MKG Engineering & Contracting - maakuthariglobal.commaakuthariglobal.com/company/Downloads/MKG NEW... · MKG Engineering & Contracting. ... • Tankage & Tank Farm • Process Plant

UAE – KUWAIT – OMAN – QATAR – INDONESIA – INDIA – MALAYSIA – SINGAPORE – MYANMAR – AUSTRALIA– HONG KONG

www.mkggroup.com | www.maakuthariglobal.com

MKG Engineering & Contracting

Accredited with

To become a most preferred service provider setting benchmarks in technical excellence & corporate behavior.

VISION

We will provide high quality services following best industry practices with utmost priority to health and safety of people ensuring minimum disturbance to the environment while respecting and preserving the local cultures .

MISSION

Commitment and Excellence We are committed to excellence in everything we do and our efforts are always directed towards delivering quality product / service exceeding customer expectations.

Innovation & Creativity We endeavor to be innovative and creative at all times to provide inspired and visionary solutions for our business partners.

Integrity & Trust At MKG we firmly believe that unwavering adherence to Integrity and Trust at all times is the core for sustained growth. We proudly uphold these values in all our dealings with all the stakeholders.

Protecting People & Environment We are committed to create a long lasting positive impact on the communities where we do business. Environmental care is an integral part of our vision, business strategy and daily work.

CORPORATE VALUES

ABOUT US

THE PRIME MOVERS

SERVICES & CAPABILITIES

REGISTRATIONS & APPROVALS

OUR CLIENTELE

QHSE POLICY

ISO & OHSAS CERTIFICATIONS

TESTIMONIALS

CONTACT US

CONTENTS

1

About Us

4

MKG GROUP was established in the year 2006 in United Arab Emirates (UAE).

We are a growing business group having unmatched capabilities in Engineering, Procurement and Construction. In a short period, we have expanded our reach beyond UAE and made our presence felt in seventeen countries.

Our core strength lies in our efficient , multi-disciplinary human resource base with vast experience in execution of large projects. We are a multi-dimensional company having our capabilities across sectors such as Oil & Gas, Chemical, Petrochemical Power, Renewable Energy, Telecom, Water & Waste Water, effluent and sewage treatment.Our geographical reach spreads over North Africa, Middle East, South Asia, South East Asia & Far East countries.

Ours is a people driven organization and working beyond ethnic and cultural barriers. We train our people in executing the projects with special emphasis on including and developing local talents. At MKG we strongly believe in keeping pace with latest technological developments and developing operational excellence, with sole aim of delighting our customers.

We have successfully developed a Project/Construction Management tool– AMOGH™ to manage complete Civil, Piping, Mechanical and Electrical & Instrumentation activities – from design to testing. AMOGH™ is integrated to PDMS, Spooling, Cable scheduling, Construction Planning & Monitoring and Material Management. This tool enables clients, irrespective of their location, monitor the progress of their projects with real time reviewing of data for Drawings & revisions, Quality, Construction, Schedule, Materials, Invoicing etc. This tool has been successfully used in various complex projects by renowned Oil & Gas companies

Profile - MKG E & C

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5

Profile - MKG E & C

MKG Group of Companies

3

South East AsiaPT MAA KUTHARICilegon, Indonesia

MAA KUTHARI (M) SDN BHDBintulu, Malaysia

MAA KUTHARI (M) SDN BHDKuala Lumpur, Malaysia

MAA KUTHARI (M) SDN BHDLabuan, Malaysia

MKG PTE LTDKim Keat Road, Singapore

MKG MYANMAR CO LTDYangon, Myanmar

Far EastMKG AU PTY LTDBrisbane, Australia

Hong KongSKM HK LTDWanchai, Hong Kong

MENA RegionMKG LIMITEDDubai, UAE

MKG CONTRACTING LLCAbu Dhabi, UAE

MKG ENGINEERING LLCAjman, UAE

MKG FZEAjman, UAE

MKG CONTRACTING LLCFujairah, UAE

MKG CONTRACTING LLCKuwait

MKG LLCOman

MAA KUTHARI GULF WLLQatar

India MAA KUTHARI PROJECTS PVT LTDVizag, India

MAKFUSION PROJECTS (I) PVT LTDMumbai, India

The Prime Movers:

Surendra Kumar Mahanty, is a Mechanical Engineering graduate with MBA in finance with more

than 20 years experience in the areas of Project Management, Engineering, Procurement and

construction works in the fields of Oil & gas, Petrochemicals, Refineries & Fertilizer Plants.

He demonstrated his entrepreneur skills, when he first formed an engineering services Company

in UAE in 2006 finding a business opportunity in solving vexing problems associated with complex

piping construction management by developing AMOGH. From such a humble start he steered

the Group to the present geographical spread with sheer Innovation, Vision, Commitment and

Passion.

Surendra Kumar MahantyChairman & CEO, MKG Group

Arun S Pillai is a graduate engineer and Oil & and Gas and industrial project management,

engineering and construction professional with 20 years hands on experience in executing complex

EPC projects in Middle East, South East and India. His constant hands on approach coupled with

excellent people skills keeps the MKG group together as a dynamic result oriented team delivering

the projects in time every time.

Arun S PillaiDirector, MKG Group

R. R. Siva Sankar, a graduate engineer in Mechanical discipline, with around 25 years of experience

in Contracts & Commercial management of Engineering & Construction Business activities in the

fields of Oil & Gas, Pipelines, Power, Infrastructure and Development Projects. He brings in years of

experience in handling contracts across nations and cultures guiding the company in keeping the

commitments to vendors, clients and all stake holders.

R R Siva SankarDirector, MKG Group

Pradeep Kumar PatiDirector, MKG Group

Pradeep K Pati , a Master graduate in Information Technology, with around 21 years of experience

in IT and Systems related to project / construction management activities in Oil & Gas, Pipelines,

Power, Infrastructure and Development sectors. He has a major role in continuous up gradation of

the proprietary AMOGH to meet the ever growing demands of the industry..

Profile - MKG E & C

4

Rajeev Sharma, is a Civil Engineer with 22 years of cross sectorial and cross dimensional experience in Business Development, Project Management, Construction Management, Site Administration & Resource Deployment for EPC / Construction Projects.

Rajeev SharmaHead - Business Development

Ravi Prakash, is a Civil Engineer and a qualified Project Management professional from PMI and holds a Diploma in Project Management from the University of Cambridge. He brings in 22 years of experience in the Oil & Gas construction industry and Infrastructure projects.

Ravi PrakashCOO - Infrastructure & Civil Construction

R.K. Varma, a dynamic professional with more than 30 years of experience combined in various EPC projects, procurement, vendor audit, operations and International multi mode logistics domain within diversified industries.

R K VarmaDirector - Procurement & Logistic

Our Senior Management People:

Raghukumar, is a Mechanical Engineer with more than 34 years of experience in Project Management, Construction, Contract Management , Infrastructure Development and in the field of Power, Oil, Gas and Steel Industries.

I V RaghukumarCOO - E & C Division (GCC)

Bala is an Industrial Engineer with Masters in Quality Management and has more than 29 years of experience in Establishing and Maintenance of various Quality & HSE Management systems & procedures in Oil, Gas, Energy & Defence sectors.

V Balasubrahmannian GuptanHead - Corporate Quality & HSE

Vaibhava Satsangi, having 25+ year experienced in the field of Electrical, Instrumentation & Project Management activities with various type industries. Valuable experience involves in Selection, Techno-Commercial Bid finalization, Procurement, Installation & Commissioning, Project Execution, Erection & Commissioning etc.

Vaibhava SatsangiSr. Manager - E & I

Profile - MKG E & C

5

Project Locations

Our Geographical ProfileProfile - MKG E & C

United Arab Emirates

Oman

Turkmenistan

UK

Canada

Algeria

Brazil

Iraq

Indonesia

Myanmar

Japan

India

Kazakhstan

Malaysia

Singapore

Yemen

QatarKuwait

Egypt

MKG LimitedDubai

MKG Contracting LLCAbu Dhabi

MKG FZEAjman

MKG Engineering LLCAjman

MKG Contracting LLCFujairah

PT Maa Kuthari. Indonesia

Makfusion Projects (I) Pvt. Ltd. Mumbai, India

Maa Kuthari Projects Pvt. Ltd. Vizag, India

MKG Myanmar Co Ltd.Myanmar

SKM HK Ltd.Hong Kong

Maa Kuthari SDN BHD. Malaysia

MKG Pte Ltd.Singapore MKG AU Pty Ltd.

Australia

MKG LLCOman

MKG Contracting LLCKuwait

Maa Kuthari Gulf WLLQatar

Our Geographical ProfileProfile - MKG E & C

Office Locations

Man Power - Experience (Years)

Man Power - Sector wise

Man Power - Location wiseMENA Region - 53%UAE KSA

KuwaitOman

South East Asia - 37%MalaysiaSingaporeMyanmar

VietnamIndonesia

India - 7%MumbaiVizag

Far East - 2%Australia

Others - 1%

Construction - 68%

Engineering & Project Management - 16%

QAC & HSE - 3%

Planning & Project Control - 6%

Others - 7%

0 - 5 - 5%

5 - 10 - 15%

10 - 15 - 55%

15 - 20 - 25%

Profile - MKG E & C

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Oil & Gas

• Piping • Tankage & Tank Farm • Process Plant • Pipe lines

Power

• Balance of Plant • Erection of Critical Equipments

Renewable energy

• Solar • Wind

Petrochemical

• Industrial Chemical Plants

Our Capabilities:Sectors

Vectors

Engineering & Design Services.

Procurement

Construction

Pre commissioning / Commissioning Assistance

Project Management services.

Profile - MKG E & C

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Detail Engineering, designing and drafting.

• Detail & field Engineering

• 3D Modelling by PDS/PDMS

• Extraction and annotation of GA drawings

• Isometrics Preparation

• Isometric Spooling using Spoolgen

• Pipe Support designing & detailing

• Cutting Plans preparation

• Electrical & Instrumentation detail engineering

• As Built drawings preparation

Tie-in Dossier preparation & management

MTO preparation for all disciplines

Structure Steel designing & detailing

Test Pack preparation and control

Interfacing management & TQ management.

Engineering & Design ServicesServices Offered

Profile - MKG E & C

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Services OfferedMechanical & Piping Construction:

Equipment: Installation of Process Equipment.

Installation of Columns & Reactors.

Installation of Vessel Internals.

Erection of chimneys.

Erection of rotary equipments.

Commissioning assistance.

Onsite blasting & painting.

Piping: Metering Stations Piping Works

Gathering Stations Piping Works

Procurement & Fabrication of piping spools

Procurement & Mechanical Erection of Piping.

Field welding

NDT & Hydro Test

Air blowing, chemical flushing & degreasing.

Onsite blasting & painting

Pipeline: Fabrication & laying of pipelines

Hydro testing of pipe lines

Commissioning of Pipelines

Tanks: Design & Construction as per API 650 & API 620.

MOC Carbon Steel, Stainless Steel, Duplex etc..

Fixed Roof & Floating Roof.

Tanks for Crude Oil, Fuel Oil, Chemicals & Water.

Tanks with internal lining.

Erection by conventional & jacking method

Structural: Mechanical erection of steel structural.

Mechanical erection of Pipe Racks & Supports.

Mechanical erection of Equipment support structural.

Mechanical erection ware houses & industrial structural.

Onsite blasting & painting.

Profile - MKG E & C

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We offer a full spectrum of Electrical & instrumentation services through our experienced and professional project teams

Readily available manpower resource of talented & professionally experienced E&I engineers, supervisor, technician etc.

Adherence to relevant regulatory guidelines and inspection regimes, followed by the industry worldwide.

Possesses all the necessary plant, equipment, tools & test equipment to safely assemble, install @ test the electrical & instrumentation systems.

Installation of Electrical Sub Stations equipment/ Switchboards and associated SCADA, SCMS/PMS Systems

Installation/ assembly of Transformers and its oil filling/ filtering and testing

Installation of above ground and underground H.V and L.V Cables and its testing

H.V & L.V Cable Jointing and Termination and its Hi pot testing

Installation and testing of lighting system

Installation of Cable Tray, Cable Ladder, Cable Trunking and Conduits.

Installation and testing of Earthing and Lightning System

Installation and testing of UPS system and batteries

Installation and testing of Cathodic Protection system.

Testing of electrical Protection relays and it settings

Manage interface between E & I and other disciplines

Onsite & Offsite Instrument Calibration services.

Calibration laboratory services for E&I test equipment.

Electrical & Instrumentation:

Our Strengths:

E & I Calibration Services:

Profile - MKG E & C

Services Offered

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We provide a wide range of project management support services to the EPC contractors.

Project Scheduling & monitoring

Estimation & Tendering for subcontract works

Quantity Surveying

MTO Preparation.

Revision issuance Control & Tracking

Change Authorization Management

Modification & Substitution Material Control

Field Revision Management

Modification resource Control

Management of Claim & Counter Claim

Material, stock/inventory management.

Allocation of material.

Preservation of all Material.

Material forecast as per PO & delivery status

Material issue to Construction/Fabrication

Substitution material tracking.

Modification material management

Construction Engineers.

Project Managers.

QA/QC Engineers & Inspectors.

NDT Technicians.

HSE Officers & Inspectors.

Commissioning Engineers.

Skilled Technicians & Staff for Plant Shutdown Works

Project Management Services:

Project Management:

Material:

Manpower:

Profile - MKG E & C

Services Offered

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TURN OVER DOCUMENTATION

Pipelines &Plant

Construction

CIVIL

STEELSTRUCTURE

MECHANICAL

INSTRUMENTATION &

ELECTRICAL

INSULATION & PAINTING

PIPING (SHOP & FIELD)

DOCUMENTCONTROL

FIELDENGINEERING

INVOICING

PROGRESS MONITORING &

REPORTING

TEST PACK CONTROL

WELDING&

INSPECTION CONTROL

QUALITY CONTROL

MATERIAL MANAGEMENT

PROCUREMENT & SUB-CONTRACTING

RESOURCE CONTROL

MICRO PLANNING

What is AMOGH™?

Usage of AMOGH™?

We use our Construction Management Tool – AMOGH™ to manage all activities – from design to testing. The software

has been indengeneously developed and successfully tested on various projects.

AMOGH™ brings Engineering, Procurement & Construction Data on a single user friendly platform. The tool provides

integrity to the data & can be linked to tracking systems in OWNER’s & CONSTRUCTOR’s, Corporate Offices, Home

Offices, Intermediate Fabrication Shops & Construction Sites.

System keeps track of all multi-disciplinary sub-activities & live outputs are available at all locations in the areas of

Engineering drawings, Material availabilities & discipline wise status of all construction activities. System also does

project control & planning functions.

Full, partial or “Read Only” access can be provided to various personnel connected with the project.

AMOGH™ can be used to manage multidiscipline construction project of any size and duration.

AMOGH™ is so designed that it can be used by Project Owners, Main Contractors & Construction Contractors.

AMOGH™ can be used by Site users as well as Home office/ Corporate office users at the desired level.

Stores project data in a form to make available the lessons learned

AMOGH™ - Our Project Management Tool

Profile - MKG E & C

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Signature ProjectsProject Title:

Project Details:

Scope Offered:

EPC contract for the construction and commissioning of a 70 Ton per day Chlor-Alkali Plant

FATA EPC, a division of FATA Spa, has won the EPC contract for the construction and commissioning of a 70 Ton per day Chlor-Alkali Plant. The contract has been awarded by Union Chlorine L.L.C., a joint venture between Oman Chlorine SAOG and Horizon Energy L.L.C., in cooperation with two other investors.

Preparation of workshop & installation drawings, red line mark ups, as built drawings etc. Installation of all electrical & instrumentation equipments. Prefabrication, installation & Erection of all metallic & non-metallic piping items & pipe supports.35,000 WDI of Piping fab/erection; Approx. 1500 Nos of valve erection Supply & installation of piping insulation material Design, supply & erection of Pre-engineered steel structural buildings, steel structural works. 675 MT of steel structure including pipe support & 650 MT of Equipment erection Supply, prefabricate, & install storage tanks, roof extract fans. Painting of approximate 3,100 SQ.M

Project Duration : 12 Months | Project Location : Abu Dhabi, UAE

Profile - MKG E & C

Project Title:

Project Details:

EPCC for Carbon Black and Delayed Coker (CBDC) Plant

The CBDC plant, to be built at Takreer‘s chemical refining complex in Ruwais, Abu Dhabi, will have a capacity to produce 40,000tpa of carbon black and 30,000 barrels a day of crude oil. Samsung Engineering has won the project from the Abu Dhabi Oil Refining Company (TAKREER) to construct the plant. Field Piping construction works for the project was awarded to Samsung Engineering who has sub contracted the work to MKG to construct the plant.

Field installation of piping (S S, Alloy Steel, Carbon Steel)

Installation of Pipe Support & Valves

Steam Tracing Works

Our scope of field piping includes Approx. 17,000 WDI & 18,000 metres of steam tracing works.


Scope Offered:

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Profile - MKG E & C


Project Details:

Takreer Ruwais Refinery Expansion Project #3

The Ruwais Refinery Expansion Project, awarded to SAMSUNG ENGINEERING will increase TAKREER’s refining capacity of crude oil by 417,000 Barrels per day and nearly double its production of transportation fuels; Gasoline, Jet and Diesel. Takreer operates today at 490,000 Barrels per day name plate capacity at its two sites in Abu Dhabi and Ruwais. MKG was subcontracted by SAMSUNG to carry out the following scope of services

Scope Offered:


Civil Mechanical, Electrical, Instrumentation and Telecommunication (CMEI) Installation Works.

Integrated project management system using Spoolgen and customised software AMOGH™

Mechanical, Piping & Electrical & Instrumentation construction managementusing AMOGH™

Pipe Support Management & Test Pack Movement Control Services

E&I works planning, progress monitoring & reporting, Cable management and cable termination services

Project Details:Petrofac was awarded the contract by Abu Dhabi Company for Onshore Oil Operations (ADCO) for the development of the onshore Asab oil field. This full field development will increase production and achieve 600,000 barrels of oil per day. The project is a mega scale development and involves large construction quantities spread over a geographical area of 40 x 20km

Scope Offered:


Civil Mechanical, Electrical, Instrumentation and Telecommunication (CMEI) Installation Works for Pre-shutdown works at the Remote Degassing Station-6


Mechanical, Piping & Electrical & Instrumentation construction management using AMOGH™


E&I works planning, progress monitoring & reporting, Cable management and cable termination services

Project Title:ASAB Full Feld Development Project

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Profile - MKG E & C


Project Details:

GASCO - 4th Natural Gas Liquid (NGL) Train

The project involves construction of an NGL recovery train to process 27, 000 TPD NGL/LPG. This will increase its present offshore gas production by 1 billion cu. ft/d of high pressure gas. It also includes products like 4750 TPD ethane, 7850 TPD propane, 9360 TPD butane and 5540 TPD paraffinic naphtha.

Scope Offered:



Spool & Document Management System


Mechanical & piping works planning, progress monitoring & reporting

Project Details:The Habshan 5 Process Plant is designed to process 1,000 million standard cubic feet per day (MMSCFD) of offshore gas from Umm Shaif and an additional 1,000 MMSCFD of onshore gas comprising of a mix of associated gas from ADCO and non-associated high sour gas from the Habshan fields.

Scope Offered:



Spool & Document Management System



Project Title:Integrated Gas development project (IGD) Habshan-5

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Profile - MKG E & C


Project Details:

Tokuyama Malaysia Poly-Silicon Phase-2 Project

The project expands the polycrystalline silicon production capacity and build an additional poly Silicon plant in Sarawak, Malaysia by Tokuyama Corporation. Tokuyama’s goal is to raise its global share of polysilicon for solar PV cells, while maintaining its share of polysilicon for semiconductors. Tokuyama conducts a second-phase construction project to build an additional polycrystalline silicon plant at the Samalaju Industrial Park in Sarawak, Malaysia. The second-phase plant will produce polycrystalline silicon for solar cells at an annual production capacity of 13,800 tons.

Scope Offered:

Project Duration : 18 Months | Project Location : Malaysia

Field installation of piping (S S, Alloy Steel, Carbon Steel)

Mechanical Completion

Complete Piping testing & commissioning assistance

Project Duration : 16 Months | Project Location : Malaysia

Project Details:JGC Group company, JGC Malaysia, it has been awarded a contract by Petronas LNG 9 Sdn. Bhd.(PL9SB), a wholly-owned subsidiary of Petronas. The contract calls for the EPCC work associated with expansion of LNG storage and shipping facilities at the Petronas’ LNG Complex (PLC) in Bintulu, Sarawak, Malaysia. The project, Train 9, will have a capacity of approximately 3.6 million tons of LNG per year and its feedstock will be supplied from PETRONAS’ newly developed offshore gas fields, off the coast of Sarawak, Malaysia.

Scope Offered: Integrated project management system using Spoolgen and customised software

Spool Drawings preparation, Drawings & Document Control

Material Simulation and Fabrication Job Card Issuance.

Pipe support fabrication with JC issuance & Shipping control

Total Plant Piping Management Services ,Test Pack Preparation and Management


Project Title:Petronas LNG Train 9 Project

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Profile - MKG E & C

Projects Summary

86 Projects

Countries18

30++ Major Clients

44 Projects using AMOGHTM

26 Construction Projects

14 Construction Support Services

02 Structural 3D Modelling Steel Detailing Projects - Using X-Steel

in

for

19

Profile - MKG E & C

Registration & Approval

20

Profile - MKG E & C

Our Clientele

21

ASEAN BINTULU FERTILIZER SDN.

Profile - MKG E & C

QHSE Policy, ISO & OHSAS Certifications

HSE Appreciation

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In exercising the powers conferred by Section 7, Petroleum Development Act 1974 and in accordance to Regulation 5 of the Petroleum Regulation 1974,delegated to me by the Prime Minister of Malaysia, I hereby issue the license under Regulation 3 of the Petroleum Regulation for the purpose of the above to:

Printed Date: 09.01.2014MAA KUTHARI (M) SDN BHD (813905-M)NO. 68, 1ST & 2ND FLOOR, MEDAN SENTRAL COMMERCIAL CENTRE, JALAN TANJUNG KIDURONG97010 BINTULUSARAWAK

Details of License are as follows:-

Company' s No : 813905-M

Type of Company : LICENSE

Duration of License : 19.11.2013 - 17.11.2016

License Fee : RM 750

Categories of Product/Service : As attached in ' CATEGORIES OF LICENSE / REGISTRATION' .

Special Conditions impose onto this license:-

Subject to the special conditions as attached.

General requirements of this License are as stated in the next page.

LICENSE TO SUPPLY PRODUCT/SERVICE TO EXPLORATION ANDOIL/GAS COMPANIES IN MALAYSIA

Reminder: License Must Apply For Renewal 3 Months Before The Expiry Date.

This is a computer generated printout and no signature from PETRONAS is required.

Profile - MKG E & C

Certifications & Testimonials

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MAA KUTHARI GLOBAL LLC

Oman

OM102427

22 / 12 / 2014 22 / 12 / 2015

24

Profile - MKG E & C

Certifications & Testimonials

MKG Engineering & Contracting

www.mkggroup.com | www.maakuthariglobal.com

UAE – KUWAIT – OMAN – QATAR – INDONESIA – INDIA – MALAYSIA – SINGAPORE – MYANMAR – AUSTRALIA– HONG KONG

R10

15

Documents

MKG Engineering & Contracting - maakuthariglobal.commaakuthariglobal.com/company/Downloads/MKG NEW... · MKG Engineering & Contracting. ... • Tankage & Tank Farm • Process Plant