7
Redundancy control via mul�-CPUs equipped with CANbus, Modbus, and GSM communica�on technology Displacement calcula�on methods derive the N velocity profile to achieve op�mum direct-to-point distance control Simple 2-wire serial communica�ons to commission duplex group control Group control of up to 8 elevators is based on fuzzy logic control theory In-built real-�me clock to facilitate �me-sharing control and elevator management Flexible emergency backup power; 220 Vac power input makes emergency evacua�on easy with automat- ic light load direc�on search Automa�c iden�fica�on opera�on between short-floors Handheld opera�on tools: mini keypad, PC to facilitate easy commissioning 60 fault codes to facilitate easy diagnos�cs Encoder Fault Protec�on Advanced Door-Opening Category Door Open Holding Set-Time Re-Levelling/Self-Rescue Levelling Sha� Parameter Self-Learning Main Features of SMART3000+ Series Integrated Controller For Elevator SMART 3000+ Integrated Controller For Elevator Application Power Ra�ng 1) 3.7kW to 37kW, three-phase 380 to 480Vac 2) 4.0kW to 18.5kW, three-phase 220 to 240Vac Applica�ons 1) Simplex, Duplex, 3~8 units elevator control serial link addi�onal MCTC-GCB-A (Group Control Board) 2) High speed, medium speed, low speed 3) Commercial elevator, passenger elevator, disabled elevator etc., 4) Elevator rated speed≤4.0 m/sec 5) Floor level: Each CCB (Car Call Board) can adopt up to max. 16 floors, above 16 floors need addi�onal CCB in serial link Applicable Encoder Type 1) MCTC-PG-E for Weton SinCos E158C9.25/ERN1387 (5Vdc, 2048PPR) encoder with C, D signals and quadrature incremental encoder (A+, A-, B+, B- signals, 5V HTL Compa�ble) 2) MCTC-PG-F1 for absolute SinCos ECN413/ECN 1313 with EnDat 2.0/2.1 3) MCTC-PG-D for quadrature incremental encoder (A+, A-, B+, B-) with UVW commuta�on signals 4) MCTC-PG-A2 for Incremental encoder, single ended (A+, B+ signals, 12V)

SMART 3000+

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Redundancy control via mul�-CPUs equipped with

CANbus, Modbus, and GSM communica�on technology

Displacement calcula�on methods derive the N

velocity profile to achieve op�mum direct-to-point

distance control

Simple 2-wire serial communica�ons to commission

duplex group control

Group control of up to 8 elevators is based on fuzzy

logic control theory

In-built real-�me clock to facilitate �me-sharing control

and elevator management

Flexible emergency backup power; 220 Vac power

input makes emergency evacua�on easy with automat-

ic light load direc�on search

Automa�c iden�fica�on opera�on between

short-floors

Handheld opera�on tools: mini keypad, PC to facilitate

easy commissioning

60 fault codes to facilitate easy diagnos�cs

Encoder Fault Protec�on

Advanced Door-Opening

Category Door Open Holding Set-Time

Re-Levelling/Self-Rescue Levelling

Sha� Parameter Self-Learning

Main Features of SMART3000+ Series Integrated Controller For Elevator

SMART3000+Integrated ControllerFor ElevatorApplication

Power Ra�ng

1) 3.7kW to 37kW, three-phase 380 to 480Vac

2) 4.0kW to 18.5kW, three-phase 220 to 240Vac

Applica�ons

1) Simplex, Duplex, 3~8 units elevator control serial link

addi�onal MCTC-GCB-A (Group Control Board)

2) High speed, medium speed, low speed

3) Commercial elevator, passenger elevator, disabled

elevator etc.,

4) Elevator rated speed≤4.0 m/sec

5) Floor level: Each CCB (Car Call Board) can adopt up to

max. 16 floors, above 16 floors need addi�onal CCB in

serial link

Applicable Encoder Type

1) MCTC-PG-E for Weton SinCos E158C9.25/ERN1387

(5Vdc, 2048PPR) encoder with C, D signals and

quadrature incremental encoder (A+, A-, B+, B-

signals, 5V HTL Compa�ble)

2) MCTC-PG-F1 for absolute SinCos ECN413/ECN 1313

with EnDat 2.0/2.1

3) MCTC-PG-D for quadrature incremental encoder (A+,

A-, B+, B-) with UVW commuta�on signals

4) MCTC-PG-A2 for Incremental encoder, single ended

(A+, B+ signals, 12V)

4 PGB 4 B- 9 V+ 14 COM 4 Z- 9 VCC 14 NC 4 NC 9 5V (Up) 14 NC

5 NC 10 V- 15 NC 5 A+ 10 C+ 15 NC 5 A+ 10 CLK+ 15 5V (Sensor)

CN1

CN1 CN1 CN1

MCTC-PG-A2 MCTC-PG-D MCTC-PG-E MCTC-PG-F1

1 15V 1 A+ 6 NC 11 W+ 1 B- 6 A- 11 C- 1 B- 6 A- 11 CLK-

2 PGM 2 A- 7 U+ 12 W- 2 NC 7 COM 12 D+ 2 NC 7 GND 12 DATA+

3 PGA 3 B+ 8 U- 13 VCC 3 Z+ 8 B+ 13 D- 3 NC 8 B+ 13 DATA-

Encoder Type Adaptable PG Card Appearance

Push-pull encoder Open-collector incremental encoder

MCTC-PG-A212V

PGM

PGA

PGB

MCTC-PG-A2 J1CN1

UVW encoder MCTC-PG-D J 1

MCTC -PG -DCN 1 D2

D5D8D11D14

M AI

CN 2

SIN/COS encoder MCTC-PG-E J 1MCTC -PG -ECN 1

Absolute encoder (ECN413/1313)

MCTC-PG-F1 J1MCTC-PG-F1CN1

Selection of the MCTC-PG Card

1

2

3

4

5

9

10

11

12

6

7

813

14

15

1

2

3

4

5

9

10

11

12

6

7

813

14

15

1

2

3

4

5

9

10

11

12

6

7

813

14

15

12V

PGM

PGA

PGB

Image

(In Development)

(In Development) (In Development)

(In Development)

SMART3000+ connection Diagram

B100

(In Development)

(In Development)

LANDING OPERATION PANEL (LOP) SMART3000+

Standard COPMotor Type

Hot Pluggable Keypad

Feedback Type

6

Technical Specification

Bas

ic

spec

ifica

tions

Maximum frequency

Carrier frequency

Motor control mode

Startup torque

Speed adjustment range Speed stability accuracyTorque control accuracy

Overload

Motor auto-tuning

Bas

ic

spec

ifica

tions

Distance control

Accelera�on/Decelera�on curve

Slow-down

Sha� auto-tuning

Leveling adjustment

Startup torque compensa�on

99 Hz

2–16 kHz, adjusted automa�cally based on the load features

Sensorless vector control (SVC), Closed-loop vector control (CLVC), Voltage/Frequency (V/F) control

0.5 Hz: 180% (SVC), 0 Hz: 200% (CLVC)

1:100 (SVC), 1:1000 (CLVC), 1:50 (V/F)

±0.5% (SVC), ±0.05% (CLVC)

±5% (CLVC)

60s for 150% of the rated current, 1s for 200% of the rated current

With-load auto-tuning; no-load auto-tuning

Direct travel ride mode in which the leveling posi�on can be adjusted flexibly

N curves generated automa�cally

New reliable slow-down func�on, automa�cally iden�fying the posi�on of the slow-down shelf

32-bit data, recording the posi�on in the sha� accurately

Flexible and easy leveling adjustment func�on

Load cell startup pre-torque compensa�on, No-load-cell startup pre-torque self-adap�on

220-SMART-L-C-4007

220-SMART-L-C-4011

220-SMART-L-C-4015

220-SMART-L-C-4018

220-SMART-L-C-4022

220-SMART-L-C-4030

4 5.5 7.5 11 15 18.5

20.5 29 36 41 49 62

18 27 33 39 48 60

Three-phase 220V,range:-15% to 20%

Motor Power (kW)

Input Current (A)

Output Current (A)

SMART3000+ Series

SMART3000+ Series

Three-phase 380V,range:-15% to 20%

Motor Power (kW)

Input Current (A)

Output Current (A)

SMART-L-C-4003

SMART-L-C-4005

SMART-L-C-4007

SMART-L-C-4011

SMART-L-C-4015

SMART-L-C-4018

SMART-L-C-4022

SMART-L-C-4030

SMART-L-C-4037

3.7 5.5 7.5 11 15 18.5 22 30 37

10.5 14.8 20.5 29 36 41 49.5 62 77

9 13 18 27 33 39 48 60 75

Prod

uct

info

rmat

ion

Prod

uct

info

rmat

ion

Basi

c sp

ecifi

ca�o

ns

I/O

feat

ure

Ope

ra�o

n an

d di

spla

y En

viro

nmen

t

Intelligent management Security check of peripheral devices a�er power-on

Status monitor

Digital input (DI)

Analog input (AI)

Communica�on port

Output terminal block

Encoder interface

Keypad

LED opera�on panel

Status monitor

Al�tude

Ambient temperature

Humidity

Vibra�on

Storage temperature

IP level

Pollu�on degree

Power distribu�on system

Remote monitoring, user management, and group control adjustment

Security check of peripheral devices, such as grounding and short circuit, a�er power-on

Monitoring the state of feedback signals to ensure that the elevator works properly

24 x DI, Input specifica�on:24V, 5mA

AI (voltage range: –10 V to +10 V)

2 CANbus communica�on ports, 1 Modbus communica�on port

6 relay outputs, The terminals can be allocated with different func�ons.

Suppor�ng different encoders by using an op�onal PG card

3-digit LED display, implemen�ng certain commissioning func�ons

5-digit LED display, querying/modifying most parameters and monitoring the system state

Connec�ng the control system and the host computer, convenient for querying/motoring the system state.

Below 1000 m (de-rated 1% for each 100 m higher)

–10°C to 40°C (de-rated if the ambient temperature is above 40°C, maximum temperature: 50°C)

Maximum rela�ve humidity 95%, non-condensing

Maximum vibra�on: 5.9 m /s2 (10–55 Hz, 0.35 mm)

–20°C to 60°C

IP20

PD2

TN, TT

3 heavy-current detec�on input terminals of safety circuit and door lock circuit, Input specifica�on:95-125V

Real-�me clock

Test func�on

Fault protec�on

Real-�me clock for �me-based floor service, peak service and automa�c password

Easy to implement mul�ple elevators commissioning func�ons.

Solu�ons to different levels of elevator faults

Technical Specification

Approvals

A

B

W

H

D

LED Remote KeypadModel No.:MCTC-MDKE6

Hot pluggable, high-brightness 5-Digits LED display keypad, show parameters of running speed, bus voltage etc. Allows user for parameter set up & maintenance.

SinCos Encoder CardModel No.:MCTC-PG-E

SMART3000+ Series Dimensions

Item Model No. Descrip�on

ACCESSORIES

Plas

�c C

ase(

A)M

etal

Cas

e(B)

A B H W DController Model 220-SMART-L-C-4007220-SMART-L-C-4011220-SMART-L-C-4015SMART-L-C-4003SMART-L-C-4005SMART-L-C-4007SMART-L-C-4011SMART-L-C-4015

150

150

150

334.5

334.5

334.5

347

347

347

223

223

223

173.5

143

173.5

Controller Model

240 160215 140 420 400 380

Hardware Configura�on:5Vdc Supply, female 15-way D-type connectorFunc�on Configura�on: Weton SinCos El58C9.25/ERN1378 encoder with C,D signals. Fi�ed to main control board. For Gearless PM Motor. Quadrature incremental encoders (A+, A-, B+, B- signals, 5VHTL). Fi�ed to main control board. For Geared motor.

unit:mm

unit:mm

W W1 H H1 H2 D1 D2D2

D1

D

H2 H1 H

2-d

2-dW1W

SMART-L-C-4018SMART-L-C-4022SMART-L-C-4030SMART-L-C-4037

220-SMART-L-C-4018220-SMART-L-C-4022220-SMART-L-C-4030

Car Call BoardModel No.:MCTC-CCB-A

Hardware Configura�on:24 digital input terminals, 20 digital output terminalsFunc�on Configura�on:16 Floor bu�ons and 8 func�onal signals. e.g.: Door OPEN/CLOSE, door open delay, non-stop mode, a�endant mode, reversing direc�on, independent mode, fireman mode, arrival gong signal output.

Hall call Board, Ver�calModel No.:MCTC-HCB-H(Red colour dot-matrix)

Hardware Configura�on:5x7 high contrast dot-matrix LED display, 1 over/full load illuminant block, 4 digital inputs/outputsFunc�on Configura�on:Travel UP & DOWN bu�on indicator output, direc�onal dot-matrix output, over-load indicator, double bu�on control, hall call bu�on input, fire emergency input, lock input

Model No.:MCTC-HCB-U1

Model No.:External Cable

Hardware configura�on:4.3”inch ver�cal dual colour LCD. Blue background with white le�ers.Appearance size:144mm x 80mm x 16.9mmDisplay area:92mm x 54mm

Asynchronous encoder card, Terminal blockModel No.:MCTC-PG-A2

Hardware Configura�on:12Vdc Supply, terminal block connectorFunc�on Configura�on:For incremental encoder, single ended (A, B). Fi�ed to main control board. Fi�ed to main control board. For Geared motor.

Car Top BoardModel No.:MCTC-CTB-A(Horizontal connector)

Hardware Configura�on:8 digital signal input terminals, 9 relay output terminals, 1 analogue voltage signal input terminal, 1 onboard RS485 and CAN communica�on port, 2 parallel interface expan-sion portFunc�on Configura�on:Through-Door open control, analogue torque compensa-�on, over-load signal, full-load signal, bidirec�onal arrival chime signal, serial-link with car display board and command bu�on

Model No.:MCTC-CTB-B(Ver�cal connector)

Item Model No. Descrip�on

ACCESSORIES

It is a standard 8-core network cableThe cable length is 3M in the standard configura�on

Note: If you require other spare parts, contact us.