Polyamine Adduct

2. Defoamer

3. Diluent

4. Pigment

Incorez 148/700

BYK-1615

Water

Tiona 595

Incorez

BYK

Local

Cristal Global

10.00

0.80

3.00

3.80



5. Filler

6. Filler

7. Filler

8. Thixotropic Agent

EWO

Quartz Powder M6

Quartz Sand (0.1-0.3)

Deuteron VT 819 (3% aq)

Sachtleben

Sibelco

Local

Deuteron

13.00

27.00

35.00

0.40

Epoxy Resin D.E.R 358 Dow 9.00


100

Weight

Mixing Ratio Surface Finish Matt

100:9

Volume 6.0:1.0

PVC (%)

Binder Content (%)

Working Time (minutes)

68

13.30

30

Density Chemical Resistance 24 hour,Spot test

Part A

Part BMix

2.09

1.121.95

Solid Content (Weight %)

3% Acetic Acid

10% NaOH

Ethanol

Xylene

Water

No Effect

No Effect

No Effect

No Effect

No Effect

Part APart B

Mix

85

100

86

Hardness (Shore D)

1 Day (20ºC)

7 Day (20ºC)

1 Day (10ºC)

60

70

60

7 Day (10ºC) 70

Stain Resistance 24 hour,Spot test

Red Wine

Tea

Coffee

Cola

MustardKetchup

No Effect

No Effect

No EffectNo Effect

Slight Stain

Slight Stain

Properties

Total

15

Comparison Charts

Primer/Sealer

ThinFilm

ThickFilm

Concrete Primer

Concrete Sealer

Industrial Flooring

Decorative Flooring

Walls

Self-Levelling

Epoxy Modified Cement

Incorez142

Incorez148/010

Incorez148/024

Incorez148/700

Recommended Suitable

Recommended Suitable

Curing agent selection chart

High Gloss

Fast Cure

Long Pot Life

Low Viscosity

Ultimate Hardness

Incorez142

Property Incorez148/010

Incorez148/024

Incorez148/700

Curing agent properties chart

Incorez Limited

Miller Street

Preston • Lancashire

PR1 1EA • England

t: +44 (0)1772 201964

f: +44 (0)1772 255194

e: [email protected]

w: www.incorez.com

Manufacturers of specialist resins & polymers:

• Oxazolidines

• Waterborne epoxy curing agents

• Polyurethane dispersions

ISSUE 2 - 01/14

Documents

Waterborne Epoxy Systems Epoxy Systems.pdf · Diluent Incorez 148/024 BYK-349 BYK-1711 Water Incorez BYK BYK Local 27.08 0.20 ... Waterborne epoxy systems are ideal for use as dust