WPE - Go4CementWear protection systems

GmbH

www.wpe-gmbh.de

Technology fromGermany

WPE Diamondin the cement industry

Not dispense you to:

More than 20 years experience in the repair and maintenance of wear-resistant linings in the cement industry.

On an installation specialists who also is developer and manufacturer of wear protection products.

An engineering partner with his experienced suppervisors who will support you Worldwide at your repairs and maintenance work.

Benefits of WPE Diamond:

� Rapid availability � By flexible layer thickness WPE Diamond adapts to any existing ceramic lining. � Is laid without joints � Can be loaded after 24 hours � Thermal shock resistant � Can be used up to 1200 ° C � High wear resistance � Good corrosion resistance

We have wear protection solutions for every budget.

Raw meal pre paration

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Raw material bins + + + + + +Silos + + + + + -Chutes + + + + + -Chain conveyor + + + - + -Vertical roller mill + + + + + -Ball mill feed + + + + + -Dynamic separator + + + - + -Separator distribu-tion plate + - - + + -

Product outlets + + + + + -Cyclones + + + + + -Feed for vertical roller mill + + + + + -Pneumatic meal transport + + + - + -

Raw meal silo + + + + + -Preheater silo + + + - + -Kiln inlet - - + + + -

Clinker pre paration

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Preheater top cyclone + - - - - - + -

Clinker cooler + + + - - - + -Clinker crusher - - - + + - - -Clinker Cooler Dedusting Cyclones

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Tertiary air duct + - - - - - + +Chutes + + + + + - - -Chainconveyor + + + - + - - -Coal mill separator + + + + + - - -Pneumatic Transport + + + + + - - -

Static preseparator + - + - + - - -

Slag handling

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Chutes + + + + + + - -Flash dryer + + + - + - + +Vertical roller mill + + + + + - - -Ball Mill + + + - + - - -Separator + + + - + - - -Cyclones + + + - + - - -Pneumatic transport + + + - + + - -

Cement pre paration

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Chutes + + + + + +Pneumatic Transport + + + - + +Vertical Roller MillSeparator + + + + + -

Vertical Mill Feed + + + + + +Fines outlet + + + - + -Fall-through outlet + + + - + -Ball Mill Feed + + + - + -Mill Cyclones + + + - + -Dynamic cement separator + + + - + -Static pre-separator + - + - + -

Vertical Roller Mills for Cement/GBFS

Fuller-Loesche � Fines outlet / Fall-through chute � Cyclones � Duct between mill and cyclones/filter

Gebr. Pfeiffer � Fines outlet / Fall-through chute � Cyclones � Separator housing insides

FLSmidth Atox � Fines outlet / Fall-through chute � Separator housing insides

FLSmidth OK Mill

� Fines outlet / Fall-through chute � Cyclones � Separator housing insides � Duct between separator and cyclone

Loesche � Feed chutes � Fines outlet / Fall-through chute � Separator housing insides

Polysius

� Feed chutes � Fines outlet / Fall-through chute � Cyclones � Separator housing insides

Vertical Mills for Coal

Claudius Peters � Fines outlet � Separator housing insides � Cyclones

Babcock/HITACHI

� Fines outlet � Separator housing insides � Cyclones � Feed chutes

ALSTOM

� Fines outlet � Separator housing insides � Cyclones

Loesche � Fines outlet � Separator housing insides � Feed chutes

CDIAMOND

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WPE Diamond Cast is a castable version.This version can be used in combination withquarz, bauxite, corundum or silicon cabide. WPE Diamond Cast is temperature resistant up to 840 °F.

WPE DiamondWPE Diamond is an extremely dense material, consisting of a cement, in combination with special Mikrosilika and superplasticizer. Through its high-density, nonporous structure a extreme compressive strength can be generated. An advantage of this dense structure is that no corrosive material can penetrate through pores which makes to a very good corrosion protection material.

With the WPE Diamond binder and an admixture of extremely hard and heatresistantceramics such as bauxite, corundum and silicon carbide WPE Diamond is a wear protection material with excellent features.

DIAMOND

FDIAMOND

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WPE Diamond Flex is a mortar version.This version can be used in combination withquarz, bauxite, corundum or silicon carbide. WPE Diamond Flex is temperature resistant up to 840 °F.

DIAMONDSpray

WPE Diamond Spray is a sprayable version.This version can be used in combination with quarz, bauxite, corundum and silicon carbide. WPE Diamond Spray is temperature resistant up to 840 °F.

HT

DIAMONDCast

WPE Diamond CastHT is a high temperature castable version. This version can be used in combination with bauxite, corundum or silicon cabide are delivered. WPE Diamond CastHT is temperature resistant up to 2100 °F.

HTFDIAMOND

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WPE Diamond FlexHT is a mortar version. This version can be delivered in combination with bauxite, corundum or silicon carbide. WPE Diamond FlexHT is temperature resistant up to 2100 °F.

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HTFDIAMOND

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Standard lining areas are:

� Silos � Hoppers � Chutes � Slag granulation systems � Separator � Cyclone � Grinding systems � Dedusting systems � Slurry systems � Tanks � Chutes � Pneumatic transport pipelines

WPE Diamond

Flex = Mortar | Cast= Castable | HT = High Temperature

Product descriptionDiamond Flex 1000

Diamond Cast 2000

Diamond Flex 2000

Diamond Cast 2000HT

Diamond Flex 2000HT

Diamond Flex 3000

Density kg/m3 2700 2900 2900 2900 2900 2700

Hardness Mohs 8 9 9 9 9 9

Compressive strength Mpa 200 170 160 170 130 130

Flexural strength Mpa 27 23 20 16 15 19

Max. process temperature °C 450 450 450 1200 1200 450

Installation of WPE Diamond

� WPE Diamond is a two compound material (binder + ceramic aggregates).

� Both products plus water must mixed in a pan-pot-mixer according to the WPE installation manual.

� WPE Diamond can installed on metallic or on concrete surface with a expanded mesh as a anchor system. After 48 hours curing time the lined area is ready for use.

Advantages:

� high wear resistant

� good corrosion resistance

� flexible in layer thickness

� overhead installation is possible

� thermoshock resistant

� jointless lining

Application areas StandardsInstallation

methodTechnical data

WPECast basalt

Areas with strong abrasive wearService temperature max. 350°C

Rectangular tiles, 200 mm, hex. Tiles (with 200 mm), thickness 30 mm, radial tiles, cylinders DN 40 – 500, thickness 20 – 30 mm

Installation in mortar, epoxy, adhesives, bolding

Density: 2,8 – 2,9 g/cm³Porosity: 0-3 %Hardness Mohs: 8Compressive strength: 400-450 MPaFlexural strength: 40 MPa

WPE Alumina ceramic

Areas with strong abrasive and impact wearService temperature max. 1500°C

Tiles 100 – 150 mm side length, thickness 6 – 50 mm, with/without centre hole, mosaic tiles 20x20 and 25x25 mm, thickness 4 – 10 mm,cylinders DN 40 – 300

Installation in mortar, adhesives, silicon, bolding, welding

Density: 3,4 – 3,6 g/cm³Porosity: 0Hardness Mohs: 9Compressive strength: 3000 MPaFlexural strength: 240 –300 MPa

WPE Silicon carbide

Areas with strong abrasi-ve and impact wear and High service temperature max. 1700°C

Standard tiles square/rectangular, thickness 10 – 40 mm, cylinders DN 40 – 200, with wall thickness of 20 mm

Installation in mortar, adhesives, silicon, bolding, welding

Density: 3,01 g/cm³Porosity: 0Hardness Mohs: 9Compressive strength: 2500 MPaFlexural strength: 100 MPa

WPE Hard faced

welded steel

Areas with strong abrasive and impact wear Service temperature max. 500°C

Plates:2900 x 1800 mm2900 x 1350 mm1900 x 850 mm900 x 850 mm

Pipes with inside weldingDN 100 – DN 450

Bolding,welding,mechanical fixing systems

Hardness: 50-65 HRC

Basic/Overlay:6 48 410 415 48 4+4

WPE Wear compound

Areas with medium abra-sive wearService temperature max. 80°C

Boxes 0,5 kgBoxes 5 kg

Casting or trowelingDensity: 2,2 g/cm³Porosity: 0Compressive strength: 90 MPa

WPE Zirconiaoxide

ceramic

Areas with strongabrasive and impact wear and High service temperature max. 1000°C

Standard tiles square/rectangular, thickness 20 – 40 mm, cylinders DN 100 – 200, with wall thickness of 25 mm

Installation in mortar, adhesives, silicon, bolding, welding

Density: 3,4 g/cm³Porosity: 0 – 3 %Hardness Mohs: 9Compressive strength: 400 MPaFlexural strength: 55 – 60 MPa

More WPE wear products

info@wpe-gmbh.dewww.wpe-gmbh.de

Wear Protection Engineering GmbH

Nordring 1D-47495 Rheinberg

fon: +49 - (0) 28 43 - 16 99 300fax : +49 - (0) 28 43 - 16 99 717

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Go4Cement

WPE Installation and repair service

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We install on site in Europe in cement plants, power plants and steel mills ceramic wear protection with our own fitters.

Our workshop manufactures new bumpered ceramic wear protection of steel components according to customer specifications.

You can also deliver us your worn steel parts for repair.