03 ITMAweavingimportante itma 2011

WEAVING

TOYOTA-JAT 710AIR JET LOOM

Features:

20% less air consumption

Max. Speed - 1250 rpm

30% less vibrations

Greater Flexibility- one can weave fabrics including ultra-wide home furnishings fabric, stretch fabric, airbags, seersucker and fabric with tuck-in selvages.

Nominal Reed Space140 cm- 390 cm

• Shedding : Cam (-/+); Crank; Electronic (Dobby/Jacquard)

• Weft Insertion ; High-propulsion main nozzle; Conical tandem nozzles; Tapered sub nozzles; Stretch nozzle; Auto pick finder; Automatic weft insertion device (ATC)

• Beating: Two-sided crank drive with oil bath; Multiple shortsley sword

• Let Off: Electronic with +/- Easing for heavy/light weight fabrics, double back rollers for correct warp tension

• Take Up: Mechanical

• Stop Mark Prevention system

• Stop Motion; Electronic; Leno-selvage & waste-selvage break stop motion; Reflecting type weft detector (double feeler), 4 color LED signal lamp

• Selvage: Left/right rotary full-leno selvage device

• Waste Selvage : On the right with catch yarn

• Temple: Upper Temple; lower & full width also possible.



• Optional Features:

• Automatic weft brake system (ABS) • Air Gripper System• Automatic Pick Controllers• Individual Servo Motors: for left & right beams;

upper & lower beams• Electronic take up• 2-thread half leno selvedge device• Tuck-in selvedge device• Centre selvedge device• Weft insertion device for different type and counts

DORNIER A1: air-jet weaving machine

DORNIER


• Can be operated with a simple cam motion, in combination with a Jacquard head of 12,000 hooks, a dobby with up to 16 heald frames or with the DORNIER EasyLeno motion

• Can be used for production of technical fabrics, home textiles and garment fabrics

• Machine widths : from 150 cm upto 540 cm


• Weft insertion : System with main and relay nozzles and profiled reed with Permanent Insertion Control (DORNIER PIC®) and DORNIER ServoControl®-2

• Main nozzle: Standard- and mobile tandem booster nozzle (TDM); TandemPlus, TRIM nozzle (option) with semi-automatic threading-up device with Positive Weft Clamp type PWC (option)

• Weft stop device: Triple Weft Sensor; weft thread sensor according to the throughlight principle, type STS (option)

• Width reduction: Symmetrically upto 40 cm on both sides, asymmetrically up to 100 cm

• Weft insertion rate: Over 2,650 m/min, on double picking up to 5,000 m/min

• Weft colors: 1– 8 colors, any pick and pick color sequence

• DORNIER A1: air-jet weaving machine

Selvedge formation: Two-end disc leno device; double disc leno device; thermally sealed selvedges, tucked selvedges with DORNIER PneumaTucker®(right,left & in the center); Quick change from tucked to leno selvedges & vice-versa

Temples: Cylinder temples, width-independent full-width temple (option)

Electronic Warp Let-off motion EWL: Electronically controlled warp let-off with absolute- or s-sensor (option); Warp beam support universal and EuroFixfor 800 - 1,250 mm beam diameter, also with split warp beams; Top beam support up to 1,250 mm

Electronic Cloth Take-up motion ECT: Electronically controlled, synchronized with EWL; Cloth roll diameter 540 mm with off-loom wind-up up to 1,800 mm

Automatic Start-mark Prevention ASP: ASP including harness leveling, high torque start-up of main motor; Time-dependent start compensation with let-off reversal

DORNIER P1: Rapier weaving machine


• With up to 16 weft colors, the P1 is able to produce technical textiles, home textiles and clothing whether in combination with a Jacquard machine with up to 20,000 lifting hooks, a 28-shaft dobby, cam motion or the DORNIER EasyLeno® unit.

• Equipped with Positively controlled center transfer plus DORNIER MotoLeno® or DORNIER AirGuide®

• Versatile application range runs from high quality silk fabrics for 16 weft color furniture upholstery fabrics,

ladies wear through to carbon, glass or coated geotextileswith the coarsest yarn counts in warp and weft and densities of 0.5 ends/cm or even lower.


• Weft insertion: Positively controlled in every phase with lowest weft tension with patented DORNIER AirGuide®

• Width reduction: Symmetrical up to 40 %, asymmetrical up to 10 %

• Weft insertion rate: Up to 1,200 m/min, on double picking up to 2,400 m/min

• Yarn Count: All yarn types from finest 7 den silk, effect yarns and glass rovings up to 4500 tex

• Weft Colors: 1–16 colors, any pick and pick color sequence

• Weft feeders: Controlled by the DORNIER electronic (CAN); Electronically controlled weft tension devices; Automatic package switching APS without weavers intervention


• Temples : Cylinder temples, width-independent full-width temple (option)

• Electronic Warp Let-off motion EWL: Electronically controlled warp let-off with absolute- or s-sensor (option); Warp beam support universal and EuroFix for beam diameters 800 - 1,250 mm; also with split warp beams; Top beam support up to 1,250 mm

• Electronic Cloth Take-up motion ECT: Electronically controlled, synchronized with EWL; Cloth roll diameter 540 mm, with off-loom wind-up to 1,800 mm

• Automatic Start mark Prevention ASP: including harness leveling, high torque start of main motor; Time-dependent start compensation with let-off reversal

• Knot-free weaving and knot-free package switching APMke

DORNIER P1 & A1: Weaving Machine and Embroidery unit

• Stitch weaving - DORNIER ORW technology

• Using DORNIER’s ORW technology, it is possible to integrate embroidery in the weaving process so that weaving and embroidery can run at the same time on DORNIER weaving machines.

• DORNIER P1 & A1: Weaving Machine and Embroidery unit

Technology

Opening the reed upwards allows inserting additional pattern threads between the reed and weaving shafts using specialthread guides. These additional pattern threads are passed to the weaving process using a bypass, comprising an additional warp stop motion and a deflection system above the weaving shafts, using the movable thread guides. After the additional pattern threads have dipped into the lower shed, the weft is inserted which binds the additional pattern threads. This creates a weft effect on the fabric surface that can be controlled freely using a lifting plan and is comparable to embroidery and Scherli-patterns.

PICANOL• Machines on Display– OptiMax 4-R 190: for stretch denim– OptiMax 2-P 250: for para amide– OptiMax 6-R 220: for worsted – OptiMax 4-P 540: for coating, positive gripper – OptiMax 12-J 340: for upholstery – Omniplus Summum 4-P 190: lining– Omniplus Summum 4-R 190: parachute – Omniplus Summum 4-R 220: automotive– Omniplus Summum 4-P 340: sheeting – TERRYplus 800 8-J 260: terry

PICANOLOptimax – Rapier Weaving Machines

PICANOL

OptiMax4-R 190 :for stretch denimWarp Yarn Count: Ne 40/2

Material : cotton

density ; 36 ends/cm

Weft Yarn Count: Ne 16/1

Material : cotton

density : 26 picks/cm

Drawing-in Width : 184 cm

Special feature : Speed

PICANOLOptiMax 2-P :250for para -aramideWarp Yarn Count: dtex 1100

Material : para-aramide

density ; 8.5 ends/cm

Weft Yarn Count: dtex 1100

Material : dtex 1100

density : 8.5 picks/cm


Special feature : Ecofill,

Direct warp control

PICANOLOptiMax 6-R 220 :for worstedWarp Yarn Count: Nm 38/1

Material : wooldensity ; 31.5ends/cm

Weft Yarn Count: Nm 42/1Material : wool/polyamide/

elastanedensity : 27 picks/cm

Drawing-in Width : 190 cmSpecial feature : Electronic weft

tensioner

PICANOLOptiMax4-P 540 :for coatingWarp Yarn Count: dtex 1100/210

Material : polyesterdensity ; 6.8 ends/cm

Weft Yarn Count: dtex 1100/210PET monofil 0.40

Material : polyesterdensity : 6.8 picks/cm

Drawing-in Width : 520 cmSpecial feature : Direct warp

control, + gripper

PICANOLOptiMax 12-J 340 :for upholstery

Warp Yarn Count: dtex 167/48Material : polyesterdensity ; 66 ends/cm

Weft Yarn Count: Nm 2/1 -10/1Ne 201/ , dtex 167

Material : Polyester/Viscose/Blends

density : 36-24-18 picks/cmDrawing-in Width : 298 cmSpecial feature : Electronic weft

tensioner

PICANOLOMNIplus – Airjet Weaving Machines

PICANOLOMNIplus Summum 4-P 190:

for lining

Warp Yarn Count: dtex 78Material : polyesterdensity ; 35 ends/cm

Weft Yarn Count: dtex 83/36Material : Polyester

density : 22 picks/cmDrawing-in Width : 150 cmSpecial feature : bluebox, airmaster,

airwave, auto pressure regulator

PICANOLOMNIplus Summum 4-R 190:

for parachute

Warp Yarn Count: dtex 33/13HTMaterial : polyamidedensity ; 46 ends/cm

Weft Yarn Count: dtex 33/13 HTMaterial : Polyamide

density : 53 picks/cmDrawing-in Width : 174 cmSpecial feature : bluebox, airmaster,

airwave, auto pressure regulator

PICANOLOMNIplus Summum 4-R 220:

for automotive

Warp Yarn Count: dtex 610/141Material : polyesterdensity ; 27 ends/cm

Weft Yarn Count: dtex 610/141Material : Polyesterdensity : 18 picks/cm

Drawing-in Width : 195 cmSpecial feature : bluebox, airmaster,

airwave, auto pressure regulator, cordless

PICANOL

OMNIplus Summum 4-P 340:for sheeting

Warp Yarn Count: Ne 60/1Material : cottondensity ; 73 ends/cm

Weft Yarn Count: Ne 80/1Material : cottondensity : 32 picks/cm

Drawing-in Width : 297 cmSpecial features : bluebox, airmaster,

airwave, auto pressure regulator, fillmax

PICANOL

TERRYplus 800 8-J 260 340:for terry

Warp Ground Yarn Count: Ne 24/2Material : cottondensity ; 12.8 ends/cm

Warp Pile Yarn Count: Ne 20/2Material : cottondensity ; 12.8 ends/cm

Weft Yarn Count: Ne 14/1Material : cotton

density ground : 18 picks/cmborders : 54-144 picks/cm


PICANOLNote on Special Features:Bluebox: larger memory to store more data, fastercalculation speed by 10X, remote service possibilities.

EcoFill: primarily for para-aramide fabrics; consists of an pneumatically controlled double clamp & a weft scissor at the beat-up point. Leads to substantial savings in weft material

Electronic pressure regulator: for airjet m/cs; pressure settings adjusted from display only; air consumption savings of 10%

Airwave: automatic adjustment of air pressure in the relay nozzles.

PICANOLNote on Special Features:Direct Warp Control: enables warp tension to be kept to a minimum and minimize variation in warp tension

FillMax: a modular device mounted in the place of fixed main nozzle, has the potential to increase insertion rates by 15%. Will be available for

bottoms, denim and sheeting fabrics

Electronic weft tensioner: for rapier m/cs; ensures optimum weft yarn tension during entire insertion cycle; equipped with pneumatic cleaning to enable use of contaminating weft (flax, blanket yarn); can handle all types of yarns; can be used on any type of prewinder thus improving efficiency and quality

Cordless System: false selvedge is not needed; compatible with continuous reeds.

Jakob MullerCTM8 - for belts and heavy tapes with the same edges on both sides [bobbins].CKM8 - for belts and heavy tapes with edge formation by means of latch-needles.

1304070Min. Fabric Width (mm)

300400320Speed(beatup/min)

300145200Max. fabric Width (mm)

1:5, 1:6, 1:8, 1:10, 1:12 Cam Repeat

max. 14 Heald frames

320160220Max. reed width [mm]

121Number of spaces

1/3202/1601/220

CKM 8CTM 8Model

Jakob MullerNH2M 53/NC2M: High Performance Narrow Fabric Needle Looms for elastic and non-elastic narrow ropes.

NC2M 2/D 2/84NH2M 53 8/27Model

3-458-35Weft per cm

4/8/12/168/16No. of Sheds

Upto 20 mmFrom 1mmRope Dia

28Number of spaces

Advantages: • Warp beams with over 5,000m of yarn with creel for reserve bobbins• Longer knot-free woven items due to extended yarn lengths• Longer running times without bobbin changes• Better mechanical properties as compared to braided structures • Variety of patterns for diverse surface & rope characteristics

CCIThe Studio - Sampling Loom

150 ppm maximum Speed

8-17 inches Weaving Width

Latest weft selection device can handle up to maximum 12 weft colours.

New shedding device is driven directly by servo-motor, gives higher speed and adjustable sheddings. Could accommodate up to 24 heald frames for complex weaves and can withstand higher warp tension.

Electrical rotary weft cutter is suitable for a much wider range of weft yarn.

Weft insertion is driven independently by servo-motor and works on rigid rapier type.

The beat-up device is controlled independently by servo-motor. Speed, time and position are all computerized resulting in the highest flexibility.

Warp tension could be displayed and set thro’ the computer on the electronic take-up and let-off system. Variable weft densities could be obtained during weaving.

The Studio - Sampling Loom

The Studio - Sampling Loom

• Changing of styles is frequent on sampling looms. The new quick loading system ensures the heald frames to be fixed and released easily by one single operation.

• Different types of temples could be installed to meet the requirements of different fabrics. The false-selvedge cutter could be adjusted conveniently and is suitable for all kinds of yarn. .

• SEdit2 is a built-in design and editing software. Editing off loom is also possible by installing the software on other desktop or notebook computers. It supports both graphic and text input.

• Dobbytronic - loom driver software, offers more options than before. Operations through icons and text are possible and weaving could easily be achieved using default values.

• Dr. Studio built-in software, for diagnosing problems on mechanical parts of the loom, is a helpful tool for daily routine maintenance.

CCIMini Lutan - Single-end Warping Machine

Equipped with 5 leasing rods and 2 leases maximum

Leasing Device

Up to 8 coloursComputerized automatic colourchange. Equipped with 8 accumulators

Stationary Creel

2.5 mDrum Circumference

400 m/min max.Warping Speed

7.5 - 30 m Warping Length

20 inches Weaving Width

• The machine utilizes the patented Ring Warping method. It can prepare beams of 7.5 upto 30 meters with no limitation on the number of bobbins, type of warp yarn and the warp arrangement.

• Leasing is available on both sides of the machine and two leases in total are possible.

• The warp tension and beaming speed are adjustable according to types of material used.

Mini Lutan - Single-end Warping Machine

CCISingle-End Sizing Unit

Can carry our sizing with one bobbin, providing sized warps for the sampling loom. The temperature and speed of sizing is electrically controlled.Equipped with yarn-break detecting device, machine stops when yarn breaks.Drying electronically controlled. Electrically-heated drying through hot air.

Documents

03 ITMAweavingimportante itma 2011