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Magnet Controls GroupLCLS Magnet Controls [email protected]
August 16, 20061
Status of the LCLS Magnet PS Controls
Needed for First Injection
Injector, Sector 21 and BC1
P Bellomo / A de Lira / K Luchini / D MacNair / Others
Magnet Controls GroupLCLS Magnet Controls [email protected]
August 16, 20062
Background
Hardware Final Design Review March 30, 2006
Magnet list in the Hardware FDR
89 new magnet control systems
6 Intermediate (10kW or 20 kW)
83 Small (480W or 1.5kW)
1 modified existing QE system in Sector 21
Software Final Design Review in September
Magnet Controls GroupLCLS Magnet Controls [email protected]
August 16, 20063
New Magnet Control Systems in B24
Magnet Controls GroupLCLS Magnet Controls [email protected]
August 16, 20064
Sector 21 QE System Modification
Bulk PS
Boost PS
Q21201
Q21301
Q21401…
Q21901
SLC Mode
Bulk PS
Boost PS
Q21201
Q21301
Q21401…
Q21901
LCLS Mode
Isolation Switch
Reversing/Shorting Switch
Magnet Controls GroupLCLS Magnet Controls [email protected]
August 16, 20065
New Systems – Hardware StatusMagnets
November installation
DC cables
Phase 1 installed, Phase 2 completed by mid-December
Racks, power supplies, PS controllers, terminal server, VME/PLC crates and modules for small PS
All in B24, except 200V, 50A SOL2 power supply due September 15, 2006. 15 new MCOR12/6s replace MCOR30s
PLC, 90% of VME modules here and installed, remainder October
Move all to Sector 20 on September 15
AC Power
Panel-boards exist, CBs and conduit installation Sep 25 – Oct 16
Magnet Controls GroupLCLS Magnet Controls [email protected]
August 16, 20066
Modified S21 QE System – Hardware Status
Magnets, DC cables and racks
3 feet Bulk PS to new isolation and reversing/shorting switch chassis
Power supplies and controllers
QE21201/301 reversing/shorting switch chassis fabricated and bench tested.
Bulk PS isolation switch chassis – fabricated by 9/30
Install first week of October
CAMAC crates and modules exist
AC Control Power
Exists
Magnet Controls GroupLCLS Magnet Controls [email protected]
August 16, 20067
New Systems – Design Documentation StatusDC Cables
EIs (Change some MCOR30s to MCOR12/6s), CAPTAR list, power supply spreadsheet
Racks, power supplies, PS controllers VME/PLC crates, modules and terminal server
Specifications, front views and manufacturer’s drawings/manuals, EPICS/VME integration documents
PLC wiring diagram undergoing some changes
CB hazard analysis completed – requested labels from CEF
Manuals, cable lists
AC Power
One lines, panel-board schedules
Magnet Controls GroupLCLS Magnet Controls [email protected]
August 16, 20068
Modified S21 QE System – Design Documentation Status
DC cables
On modified EI diagram
Racks and accessories
Existing – one front view needs updating
Power supplies and controllers
Bulk PS Isolation chassis and QE201/301 magnet reversing / shorting switch chassis wiring diagrams
AC power
Existing 120VAC control
Magnet Controls GroupLCLS Magnet Controls [email protected]
August 16, 20069
New and Modified QE Systems – Software StatusSoftware
SLC 90% completeSLC Aware coding is complete and debugging 50% done
DisplaysSCP doneEDM
Test displays – doneMockups – 80% doneMain displays – 30% done
DatabasesSLC: All new units added to SLC database (MCOR30 to MCOR12)EPICS:
Templates and databases 90% doneSubstitution databases are 40% donePolynomials are 25% done
Magnet Controls GroupLCLS Magnet Controls [email protected]
August 16, 200610
New Systems - B24 Testing StatusPurpose – Verify wiring, basic operation as integrated systems
Controller-Power Supply-Local Mode (25% done)
BX01, 02 and BXH1,2,3,4 successfully tested
In process – testing PLC, 3 MCOR bulk power supplies, MCOR12/30s
Then test BXS, SOL1, SOL2, and BX11,12,13,14
Network/Controller Integration (25% done)
Network/EPICS integration with Intermediate PS Controllers
VME integration with MCOR12 and MCOR30 controllers
Remote Mode – Network/Power Supply Integration
Completion September 15, 2006
Magnet Controls GroupLCLS Magnet Controls [email protected]
August 16, 200611
New Systems - Field Test Plan
Three weeks needed in November-December timeframe
Hi pot DC cables
DC cable / magnet polarity checks B and V
Run Intermediates in Local Mode to verify transductor polarity
Run Intermediates and MCORs in Remote Mode
Addressing is correct
Voltage and current compliance
All readbacks are functional
Klixon, water flow, ground current interlocks function and display correct status
Tune response of each system
Magnet Controls GroupLCLS Magnet Controls [email protected]
August 16, 200612
Modified S21 QE System – Test Plan – Last SlideTest Plan
Initial tests – 1 week, 2nd week October. Check field wiring, isolating and reversing/shorting switch functionality,
Use 3 small (< 50V, less than 10J) power supplies
Force EMHP controller bit to SLC/LCLS modes – see table
Integrated tests – 1 week, Nov-Dec. Check SLC/LCLS modes from SCP – see table
Bit Bulk PS Q21201 Q21301
SLC + I + I + I
LCLS 0 -I 0
