Yokogawa Electric Corporation ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 Solution Marketing Group International Business

Yokogawa Electric Corporation

ISD-MASP-S03060 Rev.2Copyright © Yokogawa Electric CorporationOctober 17, 2003

Solution Marketing GroupInternational Business Headquarters

New Compact Controller Platform-FFCSOctober 17, 2003

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R3.04 System Configuration - OverviewR3.04 System Configuration - Overview

ooo

GSGWGSGW

V netV net

PLCPLC

FCJ/FCNFCJ/FCN

EthernetEthernet

PROFIBUS-DPV1PROFIBUS-DPV1

Discrete I/ODrive

DeviceNetDeviceNet

Photoelectricdevice

OPC OPC ServeServerr

FFCFFCSS

EthernetEthernet

Safety Safety SysteSystemm

Other Other SysteSystemm

SubsystemGateway

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Index

What is the new controller platform?What are the features – SystemWhat are the features – HardwareWhat are the features – SoftwareWhat are the features – EngineeringAppendix- Internal use only (Confidential)– What are the advantages against

competitors– Pricing and note for order placement– FAQs

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What is New Controller Platform?

New compact controller solution for CENTUM CS3000 R3FIO based controller with I/O node expansion– Total 4 I/O node, One is CPU node

Provides full scalability from a single node system to a super large DCS solution in the single architecturePerfect platform for existing Micro-XL migration pathThis development is clear proof of continuous functional upgrading of CENTUM series

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What is Customer Benefit?

Latest FIO solution and Fieldbus technology for small scale projects with CS3000Simple Micro-XL migration solution for existing Micro-XL usersReduced cabinet spaceReduced total power consumptionBetter cost performance in small scale projects

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Recommended Customers Example

Small scale plants– Designed approx. 100 to 500 I/O points per FFCS

Distributed process units application– Independent maintenance is available

Micro-XL users– Compatible size and I/O modules provides a cost

effective migration offering without touching field wiring

Foundation Fieldbus trial users– Adding FFCS to the existing RIO CS3000 to utilize in

integrated FF solution– The cost for minimum system configuration is

attractive, so it becomes easier to adopt FF as a test in plant

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External View

Power supply unit

CP401 CPU module

Eight FIO slotsEight FIO slots

EC401 ESB bus coupler(Note)

Note: Two I/O slots are to be used for NIU extension.

AIP504 Vnet coupler (10BASE2 Vnet cable is used.)

Detachable bottom unit

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FFCS Specification

CPU R5432 (RISC)

Memory Size 32MB

Power supply100/220V AC, 24V

DC

No. of I/O slot 8

No. of I/O nodetotal 4 including CPU

node

ESB bus I/F EC401/SB401

Local node for ESB bus Up to 4

Remote node for ER bus Up to 3

ER bus I/F EB401/EB501

AP capacity

AI/AO 480

DI/DO 1920

Communication data 4000 words

Global SW 256

Common SW 4000

%ANN 1000

%PR 1000

%OP 500

%RQ 200

No. of control drawing sheet 200

No. of function block (total with %ANN)

2500

Realtime trend 256

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What are the Features- System

With FFCS, CS3000 can cover from CS1000 scale to 1 million tags super large DCS systemCS3000 has full scalability by single architectureControl intelligence can be distributed to each process unit to fit the application

CCR Unit #1 Unit #2

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What are the Features - Hardware

Field proven reliability design is applied, such as: pair and spare, micro sec. bumpless switch-over and ECC memoryFull range of FIO modules can be usedCompact form with modern look and feelFlexible I/O expansion with up to three additional I/O nodes to better fit smaller applications than a standard large FCS system sizeHigh performance utilizing the latest RISC processorPair and spare architecture

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Hardware Configuration- Local Node

FIO: Max. 8

Local node Max. 3

ESB busESB busUp to 6 Modules

Up to 8Modules

CP40

1C

P40

1PW

48

XPW

48

X

V netV net

FFCFFCSS

CP40

1C

P40

1PW

48

XPW

48

X

EC

40

1

EC

40

1SB

40

1

PW

48

XPW

48

X

SB

40

1

SB

40

1

PW

48

XPW

48

X

SB

40

1

SB

40

1

PW

48

XPW

48

X

SB

40

1

FFCFFCSS

Minimum Minimum

ConfigurationConfiguration

Maximum Maximum

ConfigurationConfiguration

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Hardware Configuration – Remote Node

V netV net

FFCFFCSS

Remote nodeRemote node

Expanded Remote node up to 3

ER busER bus

EB

40

1EB

40

1EB

40

1EB

40

1EB

40

1EB

40

1EB

40

1C

P40

1C

P40

1PW

48

XPW

48

X

EB

50

1

PW

48

XPW

48

X

EB

50

1


EB

50

1

PW

48

XPW

48

X

EB

50

1

EB

50

1

PW

48

XPW

48

X

EB

50

1


Optical Repeater can be usedOptical Repeater can be used

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What are the features - Software

High performance processing power for middle range applicationFull application compatibility with large FCSCS Batch 3000 full functions are available

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What are the features - Engineering

Standard CS3000 R3 engineering packages can be usedR3 integrated FF engineering environment can be appliedControl application is 100% compatible with standard large FCS. FFCS control drawings can be ported into standard large FCS

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True Partnership

We wish to contribute the success of the We wish to contribute the success of the customer.customer.

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Appendix

Confidential

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FCS lineup

CS3000

Integrated std.Field control

station

RIO series FIO series

KFCS/KFCS2LFCS/LFCS2

PFCS FFCS

Compact Field

control station

New

Confidential

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Appendix for Internal

<INTERNAL USE ONLY CONFIDENTIAL>

Confidential

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What is the advantage against Delta V

EPM Delta V MD (1)– Single choice of controller with small

application capacity – only 500 tags. • FFCS has 2500 function blocks. Free combination

of FFCS and KFCS.

– Small memory capacity – 14MB. • FFCS has 32MB large memory.

– Limited scalability up to 100 stations (node) in system with max. 30000

Confidential

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What is the advantage against Delta V

EPM Delta V MD (2)– I/O rack extension is up to 8 nodes with 8

I/Os each, but tag capacity is still max. 500. No remote I/O capability is available.

• Three extra I/O rack and full remote I/O capability are available on FFCS.

– Card Density generally less than FIO

Confidential

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Comparison with Delta V

267mm

MD controller FFCS Controller( CPU Node )

165mm

Field wiring cable space is necessary below of node.

Power cable space is necessary above of node.

The height is greater than MD, but the required space is similar.– Extra cable space is unnecessary for

FFCS.– When MD uses external terminal,

cabinet space factor becomes similar to FFCS.

21 inch

19 inch

Confidential

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What is the advantage against PKS

Honeywell PKS C200 (1)– Slow control switch over and it takes 500m

sec.• FFCS has bumpless switch over and performs

within 100 micro sec.

– C200 control highway is to be replaced with Fault Tolerant Ethernet (FTE) between server and controller in R200 (Dec). ControlNet will be maintained for the I/O bus. FTE is still just commitment.

• FFCS uses reliable high performance Vnet.

Confidential

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What is the advantage against PKS

Honeywell PKS C200 (2)– Controller-level redundancy is supported

through rack-to-rack fail over. Redundant controller configuration requires two control box –master and back up which has identical module configuration.

Confidential

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Appendix for InternalPricing and notes for order placement


Confidential

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Pricing

To achieve future single architecture system, FFCS price is set to cover CS 1000 price zone.– FFCS hardware price is same as standard

type PFCS.– Special software pack* is introduced for

entry level users. (LHSBEPK-S0 is for operation, -S1 is for operation and builder.)

– The pack assists in opening the door for potential new customers when competing in low price settings.

*: only for FFCS and up to 3 stations

Confidential

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Notes for Order Placement

When I/O node extension is made to FFCS, I/O node (ANB10x, ANR10x, ANR11x) with option code /NDEL must be placed the order.– I/O node is common model for both KFCS

and FFCS, therefore /NDEL option must be specified for FFCS. (Node extension license is bundled with node hardware.)

Confidential

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Description

System Order Code CSL// For CENTUM CS 3000

Model ANB10S Node Unit for Single ESB Bus (19-inch Rack Mountable)

-3 Single power supply

-4 Dual-redundant power supply

1 100 - 120 V AC power supply (conforms to Safety Standards CSA1010)

2 220 - 240 V AC power supply (with CE MARK and C-Tick MARK)

4 24 V DC power supply (with CE MARK and C-Tick MARK)

0 Basic type

1 With ISA Standard G3 option

/CU1N Connector Unit for ESB Bus [Part No.: S9879UK]

/CU1T Connector Unit with Terminator for ESB Bus [Part No.: S9880UK]

/ATDOC Explosion Protection Manual

/NDEL Node Expansion

Description

System Order Code CSL// For CENTUM CS 3000

Model ANB10D Node Unit for Dual-Redundant ESB Bus (19-inch Rack Mountable)

-4 Dual-redundant power supply (Note 1)

1 100 - 120 V AC power supply (conforms to Safety Standards CSA1010)

2 220 - 240 V AC power supply (with CE MARK and C-Tick MARK)

4 24 V DC power supply (with CE MARK and C-Tick MARK)

0 Basic type

1 With ISA Standard G3 option

/CU2N Connector Unit for ESB Bus [Part No.: S9879UK (2 pieces)]

/CU2T Connector Unit with Terminator for ESB Bus [Part No.: S9880UK (2 pieces)]

/ATDOC Explosion Protection Manual

/NDEL Node Expansion

Suffix Codes

Option Codes

Suffix Codes

Option Codes

FIO Node Option Code (/NDEL)

Confidential

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Comparison with PFCS

6-unit

PFCS FFCS

15-unit

Much more compact than PFCD.– Same size as MicroXL FCUs, so

useful for migration.Much more reliable.– Pair & Spare CPU– All I/O modules can be redundant.

19 inch 19 inch

Confidential

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Positioning of CS3000 FFCS and STRDOM

Scale

Huge

Large

Medium

SmallDCS

NCSApplication Domain

- FFCS is a solution for mid-scale and small-scale DCS customers- STARDOM aims at different domain.

Compact Controllerfor FIO (FFCS)

If the target process is critical application, choose DCS, otherwise NCS could be the right choice.

Confidential

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Appendix for InternalFAQs


Confidential

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FAQs (1)

Will CS 1000 support FFCS ?– CS 1000 is unchanged. FFCS is for CS 3000

to provide full scalability.

What is the selection criteria of FCS ?– FFCS is for small and highly distributed

application. KFCS is for large integrated applications.

Confidential

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FAQs (2)

How to migrate existing Micro-XL system? – Case of One MFCD replacement

• Same Space(6U+radiation space)• Same temperature environment

Space for radiation (3U)

AFF50xMFCD

Space for radiation (3U)

Space for radiation (3U) Space for radiation (3U)

50 degrees

C

50 degrees

C

6-unit

Confidential

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FAQs (3)

How to migrate existing Micro-XL system? – Case of 2 to 4 MFCDs replacement

• AFF50x(6U size) + ANx10x(5U size) X 1 to 3

– Need space between 2 of AFF50s due to the heat radiation

• Same Space with Temperature (0 to 40 degrees C)

2 NestsAFF50x+ANx10x x 1



MFCD AFF50xANx10x

Confidential

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FAQs (4)

Can FFCS use all types of FIO ?– Yes. All types of FIO including new

PROFIBUS-DP and DeviceNet (Tokuchu) modules can be used.

Can FFCS be used for expansion of CS 1000 system ?– CS 1000 users will be able enjoy extremely

cost effective migration license upgrade. The CS 1000 can be up graded to CS 3000.

Confidential

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CS1000 to CS3000 Migration

Migration Path Policy & Promotion

CS 1000 CS 3000

R2 R2

R3 R3

(a)(b)

(c)

a. Version up (charged: 30% of software price)

b. Migration to CS 3000 (special migration price is considered.)

• Only PFCS-E (Enhanced type) can be migrated till next release.

c. Version up & Migration to CS 3000 (same policy as case (b) )

• Only PFCS-E (Enhanced type) can be migrated till next release.

Subjects may change without notice

Confidential

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CS1000 to CS3000 Migration

CS 1000

PFCS-S PFCS-E

CS 3000

PFCS-S PFCS-E

CS3000 Builder supports CS1000 FCS (next release)– CS3000 integrates CS1000 FCS

CS 3000 Builder supports CS 1000 FCS (PFCS-S/PFCS-E)

Subjects may change without notice

HIS HISENGENG

FFCFFCSS

Confidential

Documents

Yokogawa Electric Corporation ISD-MASP-S03060 Rev.2 Copyright © Yokogawa Electric Corporation October 17, 2003 Solution Marketing Group International Business