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7/30/2019 PMGT401-08 Project Quality Management-V04
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Page 1
08 Project Quality Management
PMGT- 401:Project Management Fundamentals
PMGT- 401: Project Management Fundamentals © 2009 Bob Xourafas, P.Eng, PMP, Proprietary
08 Project Quality Management
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Page 2PMGT- 401: Project Management Fundamentals © 2009 Bob Xourafas, P.Eng, PMP, Proprietary
08 Project Quality Management
08 Project Quality Management:Definition
Processes:• 8.1 Plan Quality - Planning
• 8.2 Perform Quality Assurance - Executing
• 8.3 Perform Quality Control – Monitoring & Controlling
Defini t ion:
The Project Qual i ty Management Know ledge Area assu res that the project meets the requirements that i t was und ertaken to produ ce.
The Quality Management Knowledge Area, which includes the Plan Quality,
Perform Quality Assurance, and Perform Quality Control processes, involves
the quality management of the project as well as the quality aspects of the
product or service the project was undertaken to produce.
These processes measure overall project performance and monitor project
results and compare them to the quality standards set out in the project
planning process to assure the customers will receive the product, service,
or result they commissioned.
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08 Project Quality Management:Process Mapping
Initiating
4.1 DevelopProjectCharter
Planning
4.2 Develop ProjectManagement Plan
5.1 CollectRequirements
5.2 Define Scope
5.3 Create WBS
6.1 Define Activities
6.2 SequenceActivities
6.3 Estimate ActivityResources
6.4 Estimate ActivityDurations
6.5 Develop Schedule
7.1 Estimate Costs
7.2 Determine Budget
8.1 Plan Quality
Executing
4.3 Direct andManage ProjectExecution
8.2 Perform QualityAssurance
Monitoring &Controlling
4.4 Monitor andControl ProjectWork
4.5 PerformIntegrated ChangeControl
5.4 Verify Scope
5.5 Control Scope
6.6 ControlSchedule
7.3 Control Costs
8.3 Perform QualityControl
Closing
4.6 Close Projector Phase
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Page 4PMGT- 401: Project Management Fundamentals © 2009 Bob Xourafas, P.Eng, PMP, Proprietary
08 Project Quality Management
Keyword Definition Phase
PlanQuality Plan• What quality standards should be used
• How these standards will be met?
Standards, Benchmarking, Cost Benefits Analysis, Flowcharts, Experiment Design
Planning
PerformQuality
Assurance
Implement,check
overall
• Check the outputs of quality control measurements to verify if they meet the
overall quality standards• Are the quality standards still appropriate?
• What lessons are learned to improvequality?
Overall performance evaluation (regular review), audits of quality activities, lessons
learned identified
Execution
PerformQualityControl
Measuredetails,detailchecking
• Measure (test) to see if the specific quality standards have been met.
Review compliance with quality standards,use of quality control tools (Pareto,
Fishbone, Checklists, Control Charts)
Monitoring& Control
08 Project Quality Management:Overview
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08 Project Quality Management
• Verify Scope vs. Perform Quality Control & Quality
Assurance• Verify Scope is primarily concerned with acceptance of the work resul ts
• Perform Quality Control is primarily concerned with
checking for c orrect w ork resul ts (assuring thatthe quality requirements are met).
• Perform Quality Control takes place prior to VerifyScope!
• Quality Assurance audits the quality requirementsand the results from quality control measurements toensure appropriate quality standards and operationaldefinitions are used. It concerns with the over allquality of the project.
08 Project Quality Management:Overview
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08 Project Quality Management
8.1 Plan Quality
08 Project Quality Management
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08 Project Quality Management
8.1 Plan Quality:Inputs-Tools & Techniques-Outputs
Inputs
1. Scope baseline
2. Stakeholder register
3. Cost Performancebaseline
4. Schedule baseline
5. Enterpriseenvironmentalfactors
6. Organizationalprocess assets
Tools &Techniques
1. Cost-benefitanalysis
2. Cost of quality
3. Control charts
4. Benchmarking
5. Design of Experiments
6. Statisticalsampling
7. Flowcharting
8. Proprietary quality
managementmethodologies
9. Additional qualityplanning tools
Outputs
1. QualityManagement Plan
2. Quality metrics
3. Quality checklists
4. Process
improvement plan5. Project document
updates
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08 Project Quality Management
• Plan Quality –Quality Management Plan
• Plan quality is a key process performed during the Planningprocesses and when developing the project management plan. Itshould be performed in conjunction with other Planning processes.
• The Plan Quality process is concerned with identifying whichquality standards are relevant to the project and devising aplan to meet and satisfy these standards.
• The quality management plan is an output of this process thatdescribes how the quality policy will be implemented by the projectmanagement team during the course of the project.
• Another key output of this process is the process improvementplan, which documents the actions for analyzing processes toultimately increase customer value.
8.1 Plan Quality:Definition
8 1 Pl Q li
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08 Project Quality Management
• Quality in Terms of Best project management
practices• Fitness for use
• States that the product or service is capable of being used
• Fitness for purpose
• States that the product or service will meet its intended purpose
• Customer satisfaction
• States the customer’s feelings about a product or service
• Conformance to requirements• States the condition of the product or service in relation to the
customer’s requirements
• Managing quality effectively has a positive effect on morale,
costs, risk and customer satisfaction.
8.1 Plan Quality:Definition
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08 Project Quality Management
• Plan Quality Steps
• Determine a plan for quality
1. Find existing quality standards for product and projectmanagement.
2. Create additional project specific quality standards.
3. Determine what work is required to meet the standards.
4. Determine what measurements are required to determine if the project meets the standards.
5. Balance the needs for quality with scope, cost, time, risk andsatisfaction.
6. Develop a Quality Management Plan and add it to the Project
Management Plan.
8.1 Plan Quality:Definition
Q
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08 Project Quality Management
8.1 Plan Quality:Overview
• RESPONSIBILITY FOR QUALITY:
• The entire organization, the project team members, theproject manager, and the stakeholders are responsible for the quality assurance of the project.
• The project manager has the ultimate responsibility for thequality of the product of the project, but each team member must check his or her work - self-inspection.
• It is not acceptable for a team member to simply complete thework and then turn it over to the project manager or their manager for checking.
• Work should meet the project requirements and testing should
be done whenever appropriate before submission to the projectmanager.
• Senior management has the ultimate responsibility for qualityin the organization as a whole.
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08 Project Quality Management
8.1 Plan Quality:Overview
• Prevention over Inspection
• Quality must be ―planned‖ into the project, not ―inspected in‖after the fact to make certain the product or service meetsstakeholders’ expectations.
• Reason: The cost of non-conformance (rework, scrap,inventory cost, warranty cost) is higher than cost of conformance
• GOLD PLATING:
• Giving the customer extras (e.g., extra functionality, higher-
quality components, and extra scope of work or better
performance).
• Gold plating adds no value to the project. Often, such additions
are included based on the project team's impression of what
the customer would like.
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08 Project Quality Management
8.1 Plan Quality:Overview
Understand each of these men’s theories on the cost of quality:
Crosby = Zero defects and prevention or rework results.
Juran = Fitness for use, conformance. Quality by design.
Deming = Quality is a management problem.Shewhart = Plan-Do-Check-Act cycle.
TQM = Quality must be managed in and must be a continuousprocess.
Six Sigma = Six Sigma is a measurement-based strategy; nomore than 3.4 defects per million.
Kaizen = Continuous improvement; improve quality of peoplefirst.
Continuous improvement = Watch continuously for ways toimprove quality.
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08 Project Quality Management
• PROBABILITY:
• The likelihood that something will occur, usually expressed
as a percent
• NORMAL DISTRIBUTION:
• A normal distribution is the most common probability
density distribution chart that is in the shape of a bell curve
and is used to measure variations.
• STANDARD DEVIATION (or sigma):
• A measure of how far you are from the mean (not the
median).
• (Remember (P - O)/6 is the PERT formula for standard
deviation using optimistic, pessimistic and most likely
estimates.)
8.1 Plan Quality:Overview
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08 Project Quality Management
3 OR 6 SIGMA:
Sigma is another name for standard deviation. 3 or 6sigma represents the level of quality that a company hasdecided to try to achieve. For example, at 6 sigma, only1 out of 10,000 doors produced will have a problem. At 3sigma, 27 out of 10,000 will have a problem.
+ or –1 Sigma is equal to 68.26
+ or –2 Sigma is equal to 95.46
+ or –3 Sigma is equal to 99.73
+ or –6 Sigma is equal to 99.99
3 sigma is the most common
standard
8.1 Plan Quality:Overview
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08 Project Quality Management
• Proprietary Quality Management Methodologies
• Six Sigma is a quality management approach that is similar to TQMand is typically used in manufacturing and service-related industries.
Six Sigma is a measurement-based strategy that focuses on process
improvement and variation reduction by applying Six Sigma
methodologies to the project.
• There are two Six Sigma methodologies:• The first is known as DMADV (define, measure, analyze, design, and
verify) and is used to develop new processes or products at the Six
Sigma level.
• The second is called DMAIC (define, measure, analyze, improve, and
control) and is used to improve existing processes or products.
• Another tidbit you should understand about Six Sigma is that it aims to
eliminate defects and stipulates that no more than 3.4 defects per
million are produced.
8.1 Plan Quality:Overview
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PMGT- 401: Project Management Fundamentals © 2009 Bob Xourafas, P.Eng, PMP, Proprietary
08 Project Quality Management
• Scope baseline (described in 05 Project Scope Management)
• Project Scope Statement
• WBS
• WBD dictionary
• Stakeholder register (described in 10 Project
Communications Management)
• Cost performance baseline (described in 07 Project Cost
Management)
• Schedule baseline (described in 06 Project Time
Management)• Risk register (described in 11 Project Risk Management)
8.1 Plan Quality:Inputs
8 1 Plan Q alit
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08 Project Quality Management
• Enterprise Environmental Factors
• Standards and Regulations.
• The project management team must consider any application area-
specific standards or regulations that may affect the project.
Examples: IT standards, Construction standards, etc.
• A standard is something that’s approved by a recognized body and
that employs rules, guidelines, or characteristics that shou ld be
fol lowed.
• For example, the Americans with Disabilities Act (ADA) has
established standards for web page designers that outline
alternative viewing options of web pages for people with
disabilities. PMI guidelines regarding project management are
another example of standards.
• Standards aren’t legally mandatory , but it’s a good idea to
follow them. Many organizations (or industries) have standards
in place that are proven best practice techniques.
• Standards can be set by the organization, independent bodies
or organizations such as the International Organization for
Standardization (ISO), and so on.
8.1 Plan Quality:Inputs
8 1 Plan Quality:
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08 Project Quality Management
• Enterprise Environmental Factors
• Standards and Regulations.
• A regulat ion is mandatory.
• Regulations are almost always imposed by governments or
institutions like the Canadian Medical Association. However,
organizations might have their own self-imposed regulations thatyou should be aware of as well.
• Regulations require strict adherence, particularly in the case of
government-imposed regulations, or stiff penalties and fines could
result—maybe even jail time if the offense is serious enough.
8.1 Plan Quality:Inputs
8 1 Plan Quality:
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08 Project Quality Management
• Organizational Process Assets
• Quality Policy
• It’s a guideline published by executive management thatdescribes what quality policies should be adopted for projectsthe company undertakes. It’s up to the project manager tounderstand this policy and incorporate any predeterminedcompany guidelines into the quality plan.
• The quality policy of the performing organization can often beadopted ―as is‖ for use by the project.
• If the performing organization lacks a formal quality policy, or if the project involves multiple performing organizations (as witha joint venture), then the project management team will need to
develop a quality policy for the project.• Regardless of the origin of the quality policy, the project
management team is responsible for ensuring that the projectstakeholders are fully aware of the quality policy.
8.1 Plan Quality:Inputs
8 1 Plan Quality:
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08 Project Quality Management
• Organizational Process Assets
• Quality procedures and guidelines
• Quality procedures and guidelines are developed in support of the quality policy.
• They apply the policy at the organizations operations level, i.e.projects, operations, maintenance, etc.
• Historical databases
• Lessons learned from other projects
8.1 Plan Quality:Inputs
8 1 Plan Quality:
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08 Project Quality Management
• Cost-Benefit Analysis
• You’ve seen the cost-benefit analysis technique before in theInitiating process group. In the case of quality management,you’ll want to consider the trade-offs of the cost of quality.
• It’s cheaper and more efficient to prevent defects in the firstplace than to spend time and money fixing them later.
• The primary benefit of meeting quality requirements is lessrework, which means higher productivity, lower costs, andincreased stakeholder satisfaction.
• The primary cost of meeting quality requirements is theexpense associated with project quality managementactivities.
• It is a widely accepted principle of the quality managementdiscipline that the benefits must outweigh the costs.
8.1 Plan Quality:Tools & Techniques
8 1 Plan Quality:
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08 Project Quality Management
• Cost of Quality (COQ)
• Total cost of all efforts to achieve product /service quality. It includes:
• Cost of conformance to requirements (money spent to avoid failures)
• Prevent ion cos t : Prevention means keeping defects out of the hands of customers. Prevention costs are the costs associated with satisfyingcustomer requirements by producing a product without defects or withinan acceptable defect range.
• Appr aisal cost : Appraisal costs are the costs expended to examine theproduct or process and make certain the requirements are being met.Appraisal costs might include costs associated with aspects such asinspections and testing.
• Cost of non-conformance (failure costs-money spent because of failures)
• In ternal fa i lure co st : These result when customer requirements are notsatisfied while the product is still in the control of the organization. Internalfailure costs might include corrective action, rework, scrapping, anddowntime.
• External fa ilure co st : These occur when the product has reached thecustomer who determines that the requirements have not been met. Costsassociated with external failure costs might include inspections at thecustomer site, returns, and customer service costs.
Costs of Conformance: Quality training, studies, surveys
Costs of Non-Conformance: Rework, scrap, inventory costs, warranty costs
8.1 Plan Quality:Tools & Techniques
8 1 Plan Quality:
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08 Project Quality Management
8.1 Plan Quality:Tools & Techniques
• Control Charts• Graphical display of the project results, over time, of a product, process,
to determine if the process, product is within acceptable limits (“incontrol”) or outside the acceptable limits (“out of control)
• Control charts are used most often in manufacturing settingswhere repetitive activities are easily monitored.
• For example, the process that produces widgets by the case lot mustmeet certain specifications and fall within certain variances to beconsidered in control.
• However, you aren’t limited to using control charts only in themanufacturing industry.
• You can use them to monitor any output. You might consider usingcontrol charts to track and monitor project management processes.You could plot cost variances, schedule variances, frequency or
number of scope changes, and so on, to help monitor variances in theproject management process.
• As Plan Quality tools are used to establish the specification andcontrol limits that the project must meet
8 1 Plan Quality:
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08 Project Quality Management
• Design of Experiments (DOE)
• Design of experiments (DOE) is a statistical technique that designs
and sets up experiments to determine the ideal solution for a problem
using a limited number of sample cases. It analyzes several variables
at once, allowing you to change all (or some of) the variables at the
same time and determine which combination will produce the best
result at a reasonable cost.• It is used most often concerning the product of the project but can
also be applied to project management processes to examine trade-
offs.
• Example:
• Senior employees will cost more than junior employees, but can alsobe expected to complete the assigned work in less time.
An appropriately designed “experiment” (in this case, computing
project costs and durations for various combinations of senior and
junior employees) will often allow determination of an optimal
solution from a relatively limited number of cases.
8.1 Plan Quality:Tools & Techniques
8 1 Plan Quality:
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08 Project Quality Management
• Benchmarking
• Benchmarking involves comparing actual or planned project
practices to those of other projects to:
• Generate ideas for improvement
• Select best practice to use as standard for performance• Benchmarking example:
• if your current printer can produce 8 pages per minute and you’re
considering a new printer that produces 14 pages per minute, the
benchmark is 8 pages per minute.
• Benchmarking is used for process and product improvement
• The other projects may be within the performing organization or
outside of it, and may be within the same application area or in
another.
8.1 Plan Quality:Tools & Techniques
8 1 Plan Quality:
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08 Project Quality Management
• Flowcharting
• Flowcharts are diagrams that show the logical steps that must beperformed in order to accomplish an objective. They can also show how
the individual elements of a system interrelate. Flowcharting can help
identify where quality problems might occur on the project and how
problems happen. This is important because it gives the project team
the opportunity to develop alternative approaches for dealing with
anticipated quality problems identified with this tool and technique.• Example: A risk management process flow chart.
8.1 Plan Quality:Tools & Techniques
8 1 Plan Quality:
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08 Project Quality Management
• Statistical sampling
• Involves choosing part of a population of interest for inspection
• Additional Quality Planning Tools
• Brainstorming and the Nominal Group Technique (to be
covered in Project Risk Management)
• Affinity diagrams
• Affinity diagrams are used to group and organize thoughts and
facts and can be used in conjunction with brainstorming .
• After you’ve gathered all ideas possible with brainstorming, you
group similar ideas together on an affinity diagram.
8.1 Plan Quality:Tools & Techniques
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08 Project Quality Management
• Additional Quality Planning Tools…
• Force field analysis
• Force field analysis is a method of examining the pros and cons of a
decision.
• Using the ―T-square approach‖ and list all the pros down the left
column and all the cons in the right.• Determine which of these elements in the list are barriers and which
are enablers to the project.
• Assign a priority or rank to each
• Develop strategies for leveraging the strengths of the high-priority
enablers while minimizing the highest-ranked barriers.
• Matrix diagram
• Include two, three, or four groups of information and show relationships
between factors, causes, and objectives. Data in a matrix is organized
in rows and columns
8.1 Plan Quality:Tools & Techniques
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08 Project Quality Management
• Additional Quality Planning Tools…
• Prioritization matrices
• Prioritization matrices are useful when you need to prioritize
complex issues that have numerous criteria for decision making.
They’re best used in situations where you can use data or inputs
to score the criteria. They work similarly to a weighted scoring
model (I talked about those in Chapter 2) in that the mostimportant criteria carries the greatest weight.
• Proprietary quality management methodologies
• Six Sigma, Lean Six Sigma, CMMI, ISO, etc.
8.1 Plan Quality:Tools & Techniques
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08 Project Quality Management
• Quality Management Plan
• The quality management plan describes how the project managementteam will enact the quality policy.
• It documents the resources needed to carry out the quality plan, the
responsibilities of the project team in implementing quality, and all the
processes and procedures the project team and organization should
use to satisfy quality requirements, including quality control, qualityassurance techniques, and continuous improvement processes.
• The project manager in cooperation with the project staff writes the
quality management plan. You can assign quality actions to the
activities listed on the WBS based on the quality plan requirements.
During the Perform Quality Control process, measurements will be
taken to determine whether the quality to date is on track with thequality standards outlined in the quality management plan.
• The quality management plan may be formal or informal, highly
detailed, or broadly framed, based on the requirements of the project.
8.1 Plan Quality:Outputs
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08 Project Quality Management
• Quality Metrics
• A quality metric , also known as operational definition, describeswhat is being measured and how it will be measured by the
Perform Quality Control process.
• Example:
Let’s say you’re managing the development of a new housingcomplex and one of the deliverables is receiving 1000 doors by
December.
The operational definition or quality metric in this case might include
the date the doors must be delivered and a counting or inventory
process to ensure you received the number of doors you ordered.
Measurements consist of actual values, not ―yes‖ or ―no‖ results. In
our example, receiving the doors is a ―yes‖ or ―no‖ result (you have
them or you don’t), but the date it was delivered and the number of
pieces delivered are actual values.
8.1 Plan Quality:Outputs
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08 Project Quality Management
• Quality Checklists
• A checklist is a structured tool, usually item specific, used toverify that a set of required quality steps/activities have been
performed.
• Example:
8.1 Plan Quality:Outputs
Step Activity Done?(Y/N/NA)
1.0 Document User Request for work
2.0 Create an EARS ticket
3.0 Document User Specifications
4.0 Document Technical Impact/Requirements of change to other areas
5.0 Document Issues & Risks
6.0 Review Specifications and Impacts with Business Owner and get their signoff to proceed
7.0 Document expected resource requirements from other groups
8.0 Create Time Estimate (effort and duration) of effort for changes
9.0 Gather Estimates from other required groups
8 1 Plan Quality:
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08 Project Quality Management
• Process Improvement Plan
• The process improvement plan focuses on finding inefficiencies in a process or activity and eliminating them.
• The idea here is that if you’re doing activities or performing processes
that don’t add any value, you’ll want to either stop doing what you’re
doing or modify the process so that you are adding value.
• The process improvement plan is a subsidiary plan of the projectmanagement plan.
• Some of the elements you should consider when thinking about
process improvement are:
• the process boundaries, which describes the purpose for the process
and its expected start and end dates;• the process configuration so that you know what processes are
performed when and how they interact;
• the process metrics;
• and any specific elements you want to target for improvement.
8.1 Plan Quality:Outputs
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08 Project Quality Management
• Quality Baseline
• Almost everything you’ve done throughout this processculminates in the quality baseline. The quality baseline is the
quality objective of the project. It’s the project’s agreement with
the stakeholders what you’ll use to measure and report quality
against as you perform the remaining Quality processes.
• Note:
• You cannot change the baseline without going through established
and agreed change control procedures.
8.1 Plan Quality:Outputs
08 P j t Q lit M t
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08 Project Quality Management
8.2 Perform Quali ty Assu rance
08 Project Quality Management
8 2 Perform Quality Assurance:
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08 Project Quality Management
8.2 Perform Quality Assurance:Inputs-Tools & Techniques-Outputs
Inputs
1. Projectmanagement plan(Qualitymanagement plan &Process
improvement plan)
2. Quality metrics
3. Work performanceinformation
4. Quality control
measurements
Tools &Techniques
1. Plan Quality andPerform QualityControl tools andtechniques
2. Quality audits3. Process analysis
Outputs
1. Organizationalprocess assetsupdates
2. Change requests
3. Projectmanagement planupdates
4. Project documentupdates
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08 Project Quality Management
Keyword Definition Phase
QualityPlanning
Plan
• What quality standards should be used
• How these standards will be met?
Standards, Benchmarking, Cost Benefits Analysis, Flowcharts, Experiment Design
Planning
PerformQualityAssurance
Implement,checkoverall
• Check the outputs of quality control measurements to verify if appropriatequality standards and operational
definitions are used • Are the quality standards still appropriate?
• What lessons are learned to improvequality?
Overall performance evaluation (regular
review), audits of quality activities, lessonslearned identified
Executing
PerformQualityControl
Measuredetails,detailchecking
• Measure (test) to see if the specific quality standards have been met.
Review compliance with quality standards,use of quality control tools (Pareto,
Fishbone, Checklists, Control Charts)
Monitoring& Control
8.2 Perform Quality Assurance:Quality Management Hints
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08 Project Quality Management
8.2 Perform Quality Assurance:Definition
• The Perform Quality Assurance process involves performingsystematic quality activities on a regular basis and uses qualityaudits to determine which processes should be used to achievethe project requirements and to assure they are performedefficiently and effectively.
• Re-evaluating the specified quality standards, methods andprocedures used on the project
• Taking action to increase the effectiveness and efficiency of theproject to provide added benefits to the project stakeholders
• NOTE:
• The specified quality standards, methods and procedures arespecified in the Quality Assurance Plan
• The project team members, the project manager, and thestakeholders are responsible for the quality assurance of theproject. It could be that a quality assurance department or organization is assigned to the project to oversee theseprocesses. In that case, quality assurance might be provided to(rather than by) the project team.
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08 Project Quality Management
8.2 Perform Quality Assurance:Definition
• Quality Assurance Steps
• Perform continuous improvement
• Conduct Quality Audits
• Correct deficiencies
• Identify improvements that the company needs to make
• Recommend changes and corrective actions to IntegratedChange Control
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08 Project Quality Management
8.2 Perform Quality Assurance:Inputs
• We already have discussed the inputs to Perform Quality Assurance before, so we’ll move right into the tools andtechniques.
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08 Project Quality Management
8.2 Perform Quality Assurance:Tools & Techniques
• Perform Quality Assurance Tools and Techniques
1. Plan Quality and Perform Quality Control tools and techniques2. Quality audits
3. Process analysis
• Plan Quality and Perform Quality Control toolsand techniques• Benefit/cost analysis
• Benchmarking
• Design of experiments
• Cost of quality
• Additional quality planning tools
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8.2 Perform Quality Assurance:Tools & Techniques
• Quality Audits
• Quality audits are independent reviews performed by trainedauditors or third-party reviewers.
• Quality audits can be done on a regular schedule or at randomdepending on the organizational policies and quality managementplan.
• The purpose of a quality audit is the same as the purpose of thePerform Quality Assurance process—to identify ineffective and
inefficient processes used on the project. Audits result in quality improvements.
• Quality improvement includes:
• taking action to increase the effectiveness and efficiency of the project to provide added benefits to the projectstakeholders
• In most cases, implementing quality improvements will requirepreparation of:
• change requests or
• taking of corrective action, and
• will be handled according to procedures for integrated changecontrol
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08 Project Quality Management
8.2 Perform Quality Assurance:Tools & Techniques
• Quality Audits…
• Experienced specialists generally perform quality audits. Thespecialist’s job is to produce an independent evaluation of thequality process.
• Some organizations are large enough to have their own qualityassurance departments or quality assurance teams; othersmight have to hire contract personnel to perform this function.
• Internal quality assurance teams report results to the projectteam and management team of the organization.
• External quality assurance teams report results to thecustomer.
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08 Project Quality Management
8.2 Perform Quality Assurance:Tools & Techniques
• Process Analysis
• Process analysis looks at process improvement from anorganizational and technical perspective.
• Process analysis follows the steps in the process improvementplan and examines the following:
• Problems experienced while conducting the project
• Constraints of the project• Inefficient and ineffective processes identified during process
operation
• One of the techniques of process analysis includes performingroot cause analysis ( Remember to ask ―Why‖ FIVE TIMES!),
i.e. finding what is causing the quality problem. (I will discussroot cause analysis in the Risk Identification process in 11Project Risk Management)
• The result of this exercise will allow you to develop preventiveactions for quality problems that are similar to the problem you’reexamining or that have the similar root causes.
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08 Project Quality Management
8.2 Perform Quality Assurance:Outputs
• The Perform Quality Assurance process has four outputs:
1. Organizational process assets updates
2. Change requests
3. Project management plan updates
4. Project document updates
• These aren’t new, but there is one new idea embeddedin the change request output.
• During this process, the recommended corrective actions,whether they are a result of a quality audit or process analysis,should be acted upon immediately.
• Example: Let’s say you’re manufacturing parts for one of thedeliverables of your project. Obviously, the moment youdiscover that the parts are not correct, you’d correct theprocess by calibrating the machine perhaps, or by usingdifferent raw materials, to make certain the parts are producedaccurately.
08 Project Quality Management
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08 Project Quality Management
8.3 Perform Qual i ty Con trol
08 Project Quality Management
8.2 Perform Quality Control:
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08 Project Quality Management
Keyword Definition Phase
QualityPlanning
Plan
• What quality standards should be used
• How these standards will be met?
Standards, Benchmarking, Cost Benefits Analysis, Flowcharts, Experiment Design
Planning
PerformQualityAssurance
Implement,checkoverall
• Check the outputs of quality control measurements to verify if they meet theoverall quality standards
• Are the quality standards still appropriate?
• What lessons are learned to improvequality?
Overall performance evaluation (regular review), audits of quality activities, lessons
learned identified
Executing
PerformQualityControl
Measuredetails,detailchecking
• Measure (test) to see if the specific quality standards have been met.
Review compliance with quality standards,use of quality control tools (Pareto,Fishbone, Checklists, Control Charts)
Monitoring& Control
8 e o Qua ty Co t oQuality Management Hints
8.3 Perform Quality Control
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08 Project Quality Management
Q yInputs-Tools & Techniques- Outputs
InputsTools &
Techniques
1 Cause-and-effect diagram
2 Control chart
3 Flowchart
4 Histogram
5 Pareto chart
6 Run chart
7 Scatter diagram
8 Statisticalsampling
9 Inspection
10 Approvedchange requestreview
Outputs
1. Projectmanagement plan(Qualitymanagement plan& Processimprovement plan)
2. Quality metrics
3. Quality checklists
4. Work performancemeasurements
5. Approved changerequests
6. Deliverables
7. Organizationalprocess assets
1 Quality controlmeasurements
2 Validated changes
3 Validateddeliverables
4 Organizationalprocess assetupdates (checklists,lessons learned)
5 Change requests
6 Project management
plan updates7 Project document
updates
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08 Project Quality Management
Perform Quality Control Perform Quality Assurance is concerned with assuring that the
project is using the correct and most efficient processes to meetthe project requirements. Perform Quality Control is concernedwith the accuracy of the project results.
Involves monitoring specific project results to determine:
if they comply with relevant quality standards, and
identifying ways to eliminate causes of unsatisfactory results
Focuses on the correctness of work.
Project results include:
product results, such as deliverables, and
project management results, such as cost and scheduleperformance
It should be performed throughout the project
Q yDefinition
8.3 Perform Quality Control:
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08 Project Quality Management
Perform Quality Control Steps1. Measure specific project results against the quality standards
set in the Quality Management Plan2. Understand the causes of variations
3. Recommend changes, corrective actions, preventive actionsand defect repair to the Integrated Change Control
4. Repair defects
5. Implement approved changes to the Quality Baseline6. Validate that the approved changes in fact work!
7. Identify Quality Improvements
Q yDefinition
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08 Project Quality Management
Q yInputs
• We already have discussed the inputs to PerformQuality Control before, so we’ll move right into thetools and techniques.
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yTools & Techniques
• The primary purpose of each of these tools is toexamine the product, service, or result as well as theproject processes for conformity to standards.
• If the results fall within the tolerance range specified, theresults are acceptable.
• Alternatively, if the results fall outside the tolerance range
specified, the results are unacceptable• If the results fall within the control limits set for the product
(as defined by the various tools and techniques that will bediscussed in the following slides), the process you areexamining is said to be in control
• Alternatively, if the results fall outside the control limits setfor the product (as defined by the various tools andtechniques that will be discussed in the following slides), theprocess you are examining is said to be out of control
8.3 Perform Quality Control:T l & T h i
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08 Project Quality Management
• Cause-and-effect diagrams (also called
Ishikawa diagrams or fishbone diagrams)
yTools & Techniques
Show how variousfactors (causes and
sub causes) mightbe linked topotential problems(effects).Stimulate thinking,organize thoughts,and generatediscussion
Causes
Effect
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yTools & Technique
Control Charts
• As Plan Quality tools are used to establish the specification andcontrol limits that the project must meet
• As Perform Quality Control tools are used to populate the chartswith actual measurements and determine if the measurementsare within acceptable ranges
0
0
2
4
6
8
10
Mean
Specification Limit
LSL
USL
Control Limit
LCL
UCL
5 10 15 20 25
Time
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08 Project Quality Management
yTools & Technique
• Upper and Lower Control Limits (UCL & LCL)
• The acceptable range of variation of a process or product based on the
company’s quality standards ( for example 3 or 6 sigma, normal
distribution, etc.)
• Data points within this range are considered of as ‖in control‖ and are anacceptable range of variation, excluding the ―rule of seven‖.
• Data points outside this range means that the process or product is ―out of
control‖
0
0
2
4
6
8
10
Mean
Specification Limit
LSL
USL
Control Limit
LCL
UCL
5 10 15 20 25
Time
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yTools & Technique
• Mean• Middle of the range of acceptable variations of the process or product
• Specification Limits• Represent the customer expectations or contractual requirements for
performance and quality on the project.• They are not calculated based on the control chart. They are inputs to the
chart from the customer.
• To meet the customer’s specification limits, the organization’s quality
standards must be stricter than those of the customer
0
0
2
4
6
8
10
Mean
Specification Limit
LSL
USL
Control Limit
LCL
UCL
5 10 15 20 25
Time
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yTools & Technique
• Out of Control (Think of "out of control" as a lack of consistency
and predictability in a process)• The process or product is out of statistical control under of either of two
circumstances.
1. A data point falls outside either the upper or lower control limit
2. Non-random data points that are within the upper and lower control limits
such as the rule of seven.
• Assignable Cause/Special Cause Variation• A data point (outliners: singular measurements outside the bandwidth
between an upper and lower control limit) or a rule of seven that require
investigation to determine the cause of the variation.
0
0
2
4
6
8
10
Mean
Specification Limit
LSL
USL
Control Limit
LCL
UCL
5 10 15 20 25
Time
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• Histograms
• Histograms are typically bar charts that depict the distribution of variables over time. In Perform Quality Control, A histogram is a bar
chart showing a distribution of variables. Each column represents an
attribute or characteristic of a problem/situation. The height of each
column represents a relative frequency of the characteristic.
yTools & Techniques
Defects
0255075
100125150175200225250275300
9 16 23 30 6 13 20 27 6 13 20 27 3 10 17 24 1 8 15 22
Number of Defects per Week
C u m u l a t i v e
N u m b e r o f d e f e c t s
Jan Feb Mar Apr May
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08 Project Quality Management
Pareto Diagram
You have probably heard of the 80/20rule. Vilfredo Pareto is the personcredited with discovering this rule.
He observed that 80 percent of the wealthand land ownership in Italy was
held by 20 percent of the population. Over
the years, others have shown that the80/20 rule applies across many disciplinesand areas
yTools & Techniques
Pareto charts are displayed as histograms that rank-order the most important
factors such as delays, costs, defects, or other factors by their frequency over time. The histograms show the types of problems (anomalies) and their frequency.
His theory is that you get the most benefit if you spend the majority of your time fixing the most important problems.
8.3 Perform Quality Control:T l & T h i
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Tools & Techniques
• Run Charts
• Run charts are used to analyze processes• Run charts evolved from the development of these control charts,
but run charts focus more on time patterns of a process while acontrol chart focuses more on acceptable limits of the process.
• Run charts are useful in discovering patterns that occur over time.
• Run charts are used to show variations in the process over timeor to show trends (such as improvements or lack of improvements) in the process.
• They are similar to the control charts but show no limits.
Run Chart
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08 Project Quality Management
Tools & Techniques• Run Charts…
• Differences in results will occur in processes because there is no
such thing as a perfect process. When processes are consideredin control, differences in results might occur because of commoncauses of variances
• Three types of variances that make up common causes of variances:
• Random var iances: Random variations might be normal, dependingon the processes you’re using to produce the product or service of the project, but they occur as the name implies, at random.
• Known o r predictable var iances: Are variances that you know existin the process because of particular characteristics of the product,service, or result you are processing. These are generally unique to aparticular application.
• Variances that are always p resent in the pro cess: The processitself will have inherent variability that is perhaps caused by humanmistakes, machine variations or malfunctions, the environment, andso on, which are known as variances always present in the process.These variances generally exist across all applications of theprocess.
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Tools & Techniques
• Run Charts…
• Trend analysis is another technique that’s carried out using runcharts.
• In project management Trend analysis in the Perform QualityControl process is a mathematical technique that uses historicalresults to predict future outcomes.
• This is achieved by tracking variances in cost and scheduleperformance. In this context, it is a project management qualitycontrol tool. This information can then be used to forecast futureperformance.
• Tend Analysis Using Excel
• http://www.processtrends.com/index.htm
• Flowcharting
• Already discussed
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08 Project Quality Management
Tools & Techniques
• Scatter Diagrams
• Scatter diagrams use two variables, one called an independent
variable, which is an input, and one called a dependent variable,which is an output.
• Scatter diagrams display the relationship between these two elementsas points on a graph. This relationship is typically analyzed to prove or disprove cause-and-effect relationships.
•The closer the points resemble a diagonal line, the closer the twovariables are related
100
80
60
40
20
0
0 2 4 6
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Tools & Techniques• Example: Scatter Diagrams
• As an example, maybe your scatter diagram plots the ability of your
employees to perform a certain task. Their experience performing thistask in months is plotted as the independent variable on the X axis, andthe accuracy they achieve in performing this task expressed as a score-the dependent variable-is plotted on the Y axis.
• The scatter diagram in this case can then help you determine whether cause-and-effect (in this case, increased experience over time versus
accuracy) can be proved.
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Tools & Techniques• Statistical Sampling
• Statistical sampling involves taking a sample number of parts from the
whole population and examining them to determine whether they fallwithin acceptable variances.
• For example, you determine to statistically sample 25 parts out of alot. The quality plan outlines that the lot will pass if four parts or fewer fall outside the allowable variance.
• The formula to calculate the correct sample size is beyond the scope of this course.
• However, Creative Research Systems has an online calculator and an explanation of statistical sampling that you might find useful. Youcan find them at http://www.surveysystem.com/sscalc.htm
• Inspecting only a part of the whole because studying the entire population would. Why?
• Take too long
• Cost too much
• Be too destructive
• When we believe there are not many defects
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08 Project Quality Management
Tools & Techniques
• Inspection
• Includes activities such as measuring, examining, and testing undertakenafter work is completed to determine whether results conform torequirements or quality standards.
• Focuses in keeping errors out of the hands of the customer
• Inspections might occur after the final product is produced or at intervalsduring the development of the product to examine individual components.
• Acceptance decisions (pass/fail or go/no-go) are made when the work isinspected and the work is either accepted or rejected. When work isrejected, it might have to go back through the process for rework .
• Inspection is also known as reviews or peer reviews.
• During inspection, you measure two characteristics:
• Variable: The characteristic you want to measure, e.g., size, shape,weight, length, etc. The resul t is rated on a cont inuo us scale that measures the degree of conform ity.
• Attribute: Are specific characteristics for which a product is designedand tested (built); i.e., the measurement (cm, mm, m, Kg, etc.) that willtell if the sample is acceptable (the resul t ei ther conform s or d oes not con fo rm)
8.3 Perform Quality Control:Tools & Techniques
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Tools & Techniques
• Inspection vs. Prevention
• Don’t confuse inspection with prevention; they’re two different tools.• Inspection keeps errors in the product from reaching the customer.
• Prevention keeps errors from occurring in the process.
• It always costs less to prevent problems in the first place than itdoes to fix problems built into the product after the fact.
• Rework, labor costs, material costs, and potential loss of customers areall factors to consider when weighing prevention costs versus the costof rework.
• Philip Crosby developed the theory of Zero Defects, which deals withprevention costs. Loosely translated, Zero Defects means doing it rightthe first time.
8.3 Perform Quality Control:Outputs
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Outputs
• Quality control measurements-already discussed
• Validated changes: Changed items are re inspected toensure that defects that have been corrected
• Validated deliverables: Validated deliverables are theresult of the work of the project. This output assures thatthe deliverables meet the quality standards outlined in
the quality management plan and they are ready for formalized acceptance (Verify Scope, 05 Project ScopeManagement)
• Change requests
• Change requests could recommend corrective and preventiveactions. Remember that processes that are in control should notbe adjusted. Processes out of control might require adjusting, butthis should occur only as a result of a management decision.
8.3 Perform Quality Control:Outputs
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Outputs• Organizational process asset updates (checklists, lessons learned)
• Completed checklists become part of the project’s documentation and
are included as part of the organizational process asset updates.Lessons learned should include the causes of variances found during thisprocess and why the corrective actions were recommended.
• Project management plan updates – as the result of the ProjectQuality Management processes, the plan must be updatedaccordingly.
Perform Quality Assurance andPerform Quality Control
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Perform Quality Control
Initial
Project
Planning
Quality
Planning
FinalProject
Plan
Approval
Do
Work
Quality
Control
Quality
Assurance
Improve
Quality
Recommend
Corrective
Actions
RequestChanges
Update Quality
Standards
Update Project
Management
Plan
Integrated
Change
Control
Do work
followingthe new
plan
Repeat
Quality
Assurance and
Quality
Control
Question and Answers
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