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Plate Mill Housings Erection and Settlement
Transdata Movimentaçãode Cargas Complexas
02 pieces of 14.63 long x 05.60 high x 02.21 meters wide - 325 tonnes
47’99’’ x 18’37’’ x 07’25’’ - 358 T (short tons)
Housing
Site
Settlement onto Base
Starting date: November 20, 2014
Ending date: December 30, 2014
12 axle SPMT’s
500-tonne Hydraulic Gantry System
1,000-tonne Hydraulic Gantry System
Housing
Team:
01 Mechanical Engineer;
01 Lift Supervisor;
02 Gantry Operators;
01 SPMT Operator;
03 Riggers;
02 Topografer.
Advantages
No Additional Civil Works Required
• Use existing civil structures;
• Performance in Facility built;
• Hydraulic gantries system setting-up.
Before
Fast Track - No interference in the project’s dynamics.
Advantages
Reduction of time frame and costs
comparing with other methods
Crawler Cranes
02 Cranes of 1,350 and 400 tonnes capacity;
Impossible to perform completely indoor;
Area required;
USD 1,5 million;
Time.
Overhead Cranes
340-tonne overhead crane / 25 to 30 meters;
Cost USD 4 million – Equipment + Extra costs
(Assembly + beams bearing structure);
Time;
Operational risks.
Critical Points
Accuracy in synchronized
movement of 6 legs
Scaling the main lift beam considering
interferences in the runway track assembly
Transfer of the load to the system
* Motor base limiting the pieces entrance
Accuracy on the settlement less than
5mm
Critical Points
Devices dynamic efforts (sizing and
positioning on the piece)
Critical Points
System scaling to enable lift about 14
meters high and special slings.
2,400 mm (7´10``)
3,560 mm (11`8``)
3,560 mm (11`8``)
12
,21
4 m
m (
47
`)
13
,96
5 m
m (
45
`9``
)
4,9
60
mm
(16
`3``
)
3,9
90
mm
(13
`1``
)
Operation
Step 0 - Preparation
Internal haulage;
Jobsite;
System setting-up;
Placing devices.
Operation
Step 1 – Transferring Load to Gantry
Operation
Step 2 – Traveling Load
Operation
Step 3 – Erection
Operation
Step 4 – Settlement
Operation
Step 5 – Hydraulic Gantries positions
replacement
Operation
Step 6 – Transferring Second Load
Step 7 – Traveling Second Load
Operation
Step 8 – Second Load Erection
Operation
Step 9 – Second Load Settlement
Achievement
Innovation – worldwide;
Safety – 0 accident;
Cost effective;
Short time.
Credits
Successful Team
Transdata recognizes that the success of its operations is based on all
employees dedication. In this operation the performance of its Engineering
Team is highlighted, in special Mr. Jefferson Paula, Project Leader and Mr.
Wilson Reis, the Engineer Coordinator.
Transdata also thanks the Client’s contribution, in special from UTC
Engenharia – Matheus Conterno, Carlos David, Vinícius Amaral e Reni
Peixoto.