PR GMSCD0101-01E SER - Yokogawa Electric Corporation GMSCD0101-01E SE… · Experion DeltaV Triconex OPC Foundation Hathaway . ... PR GMSCD0101-01E SER R3.01 ... View SOE reports

PR GMSCD0101-01E SER R3.01 Copyright © Yokogawa Electric Corporation 6th November 2015

- 1 - - 1 -

Sequence of Events Recorder

Exaquantum/SER


- 2 -

The Exaquantum Family

Exaquantum/SER (Sequence of Events Recorder) provides a

centralized interface for users to access and analyze alarms & events and process data from a wide range

of underlying systems.

This data forms the basis for Root Cause Analysis (RCA) and trip

analysis to lower or remove the possibility of future recurrences.


- 3 -

The Problem


- 4 -

• Find out WHY incidents occur

• Their EFFECTS on other equipment

• Check that the SAFETY SYSTEMS operated properly

Unplanned Incidents and Equipment Trips

• Multiple process control and safety systems

• No centralised overall view of the data

No Unified Data Storage of Alarms and Events and Process Data

Key Problems


- 5 -

The Solution


- 6 -

The Solution – Exaquantum/SER

• Continuous monitoring of A&E and process data

Automatic Monitoring of Alarm and Events

• Alarms & Events can be analysed in date/time order

Root Cause Analysis (RCA)

• A&E and process data can be analysed before and after trip events to assist with trip analysis causes and effects

Trip Analysis

• At-a-glance view of current and historical information for quick diagnosis of problem areas.

Intuitive Web User Interface


- 7 -

Key Benefits


- 8 -

•When performing RCAs and trip analysis

Increases user efficiency

• Looking for failure patterns to reduce safety incidents and maintenance costs

Allows past incidents to be further analyzed

• Supported by the availability of a detailed audit trail

Regulatory compliance

Key Benefits


- 9 -

Architecture


- 10 -

Architectural Overview

User Displays

Event Analysis / Trip Detection Engine

Data Historian / PIMS Exaquantum

Trip

Definitions

Configuration

Dashboard Perform

RCAs

Analyze Trips View Trip

Details

Reports

Experion DeltaV Triconex OPC Foundation Hathaway


- 11 -

Key Features


- 12 -

Key Features – User Interface

Dashboard provides overview for quick diagnosis of problem areas

Available event categories and attributes can be ordered for the columns displayed on the Sequence of Events and Trip Details pages

Load pre-filtered Trips and Sequence of Events pages via the WEB URL

This allows users to create shortcuts and bookmarks for predefined Trips and Sequence of Events filters.


- 13 -


Ability to amend the maximum number of Trips/Events displayed when querying the Exaquantum/SER database

Group alarm types together into alarm categories

Each of these categories can then be assigned a color on the Sequence of Events and Trip Details pages.

The number of Trips/Events that match the current filter settings is displayed on the Trips/Events page


- 14 -

Key Features – Sequence of Events

Sequence of Events Provides an Integrated View of all the Alarm and Events for Performing Root Cause Analysis

A user can specify a set of criteria that will be used to highlight records on the Sequence of Events and Trip Details pages


- 15 -

Key Features - Trips

Trips are configured to monitor specific A&E messages based on certain criteria at which time a set of A&E and process data is saved for detailed analysis

Multiple trips can be configured

Pre-trip and post-trip detection event time spans, before and following the trip detection for which all events and process data will be recorded

Detailed Trip evaluation steps can be created

Custom Trip Details Report Page

Trip Details report shows the details of a trip report using a pre-configured format.

SQL Server Reporting Services can be used to create replacement trip reports.


- 16 -


Filters to further analyse the events

Start and end times

Custom filters for each of the data items

Column selections

Page size control

Filter definitions can be saved and reused, saving users time when running commonly used queries

Edit filter

Load filter

Save filter


- 17 -


Reports can be printed or exported for use in external applications such as Microsoft Excel for further analysis

Export currently displayed records or all records when exporting results to Microsoft Excel

Print current page of results or all pages

Localization

Seamless switching between installed languages via menu bar.

Access to user manuals and support information via a web interface


- 18 -

Key Features – Data Integration

Integrated view of alarm and event messages

Integrate A&E with process data from site monitoring and control systems, providing users with a more detailed picture of overall plant activity

A&E and process data from various sources can be stored in a central database.

Trips, A&E and trip configured process data is also copied into a secure area of the database for long term storage, which is used for web based trip analysis and reports.

Continuous monitoring of A&E and process data

Stores alarm and event timestamps with a time resolution of 1 millisecond

Alarm & event data collected from OPC A&E 1.1 Servers

Recover missing alarms and events if connected to Exaopc via OPC HAE

Process data collected from OPC DA 2.05a servers

Recover missing process data via OPC HDA 1.2

Data archiving and retrieval


- 19 -

Solution Summary


- 20 -

Define Trips in SER

Trips occur

Analysis of Causes and

Effects

Implement changes based on findings

Verification and

Identification

Identify

Solution Summary

Equipment Failure

Safety Concerns

Common Trips

View SOE reports Drilldown to

RCA

One or many trips

Trip Criteria

Locate Trip Trip

details

Trip Report Custom Reports System Changes

Process Changes


- 21 -

Yokogawa Marex Limited

[email protected]

Documents

PR GMSCD0101-01E SER - Yokogawa Electric Corporation GMSCD0101-01E SE… · Experion DeltaV Triconex OPC Foundation Hathaway . ... PR GMSCD0101-01E SER R3.01 ... View SOE reports