ITMA 2015 INNOVATIONS by Suvin Advisors

Innovation in Textile Machinery Milan, Italy

Suvin Advisors Pvt. Ltd.


Contents

Spinning

Weaving

Knitting

Dyeing

Processing

Printing

Technical Textile

Quality Control & Utility


Spinning


USTER introduces unique concepts for Spinning Mills

USTER® TESTER 6 – the Total Testing Center

Works with greater accuracy and reliability than ever

Test speed - 800 m/min.

Specially-developed sensor technology

USTER® JOSSI VISION SHIELD 2

The ultimate defence against cotton contamination

The system can locate and remove the smallest particle of contaminant with class-leading detection of both coloured and white polypropylene and other synthetics



USTER SENTINEL

the successor of USTER® RINGDATA

Offers full-scale optimization of the entire ring spinning process, the core of yarn manufacturing

Clear visuals highlight exact reasons for breaks, prompting fast and easy problem-solving

Fewer defective bobbins and minimized pneumafil waste

USTER® QUANTUM 3

Enhanced spinning efficiency and fabric improvement

Automatic checks on the effect of splice distribution

Colour and shade variation detection and online hairiness measurement



USTER® TESTER 6-C800 for filament yarn

Unique new twist scan facility extends the test options to make twister settings easier

Enables a breakthrough in the measurement of interminglings

Testing speed - 800 m/min

http://www.indiantextilemagazine.in/spinning/uster-introduces-unique-concepts-for-spinning-mills-at-itma/


Smart Precision Spinning components from TeraSpin

Smart cradle for ring frame

Smart cradle OH S 168 has been found to be very effective in producing yarn with improved quality

Smart cradle for roving frames

TeraSpin has developed a smart cradle for the PK 1500 and PK P 2000 series of drafting systems for roving frames on the same working principle

The smart cradle combines the well proven advantages of constant nip distance with spring loaded compensation for any variation in apron elasticity or length

Producing a roving with reduced irregularity with the Smart cradle will automatically bring down the yarn irregularities in ring spinning

Smart weighting arm for roving frames

The PK P 2000 series of weighting arms are equipped with more visible top roller load indicators and Smart cradles for better roving quality

The PK P 2000 series top arm body is given a more durable, anti-corrosive Nickel Chrome surface plating and comes with an ergonomically designed attractive red lifting knob




Smart yarn catcher

TeraSpin has designed the Smart yarn catcher and field trials show not only reduced underwinding length but also, almost no residual yarn in the yarn catcher

Available for OEMs as well as for use by spinning mills for replacement of components on existing machines

http://www.indiantextilemagazine.in/spinning/smart-precision-spinning-components-from-teraspin/

Savio highlights niche products in winding segment

Breakthrough innovations in the winding segment

Eco PulsarS

A quantum leap forward in automatic winding

The Level of suction for Spindles and bobbins feeding systems set independently

New Controlled Cut System, Yarn Tension Control System, Waste Collection & Separation System and Upgraded Splicing Solutions

The drumless Multicone technology

Flexible, easy and fast change in the winding process to prepare all formats

Packages for dyeing, warping, weft, knitting, double twisting, require a different and flexible package formation in terms of geometry, edges shape and density. It can achieve this kind of flexibility in the package formation




Volufil Multicone

Automatic winder for continuous shrinkage, bulking and heat setting

Combines thermic treatment and winding process on a single machine

Multicone system allows the tailoring of package for different end use with simple settings on PC

http://www.indiantextilemagazine.in/spinning/savio-highlights-niche-products-in-winding-segment/

Saurer Schlafhorst and Zinser – Innovation hotspots in Milan


Autocoro 9

BD 6

Consumes 10 % less energy

Spins reliably at up to 230 m/min in any length

Zinser Speed 5A

length of 2,016 spindles

super-long, super-economical and extremely user-friendly

energy savings by the suction system

sensor-controlled OptiSuction yarn break suction system

Reduction in length, lowers production costs by up to 11 %. It also occupies up to 21 % less floor space

Self cleaning System

Saurer Schlafhorst and Zinser – Innovation hotspots in Milan


Autoconer 6

Eco-Drum-Drive system, Schlafhorst has cut the energy consumption of the Autoconer 6 by up to 20 % compared with its predecessor

self-adjustment turns the Autoconer 6 into an automatic package winder

http://www.indiantextilemagazine.in/spinning/saurer-schlafhorst-and-zinser-innovation-hotspots-in-milan/

LMW creates value through Innovation


Ring frame LRJ9 SX

No. of Spindles - 1824

Wide ranging counts

Value added yarns compact, slub, multi count, multi twist and core yarn with various fibres from Kevlar, aramid, ramie, flax, jute, modal, acrylic, polypropylene, polyester, viscose and cotton with the unique change gearless drafting drive

Doff time of less than 100 seconds

Futuristic green initiatives with

Low Decibel spindles

Lower power consumption through energy efficient motors, drives, patented inverter driven dual suction system

Draw frame LDA Z

Duo digital autolevelling delivers quality sliver with CV 1m less than 0.4%.

4 over 3 drafting system with shortest delivery distance handles the sliver gently thus ensuring consistency and higher efficiency



Comber LK69

World‟s fastest comber LK69 and has been successfully working across the globe at 600 npm with productivity levels of upto 2.1 tons/day

New comber with eliminates change gears and pulleys by servo drives and inverter

Card LC636

High productivity at uncompromised quality levels

The 1.5 meter width card has the largest carding area and active flat index (AFI) along with unique feeding system for delivering superior quality

Draw frame LDA Z Comber LK69 Card LC636



Speed frame LF4200 AX

New Speed frame with 240 spindles and new drive system

With new Lap Transportation System and Roving Transportation System

http://www.indiantextilemagazine.in/spinning/lmw-creates-value-through-innovation/

Bräcker’s new STARLETplus traveller for spinning


STARLETplus traveller result into lower maintenance costs in the spinning mill because of following specification:

STARLETplus offers additional benefits in conditions like high humidity or aggressive fibres,

Service life can be prolonged by up to 50%

Better resistance against corrosion

Particularly recommended for viscose and CO/CV blends, dyed MMF fibres and special applications

Suitable for the entire yarn count range

BERKOL Supergrinder

for automatic grinding of ring, roving and air spinning top rollers.

Improves the grinding capacity as compared to the previous version by more than 50 per cent.

Grinding capacity of up to 350 top rollers per hour

Storage capacity of 450 top rollers with 32 mm diameter



Power consumption can be reduced by 10 per cent

With a touch panel for easy operation

User interface is multi-lingual in German, English, Chinese, Italian, Spanish, Portuguese, Russian and Turkish

The other products which Bräcker will present at ITMA include TITAN and ORBIT spinning rings, PYRIT and ZIRKON travellers, cost saving maintenance tools, and the well-known range of BERKOL cots and aprons

http://www.indiantextilemagazine.in/spinning/brackers-new-starletplus-traveller-for-spinning/

Salmoiraghi’s successful synthetic fibre automatic handling technology


IGV 2 automatic doffing system

This is a battery-driven vehicle equipped with a special doffing module featuring twin bobbin mandrels, and a pusher device

The vehicle has a state-of-the-art inertial guidance system, ensuring millimeter positioning accuracy in front of the winder

This compact, highly manoeuvrable vehicle is the only feasible automatic doffing solution in winding aisles characterized by low ceilings and tight spaces, which preclude the use of classic overhead rail guided Doffers

It is also an excellent solution, helping avoid fabrication and installation of complex supporting structures

IGV 2 can doff both latest generation twin chuck winders and classic single chuck winders. If required, the vehicle can directly connect the winding and packing areas.

“Twin Mandrel Doffer” for 10+10 or 12+12 ends

designed to transfer the doffed bobbins to “shuttle” transport vehicles travelling on overhead monorail circuits

http://www.indiantextilemagazine.in/textile-components/salmoiraghis-successful-synthetic-fibre-automatic-handling-technology/



Ring frame LRJ9 SX

No. of Spindles - 1824

Wide ranging counts

Value added yarns compact, slub, multi count, multi twist and core yarn with various fibres from Kevlar, aramid, ramie, flax, jute, modal, acrylic, polypropylene, polyester, viscose and cotton with the unique change gearless drafting drive

Doff time of less than 100 seconds

Futuristic green initiatives with

Low Decibel spindles

Lower power consumption through energy efficient motors, drives, patented inverter driven dual suction system

Draw frame LDA Z

Duo digital autolevelling delivers quality sliver with CV 1m less than 0.4%.

4 over 3 drafting system with shortest delivery distance handles the sliver gently thus ensuring consistency and higher efficiency



Comber LK69

World‟s fastest comber LK69 and has been successfully working across the globe at 600 npm with productivity levels of upto 2.1 tons/day

New comber with eliminates change gears and pulleys by servo drives and inverter

Card LC636

High productivity at uncompromised quality levels

The 1.5 meter width card has the largest carding area and active flat index (AFI) along with unique feeding system for delivering superior quality

Draw frame LDA Z Comber LK69 Card LC636



Speed frame LF4200 AX

New Speed frame with 240 spindles and new drive system

With new Lap Transportation System and Roving Transportation System

http://www.indiantextilemagazine.in/spinning/lmw-creates-value-through-innovation/

Rieter presents strategies for innovation and profitability


Spinning Preparation Innovations

New functions of the C 70 high-performance Card

The C 70 high-performance card achieves excellent yarn quality at highest production

Rieter controls the carding gap by means of precise flats guidance and with the working width of 1.5m achieves the largest active carding area on the market

Innovations in the pre- and post-carding zone facilitate a very specific waste selection and thus an excellent raw material yield and sliver quality

New package for the processing of synthetic fibres

The new, very easily removable web bridge in a special package for the processing of synthetic fibres allows trouble-free cleaning and an immediate restart of the card

The second function in the package is the unique chute control with air pressure, which simplifies the processing of synthetic fibres. This enables the C 70 card to achieve high carding performance with synthetic fibres and as a result, good running properties in spinning.

EVObrush: The innovative flat cleaning unit EVObrush of the latest card generation can also be retrofitted on older models. Its clothing can be replaced without the use of tools, reliably keeps the wire clothing clean and improves sliver quality.

http://www.rieter.com/fileadmin/user_upload/picturepark/ITMA_Innovations_2015_Original__75446.pdf




New E 36 /E 86 combing set

The new combing set achieves the greatest productivity on the market

It consists of a new combing preparation machine, E 36 OMEGAlap, which is able to feed six new E 86 combers. With 540 kg/h and therefore the supply of almost 25,000 ring spindles, the set reaches the highest production output on the market

A new function simplifies setting and optimisation of the noil rate. This is made possible by the new FlexComb circular comb from Graf.

Rieter has the widest experience and the greatest range of solutions from simple to full automation in the combing sector. With automation, the customer can reduce the number of operators and simultaneously increase efficiency and yarn quality.

Comber conversions as an alternative

For older generations of combers, Rieter offers conversion kits that improve the productivity and yarn quality and make a reduction of the noil rate possible. On the booth at the ITMA 2015, Rieter is demonstrating how quickly such a conversion can be realised and what economic advantages the customer can thus achieve





New RSB-D 24 Double-head Autoleveller Draw Frame

All autoleveller draw frames from Rieter use the same dynamic autolevelling system for incomparable sliver uniformity, even at high delivery speeds of 1 100 m/min

New ECOrized suction

The ECOrized suction system on the new RSB-D 24 double-head autoleveller draw frame lowers the energy consumption

Older draw frame generations can also be retrofitted with the ECOrized suction system

New sliver sensor

A sliver sensor, patent pending, makes a high quality in sliver coiling already possible from the first metres following a can change

New level of convenience

The practical setting of suction and delivery speed on the display, as well as the option of individual maintenance of the two heads, increases the level of convenience for setting and operating the machine

Together with the SB-D 22 double-head draw frame without levelling, a double-head line requires 50 % less space and therefore - compared with a line of single-head draw frames - also saves costs




End - Spinning Preparation Innovations R 66 Automated Rotor Spinning Machine

The success of the R 60 automated rotor spinning machine in recent years lies in the good yarn tenacity and low yarn manufacturing costs. Contributory factors are the low energy consumption and easy operation. At the ITMA 2015 Rieter is presenting the new R 66 rotor spinning machine which makes yarn production even more economical

New lengths of up to 700 positions per machine. The new machine length reduces the costs for the entire rotor spinning system

Compared with the S 60, the the new S 66 spin box achieves higher speeds for improved economy at the same yarn tenacity and yarn uniformity

The new replaceable CHANNELpass simplifies the optimisation for different raw materials

New functions simplify operation and accelerate the replacement of technology components

The new electro-mechanical yarn traverse simplifies the setting of the winding angle for a wide range of applications, for reliable package flanks and good unwinding behavior

Existing rotor spinning systems – modernised for synthetic fibres and higher speeds with the ANTIstatic TWINdisc, the CHANNELpass, the clip-on opening roller or complete sets for box modernisation, Rieter offers solutions that allow a quick response to changed market requirements. Time and energy savings as well as production increases lead to a better return.




End - Spinning Preparation Innovations

J 26 Air-jet Spinning Machine

With the J 26, Rieter extends the application range for air-jet technology and presents an additionally optimised machine

New: Processing of polyester with P 26 With the processing of polyester, the challenge lies in the deposits of spinning finish and co-polymers. For this reason, Rieter now offers the option P 26 which significantly extends the time between the necessary cleaning operations

A new option is the application of six robots on the machine. This allows applications which imply a higher rate of ends down or quality cuts to be processed.

New option for soft yarns: The majority of air-jet yarns are later processed to knitted fabrics which require a softer touch. To this end, Rieter has developed technology components and setting parameters.

Rieter has for many years successfully used the Q 10 A yarn clearer in rotor spinning. Now it has been further developed for air-jet spinning. Based on an accurate monitoring of yarn structure, hairiness and yarn diameter, it interprets not only the standard functions but also the yarn tenacity




Options of the K 46 Com4 Compact Spinning Machine With 1824 spinning positions, the K 46 Com4 compact spinning machine increases

the production per square metre in the spinning mill

Rieter now offers a quality package for the K 46 that leads to a significant improvement of the quality parameters CVm and IPI. It is an ideal supplement for spinning mills with high quality requirements

The energy consumption per kilogram of spun yarn from Rieter compacting system with suction drum today already lies far below that of apron systems. The new double-sided suction system ECOrized for long compact spinning machines now additionally reduces the energy consumption

G 32 Ring Spinning Machine optimised The G 32 ring spinning machine is, like its big sister, the G 36 ring spinning

machine, a guarantee for economically produced ring yarns. Now available is the revised G 32 ring spinning machine with a maximum length of 1824 spindles and with the innovative suction tube ECOrized

In addition, a quality package for improvement of the yarn quality, a flexible change between S and Z twist and a special package for the processing of polyester is available. Best fit for this package is the new traveller STARLETplus from Bräcker. Moreover, Rieter has further improved the reliability of the machine.

Also the G 32 ring spinning machine can now be retrofitted with the suction tube ECOrized. This also applies to the machines G 33, G 35, G 36. The conversion with the suction tube ECOrized permits sustainable energy and cost savings




SPIDERweb Mill Control System - new functions for the spinning mill of the future

The Rieter SPIDERweb mill control system is the only system on the market which covers the entire spinning mill from fibre to yarn

For the first time, Rieter is showing a mobile solution that not only provides an overview of the data of the spinning mill, but also offers a configurable alarm function

With six new modules respectively functions, SPIDERweb opens the door to an Internet-based, intelligent spinning mill control. The system offers the following advantages:

Permanently monitored sliver and yarn quality

Incorporated expertise

Optimal allocation of operating personnel

Support for systematic preventative maintenance

Fact-based and quick reaction to deviations

Increase in plant availability and productivity http://www.rieter.com/fileadmin/user_upload/picturepark/ITMA_Innovations_2015_Original__75446.pdf

Saurer AG – Innovation hotspots in Milan


Saurer Schlafhorst

Rotor spinning machines from Schlafhorst - setting new benchmarks.

E³ – triple added value

Schlafhorst will be presenting new rotor spinning machines that have been awarded the E3 label at ITMA 2015. They offer spinning mills a triple added value in the areas of energy, economics and ergonomics

Revolutionary Autocoro: the new generation is here

The revolution in rotor spinning continues: Schlafhorst is presented the next generation of the revolutionary Autocoro at ITMA 2015. The innovative single spinning position technology proves its technological superiority once again

Compared to the previous model, the new Autocoro uses much less energy – the savings are in a two-digit percentage range. Longer machines, higher rotor speeds, intelligent automated processes and minimized maintenance costs quickly increase efficiency, productivity and profitability. The next generation of Autocoro leaves the competition far behind and is defining a new benchmark for rotor spinning

http://saurer.com/fileadmin/user_upload/Press_Releases/201509_SAURER_Pressrelease_Pre__ITMA_2015_EN_FV.pdf



Saurer Schlafhorst

Rotor spinning machines from Schlafhorst - setting new benchmarks

Autocoro 9

Practical rotor speed up to 1,80,000 rpm

Maximum number of rotors 600, with 6 doffers

Packages can be produced up to 350 mm diameter with optimized package density

Saving in energy cost by 25%

Autoconer 6

Splicing time reduced by 3 seconds due to extra bobbin waiting for feed

Efficient doffer, helps to find out the leading end on package

Bad bobbin / double piecing bobbin cleaning & re feeding unit

Special rewinding drums are provided

Wobbling empty package sensor on cradle, rejects damaged paper cones to avoid bad packages




Saurer Schlafhorst

Rotor spinning machines from Schlafhorst - setting new benchmarks.

BD 6 – the future of semi-automatic rotor spinning

Schlafhorst presented a new, even more productive, energy-efficient and user-friendly generation of the BD 6. Take-up speeds of up to 230 m/min, two-digit energy savings, an LED signal system for fast checking and an ergonomic machine operation are some of the pioneering improvements. Schlafhorst is defining the new performance standard of the future in the semi-automatic area as well

The BD 6 is in a class of its own. Equipped with patented high speed technologies from the Autocoro, the BD 6 surpasses the qualitative and economic standards of semi-automatic rotor spinning machines which the market has known up until now




Saurer Schlafhorst

Winding machines from Schlafhorst - the best original ever.

Package quality redefined

Schlafhorst unveiled the new Autoconer 6. The innovative winding machine has been available for delivery since the beginning of the year

Schlafhorst is presented an updated generation of the new Autoconer 6, which is even more energy efficient, economical and user-friendly. This is why the new generation was awarded the E³ label for triple added value in the areas of energy, economics and ergonomics

With a fully automatic link to the latest Zinser ring spinning machines and the currently most advanced automation solution, the Autoconer impressively proves its claim to leadership in the sector. The unlimited possibilities for process-oriented package optimisation, bobbin processing and rewinding will be demonstrated on a second machine

We will be setting new standards for packages in the future, as the Autoconer 6 has redefined the performance criteria for quality packages. Autoconer 6 – the best original ever




Saurer Schlafhorst

Schlafhorst presented the new service concept "SUN – SERVICE UNLIMITED“

For the delivery of original spare parts the SECOS e-commerce platform guarantees the fastest response times

Yet SUN does not only stand for the best service, but also for unlimited innovation. Schlafhorst creates technical innovations that can be retrofitted in existing machinery. With improved original parts, modernization kits, technology kits and service kits Schlafhorst takes on the responsibility of innovation for the entire product life cycle and ensures that Schlafhorst and Zinser customers with older machine generations will always be able to benefit from technological advances.




Zinser

Ring spinning machines from Zinser - Pioneer of cost-effective automation.

Pioneer of cost-effective automation

Zinser Speed 5A with length of 2,016 spindles

Reduction in length, lowers production costs by up to 11 %. It also occupies up to 21 % less floor space

Zinser presented as a pioneer of new cost-effective automation solutions for ring spinning. The latest machines from Zinser have the E³ label, the guarantee for triple added value in the areas of energy, economics and ergonomics

Schlafhorst and Zinser exhibited a fully-automatic linked system solution, from the roving frame to the winding machine

It is the perfect interplay of a highly integrated automation solution for the greatest possible energy savings, maximum economic efficiency and optimum user-friendliness.

With the Zinser CoWeMat and CoWeFeed doffing automation systems, the world's most economic self-cleaning compact spinning technology Impact FX, and the proven cutting-edge technology for reliable and precise processes, Zinser is setting new standards with every machine length for yarn quality and profitability in ring spinning.




Allma Volkmann – Competence in twisting Allma and Volkmann attract the attention of industry professionals with numerous

technological innovations at ITMA in Milan. Technologies that generate even more customer benefits and set performance directions in the market: the guarantors for success are called the CompactTwister, CarpetTwister, CarpetCabler, Heat-Set and TechnoCorder TC2

CompactTwister sets new standards With the CompactTwister, high performance twisting machine for staple fibre yarns,

which was awarded the E³ label for triple added value in the areas of energy, economics and ergonomics

Energy savings of up to 40% can be achieved with the eco-drive concept and the ecospindle technology with adapted spindle combinations

The systematically integrated HD feeds are setting new standards for efficient further processing in the areas of energy savings and optimized feed weights

The productivity of the CompactTwisters is 30% higher, thanks to the high delivery speeds of up to 120 m/min

The ergonomic benefits of the CompactTwister include greater ease of use due to the improved take-up geometry, central settings and handling aids, which result in an up to 10% reduction in operating times

The CompactTwister covers all yarn materials as well as count ranges, and with its high yarn and package quality offers the best conditions for optimal added value – today and tomorrow




Allma Volkmann – Competence in twisting

The CarpetTwister/CarpetCabler and Heat-SET offer even more customer benefits

Volkmann is winning over customers with the new CarpetTwister and CarpetCabler product generation

The new generation was awarded the E³ label for triple added value in the areas of energy, economics and ergonomics

The outstanding characteristics are the energy-saving spindle family and the maximum quality with optimum economic efficiency. Spindle and spindle pot versions as well as drive and storage technology enable very high energy savings of up to 40%. With delivery speeds of up to 120 m/min during uptwisting, reduced space requirements due to smaller spindle gauge and the adaptation of the spindle speed, productivity can be increased by up to 45%

Operating times can be reduced by up to 8%, thanks to the pneumatic creel, threading aids, new pneumatic centrally adjustable creel yarn brakes and ball yarn brakes. A new feature is the computer controlled drive system, which enables a quick changeover to new yarn lots and the change of production parameters. This increases the machine availability and simplifies operation.




Allma Volkmann – Competence in twisting The TechnoCorder TC2 offers triple added value

The TechnoCorder TC2 was awarded the E³ label for triple added value in the areas of energy savings, productivity increase and ergonomic improvement

The TechnoCorder TC2 is winning over customers with its independent spindle technology, 400 m/min delivery speed and the 25% higher package density. And this pays off: productivity is up to 30% higher and energy costs drop by up to 10%

The TechnoCorder TC2 is distinguished by attractive developments, such as the new FlexiPly equipment for the production of hybrid yarns and the new larger 830 mm spindle spacing for the processing of coarse yarn counts. Energy-optimised modern drives and a lean yarn balloon, thanks to the optimized balloon geometry and height-adjustable balloon yarn guide, lead to low energy costs.

The independently driven spindles enable limitless possibilities for the creation of new twist constructions

Two spindle gauges cover a large range of yarn counts, from 235dtex to 33,000dtex. PrimePac quality twist packages can be manufactured according to individual needs. Compact twist packages save up to 30% in transport costs and make further processing more efficient

Special attention was given to the ergonomics, resulting in the independent spindle unit and new section concept enabling an ergonomically friendly spindle design. The operating elements and the entire spindle area can be easily accessed by the operating personnel. This saves set-up time.




Allma Volkmann – Competence in twisting

Heat-SET shortens the production process of carpet yarns

After cabling, BCF carpet yarns are heat set in a second process step to stabilise the shape.

Volkmann integrates this process step in the cabling machine – cabling and heat setting in one process run

Interim storage and handling are no longer needed at all, process costs are clearly reduced and a significant contribution to economic efficiency is achieved with the faster order turnaround times, shorter process sequences and greater system utilisation.




Saurer Components

Heat-SET shortens the production process of carpet yarns

After cabling, BCF carpet yarns are heat set in a second process step to stabilise the shape.

Volkmann integrates this process step in the cabling machine – cabling and heat setting in one process run

Interim storage and handling are no longer needed at all, process costs are clearly reduced and a significant contribution to economic efficiency is achieved with the faster order turnaround times, shorter process sequences and greater system utilisation.


Trützschler Spinning


Trützschler SPINNING exhibits an advanced card with increased productivity and energy efficiency

Card – TC15 Card No. 50,000 displayed at ITMA

15% higher productivity, with 500 meters/min. delivery speed

JUMBOCANS - Maximum can diameter of 1200 mm

Compact card, smallest floor space

Lowest wastage%

T-Move system – Cans are not moved during can change, instead sliver feeding is moved in linier direction

T-LED System – It visualizes the can filling from long distance also. Operator can see at a glance that which card requires empty can urgently

TC-15S series is for manmade fibres

T-SCAN TS-T5 – Foreign fiber separator White PP detection is improved

Low energy & air consumption

Low good fiber loss

Low maintenance cost

Can in fitted in existing cleaning lines http://www.truetzschler-spinning.com/



Toyota-Truetzschler Comber – TCO 12A

Automatic lap change

Automatic piecing improves quality at greater level

Jumbo cans of 1200 mm dia

Increased nip rate up to 600 nips/min due to dual drive system

The draw frame product range has been further expanded

Here, the focus is on increased efficiency and reduced personnel requirements

Development in the field of combing has also not stood still

The Superlap requires less personnel and the Toyota-Trützschler Comber will show new application-oriented features.

http://www.truetzschler-spinning.com/



Quality yarns are only possible with efficient foreign part separation in the blow room. With three detection technologies in one machine, Trützschler has already set a high standard. At the ITMA, further technologies will be added to the existing three. As a result, separation is even more effective.

The data monitoring system T-Data is increasingly becoming standard. Due to Trützschler-specific sensors on the machines, important quality data that cannot be acquired by any other system can be managed and evaluated here. This includes for instance neps in the card sliver or the energy consumption of the machines.


Trützschler Card Clothing


Trützschler CARD CLOTHING has expanded its flats selection by two new products which have been developed for special applications

The flat top NOVOTOP 58 is optimally suited for application in the area of fine combed yarns at high production speeds

The flat top NOVOTOP 30 was developed for the processing of coarse and/or dyed fibres and regenerated fibres for rotor spinning. Both flat types are available as MAGNOTOP and Classictop.

http://www.truetzschler-cardclothing.com/

Trützschler Man-made Fibers


Trützschler MAN-MADE FIBERS informs about new machines as well as new processes and end products. On the occasion of the ITMA, the company introduces a new generation of staple fibre machines to the market. The advancements stand under the heading of modularity - all components are designed as stand-alone units.

The new modular components demonstrate their advantages not only in complete Trützschler installations; they are also ideal plug-and-play units when modernising existing installations. Ever since the product range of the Egelsbach equipment manufacturer includes staple fibre spinning, the focus - in addition to machine manufacturing - is increasingly also on product development. Trützschler Man-Made Fibers‟ „Hollow Conjugate Fibres“ are a new type of self-crimping fibres, distinguished by an extremely environmentally friendly spinning process.

The filament sector highlights the diversity of its product range for the economic production of high-quality carpet yarns. The focus is on the new 3-end spinning system M30 with reliable components such as the polymer-independent spin beam and the HPTex texturing system. The portfolio thus covers 2-end, 3-end and 4-end concepts for various polymers, including recycled material. Now it is possible to respond to all process requirements as well as spatial or economic conditions even more effectively.


Suessen Spinning


Innovative Compact Spinning System Reduces Cost Significantly The highlight will be the EliTe®CompactSet Advanced – a compact spinning

system with various new features. The goal of the new development was an increased lifetime of many components, such as lattice aprons and inserts and the reduction of maintenance costs

With the flip-over technology for example the housing can be used upside down, because top and bottom parts are identical. Different colours – red and yellow – indicate the two sides. As a result the use of top roller cots can be doubled. Customers benefit from lower costs for maintenance, handling, and alignment. In addition, the top roller cots on the new system have bigger diameters –The lifetime of the larger cots is substantially longer; an improvement in lifetime of up to 165 % is possible.

Suessen presents various new Premium Parts for rotor spinning machines. The new TwistTrap-Navel has a modified nozzle, combined with a patented twist-retaining element. The TwistTrap-Navel, which is applicable to all types of spinboxes, provides an additional false twist, which results in better spinning stability. The production can increase by 10 % to 15 % due to the possible twist reduction. Another new Premium Part is the PS7 TwinDisc – a support disc with reduced width. The reduction from 10 mm to 7 mm results in less flexing work between rotor shaft and disc. The benefit is a lower energy consumption; savings of up to 11 Watt are possible, depending on the rotor speed.

http://www.suessen.com/

Marzoli Spinning Solutions


Marzoli New Compact System

Marzoli launched its new compact device

Compact devices are increasingly used in spinning mills: the positive aspects stemming from their application (e.g. higher resistance, lower required twist, less hairiness, etc.) have fostered spinners to apply compact devices on an increasing variety of counts (coarse, medium, thin and extra-thin counts) and types of yarn (combed, carded and synthetic yarns). Marzoli Compact System constitutes a leading-edge application that guarantees top performance, high flexibility towards specific production requirements, minimized maintenance.

Marzoli Remote Maintenance (MRM) was presented, that allows to monitor and control all instruments of a production unit through the use of any mobile device

http://www.marzoli.com/



The new FT60/FT70 Series Roving Frames

FT60 and FT70 roving frames rely on multi-motor drive systems and modular design, allowing to reach up to 224 spindles.

The completely electronic drafting system of Marzoli FT60 and FT70 series ensures the highest degree of flexibility: the draft can be changed by simply inserting the new draft parameter on the touch screen interface, no mechanical modification is required. Thanks to Marzoli‟s end-to-end production management platform (YARNET), the draft can also be inserted remotely (e.g. from the production manager‟s computer).

FT60 and FT70 roving frames are fully integrated with Marzoli Bobbin Transport systems and ring frames through specific mechanic solutions (e.g. dedicated creel system for transport trains) and software production control platform (YARNET), thus realizing a superior and fully integrated Spinning Section maximizing overall coordination and effectiveness of roving and spinning operations through a constant and regular supply for the spinning frames, allowing for full and enhanced productivity of the spindles.

Marzoli‟s FT60 and FT70 roving frames represent outstanding machines also from the point of view of energy savings thanks to Marzoli most advanced on-board green technology.




The New CM7 Comber new CM7 comber with automatic Lap Piecing

The new CM7-LP comber is the result of a thorough activity of research and development that has led to the achievement of the maximum results on: Quality (substantial reduction of neps and short fibers, perfect evenness of the sliver)

Productivity (mechanical speed up to 600 nips/min with production volumes up to 85 Kg/h)

Efficiency (reduction in energy consumption, better selection of fibers and reduction of noil percentage);

These results have been achieved with optimization of the following parts: driving head, nipper unit, feeding rollers, detaching rollers, circular comb, top comb and drafting system.

Premium efficiency electric motors grant electric efficiency standards over 90% entailing almost no energy waste and much lower power consumption levels

One of the greatest innovations introduced with the new CM7 comber is the automatic lap piecing technology. This technology automatically changes the empty tubes with full laps and restarts the machine without the operator intervention. This highly reliable system allows to increase the efficiency of the machine thanks to the reduction of machine downtimes and operator‟s effort. Moreover, the automatic lap piecing system also has a positive influence on quality as it entails the perfect overlapping of the two batts thereby increasing the regularity of the sliver also in the points where lap change has occurred.




Advanced Integrated Bobbin Transport System.

Marzoli Bobbin Transport systems highlight full mechanical and logic integration with roving and spinning frames thus realizing a superior and integrated Spinning Section maximizing overall coordination and effectiveness of roving and spinning operations through a constant and regular supply for the spinning frames allowing for full productivity of the spindles

Marzoli Integrated Bobbin Transport System can be tailored to customer‟s specific production process through two main configurations:

Random Transport System: the bobbins are carried by a closed-circuit overhead chain along the aisles between the spinning frames. This solution perfectly suits high production spinning mills with uniform production programs

Block Creeling Transport System: roving bobbins are brought to the reserve row of the spinning frame or directly inside the creel of the spinning frame by trolley trains, maximizing overall automation and effectiveness of bobbin handling and transport operations



USTER introduced five new and improved systems for quality-minded spinning mills. `Managing a spinning mill with quality in mind´ is the unique USTER concept behind the launches

USTER® TESTER 6 – the Total Testing Center

Works with greater accuracy and reliability than ever

Test speed - 800 m/min.

Specially-developed sensor technology

USTER® JOSSI VISION SHIELD 2

The ultimate defence against cotton contamination

The system can locate and remove the smallest particle of contaminant with class-leading detection of both coloured and white polypropylene and other synthetics



USTER SENTINEL

the successor of USTER® RINGDATA

Offers full-scale optimization of the entire ring spinning process, the core of yarn manufacturing

Clear visuals highlight exact reasons for breaks, prompting fast and easy problem-solving

Fewer defective bobbins and minimized pneumafil waste

USTER® QUANTUM 3

Enhanced spinning efficiency and fabric improvement

Automatic checks on the effect of splice distribution

Colour and shade variation detection and online hairiness measurement



USTER® TESTER 6-C800 for filament yarn

Unique new twist scan facility extends the test options to make twister settings easier

Enables a breakthrough in the measurement of interminglings

Testing speed - 800 m/min

http://www.indiantextilemagazine.in/spinning/uster-introduces-unique-concepts-for-spinning-mills-at-itma/



Smart cradle for ring frame

Smart cradle OH S 168 has been found to be very effective in producing yarn with improved quality

Smart cradle for roving frames

TeraSpin has developed a smart cradle for the PK 1500 and PK P 2000 series of drafting systems for roving frames on the same working principle

The smart cradle combines the well proven advantages of constant nip distance with spring loaded compensation for any variation in apron elasticity or length

Producing a roving with reduced irregularity with the Smart cradle will automatically bring down the yarn irregularities in ring spinning

Smart weighting arm for roving frames

The PK P 2000 series of weighting arms are equipped with more visible top roller load indicators and Smart cradles for better roving quality

The PK P 2000 series top arm body is given a more durable, anti-corrosive Nickel Chrome surface plating and comes with an ergonomically designed attractive red lifting knob




Smart yarn catcher

TeraSpin has designed the Smart yarn catcher and field trials show not only reduced underwinding length but also, almost no residual yarn in the yarn catcher

Available for OEMs as well as for use by spinning mills for replacement of components on existing machines

http://www.indiantextilemagazine.in/spinning/smart-precision-spinning-components-from-teraspin/


Breakthrough innovations in the winding segment

Eco PulsarS

A quantum leap forward in automatic winding

The Level of suction for Spindles and bobbins feeding systems set independently

New Controlled Cut System, Yarn Tension Control System, Waste Collection & Separation System and Upgraded Splicing Solutions

The drumless Multicone technology

Flexible, easy and fast change in the winding process to prepare all formats

Packages for dyeing, warping, weft, knitting, double twisting, require a different and flexible package formation in terms of geometry, edges shape and density. It can achieve this kind of flexibility in the package formation




Volufil Multicone

Automatic winder for continuous shrinkage, bulking and heat setting

Combines thermic treatment and winding process on a single machine

Multicone system allows the tailoring of package for different end use with simple settings on PC

http://www.indiantextilemagazine.in/spinning/savio-highlights-niche-products-in-winding-segment/



STARLETplus traveller result into lower maintenance costs in the spinning mill because of following specification:

STARLETplus offers additional benefits in conditions like high humidity or aggressive fibres,

Service life can be prolonged by up to 50%

Better resistance against corrosion

Particularly recommended for viscose and CO/CV blends, dyed MMF fibres and special applications

Suitable for the entire yarn count range

BERKOL Supergrinder

for automatic grinding of ring, roving and air spinning top rollers.

Improves the grinding capacity as compared to the previous version by more than 50 per cent.

Grinding capacity of up to 350 top rollers per hour

Storage capacity of 450 top rollers with 32 mm diameter



Power consumption can be reduced by 10 per cent

With a touch panel for easy operation

User interface is multi-lingual in German, English, Chinese, Italian, Spanish, Portuguese, Russian and Turkish

The other products which Bräcker will present at ITMA include TITAN and ORBIT spinning rings, PYRIT and ZIRKON travellers, cost saving maintenance tools, and the well-known range of BERKOL cots and aprons

http://www.indiantextilemagazine.in/spinning/brackers-new-starletplus-traveller-for-spinning/

Salmoiraghi’s successful synthetic fibre automatic handling technology


IGV 2 automatic doffing system

This is a battery-driven vehicle equipped with a special doffing module featuring twin bobbin mandrels, and a pusher device

The vehicle has a state-of-the-art inertial guidance system, ensuring millimeter positioning accuracy in front of the winder

This compact, highly manoeuvrable vehicle is the only feasible automatic doffing solution in winding aisles characterized by low ceilings and tight spaces, which preclude the use of classic overhead rail guided Doffers

It is also an excellent solution, helping avoid fabrication and installation of complex supporting structures

IGV 2 can doff both latest generation twin chuck winders and classic single chuck winders. If required, the vehicle can directly connect the winding and packing areas.

“Twin Mandrel Doffer” for 10+10 or 12+12 ends

designed to transfer the doffed bobbins to “shuttle” transport vehicles travelling on overhead monorail circuits

http://www.indiantextilemagazine.in/textile-components/salmoiraghis-successful-synthetic-fibre-automatic-handling-technology/

Weaving


Lower energy costs for BCF Yarn production from Oerlikon Neumag


RoTac3 makes high energy savings and this technology forms the tangle knots with a pulsating instead of a continuous air current

This means that compressed air is only consumed if a tangle knot is to be formed

This is achieved with a special tangle nozzle that rotates with the yarn.

Several holes are incorporated around the nozzle cover, according to the number of desired knots and the distance between them

If a hole is now positioned over the compressed air opening, an air blast is released and tangles the yarn

Tangle knots can not only be produced at defined distances and strengths

The discontinuous compressed air impulse also considerably reduces the required volume flow and compressed air consumption by up to 50 per cent compared to conventional tangle units, depending on the yarn type

http://www.indiantextilemagazine.in/fibre/lower-energy-costs-for-bcf-yarn-production-from-oerlikon-neumag/

Karl Mayer’s ground-breaking technical innovations at ITMA


HKS 2-SE and a HKS 4-M

A stylish, energy-efficient and ergonomic HKS 2-SE and a HKS 4-M of the next generation which will be processing patterned sectional beams produced on the new DS Opto-EC

HKS 2-SE

Width - 130″

Gauge of E 36 produces an elastic locknit for sportswear

The Low Energy Option LEO based on an improved interplay of drive technology, oil viscosity, heat-resistant machine components and operating temperature, reduces the energy consumption by up to 10%, which reduces costs and improves the sustainability of materials

An integrated camera system for complete fabric inspection provided as standard equipment, ensuring total coverage, i.e. 100% monitoring of the finished fabric, the monitoring zone starts much closer to the knitting point. Defects can therefore be spotted much earlier and the machine can be stopped sooner



An LED lighting system as standard in two colours, i.e. bright white for a clear view of the yarn sheet, the knitting elements and the fabric, as well as red, which is visible from some distance away, for signalling a machine stoppage in the event of a fault

HKS 4-M EL - the four-bar high-speed tricot machine with N pattern drive

Up to 25% faster than its predecessor

Offers the usual high level of flexibility

Enables the patterns to be changed very quickly and easily by inputting data at the machine‟s display unit

The machine can process even small batches efficiently, and can reduce the amount of time needed to develop new and innovative fabrics

The EL feature opens up completely new design possibilities due to shog paths of 2″ and almost unlimited repeat lengths

DS Opto-EC

This innovative direct warper for processing non-stretch yarns combines sectional and direct warping, thus, offering highest flexibility



Yarn warp for yarn warp, the winding guarantees a high level of efficiency when warping short warps for developing new products

Cone warping with limited space requirements, since a minimum number of packages is needed

Can be used for the rapid warping of SWBs in the piece which is especially useful with long running lengths

Also offers optimum quality and a resulting high level of efficiency during the subsequent processing stages



Innovations from the lace machinery

TL 79/1/36 Fashion machine

Produce lightweight fabrics based on jacquard constructions, featuring relief-like patterns with a distinct three-dimensional look, the result of a new way of incorporating the heavy liners

Makes the thick cord yarns look as if they have been sewn on, without any top cording

Can also be used as a fall plate raschel machine

Standard Textronic patterns can be worked using the 76 pattern bars that are available, without using the heavy cord option

Ideal for producing exclusive, high-end lace bands and panels for dresses, blouses and Jackets



MLF 46/24

Available in width of 242″

Wide multibar lace machine with fall plate and without jacquard bars, offering an impressive level of productivity for a low investment outlay

Can produce several lace panels side-by-side, as well as wide, all-over-patterned textile webs and also bordered fabrics with long repeats

PRO WARP

Offer maximum design flexibility throughout the production process

Maximum beaming speed is 500 m/min.

Full beam diameter of 800 to 1,250 mm

Working width of 2,200 to 5,600 mm

The tensile force values may vary from 20 to 1,800 N during warping



MM 128/3.600

Can process 128 yarns but, with a working width of 3,600 mm, is 1,350 mm wider

extended pattern options, the processing of a wide range of colours and yarns, a high level of productivity and the production of warp beams of the highest quality

VSB Size Box

Consists of three highly turbulent, uniform application zones with patented application and squeeze rollers and a spray bar system

Up to 10% fewer sizing additives are needed, energy consumption is reduced during desizing and less effluent is produced

Efficient size filtration produces a more uniform size film and generates less dust



Applying the size from a spray nozzle under pressure also results in an extremely uniform application, This is due to uniform concentrations, temperatures and viscosities as a result of the high size circulation rate

The uniform liquor application also enables the double size box to be converted to a single size box

Offers advantages in terms of its ergonomics and clear layout

The special design enables the warp sheet to be operated vertically during delivery, which provides enough space for easy access to the machine, unrestricted view for operator

Extremely flexible

Working range of the size bath - depends on the number of yarn ends and the yarn count, may be as much as 20% higher



HKS 2-SE and a HKS 4-M

A stylish, energy-efficient and ergonomic HKS 2-SE and a HKS 4-M of the next generation which will be processing patterned sectional beams produced on the new DS Opto-EC

HKS 2-SE

Width - 130″

Gauge of E 36 produces an elastic locknit for sportswear

The Low Energy Option LEO based on an improved interplay of drive technology, oil viscosity, heat-resistant machine components and operating temperature, reduces the energy consumption by up to 10%, which reduces costs and improves the sustainability of materials

An integrated camera system for complete fabric inspection provided as standard equipment, ensuring total coverage, i.e. 100% monitoring of the finished fabric, the monitoring zone starts much closer to the knitting point. Defects can therefore be spotted much earlier and the machine can be stopped sooner



An LED lighting system as standard in two colours, i.e. bright white for a clear view of the yarn sheet, the knitting elements and the fabric, as well as red, which is visible from some distance away, for signalling a machine stoppage in the event of a fault

HKS 4-M EL - the four-bar high-speed tricot machine with N pattern drive

Up to 25% faster than its predecessor

Offers the usual high level of flexibility

Enables the patterns to be changed very quickly and easily by inputting data at the machine‟s display unit

The machine can process even small batches efficiently, and can reduce the amount of time needed to develop new and innovative fabrics

The EL feature opens up completely new design possibilities due to shog paths of 2″ and almost unlimited repeat lengths

DS Opto-EC

This innovative direct warper for processing non-stretch yarns combines sectional and direct warping, thus, offering highest flexibility



Yarn warp for yarn warp, the winding guarantees a high level of efficiency when warping short warps for developing new products

Cone warping with limited space requirements, since a minimum number of packages is needed

Can be used for the rapid warping of SWBs in the piece which is especially useful with long running lengths

Also offers optimum quality and a resulting high level of efficiency during the subsequent processing stages



Innovations from the lace machinery field

KARL MAYR‟s new lace machines are the TL 79/1/36 Fashion and the MLF 46/24

TL 79/1/36 Fashion Machine

The new TL 79/1/36 Fashion machine can produce innovative Textronic® lace looks never seen before in the lace sector

These eye-catching products include lightweight fabrics based on jacquard constructions, featuring relief-like patterns with a distinct three-dimensional look – the result of a new way of incorporating the heavy liners

This makes the thick cord yarns look as if they have been sewn on, without any top cording

The TL 79/1/36 Fashion can also be used as a fall plate raschel machine

All the standard Textronic® patterns can be worked using the 76 pattern bars that are available, without using the heavy cord option

The design of the TL 79/1/36 Fashion makes it ideal for producing exclusive, high-end lace bands and panels for dresses, blouses and jackets.

http://www.karlmayer.com/en/news-and-media/news/innovations-from-the-lace-machinery-field/



Innovations from the lace machinery field

KARL MAYR‟s new lace machines are the TL 79/1/36 Fashion and the MLF 46/24

MLF 46/24

With its new MLF 46/24 in a width of 242", KARL MAYER showcased an exceptionally wide Multibar lace machine with fall plate and without jacquard bars, offering an impressive level of productivity for a low investment outlay

The concept of this new machine is based on considerably increasing its speed compared to its predecessor at a gauge of E 18

The last fall plate raschel machine was the MRGSF 31/16, having a working width of 210" and a summation drive system

The MLF 46/24, 242" can produce several lace panels side-by-side, as well as wide, all-over-patterned textile webs and also bordered fabrics with long repeats

At ITMA the MLF 46/24, with a working width of 242" and a gauge of E 18, will simultaneously be working four bordered webs with 145 cm widths of the finished fabric and 150 cm long patterns. The non-stretch panels are intended to be used in outerwear.

http://www.karlmayer.com/en/news-and-media/news/innovations-from-the-lace-machinery-field/



PRO WARP

Offer maximum design flexibility throughout the production process

Maximum beaming speed is 500 m/min.

Full beam diameter of 800 to 1,250 mm

Working width of 2,200 to 5,600 mm

The tensile force values may vary from 20 to 1,800 N during warping



MM 128/3.600

Can process 128 yarns but, with a working width of 3,600 mm, is 1,350 mm wider

extended pattern options, the processing of a wide range of colours and yarns, a high level of productivity and the production of warp beams of the highest quality

VSB Size Box

Consists of three highly turbulent, uniform application zones with patented application and squeeze rollers and a spray bar system

Up to 10% fewer sizing additives are needed, energy consumption is reduced during desizing and less effluent is produced

Efficient size filtration produces a more uniform size film and generates less dust



Applying the size from a spray nozzle under pressure also results in an extremely uniform application, This is due to uniform concentrations, temperatures and viscosities as a result of the high size circulation rate

The uniform liquor application also enables the double size box to be converted to a single size box

Offers advantages in terms of its ergonomics and clear layout

The special design enables the warp sheet to be operated vertically during delivery, which provides enough space for easy access to the machine, unrestricted view for operator

Extremely flexible

Working range of the size bath - depends on the number of yarn ends and the yarn count, may be as much as 20% higher

New Dimensions in Circular Weaving from Starlinger


Six Shuttle circular loom FX 6.0

Sack bottoms are welded together instead of sewn

Significant material savings

Sack bottom makes it feasible to work with lighter fabrics, not to eliminate seam allowance for sewing

Coated & uncoated IC* STAR sacks can be produced, which ensures a tightly sealed sack bottom

Innovation in Weaving


Picanol

Summum airjet & Optimax rapier looms were displayed

Summum loom was running at 2015 rpm with zero setting. However this is not practical speed. Practically this loom is running at 1200 rpm

Optimax Rapier loom speed – 800 rpm for 190 cm, 600 rpm for 340 cm

New models launching OptiMax-I, TerryMax-I, TerryPlus Summum

Toyota

JAT 810 airjet model was displayed

Loom was running at 1000 rpm

Innovation in Weaving Preparatory


WARP PREPERATION

Sectional Warping Machine by NOVOMATIC

High quality warp due to laser –monitored circumferential control in conjunction with layer thickness control (LDR)

Suitable for medium size sample & production of warps

Working width 2200 mm /3600 mm

Maximum creel capacity 800

Maximum Warping speed up to 1000 mpm

Maximum beaming speed 200 mpm

Maximum beam dia 800 mm / 1000 mm

Automated laser-controlled feed regulation system (LVR)

Automatic drawing-in separation cords for better sizing/weaving

KM teleservice

Order input via office PC combined with network connection

Innovation in Weaving Preparatory


Sizing Machine

Perfect process control with high operator convenience

Ensures maximum weaving efficiency

Size box combinations with & without prewetting device, this ensures short yarn path

Rapid & gentle drying of yarn due to arrangements of drying cylinders in various manners

PRASHANT GAMATEX

Sectional Warping

Separate warping and beaming structure – Supertronic model

Both side movable beaming structure

Working width 1800 mm – 3800 mm in step of 200 mm

Warping speed 600 mtrs/min

Beaming speed 100 mtrs/min

Beam diameter 800 mm / 1000 mm

Accurate length measuring unit

Innovation in Weaving by TSUDAKOMA at ITMA


Tsudakoma displayed their airjet loom with fastest rpm @ 2015, which is record rpm in history of airjet technology

Slow start – stop control

New airjet loom ZAX9200i MASTER demonstrated jacquard weaving of classy curtain at 850 rpm high speed.

DSS-II direct sub nozzle System reduces air consumption drastically

850 rpm for 340 cm loom

TSC Tsudakoma style change system

Shortens loom downtime

30% saving in man hours required for style change

Avoids damage of beam flanges

TISS – Tsudakoma Internet Support System for better service

Innovation by Dornier at ITMA


DORNIER

New Generation Rapier Weaving Machines – P2

P2 rapier machine is displayed first time

Weaving of filter fabric for water & air filtration

Positive controlled center transfer

Machine width 320 cm, with 2 beams

Earlier this kind of fabric was produced on special machines

Specially developed cloth take-up results to produce high density fabric, sustains reed impact of 5 tons & uniformity in filling density

High reed impact of 5 tons needs to regulate warp tension with warp let-off and cloth take-up at constant value

SyncroDrive system regulates shedding tensions of such a heavy density filter fabric

Innovation by Dornier at ITMA


Rapier weaving machine – P1

Upholstery fabric for office chairs.

Monofilaments and different type of flock yarns used for filling

Constant warp tension from full to empty beam due to Sensors for measuring warp tension and regulate let-off

Airjet Weaving Machine – A1

Gentle filling insertion due to newly developed nozzles

Suitable for weaving of suits

1000 picks/min

Knitting


Saurer - Setting New Standards: ITMA 2015 with innovations, E³ and SUN


Epoca 7

the innovative embroidery system - Productivity on a new level of high performance

In addition to energy savings of up to 5%, our customers can benefit from an increase in productivity of up to 20%. The Epoca 7 achieves an embroidery speed of 700 rpm, and is thereby up to 18% faster than the previous generation. Along with the increased production speed, other processes were optimized and improved to achieve the overall performance increase of up to 20%

Innovative solutions lead to unparalleled adjustment options and top quality production at the push of a button

Innovation in the thread guide shut down, the newly developed thread delivery and the flat, wear-resistant yarn path. The new electronic yarn monitors detect yarn breaks quicker and more precisely. The new precise thread cut ensures trouble-free production of high-quality embroidery

Saurer Embroidery is a total solutions provider and supports the embroidery process with qualitatively superior items and equipment, such as sequins, soutache, HeatCut as well as auxiliary machinery, accessories and conversions

Saurer - Setting New Standards: ITMA 2015 with innovations, E³ and SUN


The EmStudio CAD/CAM system integrates all the procedural steps from the drawing, punching and visualization to the production optimization, up to the analyses of the operating data and the archiving of designs on a platform

With the new iSed – the intelligent Saurer editor – the production and quality can be easily and efficiently optimized

ITMA 2015 marks the market launch of Mayer & Cie.’s spinitsystems


Spinit 3.0 E

Spinning, cleaning and knitting in only one machine

Single jersey knitwear is manufactured not from yarn but from roving straight from the spinning mill

Roving from Flyer

Electronically controlled

conventional 3/3 drafting system

Fine fibre bundle Twin-jet false-twist spinning

unit

Resolved on the yarn guide into a composite fibre without a twist

Cleaning

Composite fibre into loops by conventional

circular knitting

ITMA 2015 marks the market launch of Mayer & Cie.’s spinitsystems


The combination of several processes also leads to lower overall capital investment in machinery

Space saving of one third because ring spinning and winding machines are no longer required

The Spinit 3.0 E is similar in dimensions to a conventional knitting machine, viewed across the entire production process that leads to significantly lower production costs

Offers the user a gain in flexibility because in some cases different fabric weights can be manufactured from the same flyer roving

http://www.indiantextilemagazine.in/knitting/itma-2015-marks-the-market-launch-of-mayer-cie-s-spinitsystems/

New Knitting Technology for Medical Stockings by Merz


CC4 II – 8

Four feed high efficiency circular knitting machine with appliance reciprocated heel

Can produce Medical compression stockings, Anti-embolism stocking, Knee-braces, Ankle protectors, Fine hosiery with or without reciprocated heel & toe

Two electronic selection WAC actuators - One for tuck and for clearing position for full three way technique

The appliance reciprocated heel allows the knitting in of the heel, a must for medical hosiery, a reciprocated toe can also be knitted

The integrated double welt appliance allows knitting of double welts, elastic welts and double toe

Diagonal stich cam movement gives improved plating and individual stitch programming on each feed

Touch screen allows easy programming of machine

Innovation in Knitting at ITMA


WARP KNITTING MACHINE

Tricot warp knitting machine HKS 2-SE

High speed machine for producing stretch fabrics like sportswear, Swimwear, Intimate apparel and Lingerie

Up to 13% low power consumption due to LEO (Low Energy Option)

Easier operations due to new KAMCOS 2 operating interface

Equipped as a standard with integrated camera, new KARLMAYER fabric monitoring system

Working width 3302 mm

Uniform illumination on working area of machine for showing machine operation status

Connected load 25 KvA

Batching device is available

Electronically controlled yarn let-off and take-up device

Warp beam support for 2 x 812 mm size

Innovation in Knitting at ITMA


WARP KNITTING MACHINE

Tricot warp knitting machine HKS 4-M-EL

High speed machine for producing stretch & non stretch fabrics like Shoes, Automotive seats, vehicle interiors, outerwear, Upholstery fabric & velour

Working widths 3302mm, 4572mm, 5334 mm

Up to 13% low power consumption due to LEO (Low Energy Option)

Easier operations due to new KAMCOS 2 operating interface

Warp beam support for 4 x 812 mm size

Motors are EL control

Dyeing




ProDye flexible dyeing machine

for warp preparation in the jeans sector

Innovation in a dyebath featuring the Double Vario technology

The machine feeds the warp yarns into two chambers having a yarn capacity of 11.2 m through the dyebath, and this ensures that the liquor penetrates the yarn optimally

The liquor circulates at a rate of up to 10 times an hour

The result is high, uniform dyeing, deep indigo shades and a marked reduction in the overall number of products being classed as seconds

Another advantage is that nitrogen technology can also be incorporated into the process, which enables the total dyebath volume to be reduced by as much as 20%

A roller-raising system simplifies handling when dealing with broken yarn ends and also facilitates cleaning

Thies GmbH displays products with a passion for innovation


iCone

The new yarn dyeing machine, iCone, is ideal for bleaching and dyeing fibres in different forms such as packages, warp beams, combed tops or flock

The latest forms of flow analysis allow the piping system, the pump and the pump impellers to be optimised, reducing pressure losses and therefore lowering power consumption

Offers the ability to dye in a traditional manner using reciprocating liquor circulation or else to opt for ultra-short liquor circulation from one side only, and a liquor ratio of 1:3.6.

The machine is very practical as it can be matched to the requirements of each application

The delivery spectrum of the iCone is complemented by the very latest, user-friendly control systems

These integrate the in-house developed “green functions” which provide users with standardised programs for exploiting the optimisation potential in different process steps



Master H2O

A fully-equipped variation of the iMaster H2O able to be used with a load capacity of 20-80 kg for small production runs and laboratory work

One aim is to operate the iMaster mini using the same (parameter) settings as the iMaster H2O production version

Undertaking the testing and optimisation phase on the iMaster mini offers the possibility to incorporate new kinds of fabrics, recipes and processes in the production sequence more effectively and more cost-efficiently.

Another version for the treatment and finishing of light to medium-weight terry fabrics is the iMaster F. Its chambers have capacities of up to 400 kg.



Soft TRD SIII

The soft-TRD SIII combines the perfect running conditions of the famous soft TRD SII with the latest short liquor ratio technology

Liquor ratios starting at 1:5 mean a variety of sensitive fabrics can be treated gently

The soft TRD III is ideal for finishing polyester fabrics because the machine is fitted with a high-performance temperature control system

MPS-G

Multi-functional supply system for chemicals, solids and dyes

Operates using a gravity-feed system which is ideal for treating products of different consistencies, whether liquid, viscous or solid

Liquid chemicals are processed fully automatically, while dyes and the like can be added manually at any time

Compact design and practicability, and is recommended for small dye houses, groups of machines or continuous systems

DyeControl

This tool allows a transparent analysis of the treatment processes: rinse, wash and dye baths are monitored online and displayed as graphics

The visual representation of the process curves facilitates control of turbidity and determination of the dyeing extract from the liquor

http://www.indiantextilemagazine.in/dyeing/thies-gmbh-displays-products-with-a-passion-for-innovation/



Tecnorama’s innovative dosing and dyeing solutions welcomes visitors at ITMA


SHAKERAMA automatic dyeing machine Particularly suitable for the knit fabric made of all kind of fibres (natural, artificial

and synthetic

Conceived to work with groups of more autoclaves carrying out simultaneously dyeing cycles with different recipes but using the same dyeing program, up to 142°C

The cooling system, working by a forced circulation of cold water, can bring back the temperature down to around 30°C

With the heating system used, perfect temperature uniformity and regularity are guaranteed for all dyeing units

ECODYERAMA Simple, economical but extremely practical instrument in order to analyse the

quality of wastewater after each operation, entailing the washing of textile materials during the dyeing process

Easy to use and can be applied on all existing dyeing machines

Suitable for any type of fibre and/or form of textile material (Flock, Yarn, Reels and Skeins, Fabrics, Mesh, etc.)

Can monitor any type of dyeing technique

A lot of water being wasted when performing unnecessary additional washes, which can be saved

http://www.indiantextilemagazine.in/dyeing/tecnoramas-innovative-dosing-and-dyeing-solutions-welcomes-visitors-at-itma/

Benninger innovation in dyeing and finishing systems


Benninger-Küsters DyePad for knitwear and woven fabrics

Great emphasis was placed on optimum accessibility and short, guided fabric runs

The nip dyeing option helps minimise dye liquor consumption and facilitates economical dyeing of extremely short batches

THEN AIRFLOW SYNERGY 8

With the latest development the energy consumption is further reduced

Every tube now has an individual frequency controlled blower with less installed power

Loading Capacity - The model extends up to 12 tubes with individual control,

Suitable for various kinds of fabrics with better flexibility, quality and ergonomics

Fongs Group displays range of innovative flagship products


THEN SUPRATEC LTM Long Tube Machine

Variable angle, defined plaiting without any winch and a liquor ratio which is setting new standards in long tube dyeing

The machine is able to dye woven and knitted fabrics, made of natural, man-made fibres and blends

The weight range goes from 25 g/lm up to 380 g/lm

Its high flexibility in terms of liquor ratio and the variable angle of the kier results in considerable savings in additives, water and energy

The current speed range goes from 80 to 600 meters/min. depending on the fabric type

Liquor ratio 1:5.5 up to 1:15 depending on the variable angle of the kier

Low power consumption due to variable kier angle

Up to three jets per tube with up to 1000 meters each

Up to four tubes with coupling

Variable nozzles



THEN Automatic chemical dispensing system (CHD)

The main purpose of the CHD is a fast and accurate delivery of small and big amounts of chemicals to every target in the system and the elimination of mistakes caused by the human factor

Advantages are:

Shortest call-off times

Reduction of chemical costs up to 20%

Reduction of labour costs

Operators are not confronted with hazardous chemicals

Reduces risks to environment

No waste of chemicals

Consumption optimised and controlled

Controlled weighing and dispensing



High Temperature Piece Dyeing Machine

Suitable for different dyeing process with various types of natural, synthetic and blended fibres

Aiming to provide complete solutions, “Efficiency, Energy Saving, Environmental Friendly

Specially designed for fabric which is having tight and crease marks sensitive structure, such as 40S/2, 26S/1, 20S/1, tightly knitted fabric and sensitive shade

Energy Saving: With various new functions, cotton reactive dyeing process takes about approximately 248 minutes for light colour

Offered various capacities per chamber, 300kg (JUMBOTEC), 250kg (MIDITEC) and 200kg (MINITEC). Available in range of 1-12 tube

FC30 color multi-function controller: By the Fuzzy Logic temperature control function, the dye liquid temperature deviation can be minimized at +/-0.3 ° C.



Lint Collector: Specially designed for loose structure type such as terry towel and fleece. The collector can lint at the bottom and discharge it during draining



Fong‟s SUPERWIN High Temperature Single Flow Package Dyeing Machine

Suitable for various material types such as package, warp beam and loose fibre etc.

During a single inside-out flow process, dry liquor discharged from the pump enters the carries and passes through the spindles

Only a sufficient water level at the kier bottom is required to maintain steady pump operation

It‟s not necessary to have all packages fully immersed with liquor. Besides, the revolutionary wave dyeing technique is the way to execute a specific period of change in pump frequency, smashing the packages like waves such that it could move under differentiating pressure would lead to perfect utilization of the advantage of dual flow concept. Hence lower liquor ratio (The liquor ratio close to 1:3) is achieved.

The pressurized dehydration is achieved by injecting compressed air into the vessel to squeeze residual water, which save the production cost



SUPERWIN can reduce the dyeing time at least 30 minutes and save the cooling water

Equipped with the new pump and the efficient motor, the dyeing effectiveness is greatly improved





GOLLER SINTENSA Washing Machine

The principle has an inside rotor speed that is different from the outside drum

The washing liquor collected in between the rotor drum and the perforated drum will be squeezed through the fabric with every turn of the rotor inside out and outside in

This inside rotor generates a constant penetration of the washing liquor through the fabric

During this process the fabric lies flat on the surface of the outside drum and is not exposed to any tension

To secure this almost every roller which is involved in the fabric guiding is driven individually. This allows handling even the most delicate qualities

The differences between the different guiding rollers and drums are so little, that the risk of fabric edges curling is limited

Contamination is not only washed out from the fabric, it is also carried away immediately after to prevent the fabric from re-soiling

An inverter controls the flexible treatment of different fabric qualities



GOLLER ECONOMICA Dye Padder

Provides an even dyeing for knitted fabric without crease marks and any other distortion

Guarantees highest standard in reproducibility and handling, resulting in a smooth and clear fabric surface after dyeing

The deflection controlled rollers are working according to the principle of the swimming rollers, irrespective of the overall pressure of the padder

The deflection of the squeezing rollers is always in compliance with the requirements to ensure an even dyeing from one side to the other

The biggest diameters of guiding rollers ensure a safe fabric transport with little tension

Thermal plates keep the temperature of the dyebath homogeneously within the required limits, whether it is cool or hot.

With the precise dosing of pre-mixed dyestuff-alkaloid, the application of precise and homogeneous pick-up and the linear nip of the deflection controlled rollers

The perfect choice for small to medium batches in open-width dyeing and finishing for knitted fabrics



The cutting-edge Stenter Frame Range – MONTEX 6500

The machine applies PLC control system with Qualitex 750 software which allows following for operating with safety and comfort, TwinAir system and heat recovery system are equipped to further reduce energy consumption and to contribute to superior production efficiency

Long-distance technical support

Automatic production process control system

Monformatic Professional

Ergonomic design

Optional nozzle types give wide adaptability to textile technology, which conform to the environmental-protection concept of energy conservation and consumption reduction



XORELLA XO TREND

Rectangular shape offering app. 20% better usage of inside space

Pin trolleys and pallets up to 1800 mm height can be used

Reduced energy consumption compared to cylindrical vessel

Improved insulation and cladding

Smaller pit area compared to cylindrical vessel of similar capacity

Pit depth for the vessel reduced by 50%, same pit depth like automatic loading platform

Optimized construction of all components

http://www.indiantextilemagazine.in/dyeing/fongs-group-displays-range-of-innovative-flagship-products/

Jupiter Comtex Pvt. Ltd. - Indigo Rope Dyeing Innovation


The important innovation in

The lease reed & ball warping headstock

Indigo dye tank for rope dyeing

Headstock of the long chain beamer

Ropes are prepared on ball warping after which cones are converted into ropes, hence there is no yarn waste or shade variation and also higher productivity due to a continuous process.

Digital tension control system

Cubotex unviels Universal Dyeing Machine


Unimat Universal Hank Dyeing Machine

Spray dye delicate yarn

Available in all the AMRE series capacity and can give increased flexibility in terms of product and load configuration

Can apply dyeing & spray drying principles in one machine, offering higher flexibility and lower costs

The combination of different arm length and numbers allows a higher capacity range compared with traditional spray dyeing machines with fixed arm length

Load flexibilty is another advantage as spray dyeing configuration capacity is approx. 35% of nominal load in cabinet configuration

Can work at a very low liquor ratio with special circulation system and axial pump

Can treat yarn in bobbin form, fiber form and tops. Also hank dyeing, plus pantyhose, socks and seamless dyeing machine

Eco Option for Black Wool


Realan Black MF-PV

Dyeing of black wool

Processing


Monforts to present sustainable technology solutions at ITMA 2015


The Monforts Eco Booster HRC

Designed to minimise energy costs during drying and heat setting processes on stenters

Permits a computer-controlled adaptation of the heat exchanger performance to the prevailing waste air stream

Optimised efficiency is said to further reduce the process costs

The machine runs fully automatically so that the operator has no additional duties to carry out

New Eco-Applicator for knitted fabrics

The Eco-Applicator liquor application process is said to offer significant energy savings with reduced drying capacity required for a wide range of applications such as felt finishes, coated materials and medical textiles including nano coating, water repellancy, softeners, flame retardancy and insect repellancy

New stentering chain

A new maintenance free Montex horizontal stentering chain

This new chain type will complement the well proven Montex chain systems for horizontal and vertical chain return

Monforts to present sustainable technology solutions at ITMA 2015


The new Montex Hybrid Chain will be also available for retrofit to existing Montex stenters

Smartphone features for Montex 8500

The company will offer a complete new and further enhanced visualisation software with finger tip control features, offering smart phone-type techniques for Monforts machine operators and ensuring smarter operating procedures.

Available for Montex new 8500 stenters, the new model also features a redesigned operator‟s platform with ergonomic advantages during finishing and coating processes

High performance denim ranges

A new Denim stretching unit will also be presented for achieving smooth stretching under the highest processing speeds during denim shrinking and finishing being incorporated into well proven twin shrinking units with twin felt calender

iNTERSPARE presents modified Krantz and Artos high-quality finishing machines


Product Range

Krantz Syncro shrink dryer

Unbeatable performance can be admired especially during the drying of knitted fabrics in tubular or open width form up to all fabric weights. Also in drying of woven fabrics

Possible to drive with one or more slim or wide fabric layers side by side.

Additionally processes such as drying, shrinking, intermediate drying or drying for formation of fabric can be proceeded on only one production line

Allows long reaction times and high overfeeds up to 200 % on the screen belt. This causes a slowly and gentle drying with an optimal stress relieving in the fabric

Krantz K30 stenter

Special characteristics are the low-tension guiding of the fabric, the safe pinning-on, the smooth fabric transport and long lifespan

the patented air guiding, where the fresh air is got centralized in the dryer via an entry slot and is guided in parallel flow with the fabric through the dryer, the optimal temperature distribution with the help of the unique convey-air nozzle system, the regulated, reproducible air distribution as well as the consequent maximal moisture in the air circulation and the minimal waste during cutting of the selvedges



Artos Unistar stenter

Efficiently distributes air across the entire width of the fabric, this achieves a perfectly even product quality with optimal preparation for the subsequent manufacturing processes

Lubricationfree product conveyor chain prevents oil splatters on the material web, and the chain paths require no lubrication

Patented Econ-Air energy saving system, used and heated air is optimal utilized, therefore energy can be effectively saved and production costs reduced

Patented Star-Jet nozzle system ensures by an optimal distribution of the temperature the highest quality of the goods

Artos Vari-Flex dyeing padder

Very flexible and powerful dyeing padder which has been constructed especially for great utilization amplitudes in dyeing of woven and knitted goods

Guarantees highest equability of the application and can correct potential errors out of the pre-treatment

can be integrated in stenter frame combinations in dyeing processes, Thermosol and Pad Steam dyeing aggregates as well as in CPB machines without problems



Artos Uni-Flex impregnation padder

To secure the optimal consumption of the chemicals and the best impregnation results via a well-engineered machine construction

More advantages are the easy handling and maintenance which additionally speed up the switchover of impregnation processes and reduce the costs

http://www.indiantextilemagazine.in/finishing/interspare-presents-modified-krantz-and-artos-high-quality-finishing-machines/

Simtex offers to be a game-changer in textile calendering


It uses a combination of high-tech synthetic fibres as the basis for its exceptional heat resistance and durability

The fibres are oriented to coincide with the direction of material to be calendared, for maximum strength and smoothness

Heat resistance of up to 300°C, as well as excellent gloss creation and smoothness, created by microslip friction at the surface

Offers much greater elasticity, at 0.2, matching the figure of 0.17 for cotton rolls, but with an incomparable advantage in heat-resistance

The lack of compressibility means polymer rolls cannot deform to cope with uneven loading, so they can easily be damaged by debris or folds in fabric.

Variations of only 4% it total nip pressure are enough to cause roll failure

http://www.indiantextilemagazine.in/finishing/simtex-offers-to-be-a-game-changer-in-textile-calendering/

SprintOn Stenters from InspirOn impresses ITMA visitors


SprintOn Stenter

SprintOn nozzles are better designed compared to Motex nozzles, ensuring that more hot air is blown onto the fabric without consuming any extra energy

New set of tracks wherein the chains move with much less friction. They are redesigned to make them lighter in weight and yet stronger to withstand the tension. Hence, electrical energy to move the chains is less due to lower friction

The graphic user interface (GUI) with regard to machine controls is redesigned to make it more user-friendly

Gives advantage of material savings, less energy consumption, increased production, higher efficiency and availability, improved ease of operation, reduction of downtime for maintenance, service and cleaning and remote access

http://www.indiantextilemagazine.in/exclusive/sprinton-stenters-from-inspiron-sure-to-impress-itma-visitors/



TEMPACTA washing steamer for knitwear

Especially developed for all low-tension washing processes

Mainly used for diffusion washing (fastness washing) and for relaxation of knitwear

Washing drum can be integrated, an intermediate rinsing process or additional intensification of washing is possible



TRIKOFLEX drum washing machine

Design with front and back washing effect, based on the patented double drum technology

guarantees high mechanical washing efficiency

Not only enables low, controlled fabric tension, but also crease-free fabric transport, even with sensitive fabrics

The drum washing compartment also offers another advantage by controlled relaxation of synthetic and elastane fibres

Also predestine drum washing compartment for use with technical textiles

The compartment is available with a working width of 5,400 mm

The range for technical textiles is supplemented by the HYDROVAC water removal system and the original Küsters finishing padder

Offers new options in the technical textile field, not only with regard to the technological processes but also with minimum use of resources

Geratex to display revolutionary fabric washing technology


Ultra Sonic technology on industrial size machines in its fabric processing for desized chemical impregnation, bleaching chemical application, mercerising, dyeing or washing, which offers higher efficiency in terms of space, energy usage and also chemicals and water consumption

Tonello eliminates Pumice in stone washing


No stone, a new denim washing system designed to overcome the economic, mechanical and environmental limitation of the stone washing process

Can eliminates the following disadvantages of pumice stone

Limited life of stone

Transportation of stone is costly

Storing of stone requires a large amount of space

Extensive damage to machine cylinders

Cleaning & maintenance cost for micro-particles of stone from washing tank

Removing of stones & dust from garment requires manual work

Clogging of pipes & filters

Disposal of the pumice stone & dust is complex and expensive, as the stones are porous & hold a lot of water

Huge cost of purifying the wastewater and disposing the sludge

Nostone system has stainless steel abrasive drum, which is fastened to the washing machine cylinder

Depending upon the intensity of treatment and effect required, drum can be more or less abrasive

Tonello eliminates Pumice in stone washing


Same as that of stone-wash and eliminates the carbon footprints of pumice stone

Can be applied in all Tonello machines, maintaining the same load capacity

Lining can easily be removed, so the machine can be used for normal washing or dyeing process

Reduces water consumption, production costs, emissions, processing time and manual labour

Creates uniform effect in both sampling and production machines

Printing


SPG Prints gives ‘sneak preview’ of new single-pass printing solution


Based on a full-width array of Fujifilm Samba print elements

Highly accurate but user-friendly print-bar technology, specialised electronics as well as an ink conditioning and ink delivery system, called „Archer®

Archer technology offers both precision and a significantly greater jetting distance than is possible with other heads widely used in current digital-textile applications

Head plates in the Archer are situated 4mm away from the substrate surface, compared with the typical 1.5mm nozzle-fabric distance offered by alternative print heads

The longer jetting distance greatly reduces the risk of „head strike‟, which can damage these expensive components

It also eliminates the need for „neat edges‟ for most fabrics, as required in all digital printing systems

In addition, Archer technology assures fine line detail, blotches and tonal curves, with its high resolution, large drop-size range and high jetting frequencies

SPG Prints gives ‘sneak preview’ of new single-pass printing solution


The first PIKE printer is a 6-colour machine in which each colour is represented by an Archer print bar containing 43 print elements, giving a printing width of 1850mm

The print bar has a native resolution of 1200 x 1200dpi, variable drop-sizes between 2pl to 10pl and a jetting frequency of 32 kHz

PIKE offers up to 80 percent more ink delivery and a typical productivity of 40 linear metres per minute, with a maximum of around 90 m/min

The modular construction will allow models with up to nine colours

PIKE inks are optimised for the PIKE single-pass printer and with only six colours, offer a colour gamut that exceeds the HD-gamut

http://www.indiantextilemagazine.in/technology/pike-represents-new-performance-benchmark-for-digital-textile-printing/

Transparent As Water by MS Printing Solutions marks the start of a new industrial age


TEXTILE 3.0 – New 100/90/10 industrial paradigm

100 litres of water used per every kg of fabric in traditional finishing processes. 90 percent of this can be saved through this new industrial paradigm. 10 litres of water to be returned to every human being

http://www.indiantextilemagazine.in/technology/transparent-as-water-by-ms-printing-solutions-marks-the-start-of-a-new-industrial-age/

From creative phase to production Epson showcases latest solutions


Epson Stylus Pro 4900 SpectroProofing Edition

Wide colour range

Provides uniform and precise samples

The printer is equipped with an Epson UltraChrome HDR 11-colour ink set and Thin Film Piezo (TFP) print heads

Accurate remote proofing

SpectroProofer is a printer line calibration tool. It ensures the same colour accuracy when using different materials, a rapid measurement of control strips and using third-party RIP, the International Colour Consortium (ICC) profile to create an excellent and precise colour accuracy

Greater productivity

40 m²/hour production speed with minimum maintenance requirements

A high-capacity front-loading paper tray facilitates the paper insertion.

No time is wasted switching between cut sheet and paper roll during automated paper changing

The printer switches automatically between already installed matte black and photo black inks depending on the material used



Extraordinary flexibility

Printing on a wide range of materials up to 1.5mm thick including matte cardboard for photos or presentations, canvas and fine art paper

Energy efficiency

IT features the ENERGY STAR certification which attests to consumption efficiency for a lower environmental impact

http://www.indiantextilemagazine.in/printing/from-creative-phase-to-production-epson-showcases-latest-solutions/



Epson SureColor SC-S70600 This inkjet printer has an innovative application for the high fashion segment, particularly in

the field of accessories and plastic-coated fabric printing for producing bags, shoes and accessories in artificial leather customised with designer‟s logo or graphics and drawings embellishments. Designed especially for posters, banners, backlit panels and POS materials production, Epson SureColor SC-S70600 is a printer for rolled material up to 64 inches wide. It is available in eight or ten colours.

Features:

Innovative inks use – In the 10-colour version, the printer uses white and metallic inks simultaneously

Maximum print quality – Using the Epson UltraChrome GSX and the Thin Film Piezo (TFP) print head together guarantees high precision ink drops positioning. Resolution up to 1440 × 1440 dpi provides outstanding print sharpness, precise details and smooth shading.

High productivity – Up to 27.3 m2/h in an 8-colour high speed mode and up to 4.1 m2/h using metallic and white ink

Wide colour range – the GSX UltraChrome ink set includes, light magenta, light cyan, light black and orange in addition to the standard CMYK colours. The 10-colour version uses white and metallic inks, for a higher versatility. With Light ink both models produce perfectly homogeneous shades and gradations. The light black ink improves neutral gray scale quality even more. The advanced ink formulation ensures long-lasting prints that resist light in the outdoors for three years without needing lamination.

Ergonomic design – it minimizes time and waste of consumables.

Reduced environmental impact – Epson UltraChrome GSX inks are odourless and nickel-free. They are high energy efficient, ENERGY STAR certified which further reduces operating costs and the printer environmental footprint.



Epson SureColor SC-F9200

This is a 64 inch dye sublimation printer with dual print head, for a high production speed (up to 100 m² / hour). Compatible with most popular sublimation paper, it can be used on a wide range of fabrics for clothing, sporting items, home accessories.

Features:

Outstanding quality – thanks to the innovative Epson PrecisionCore with the two Thin Film Piezo (TFP) print heads it is possible to quickly print on the highest quality fabrics. Combined with the Epson UltraChrome DS range it is possible to get prints on fabrics with sharp details and bright colours

High productivity – The printer is equipped with two high-capacity tank loading systems, which allow longer printing without interruptions or time loss caused by consumables replacement. The large of post-heating unit and optional air drying system allows printed fabrics to be wrapped precisely and without problems on the appropriate rewind system

Cost reduction – UltraChrome inks offer a cheaper cost per square metre. To ensure a significant cost savings, the printer is available through Print & Save which is the professional print and supplies service programme designed by Epson for professional printers. Print & Save enables companies to exercise greater control over the budget and to have consumables always available in the right quantities



Epson SureColor SC-F2000

A Direct-To-Garment (DTG) Printer ideal for direct printing onto clothing and customised T-shirts, cotton polo shirts.

Features:

High printing speed – allows t-shirt printing in 27 seconds.

High quality and flexibility – Thanks to the single platen and adjustable height, you can print directly onto finished clothes up to 25 mm thick. Equipped with Epson PrecisionCore TFP Print head with a resolution up to 1440×1440 dpi for precise ink drop positioning, the SureColor SC-F2000 printer ensures smooth shading, defined contours and a wide range of bright colours.

Innovative inks for DTG printing – UltraChrome DG inks ensure sharp colour reproduction and smooth shading.

Oeko-Tex Certification – The OEKO-TEX®100 Standard is an independent verification and certification system for textile raw materials, semi-processed products and finished products at all stages of production. The certification verifies that the product is safe for printing on fabrics for adults and children, including babies.

EFI Reggiani collaborates with Dupont to deliver new innovations in textile technology


Reggiani Pro

Most robust inkjet arrays

Available in both 1.8m and 2.88m widths

Heavy-duty, flexible, fully integrated machine is demonstrated with reactive dyes printing direct to cottons

Fast throughput machine that can also be used with acid, disperse, sublimation and pigmented inks, giving it the ultimate combination of versatility and speed

Essetex 2m wide washing box, which is the ideal system for knitted and light fabrics, particularly where print washing is beneficial for delicate textiles and for post-dyeing of printed cloth

EFI Reggiani collaborates with Dupont to deliver new innovations in textile technology


ReNOIR NEXT printer

A highly versatile product that prints onto fabrics and papers using the same ink set with a 1.8m beltless digital printing system

It joins the highly successful Reggiani line-up of textile printing solutions and offers simplified material handling, a compact footprint and a lower acquisition cost, making it an ideal entry-level production device

Like other EFI Reggiani printers, its high quality sublimation inks are complemented by its ability for high-speed throughput with the lowest total running costs

Konica Minolta unveils ‘gamechanging’ digital technology


NASSENGER SP-1

To the increasing use of digital on-demand printing for textiles where reducing downtime between jobs has become critical

Another factor has been greater environmental awareness to reduce effluent and the use of fuels

NASSENGER 10

Print speed of 580 sq m / hr

NASSENGER 8

Meets a variety of medium-volume printing needs ranging from sample printing to low-volume printing

Print speed of 240 sq m / hour

http://www.indiantextilemagazine.in/technology/konica-minolta-unveils-gamechanging-digital-technology/

Mimaki’s industry first solutions for digital textile printing


TS300P-1800 + SB410 ink – This Dye sublimation printer is ideal for paper transfer and will be able to take advantage of the new Neon pink and yellow fluorescent inks.

TS300P-1800 + SB410 ink – The Production Dye sublimation printer is ideal for paper transfer in 2 x BMYK ink configurations running speeds up to 115sqm/hr.

TX300P-1800 + TP400 – Using direct print technology with pigment inks enables anhydrous printing that does not require a washing step in post-processing, simply heating the media fixes the ink. This means there is zero waste water in this environmentally friendly approach to digital textile printing. Textile Pigment inks can be used on all kind of medias, like natural fibers like cotton or linen and manmade fibers.

TX300P-1800 + Dd400 – Direct Disperse dye inks used with this printer are light and abrasion resistant and are ideal for industrial textiles as well as swim and active wear

Mimaki’s industry first solutions for digital textile printing


TX500-1800B + RC300 – Sticky Belt driven system. The reactive dye inks can be used for direct printing on textiles like cotton and other prepared printable fabrics

http://www.indiantextilemagazine.in/technology/mimakis-first-industry-solutions-for-digital-textile-printing/

Durst launches Alpha series new generation multi-pass inkjet printers


Alpha Series

Offers print widths of 190-330 cm

Can be configured with up to 8 colours and 64 Alpha-S print heads that achieve a native resolution of 600 dpi and a print speed of 460 lm/h

More economical, more efficient and more reliable printing technology

Provides continuous ink circulation in all ink circuits in order to guarantee constant ink quality and reliable stand-by availability

In the event of a print head failing, an automatic emergency mode will deactivate the affected print head row and continue printing with the greatest possible number of print heads

When necessary, print heads can be replaced within a very short time

A new intelligent feed system has been developed, that adapts automatically to different textiles and roll diameters

An integrated spray system allows materials to be chemically pre-treated before printing

No pre- or post-treatment is required for standard materials such as cotton or polyester

Durst launches Alpha series new generation multi-pass inkjet printers


Gives excellent print quality, high flexibility, industrial productivity and scalability

Super multi-pass technology allows to achieve similar production capacity as with screen printing and provide 24/7 reliability that is not possible with single-pass technology

Combines new process technologies in order to make the interaction between print head, ink system, material, type of fabric as well as pre and post-treatment manageable and reproducible at all times

Ensures high fail-safe performance and permanent availability

http://www.indiantextilemagazine.in/printing/durst-launches-alpha-series-new-generation-multi-pass-inkjet-printers/

Mutoh’s launches Super wide direct to textile Printers


ValueJet 1938TX

75” wide dual staggerd head facilititating igh quality direct- to -textile –printing

Injet technology is designed for the short run on demand production of a wide range of upholstery, fashion, swimwear, home textiles & flags

Variable droplet feature & three drop families. Small droplets are are ideal for light fabrics and larger droplets for thicker fabrics need higher ink load

Print resolution – upto1440 dpi and a head gap upto 6mm

Uses water based pigment textile inks for prnting on cotton, silk, rayon andblends

Production Speed – 40 sq.m/ Hr

Suitable for closed, open non stitch and two way stretch fabric

ValueJet 404 GT CMYK

Can print directly on to T-shirt, caps, canvas bags & shoes

Cutting is a key component of Digital Printing


Zund S3 L – 1200 Cutter after printing

Print & cut packages, which includes digital design and pattern development as well as placement of the designs in virtual 3D space

Digital cutting portion is central to this groundbreaking workflow concept for processing digitally printed fabric

With open interface, can be easily integrated in existing production

Can handle data from all commonly used RIP & nesting programs

The software contains a comprehensive materials library and the system recommends the best processing methods

Cut queue calculates the estimated processing times for every phase of production


Technical Textile




HKS MSUS

The result is the Wefttronic HKS

The weft-insertion system and the fabric take-up were at the heart of the steps taken to optimize this machine platform

Speeds - up to 1,500 min-1

Can be used to produce light weight interlining, which is used in clothing

This new interlining provides an excellent fit without creasing, dimensional stability and optimum comfort

http://www.indiantextilemagazine.in/technology/karl-mayers-ground-breaking-technical-innovations-at-itma/



The next generation of the HKS MSUS - the new Wefttronic® HKS

KARL MAYER has improved and revamped the tried-and-tested concept of its Wefttronic® RS series and transferred it to the HKS MSUS. The result is the Wefttronic® HKS. The

Weft-insertion system and the fabric take-up were at the heart of the steps taken to optimize this machine platform

On one hand, the design (arrangement) of these two components guarantees accurate, high-quality processing of the weft yarns. On the other hand, the machine is easy to assemble, which enables it to be integrated quickly into the production process. This reduces the assembly time

Other features of the Wefttronic® HKS are its new, modern look, which is in keeping with KARL MAYER‟s new corporate machine design, the integration of the KAMCOS® 2 system, and the implementation of the company‟s own CFRP concept

This all adds up to the new weft-insertion machine having an excellent price-performance ratio and being highly efficient with speeds of up to 1,500 min-1.

This new machine is also equipped with the unique gauge of E 40, which gives much more room for manoeuvre when designing products, as the machine on show at the ITMA trade fair will be demonstrating

A Wefttronic® HKS, with a width of 213", is produced a fine interlining fabric in Milan. This is lighter than any interlining ever produced before and has a comparable weight to a woven fabric. When used in clothing, this new interlining provides an excellent fit without creasing, dimensional stability and optimum comfort

http://www.indiantextilemagazine.in/technology/karl-mayers-ground-breaking-technical-innovations-at-itma/

Trützschler Nonwovens


Trützschler NONWOVENS focuses on the variety of manufacturing processes, especially concerning web bonding, in addition to total system concepts. Individual components and models demonstrate innovation in spunlacing, needling as well as thermal and chemical bonding. The range of topics includes the modular AquaJet, an efficient dryer, the new, patented structuring process for the thermobonder, quality increase in needling, and the high-speed foulard for ADL systems.

The significant speed advantages of the newly developed liquid foulard are based on special geometries and roll surfaces. The result is an increased economic efficiency in the production of light-weight, chemically bonded nonwovens. A new product are thermobonded nonwovens with 3D effect and large volume that can be produced in-line in the Omega oven with special equipment.

Voith Paper, the cooperation partner for wet laid, hydroentangled nonwovens, is also represented on the Trützschler stand. Together with the AquaJet, the dryer and winder from Trützschler Nonwovens, the Voith HydroFormer results in a powerful machine combination whose application goes far beyond the production of flushable wipes.


ANDRITZ Group


New energy-efficient drying solution for the spunlace industry Andritz Nonwoven showcased neXecodry, the energy-efficient drying solution for

the spunlace industry

The new technology allows nonwovens producers to achieve a significant reduction in energy consumption by their spunlace, Wetlace, and Airlace lines and production of high quality nonwoven fabrics with regard to high bulk and no pattern degradation

New high-performance Wetlace process The company also showcased its high-performance Wetlace process for flushable,

dispersible, and biodegradable wipes

Wipes produced using the Andritz Wetlace process exceed the EDANA/INDA flushability standards, which will be demonstrated with a flushability tester at ITMA

The original Andritz Wetlace process combines wetlaid and hydroentanglement technologies, proven for producing flushable wipes from 100% natural and/or renewable raw materials without chemical binders

In addition, Andritz has developed a new process to apply detailed artwork to flushable wipes. This unique patterning and aperture process allows wipes producers to differentiate their products clearly with an almost unlimited number of possible patterns

http://www.nonwovens-industry.com/contents/view_breaking-news/2015-09-18/andritz-nonwoven-presenting-at-itma

ANDRITZ Group


New Needlepunch with new high speed crosslapper Andritz Nonwoven also showcased its optimized needlepunch production with new high-

speed crosslapper and Scada automation system

The company focuses on system solutions in needlepunching by steering the complete production process

The new high-speed dynamic crosslapper D.630 from Andritz Asselin-Thibeau enables an increase of needlepunch production line capacity

In combination with the ProDyn system, the D.630 is capable of reaching an infeed speed of up to 200 m/min

The IsoProDyn system helps to further improve the product quality for light fabrics

New Calender for Nowovens The calender experts from Andritz Küsters developed customized solutions for nonwovens

and textiles. The teXcal trike 3-roll textile calender has been developed especially for the demands in modern technical textiles production

It is equipped with a heated steel roll and two individually adjustable system rolls in a triangular roll arrangement, thus allowing the fabric to be fed through the front nip, the rear nip, or both

Compared to the traditional 3-roll calender design with vertical roll configuration, the fabric loss at the seam passage is reduced to a minimum. On an annual production scale, this yields a substantial economic advantage. The optional teXmaster control system offers a broad spectrum of facilities for recording data, managing recipes, issuing alarm signals, conducting data analysis, and displaying trends. It also provides closed-loop operation for inline quality measurements on the product

http://www.nonwovens-industry.com/contents/view_breaking-news/2015-09-18/andritz-nonwoven-presenting-at-itma

DILO Group


Dilo-Line: Large production line with a working width of 7 m

In Milan Dilo Group exhibits two complete lines to show the broad scope of its portfolio

It shows a staple fibre needling line for the production of technical textiles in wide working width which is especially suitable to produce for example geotextiles

“UniFeed”: New Card Feeder VRS-P

The VRS-P feeder combines the principle of volumetric precisely charged feeding, with the characteristics of a vibration chute feeder and eliminates a conventional large trunk (on the top). This results in a better and more homogeneous distribution of the fibre flocks.

Furthermore, a lower ceiling height of the building reduces the costs for the construction of the factory and its operating expenses.

The fibre flock matt is condensed by a vacuum delivery apron for a better uniformity of the fibre mass distribution. Additional flaps control the fibre distribution over the working width.

Card feeders of the VRS series are especially adapted for medium-fine to coarse, and medium to long staple fibres.

http://www.dilo.de/uploads/tx_nwcmediennews/150917_PN_ITMA_e_TP.pdf

DILO Group


New card series “VectorQuadroCard” with variable “intermediate transfer” The newly developed card “VectorQuadroCard” incorporates a completely new

“modular transfer group” between breast and main section. The flexible and quick change of this “transfer group” makes possible three different card types: type VQ-Q with a “Quattro group” to improve web evenness and fibre blending,

arranged as a double transfer between preopener and main cylinder with two doffers and two transfer rollers to the main cylinder

type VQ-V with a top doffer together with a transfer roller and a lower transfer roller to increase the throughput by using the “doubling effect” between preopener and main cylinder

type VQ-T with only one transfer roller between preopener and main cylinder.

The model series VQC uses 4 worker/stripper pairs of rollers on the preopener and five worker/stripper pairs on the main cylinder. Furthermore, the delivery system is also very flexible and may be combined in different variations: With two doffer rollers and respective parallel delivery system

With pairs of doffer rollers and condenser rolls top and bottom

as random card with random rollers, doffers, condenser rolls and take-off rollers

The universal model series “VectorQuadroCard” comprises variable components for all kinds of applications. Focus is laid on high throughput with good web quality. The “VQC” exhibited at the show with a working width of 3.2 m is designed for the geotextile sector


DILO Group


Super-DLSC 200: New Crosslapper withSpeed 200 m/min

The new crosslapper type “Super-DLSC 200” allows electro-mechanical speeds of up to 200m/min for web infeed speeds, depending on the fibre specification

It aims at reducing a possible bottleneck for the total throughput of the complete installation

At the crosslapper infeed Dilo has installed the proven “CV1A” web regulation system for an improved evenness of the needlefelt with a great potential for fibre savings. This very high web infeed speed has been made possible by a further increase of the drive power within the “3-apron-layering technology”

All drives for the aprons and the layering carriages are direct water-cooled torque motors to improve the acceleration with reduced gear wear

In addition, they have taken special measures to eliminate and reduce apron vibrations in order to achieve an exact web overlapping (lap joints)

Furthermore, they have installed a “web guiding system” (FLS) to avoid wrinkles for example at the speed change of the upper carriage. The web infeed width is 3.2 m, the layering width is 7.0 m


DILO Group


DI-LOOM AB: Pre-Needleloom with improved efficiency

After the crosslapper, Dilo will shows a new needleloom type DI-LOOM OD-II AB with CBF feeding system

When designing this model series, Dilo has laid special emphasis on cost effectiveness in the preneedling machine. The model series DI-LOOM AB has a very favourable price-performance ratio

“DCL Dilo-Compact Line”: Compact production line, working width 2,2 m

In addition to wide needling lines for the economic production of large volume products as in the geotextile industry, Dilo will show a compact line which is designed for the production of small amounts of high quality felts used in the medical sector and for specialty felts made from fibres such as carbon. The working width of the compact carding machine is 1.1 m, the layering width is 2.2 m.


DILO Group


“X22”: Dilo needle module technology

The needleloom of the compact line is the first to use needle modules. The needle module technology has been designed especially for the intense needling of the model series

Hyperpunch and Cyclopunch in order to allow an economic needle insertion of these boards with more than 20.000 needles/m/board. The compact needle loom shows the module technology in a classical fishbone arrangement, each module comprising 22 needles

A graphic simulation shows the automatic insertion of the needle boards in the “Modulmaster” using needle modules

These new approaches illustrate the economic effectiveness of module technology

Furthermore, the insertion speed and precision are considerably increased by “X22 module technology” compared to single needle insertion


DILO Group


“VPX 2020”: “Dilo-Variopunch” – New needling technology

The new “Variopunch technology” is based on a modified needle module technology which can erase bad spots in the felt by a variable needle arrangement in order to achieve a better evenness of the stitching pattern

The basics of the completely new needling technology VPX200 is presented with the aid of graphic simulations

Variopunch allows a very homogeneous distribution of stitches for better surface quality in automotive applications

Dilo shows numerous needlefelt samples for many different applications http://www.dilo.de/uploads/tx_nwcmediennews/150917_PN_ITMA_e_TP.pdf

Autefa Solutions Highlighting New Technologies at ITMA


Autefa Solutions presents its next generation of nonwoven cards The new card is specially developed and designed for high production speeds,

tailored to the worldwide requirements of nonwoven lines

A unique construction enables easy accessibility of the card, which results in considerably reduced cleaning and maintenance periods and a much higher efficiency, according to the company

The new crosslapper Topliner CL 4004 SL The new crosslapper Topliner CL 4004 SL is characterized by a high infeed speed

of up to 150 m/min and a precise weight distribution

These advantages are very important especially for applications in spunlace lines. The lapping of the web layers is continuously monitored, which minimizes rejects and saves material

Autefa Solutions has also extended its belt dryer portfolio with machines for the high temperature range of up to 500 degrees Celsius. These drying machines are applied in wetlaid lines

A modified HiPerTherm double belt oven for the thermal bonding of crosslapped and aerodynamically formed webs is shown

For mechanical web forming, Autefa Solutions offers the Needle Loom Stylus, which is available both with and without Variliptic drive

http://www.nonwovens-industry.com/contents/view_breaking-news/2015-09-21/autefa-solutions-highlighting-new-technologies-at-itma

Autefa Solutions Highlighting New Technologies at ITMA


The Automatic Needle Exchanger 2.0 is shown at ITMA, which enables a fully automatic process of needle exchange without manual intervention

Autefa Solutions is also presented a new modular tearing concept for the first time. The tearing machine UniRec is based on a modular design with one to five available opening units, which was developed for the recycling of nonwovens and waste with a high degree of special fibers such as carbon, aramids, glass, natural and synthetic fiber blends

The business branch Woollen Carding Technology with the brand name Octir is the market leading manufacturer of cards for long staple (natural and synthetic) fibers

http://www.nonwovens-industry.com/contents/view_breaking-news/2015-09-21/autefa-solutions-highlighting-new-technologies-at-itma

Yingyang Nonwoven Machinery


The VLS – a completely new vertical lapping system incorporating a uniquely-designed thermal bonding oven

Vertically-lapped nonwovens are highly advantageous in the automotive industry, primarily for the weight savings they afford, but also because the materials are chemical free, unaffected by oil and water and totally recyclable

The VLS line is a 100% closed and zero waste system for their production and several global patents are in the process of being secured for it

It allows the fibers to be orientated in a truly vertical structure and in material thicknesses of up to of 100mm and in an extremely wide weight range from 250 to 4,000 gsm

It is based on a single card design and eliminates the need for the additional card and crosslapper employed by other systems, making it both extremely simple – with just six drive rods, rather than the usual ten – compact and highly cost effective

The unique VLS oven has both top and bottom belts which control and accurately gauge the structure thickness of the material from the moment of the vertical structure formation, guaranteeing total control throughout the process

The VLS can process all fibers which are suitable for carding, both natural and synthetic, with the resulting nonwoven density depending on their selection and denier

Testing has proven that the resilience of the VLS nonwovens in terms of loft regain is far superior to that of both air-laid nonwovens and cross-laid and thermally-bonded high loft materials http://www.china-nonwovens.com/news_detail/newsId=6.html

Quality Control & Utility


Kaeser Kompressoren showcases impressive array of innovations equipped for future


Sigma Air Manager 2 (SAM 2)

Highly efficient control of all compressed air station components

Powerful data analysis tools that enable predictive maintenance, as well as a range of other innovative features

benefit of this feature is that it dramatically reduces the total lifecycle costs of a compressed air supply system by knowing the maintenance schedule in advance

Compressed Air Treatment

Products include the Secotec TF refrigeration dryer (featuring completely new thermal mass technology), high-performance Kaeser filters and the DSG-2 dry-running rotary screw compressor equipped with the integrated i.HOC rotation dryer

HOC - Integrated Heat Of Compression dryer

HOC is the new integrated attachment rotation dryer for dry running rotary screw compressors



It provides a reliable and stable supply of compressed air with pressure dew points to minus 40 degrees Celsius, even in challenging environmental conditions – and also saves energy

The heat is essentially available for free, as no additional energy is required to power the drying process. The result, reliable air drying with maximum efficiency and lower energy costs, even for varying quantities of air

HOC takes advantage of the entire quantity of available heat means that low pressure dew points can be reliably achieved even in challenging conditions, such as low pressure, high temperature or low load operation

A high-efficiency radial blower with variable control, which serves two main purposes: to compensate for the pressure lost in the drying process and automatically adapt the drying process to changing operating conditions

Full-flow regeneration, together with an additional patented process, ensures dependable drying, without additional electrical heat sources or coolers, even at ambient temperatures as high as 45 degrees Celsius

The integrated Sigma Control 2 compressor controller perfectly manages the entire process, controlling the radial blower and drum drive of the i.HOC integrated rotation dryer



The integrated Sigma Control 2 compressor controller perfectly manages the entire process, controlling the radial blower and drum drive of the i.HOC integrated rotation dryer

provides impressive heat recovery rates. The full-flow regeneration process with water-cooled dry-running rotary screw compressors allows the compressor cooler to be used for heat recovery purposes

http://www.indiantextilemagazine.in/technology/kaeser-kompressoren-showcases-impressive-array-of-innovations-equipped-for-future/

Loepfe presents comprehensive portfolio of quality control systems


LabMaster

consists of the two measurement devices FiberMap and YarnMap as well as LabMaster Top

The integration of all fiber-related parameters into one instrument delivers the complete fiber profile throughout the whole preparation process of the spinning mill, from bale to finisher sliver

FiberMap provides data of standard HVI measurements and also neps, seed coat neps, trash and stickiness

The efficiency of yarn testing is increased considerably by synchronized measurement of the most relevant yarn properties, like count, evenness, hairiness, and strength

All preparation products can be checked for mass evenness at the same time as the yarn. User-friendly and intuitive operation of the instrument increases the efficiency even further



Yarn Clearer

YarnMaster Zenit+ utilizes state-of-the-art technology, fastest processors, and measuring technology

Extremely reliable tool safely detects even the finest yarn irregularities. Just one sensing head covers the range of yarn counts from Nec 2.4 to Nec 320

Additional features like nep cluster channel, off-standard bobbin detection, and improved foreign matter detection

They enable a 100 % online quality control in the spinning mill

YarnMaster 3N1 for open-end spinning

The yarn clearer combines three sensors - an optical sensor for diameter measurement, a F-sensor for detection of foreign matter and a P-sensor for detection of synthetic foreign matter like polypropylene



In addition YarnMaster 1N1 is available, which has one sensor for diameter measurement

Both yarn clearers can communicate with the machine control of the open-end spinning machine.

The graphical user interface provides comfortable access to all functions and reports

The user activates the yarn clearing by setting classes within the clearer matrix using the touch screen

The length and deviation limits of the classes can be set individually within certain limits

Repetitive quality stops or longer faults can be blocked for particular rotors.

The YarnMaster 3N1/1N1 covers the range of yarn counts from Nec 3 to Nec 60 with maximum spinning speeds up to 400 m/min

The desired quality can be achieved with the maximum possible machine efficiency



WeftMaster Falcon-i optical yarn defects sensor

The sensor is able to detect and eliminate smallest knots, fluff or even filamentation from the weft yarn

A wide range from 20 to 3,000 dtex and yarn speeds of up to 30 m/s is possible

The WeftMaster Falcon-i can work with monofilament or multifilament yarns and is insensitive for yarn color

It is also suitable for high performance yarns such as glass fiber, aramid, carbon etc.

Loepfe-Falcon-i-pic-300x142

Able to monitor and analyse the quality data from Loepfe yarn clearers

The modern software can collect, visualise and analyse quality data from up to 7,200 spindles in real-time

The data management system has a comprehensive functionality

The mill floor view gives an overview of all winding machines.

Traffic light colours indicate the performance of the different machines or yarn production lots



Setting-up MillMaster TOP is very easy, because all connected machines are recognised automatically

With its modern client server architecture the system is the ideal solution for winding machines.

The data is not only available on the server, but can also be displayed on a handheld device, e.g. a tablet computer

MillMaster TOP can be customized with various options, which are installed automatically via Loepfe´s cloud service

Luwa Air Engineering’s new power saving devices


MultiCell filter MCV installed in a compact filter unit for blowroom

Offers distinct advantages of one-third floor space requirement compared to the conventional rotary air filter

Increased filter area for power saving

Simple and robust 2-axis suction nozzle robot, modular design, and dual use of filtration of room return air and machine exhaust air

The new axial flow fan series B6XX has been developed with focus on power saving

Axial flow fans are the main power consumer in an air-conditioning or filter plant in a textile mill

In spinning it accounts for around 55 per cent and in weaving it goes up to 75 per cent of the total consumed electrical power

The B600 Axial Flow Fan with its sickle-shaped blades has been developed to meet the requirements of textile air-conditioning plants. Comparable with the best available efficient fans in the market, B600 can save up to six per cent electrical power consumed.

Luwa Air Engineering’s new power saving devices


The power saving features of the fan are the sickle-shaped impeller for highest efficiency; a wide selection of fan configurations with different diameters and numbers of blades

Software to determine the best efficient fan configuration; and Nano-coating of blades to prevent dust deposits to keep efficiency constant at all times at the maximum level

The TexGuard System

Secure and reliable operation of blowroom and carding machines requires detection and elimination of contamination in cotton, avoiding possible sparks in different stages of operation

The system combines spark and metal detector with a high-speed flap to be integral part in the textile material conveyance streams or waste collection system.

The spark detector is designed for catching up with high conveying air speeds with high material content

Equipped with an ultra-sensitive wide angle lens the detector senses fully enclosed sparks and deliver the signal to the high-speed diverter flap for shortest installation distance in the industry

http://www.indiantextilemagazine.in/technology/luwa-air-engineerings-new-power-saving-devices/

Atlas’ latest test equipment for textile weathering


Xenotest 440

Additional xenon lamp for a higher irradiation intensity

Material testing according to standards like AATCC TM 16, TM 169 as well as ISO 105-B02, -B04 and -B10

The innovative control technology XenoLogic ensures uniform application and an extended lamp service life, thus reducing operating and maintenance costs.

The water-saving ultrasonic humidification system distributes moisture optimally across the large test area with a size of 2,310 cubic centimeters

Ci3000+ Weather-Ometer

Has a 4,500 watt xenon arc lamp to comply

Testing standards such as ASTM D4355

It delivers a high test output with up to 60 textile sample positions

http://www.indiantextilemagazine.in/testing-equipment/atlas-latest-test-equipment-for-textile-weathering/

LED Lighting technology advacement


VeriVide

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ITMA 2015 INNOVATIONS by Suvin Advisors