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2. Topics to Discuss
3. Fossil Fuel Plant Types
4. Electricity Production Fossil Fuels - 5. Power How? 6. Turns Motion into Electricity 7. Coal Fired Power Plant 8. 9. Coal Fired Power Plant 10. Coal Fired Power Plant 11. Coal Fired Power Plant 12. Coal Fired Power Plant 13. Creating water pressure Creates Dry Saturated Vapor - Steam Dry Saturated Vapor Expands Through the Turbine Due to loss of Temperature Condensation occurs and then accumulated in the Condenser 14. Coal Fired Power Plant 15. Coal Fired Power Plant 16. Coal Fired Power Plant 17. Coal Fired Power Plant
18. Coal Fired Power Plants 19. Coal Fired Power Plant
20. Instrumentation & Controls - Measures: Pressures Temperatures Flow RateLevelsHumidity 21. Instrumentation & Controls - 22. Instrumentation & Controls 23. Instrumentation & Controls 24. Instrumentation & Controls 25. Instrumentation & Controls 26. Instrumentation & Controls Instrument Enclosure 27. Instrumentation & Controls Instrument Enclosure 28. Instrument Installation Detail Pressure Transmitter with 2 Valve Manifold - B31.1 Valves 29. Instrument Installation Detail Pressure Transmitter with 3 Valve Manifold B 31.1 Valves ? 30. Steam & Water Sampling - 31. Different Systems in Water Purification
32. Impurities in Water Sum of dissolved and suspended solids Total Solids Cation exchange with hydrogen zeolite.Chlorination. Deaeration. Corrosion of copper and zinc NH3 AmmoniaDeaeration, sodium sulfite, corrosion inhibitorsCorrosion of waterlines, boilers, exchangers O2 Oxygen Subsidence.Filtration. Measurement of matter that is unbroken. Deposits in boilers and heat exchangers Suspended Solids Lime softening and cation exchange. Demineralization. Total dissolved mater.High concentrations cause problems Dissolved Solids Aeration. Chlorination. Highly basic ion exchange Corrosion H2S Hydrogen Sulfide Same as Iron Same as Iron Mn Manganese Hot and warm process by magnesium salts, ion exchange, demineralization, RO, or EDR Scale in boiler and cooling water systems SiO2 Silica Demineralization,Reverse Osmosis, electro dialysis Adds to solids content.Use to control boiler metal embitterment. NO3 Nitrate Lime and lime soda softening. Acid treatment.Hydrogen zeolite softening.Demineralization by ion exchange. Foaming and carryover. Corrosion of condensate lines.Embrittlement of boiler steel. Bicarbonate, Carbonate and Hydroxide expressed as CaCO3 AlkalinityNeutralization with alkalis Corrosion Expressed as CaCO3 Free Mineral Acid Coagulation and filtration. Chlorination. Foaming in boilers hinders precipitation methods for iron removal ColourDemineralization, R.O., electrodialysisAdds to solids and adds to corrosive character of water CI Chloride Can be increased by alkalis or decreased by acids Varies as acids or alkalis in water. Natural water is 6-8. pH Aeration, DA, Neutralization w/ alkalis Corrosion in water, steam, and condensate lines CO2 Carbon Dioxide Softening, Demineralization Scale in exchangers and boilers Calcium & MagnesiumHardness Coagulation, setting and filtration Cloudy NTU Turbidity Treatment by Difficulties Caused Chemical Formula Component 33. Scale -Scale is most active when the impurities are placed in an environment with high temperatures and pressures 34. Steam & Water Sampling 35. Steam & Water Sampling Water Sampling 36. Waters Equipment Co. Lansdale, PA Back View Front View 37. Steam & Water Sampling
38. Water Sampling Analysis System 39. Water Sampling System in Lab 40. Water Sampling System 41. Steam & Water Sampling 42. Steam & Water Sampling Sampling System 43. Steam & Water Sampling 44. Steam & Water Sampling 45. Steam & Water Sampling Sampling System 46. Steam & Water Sampling 47. Steam & Water Sampling 48. 49. Condensate Booster Pumps Condensate Booster Pumps before (all pipe) and after (all Swagelok, no elbows 100% bent tubing). 50. Water System OEMs
51. Chemical Feed System 52. Chemical Feed System
53. Lubrication System - LubricationSystem 54. Lubrication System - LubricationSystem 55. Turbine Lube Oil / Small Bore Existing pipe, flanges, etc. Swagelok system, using Bio-Pharm sight glasses with tube extensions. 56. Electrohydraulic Control System (EHC) 57. Electrohydraulic Control System
58. Disadvantages to Conical Seals on EHC
59. Swagelok Customized Fittings (EHC)
60. Electrohydraulic Control System (EHC) 61. Electrohydraulic Control System (EHC) 62. Boiler Feedwater System - 63. Boiler Feedwater System 64. Compressed Air System - 65. Hydrogen Generator Cooling System 66. Hydrogen Generator Cooling System - 67. Hydrogen Generator Cooling System 68. Continuous Tri-Gas Analyzer for Hydrogen Purity 69. Continuous Tri-Gas Analyzer for Hydrogen Purity 70. Praxair Hydrogen System - 71. Why Hydrogen?
72. Seal Oil System - 73. Seal Oil System 74. Circuit Breakers -
75. SF6 Gas Servicing Cart for Switchgear & Distribution Systems 76. SF6 Gas Servicing Cart for Switchgear & Distribution Systems 77. Windbox Application
78. Windbox Application -Inside the Wind Box 79. Windbox Application - Outside of Wind Box 80. Tubing running from the Windbox to each of the boiler floors 81. Tubing running from the Windbox to each of the boiler floors 82. Windbox Application Over 22,000 feet of Welded tubing 83. Windbox Application 84. Swagelok Flex Hose 85. More Flex Hose 86. Swagelok Manifold 87. Windbox Application
88. Combustion Turbines -
89. GAS TURBINE 90.
91. Simple Cycle Gas Turbine Systems
92. Simple Cycle Gas Turbine 93. Simple Cycle Gas Turbine GE 7FA Gas Turbine 94. Simple Cycle Gas Turbine GE 7 EA Gas Turbines 95. Liquid Fuel System Fuel Skid 96. Liquid Fuel System - Liquid FuelDistribution Valve 97. Liquid Fuel System Fuel Lines from Skid to Gas Turbine 98. Liquid Fuel Systems 99. Lubrication System - Lubrication Skid 100. Lubrication System 101. 102. Hydraulic System - Hydraulic Skid 103. Hydraulic System Hydraulic Skid Note Pressure 104. Plant Utilities Compressed Air 105. Turbine Combustion System Combustion Can 106. Turbine Combustion System 107. Turbine Combustion System 108.
109. Combined Cycle Gas Turbine 185 MW 110 MW 295 MW 110. Combined Cycle Gas Turbine Systems
111. Combined Cycle Gas Turbine Steam Turbine Heat Recovery Steam Generator Gas Turbine 112. Combined Cycle Gas Turbine Heat Recovery Steam Generator 113. Combined Cycle Gas TurbineSteam Turbine & Generator 114. Combined Cycle Gas Turbine Steam Blow Down Valves 115. Combined Cycle Gas Turbine InstrumentEnclosure 116. Combined Cycle Gas Turbine Sampling System 117. Combined Cycle Gas Turbine 118. Combined Cycle Gas Turbine Water Sampling System 119. Combined Cycle Gas Turbine 120. Combined Cycle Gas Turbine 121. Combined Cycle Gas Turbine 122. Chemical Feed System Water Chemical Feed System 123. Combined Cycle Gas Turbine 124. IGCC Integrated Gasification Combined Cycle 125. CO2 Sequestration 126. Drivers in the Power Industry
127. Emissions Drivers in US
128. Global Warming and Power
129. Emissions Global Warming 130. Emission Rules/Policies/Standards
131. Emissions Issues Greenhouse Gases What are the Answers?
132. Selective catalytic reduction( SCR )
133. SCR Applications:
134. SCR Addition Dampers 135. SCR 136. SCR 137. SCR 138. SCR Nox Monitoring 139. SCR Probes 140. SCR 141. SCR 142. SCR 143. SCR Ammonia Distribution 144. SCR SCR Ammonia Control System 145. SCR Hydraulic Controls for Dampers Swagelok 146. Selective Non Catalytic Reduction
147. SNCRApplications:
148. SCNR Control Panels Tubing Actuated Ball Valves Control Panels for Urea and Water 149. SCNR Injection Systems Spray Nozzles Quick Connects 150. Scrubber Flue Gas Desulphurization
151. Scrubber Flue Gas DesulphurizationApplications:
152. Scrubber Flue Gas Desulphurization 153. Scrubber Flue Gas Desulphurization 154. Scrubber Flue Gas Desulphurization SCR Scrubber Limestone Preparation & Recovery 155. Scrubber Flue Gas Desulphurization Instrument Air Lines-Limestone Preparations 156. Scrubber Flue Gas Desulphurization Lubrication for Limestone Ball Mill Crushing System SS Swagelok System 157. Scrubber Flue Gas Desulphurization Lubrication for High Volume Booster Fans 158. Scrubber Flue Gas Desulphurization Internal Lubrication Systems 159. Scrubber Flue Gas Desulphurization Lubrication Systems 160. Scrubber Flue Gas Desulphurization Limestone Vacuum Control System 161. Scrubber Flue Gas Desulphurization 162. Scrubber Flue Gas Desulphurization 163. Scrubber Flue Gas Desulphurization Hydraulic Piping for Dampers 164. Scrubber Flue Gas Desulphurization Hydraulic Tubing for Dampers 165. Scrubber Flue Gas Desulphurization Hydraulic Piping for Recirculation Valves 166. Scrubber Flue Gas Desulphurization Hydraulic Tubing for Recirculation valves 167. CEMS Main Air Header SS Inside CEMS Shelter 168. CEMS Air Filtered & Dried 110 PSI 169. CEMS 170. CEMS Umbilical cord entering cabinet PFA Tubing-1/4 & 3/8 171. CEMS Umbilical Cords entering in CEMS shelter from CEMS platform 172. CEMS 173. CEMS Note Umbilical Temp 266 F 174. CEMS Umbilical entering gas flow monitoring cabinet 175. CEMS Mercury Probe Box Restek CoatedSwagelok fittings 800 C Temp www.restekcoatings.com 176. CEMS SO2, NOX, CO2 Box Limited applicationCompared to Mercury Box 177. Emissions Projects Summary Whats it Worth$
178. Drivers in the Power Industry
179. Efficiency Demands
180. What does this mean to Swagelok?
181. Drivers in the Power Industry
182. Outages What is our Role?
183. 184. Drivers in the Power Industry
185. Increase In Energy Demand 186. Increase In Energy Demand 187. Potential Swagelok Power Spend $11.2 Billion6,085 $2.2 TrillionTotal $4,213,317,990.003,807 $842,663,598,000.00North America $468,058.00194 $93,611,700.00South America $356,260,000.0087 $71,252,000,000.00Middle East $968,675,931.00416 $229,697,944,607.00Europe $38,595.0042 $7,719,000.00Middle America $4,916,839,750.001,318 $983,367,950,000.00Asia $131,787,750.0095 $26,357,550,000.00Oceania $626,265,000.00126 $125,253,000,000.00Africa Swagelok Spend @ .005# Projects Power Investment 188. Central Asia Construction Spend Afghanistan, Bangladesh, Bhutan, India,Iran, Kazakhstan, Kyrgyzstan, Maldives, Nepal, Pakistan, Sri Lanka, Tajikistan, Turkmenistan, Uzbekistan $374,855,000,000 445 0 0 Tidal $360,000,000 2 Solar $92,982,000,000 155 Hydro $1,307,000,000 11 Wind $750,000,000 3 Biomass $10,253,000,000 21 Natural Gas $904,000,000 4 Oil $214,139,000,000 200 Coal $14,670,000,000 23 Combined Cycle $33,225,000,000 14 Nuclear TIV # of Projects Project Type 189. East Asia Construction Spend China, Hong Kong, Japan, Macau, Mongolia, North Korea, Paracel Islands, South Korea, Spratly Islands $509,286,550,000 548 $1,950,000,000 3 Tidal $415,000,000 7 Solar $82,328,000,000 76 Hydro $29,523,329,373 111 Wind $2,284,000,000 42 Biomass $8,095,000,000 11 Natural Gas $400,000,000 1 Oil $226,506,000,000 229 Coal $6,330,000,000 8 Combined Cycle $159,790,000,000 54 Nuclear TIV # of Projects Project Type 190. Southeast Asia Construction Spend Brunei, Cambodia, Indonesia, Laos, Malaysia, Myanmar, Philippines, Singapore, Thailand, Vietnam $122,630,800,000 220 $1,380,000,000 9 Geothermal 0 0 Solar $31,709,800,000 90 Hydro $573,000,000 7 Wind $480,000,000 1 Biomass $4,166,000,000 11 Natural Gas 0 0 Oil $60,617,000,000 76 Coal $5,690,000,000 13 Combined Cycle $15,050,000,000 5 Nuclear TIV # of Projects Project Type 191. Central Asia Nuclear (India) KOTA RAJASTHAN 220MW NUCLEAR POWER STATION UNIT #5 ADDITION KOTA RAJASTHAN 220MW NUCLEAR POWER STATION UNIT #6 ADDITION KUNDIAN CHASHMA G-R 300MW NUCLEAR (PWR) UNIT II ADDITION KARWAR KAIGA G-R 220MW NUCLEAR (PHWR) UNIT #4 ADDITION KALPAKKAM 500MW (PFBR) NUCLEAR STATION UNIT #3 ADDITION PABNA ROOPPUR G-R 600MW NUCLEAR POWER STATION BUSHEHR 1000MW NUCLEAR UNIT #1 G-R POWER STATION KUNDIAN CHASHMA III & IV 600MW NUCLEAR POWER STATION ADDITION PUNJAB CHANDIGRAH 1000MW G-R NUCLEAR POWER PLANT KAKRAPAR 1400MW NUCLEAR (PHWR) UNITS 3 & 4 ADDITION TIRUNELVELI KUDANKULAM G-R 2000MW NUCLEAR (PWR) POWER STATION TIRUNEVELI NUCLEAR 2,000MW KUDANKULAM PHASE II NUCLEAR STATION HARYANNA NUCLEAR 2,800MW FATEHABAD G-R POWER STATION RAJAPUR NUCLEAR 3300MW GRASSROOT JAITAPUR NUCLEAR STATION 192. East Asia Nuclear BAILONG I G-R 2000MW NUCLEAR POWER STATION YANGJIANG G-R PHASE I 2000MW NUCLEAR STATION LIANYUNGANG XUYU I G-R 2000MW NUCLEAR POWER STATION XIANNING 2,000MW HUBEI NUCLEAR PHASE I G-R POWER STATION TAISHAN I GRASSROOT 3500MW NUCLEAR POWER STATION SANMEN PHASE I UNIT #2 1100MW NUCLEAR POWER STATION ADD XIANNING DAFAN I G-R 2000MW NUCLEAR (PWR) POWER STATION HANGZHOU QINSHAN NUCLEAR PLANT 2,000MW IV #6/#7 ADDITION LONGYOU NUCLEAR 2,000MW ZHEXI G-R PHASE I POWER STATION ANHUI 2000MW WUHU NUCLEAR PHASE I G-R POWER STATION FUJIAN 2,000MW SANMING NUCLEAR G-R POWER STATION JIUJIANG NUCLEAR 2,500MW PENGZE PHASE I G-R NUCLEAR STATION LIANYUNGANG NUCLEAR TIANWAN 2,000MW PHASE III ADDITION YIYANG CITY G-R 4000 NUCLEAR POWER PLANT CHIZHOU JIYANG G-R 4000MW NUCLEAR (PWR) POWER STATION KAGOSHIMA NUCLEAR SENDAI PLANT 1,950MW PHASE II EXPANSION YIYANG NUCLEAR 2,000MW TAOHUAJIANG PHASE I G-R STATION KUNGLIAO G-R 2700MW LUNGMEN (ABWR) NUCLEAR STATION HONGYANHE PHASE I GRASSROOT 2000MW NUCLEAR POWER PLANT WUHU BAMAOSHAN PHASE I G-R 2000MW NUCLEAR POWER STATION 193. East Asia Nuclear contd. TAISHAN YAOGU II 2000MW NUCLEAR POWER PLANT ADDITION SHENZHEN LING'AO G-R PHASE II 2000MW NUCLEAR POWER STATION NINGDE II 2000MW NUCLEAR (PWR) POWER STATION ADDITION ULSAN SHIN-KORI G-R 2000MW NUCLEAR POWER STATION HUI'AN II GRASSROOT 2000MW NUCLEAR POWER STATION EXPANSION YANGJIANG G-R PHASE III 2000MW NUCLEAR STATION HAIYONG SHANDONG PHASE 2 2000MW NUCLEAR (LWR) ADDITION LUFENG I G-R 2000MW NUCLEAR (PWR) POWER PLANT YUEYANG XIAOMOSHAN PHASE I 2000MW NUCLEAR POWER STATION HAIYANG SHANDONG G-R 2000MW LWR NUCLEAR POWER PLANT HONGYANHE PHASE II 2000MW NUCLEAR POWER STATION ADDITION HENAN NUCLEAR 2,000MW NANYANG G-R POWER STATION DATANG HUAYIN HUNAN I G-R 2000MW NUCLEAR POWER STATION HUI'AN G-R 2000MW NUCLEAR POWER STATION FUJIAN NUCLEAR G-R 2000MW FUQING POWER STATION QINSHAN II 1300MW NUCLEAR POWER STATION EXPANSION NINGDE I G-R 2000MW NUCLEAR (PWR) POWER STATION SANMEN G-R PHASE I 1000MW NUCLEAR POWER STATION TIANWAN II 2000MW NUCLEAR UNITS 3 & 4 ADDITION YANGJIANG G-R PHASE II 2000MW NUCLEAR POWER STATION 194. East Asia Nuclear contd. WEIHAI G-R 195MW SHIDAO BAY NUCLEAR POWER STATION XIACUN RUSHAN UNIT #2 600MW (PWR) NUCLEAR ADDITION XIACUN RUSHAN G-R 600MW NUCLEAR (PWR) POWER STATION CHONGQING G-R PHASE I 900MW (PWR) NUCLEAR POWER STATION QINSHAN V FANGJIASHAN 700MW (PHWR) UNIT 8 ADDITION SHAOGUAN G-R 1000MW NUCLEAR POWER STATION MUTSU HIGASHIDORI G-R UNIT #1 1380MW ABWR NUCLEAR POWER STATION TSURUGA G-R 1538MW (APWR) UNIT #4 NUCLEAR STATION ADDITION AOMORI G-R NUCLEAR 1,383MW OHMA NUCLEAR POWER STATION TOMARI PHASE III 912MW (LWR) NUCLEAR ADDITION FUKUSHIMA DAIICHI 1380MW (BWR) NUCLEAR UNIT #7 ADDITION TSURUGA G-R 1538MW UNIT #3 (APWR) NUCLEAR STATION ADDITION KYONGJU WOLSONG 950MW UNIT #5 NUCLEAR STATION ADDITION KASHIMA SHIMANE 1373MW NUCLEAR UNIT III ADDITION 195. Southeast Asia Nuclear LEMAHABANG JAVA-1 MURIA G-R 1000MW NUCLEAR (PWR) POWER STATION NINH THUAN G-R 2000MW NUCLEAR POWER STATION PHAN RANG-NINH PHUOC G-R 2000MW NUCLEAR (VVER-PWR) STATION MOUNT MURIA I G-R 2000MW NUCLEAR POWER STATION PRAN BURI G-R 4000MW THAILAND NUCLEAR POWER STATION 196. Construction Picture Thru 2017
197.