20
c;nll'{ ;[0 T0leplHJIluiNlJ: 1(J1·172i.G380Gl F:lx No. ;,j' ;;of 0 ? '1 - ? 'i, { • :l'l I.', q<:llCfTOl a-;;:j' q"\1cr*" ;R'il@ 2,fa4111 J1I"i, . F,IIO:\() , ..:> CUVUmMEN'1 UF INDIA Nonlwill RNjiOlli'll orlfICC', eay" No. 24 2'), :n·A, MINlsmv or ENVlrWNMENT, r & Ddk..,lllll MilrC), C11i1IHIICFlII1 ' 1(;0030 CLIMA1T CH),\NCF ( F.No5-115/2008-RO(NZ) 3 Dated 04012016 -Rcn B:, Shri Kesar Singh, CE(PE)-I National Fertilizer Ltd, Naya Nangal, DisH. Roop Nagar Punjab--140126 Sub: Change over of feed stock and fuel from oil and LSHS to R-LNG for existing Ammonia Plant at NFL at Naya Nangal, Punjab by MIs National Fertilizers Ltd.- site inspection regarding. Ref: MOEF, N. Delhi letter No. J-11011/1066/2007-IA(II) dt. 28.02.2008. 3 rd dll";!tB Jl qR41JHI CJ5I Aitmur December, 2015 em "fcI:Rrr Tf'TI I cf> "Rlft J1:!ffU1f ('RTI qR4lJHI 3ffuCflIRm R Tlm cf> &ill VCfl tr::r fR:rR "fcI:Rrr rmI 3IJlICf>1 fclfif?f CR' cf> fuv '-1'4I I 311WI f$ "LT5f cf> "Rlft lR WITt 3ffu qft eprr qR-1 Tel. No. (0172)-2638994 EMail:[email protected] Copy to The Director(S), Monitoring Cell, Ministry of Environment and Forests, Paryavaran Bhawan, CGO Complex, Lodhi Road, New Delhi 110 003 for information and necessary action please

(~piR) - nromoef.gov.innromoef.gov.in/Environment_Reports/Reports/2015/143.pdf · existing Ammonia Plant at NFL at Naya Nangal, ... On the basis of site inspection of above cited

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c;nll'{ ;[0

T0leplHJIluiNlJ: 1(J1·172i.G380Gl F:lx No. ~~J'\-17L·i'1i3R13r;

;,j' ;;of 0 ? '1 - ? 'i, ~" F<~ { • :l'l I.',

q<:llCfTOl a-;;:j' ~~. ~ q"\1cr*" ;R'il@ 2,fa4111 J1I"i, ,.I'~),'if~ . F,IIO:\(), ..:>

CUVUmMEN'1 UF INDIA Nonlwill RNjiOlli'll orlfICC', eay" No. 24 ~ 2'), ~l't:I()J :n·A,MINlsmv or ENVlrWNMENT, r OI~ESTS & Ddk..,lllll MilrC), C11i1IHIICFlII1 ' 1(;0030

CLIMA1T CH),\NCF (

F.No5-115/2008-RO(NZ) ~ 3 Dated 04012016

-Rcn B:,

Shri Kesar Singh, CE(PE)-I National Fertilizer Ltd, Naya Nangal, DisH. Roop Nagar Punjab--140126

Sub: Change over of feed stock and fuel from oil and LSHS to R-LNG for existing Ammonia Plant at NFL at Naya Nangal, Punjab by MIs National Fertilizers Ltd.- site inspection regarding.

Ref: MOEF, N. Delhi letter No. J-11011/1066/2007-IA(II) dt. 28.02.2008.

3rddll";!tB .~ Jl d~I-kcr<=r qR41JHI CJ5I Aitmur ~ December, 2015

em "fcI:Rrr Tf'TI I ~ ~tffUI cf> ~ "Rlft J1:!ffU1f ('RTI qR4lJHI 3ffuCflIRm R Tlm cf> ~ 3raI~l}Rl &ill VCfl ;:ft;:r-CflA(YfI=4~i tr::r fR:rR "fcI:Rrr rmI ~ ~

3IJlICf>1 fclfif?f ~3if CR' cnr~ cf> fuv ~ '-1'4I ~ I

311WI ~ ~ f$ ~ "LT5f cf> ~ "Rlft ~3if lR CflI~ClI~ ~ =Cfl..,-l,I~"='Clld~ WITt 3ffu ~fur ~ ~ qft eprr qR-1

~,

~p(\~\'­(~piR) f.ie~ICfl(~)

Tel. No. (0172)-2638994 EMail:[email protected]

Copy to • The Director(S), Monitoring Cell, Ministry of Environment and Forests, Paryavaran Bhawan, CGO Complex, Lodhi Road, New Delhi 110 003 for information and necessary action please

'., c"'"", ~I'f Vj"o

Telephone No. : +91·172·2638061. , , \ ~ Fax No. :~91-172·2638135I·

1\ ,l

3n"r llf;;fT~ q;-n:lh·nr 3m<'f m-efiR ~ afa 24 -25, ~ - 31 Q",

~fitrur dfra'i·. 'ci-:i)';rrq;' - 1600 30q,dICl'l:OI, erar vcr \JI&iCllll qI'{Cl<101 CH"5lI&i'4 ~

GOVERNMENT OF INDIA Northern Regional Office, Bays No. 24 - 25, Sector 31-A,MINISTRY OF ENVIRONMENT, FOr-<ESTS & Dakshin Marg, Chilndigarll· 160030CLIMATE CHANGE

F.No.5-115/2008-RO(NZ) Dated: 04.01.2016

To Shri Kesar Singh, CE(PE)-I Ndliulldl Ft=lliliL~i LltJ., Naya Nangal, Distt. Roop Nagar Punjab--140126

Sub: Cl1dngt:: UVtH ur rt::ed l:;lul:k and fuel from 011 and LSHS to R-LNG for existing Ammonia Plant at NFL at Nctya Ndll!:ldl, PUlljdU 1.Jy MIl:; NaUulJi:ll Fertilizers Ltd.­site inspection regarding.

Ref: MOEF, N. Delhi letter No. J-11 011/1 066/2007-IA(II) dt. 28.02.2008. Sir,

On the basis of site inspection of above cited project on 3rd December, 2015 by rhp. undetsigned, POint wise diSCUSSion with project executing authorities and Eub::;cqucnt Information sUbrnltted EO for, Cl GomprchcnDlvc monitoring report i~ being submitted to the Ministry for further necessary action and following comments and observations are forwarded to you for necessary action at your end. Accordingly, information and 'action taken report' on the following points may be submitted to this office urgently:­

Month wise production figures since November, 2014 onwards with next six monthly and subsequent progress reports.

1.

2. The budget estimates for Corporate Social Responsi bility(CSR) activities and expenditure incurred from March, 2015 onward till date. Details about the quantity of dry fly ash generated per year and its disposal details since July, 2015 onward.

3.

4. Details of quantity of bottom ash lying in different fly ash dykes and the efforts being made to dispose of the same. The insurance policy under the Public Liability Insurance Act, 1991 may be renewed from time to time.

5.

Submit monitoring reports in respect of stack emission, ambient air quality, effluent quality at inlet & outlet, ground water, ETP sludge, noise level monitoring and domestic effluent for all parameters through some approved lab or PSPCB regularly in addition to in-house monitoring and the results should be sent to this office with six monthly proqress reports and should be displayed on your web site as well.

6.

7. Inform the number of workers employed and submit medical check up reports in respect of all the workers on regular basis. Ensure monitoring of fugitive emission in Work Zone, Raw material storage and loading and unloading terminals regularly.

8.

9. Submit return in Form 4 & 13 in respect of hazardous waste and used 011 to PSPCB with copies to this office from time to time.

10. Inform the quantity of HW shifted from the factory premises to Nimbua Greenfield Society, Dera Bassi from time to time.

--2-­11. Submit the progress of green belt development in the following proforma from time to

time:­S.N. Area covered No. of plants Species of Expenditure

planted plants incurred (in Rs.)

12. Housekeeping in Coal handling area and haul roads to Boiler and Coal Handling area needs improvement.

13. All internal roads in factory premises should be made pucca. 14. Submit point wise compliance report in respect of CREP recommendations for

the Fertilizer Plant in question. 15. Authorization under HW(M, H & T) Rules, 2008 may be got renewed beyond

05.12.2015. 16. The copies of newspaper cuttings in respect of advertisement given in newspapers

for the environment clearance. 17. Submit the constitution of Environment Management Cell indicating the names,

designations, qualifications, duties assigned and the activities for last one vear. 18. Submit details of quantities of different hazardous wastes being generated and

their collection & disposal strategy for the period from July, 2014 till date. 19. Submit uptodate details of recurring and non-recurring expenditure on Environment

Management Plane in the following-,~roform3 with the n~xt ci)( monthly report: -­.c; Items Fxpenrlitllrp. det<lils till delte Proposed budget No. estimates for next two

years Roollrring Non Roourring Non

(in Rs.) recurring (in Rs.) recurring (in Rs.) (in Rs.)

!l) AI-'l;M b) Monitoring of different

parameters. c) Occupational health

surveillance d) Rain Water harvesting

measures e) Water pollution control

measures. f) Safety training to workers g) Green belt development

Total 20. Submit Environment Statement to the PSPCB with a coPy to this office on due date. 21. Inform the schedule for completing remaining rainwater harvesting pits. 22. Submission of six monthly report in soft and hard copies may be ensured by 1st

week of June and December every year as the same will be displayed on the web site of the Ministry. Next six monthl~ortwill be due in 1st week of June, 2016.

. . .An "Action taken report" on above cited observations may be submitted as early as

possible. Yours faithfully,

~~~~ (Surendra Kumar)

Director(S) Tel. No. (0172)-2638994

EMail:[email protected] Encl. as above: Copy to: The Director(S), Monitoring Cell, Ministry of Environment, Forests & Climate

Change, Indira Paryavaran Bhawan, Jor Bagh, Aliganj, New Delhi-110003 for information and necessary action please.

~"l:mq ;;ro

TI'IC'pIHlIH! Nil.' 1~1·172-2(;30()GI

'-;IX No. I ~11-17')-?G3813'i

3ITW m<mT ;d~,1 •., 0 2 t1 - 21), ll' F1'.-{ - :n l!,

·li vi I I~ 4J.\4~t..j J./>lIC'!-I.1 ,:i!l1U1 JliJ\, ~I,I'J/I,' • Hi()O:W.:>

C;OVERNME:NT OF INOI/\ NorlilCII1 R09ion,11 Urflr:c, MINISTRY Uf" [NVIFWNMENT, r()r~[STS & E:i1y'" NlI. ~4 - 2S, SI'I:11l1 :n·/\.

D:,k-,llIll M,llq, ChdlHlltjdlil· HiD(nOCLiM/\ TF: CHANer·

F.No.5·115/2008·F~O(NZ) Dated: 0401.2016

The Director(S), Monitoring Cell, Ministry of Environment, Forests & Climate Change, Indira Paryavaran Bhawan, Jor Bagh, Aliganj, New Delhi-11 0003

3rd~ fu1sm Jt \3(>(Ylf{clct ~hFrr cpr ·frrttlffUl ~ December, 2015

cpT -FcPm TRlT I ~ f.'RtlffU'f et ~ t=Pft >f~ om qR"l1vHI 31fucplRm ~ ~

et ~ 31i'1115Mlmt [;ill ~ cBt % 3IR.C"IT om ~~ -ca ~~

JITci' g I 3fIl:Rt ~~ fu> 31ICl~"lcp cpI~ClI~ ~cf> ~ CPI"l~ct"l cpT 1ft l"j;IIC"I"l [;ill

cBt % cpI~ ClI~ ~ 3JCITIO CJ:RH cBt cmT ~ I c

J.rdl\\A f i<,\\\"o /(~~)

f.'I~~ICP( ru)

Tel. No, (0172)-2638994 EMail:[email protected]

S.No. Nature and extent of violation Further course of action recommended 1. No violation detected

Minor violations (not serious in nature) detected.

Significant violations detected.

NA Minor violations which are not serious in nature have been detected. A non-compliance/suggestive letter is being written for rectification. NA NA

2.

3. 4. Serious violations detected.

~mli vro Telephone No. : +91-172-26380G1 Fax No. : +91-172-2638135

lli"I'>\!l:;nrJ ~ ~ <fll~lcl~ 31T{'('1 ~{CfiT{ <t;:;r a:[o 24 - 25, ~ - 31 ~,

q,I/ICl'{OI, ClO1 vcr IJ1(1lClI~ q~Cl~CT1 JOI::lI(ll'll G'fitluT ~T*, '<.i-Jr'.rrq." - 160030

GOVERNMENT OF II\IOIA Northern Regional Office, Bi1YS No. 24 - 25, Seclor 31-A,MINISTRY OF ENVlfWNMENT, FORESTS & Dakshin Marg. Chandigarh - 160030 CLIMATE CHANGE

F.No.5-115/2008-RO(NZ) Dated: 04.01.2016

To The Director(S), Monitoring Cell, Mini:Jtry of environment, r or~!>ts &. Clinlal8 Clldll~t:,

Indira Paryavaran Shawan, Jor Sagh, Aliganj, New Delhi-11 0003

Sub: Change over of feed stock and fuel from oil and L3HS to R-LNG rur ~xi::;tillg

AlillllUlliil Plant at NFL at Naya Nangal, Punjab by Mis National F~I'li[it.~r'::; Ud.­site inspection regarding.

Ref: MOEF, N. Delhi letter No. J-11011/1066/2007-IA(II) dt. 28.02.2008. Sir,

Please find enclosed herewith site inspection report of Mis National Fertilizers Ltd.-, III t'J, I'y'l I J'JrH10/:li, iJl·..tt l'{':":'I) I'~~gdl', 1-'L1IIJ~lU IllUllllulVU uy 1I1t/ Ulltl~lt;jYlltltl uri 3,01 Ouuombcr, 2U15. I IIe Salient features of the non-compliance of environmental safeguards in the project in IJI ier dl t: ~ivt:11 ut:luw.­

1. Housekeepin~ needs improvement at coal handling and boiler area. 2. Bottom ash IvinCl in dykes needs disposal. 4.

'--- ­5.

Newspaper cuttings in respect of advertisement given for environment clearance are .yet to besubmitted. Uploading of six monthly progress reports along with test reports of lab are yet to be started on the website of the project authorities.

Recommendations for action keeping in view the nature and extent of violation in reference t0 M" , DOl No. - - tIIllstrv's . etter J 11014/267/2007 IA It daed 25 06 2007

This is for your information and necessary action please. Yours faithfully,

~~\~~ (Surendra Kumar)

Director(S) Tel. No. (0172)-2638994

EMail:[email protected] Encls: As above

Ministry of Environment & Forests Northern Regional Office

Chandigarh

DATA SHEET

1. Project Type: Fertilizer Industry

2.

3.

Name of the Project:

Clearance letter (s)/ O.M & dates:

No.

Ammonia Feed Stock Change Over Project from Oil & LSHS to R-LNG at Naya Nangal (Punjab) F. NO.J-11 011/1066/2007-IA(II) dated 28.02.2008

4.

5.

6.

Location: a) District (s) b) State (s) c) Latitudes/longitudes

Address for correspondence: a) Address of Concerned Project Chief Engineer (with Pill Cuu~i T~I f\Ju.lT~lex/Fax

No.1 E-Mail address)

Salient features: a) of the project

a) Rupnagar b) Punjab c) 31.38 North/76.38 East

Shri Kesar Sinqh, CM(PE-I) M/S National Fertilizers Ltd., (A Govt. of India Undertaking) f\byn f\Jnngnl (Punjab) Pin: 140126 Phone: 0164-2760262; FQx-0164-2760270 Cell No. !:-J41 1111 :1n04 Tel No.01887-220420, 220541 Email: [email protected] a) Conversion of Feed Stock from Fuel Oil/LSHS to R-LNG resulting in saving of energy and less emission of Green House Gases.

b) On line Analyzers for NOx, SOx and C02 have been installed in flue gas stack of Primary Reformer.

b) of the environmental management plans

Various Gas Analyzers like NH3 , CO & HC have been installed in the plant at various locations to detect any leakage.

The revamped plant has reduced the amount of effluent.

a) First aid facilities, drinking water and sanitary facilities for the workers.

b Baq filters and Scrubbers c Electrostatic orecioitators with boilers d Acoustic enclosures with DG sets. e Establishment of ETP

f) Rain water harvestinq. q Green belt development. h) Energy conservation measures in the

industry i) CREP quidelines implementation j) Solid waste disposal. k Monitoring.

--2-­

7. 8.

9.

Break up of the project area: Break up of project affected population Financial details: a) Project cost as originally planned and subsequent revised estimates and the year of price reference.

NFL Land(existing land) ------- N/A-------­

a) Rs. 1478.63 Crore (Original Project Cost) Subsequent revised estimate not available at present.

b) Allocations made for environmental management plans with item wise and year wise break up.

The project is on Lump Sum Turnkey (LSTK) basis. The environmental Management Plan cost is included in the project cost.

10.

c) 8enetit cost ratio/Internal Rate of Return and the year of assessment. d) Whether (c) includes the cost of environmental management as shown in b) above. d) Whether (c) includes the cost of environmental management as shown in b) above. e) Actual expenditure incurred on the project so far. t) Actual expenditure incurred on the environmental management plans so far: Forest land requirement:

Yet to be submitted

Yet to be submitted

Yet to be submitted

Rs. 1249.16 crores

Included in (e) above

11.

12.

a) The status of approval for diversion of forest land for non-forestry use. The status of clear felling in non-forest areas Status of construction: a) Date of commencement

(actual and/or planned)

Not applicable

N.A.

Zero Date of Project =29-01-2010 Time Schedule =36 Months

b) Date of completion (actual and/or planned)

Ammonia production has been started from January, 2013

13. Reasons for the delay if the project is yet to start:

N.A.

--3~

14. Dates of site visits Nil in case of expansion projecta. Date of previous site visit:

b. Date of present site visit: 03.12.2015 Participants:

(A) From National Fertilizers Ltd., Naya Nangal, Punjab

1. Shri Kesar Singh, Chief Manager(PE) 2. Shri M S Marialia, Chief Manager(Lab) 3. Shri T K Batra, Chief Manager(P) 4. Shri Hrideyesh Chander, Manager(PE) 5. Shri Vinad Kumar, ManaQer(Lab)

(8) From NRO,MoEF, Chandigarh 1. Shri Surendra Kumar, Directar(S)

PART-II STATUS OF COMPLIANCE

& PART-III

DETAILED MONITORING REPORT

The proposal is for environmental clearance for Changeover of feedstock and fuel from oil and LSHS to R-LNG for existing Ammonia Plant at Nangal Unit, Naya Nangal, Punjab-140126 by Mis National Fertilizers Ltd. The main product is Urea Fertilizer with a production capacity of 1450 MT per day. The revamped Ammonia plant will have a production capacity of 950 MT Ammonia per day. The main product is Urea, which is produced from Ammonia and Carbon Dioxide produced in Ammonia Plant. Fuel Oil(FO)/Low Sulphur Heavy Stock(LSHS) is being used as Feed stock raw material for the above production. This process is energy intensive as well as the raw material is costly. This results in very high cost of production of Urea. As per the direction of the Ministry of Fertilizers, in its new Fertilizer pricing policy, all high cost Urea units to convert to low energy process with cheaper raw material. In view of this, NFL proposes changeover of feedstock from FO/LSHS to Re-gasified Liquefied Natural Gas (RLNG) at Nanga!. The project envisages revamp of the existing Oil based Ammonia plant to Steam Methanation process of Natural Gas/RLNG which is a cost effective. The Urea plant and other infrastructure will remain same. Total cost of revamping will be Rs. 651 Crores. The entire revamping will be within existing plant premises and no additional land will be required. The production of urea was started in January, 2013. The production from April, 2014 to November, 2014 is given below:­

Month Production of Urea (in MT) April, 2014 40684 May, 2014 47073 June, 2014 39733 July, 2014 47217

--4~~

August, 2014 50027 September, 2014 46882 October, 2014 49975 November, 2014 47680

The project proponent has been requested to submit production figures from December, 2014 to onward with all six monthly progress reports.

The compliance of different conditions is given below:­

(A) Specific Conditions:

i) The project revamping shall be from existing Oil based Complied Ammonia plant to Steam Methanation process of Natural Gas/RLNG, which is a cost effective. The Urea plant and other infruntructurc Ghall remain 3lIme....::..:...:..:;.;.:....:.....;;;.;.;.";":..;,;,,,;,;;..;:,,,:::..:...:....:..::...:.... -L -J

This condition has been duly complied by the project authorities. The Urea Plant and other infrastructure facilities required in the expansion plant also have not been dismantled. The facilities which are no more required are being dismantled.

II) The company shall Implement all the recommendations made in the Charter on Corporate Responsibility for Environmental Protection (CREP) for fertilizer industries. Efforts shall be made for conservation of water and consumption shall be less than 8m 3/tonne of urea produced.

Belhg compllp.rl

It is gathered that the recommendations made in the CREP for fertilizer industries and which are applicable in this Plant are being implemented/followed by the project authorities. The implementation progress of only those recommendations which are applicable in this plant are yet to be submitted.

iii) The project authorities shall install efficient scrubbing Complied system to control emission and bag filters for dust control in the plant.

-It is observed that one Dedusting system has been installed with the Urea Plant. Urea Prilling tower dust is recycled back through water sprinkler system and taken back in the process. The Urea dust slippage is analyzed and is always found to be within norms. It is also observed that the ESP's have been installed with the coal fired boilers. The flue gases from coal fired boilers are passed through ESP's which remove the ash from the flue gases & rest of flue gases are vented to atmosphere through chimney's of suitable height as per norms. In addition to monitoring through Lab, there is also provision of online monitoring for SPM and S02 in flue gases. The monitoring results of the stacks carried out by the Lab of NFL in respect of SPM & S02 from June, 2014 to November, 2014 have been found within the prescribed norms by PSPCB. Stack emission of the stack attached to Primary Reformer has been monitored by Eco Laboratories &

--5-­

Consultants Pvt. Ltd., Mohali in July, 2014 indicating all the results within the permissible limits. The PA has been asked to get the monitoring carried out from time to time.

Permission of the competent authority shall be obtained Not applicable for drawl of water.

The water is being taken from Sutlej river and treated water is also used in green belt development and remaining treated water is released in river back.

v) The gaseous emissions (S02, S03 , NOx, NH3, F, fertilizer dust) and particulate matter from various process units shall conform to the standards prescribed by the concerned authorities from time to time. The total fluoride emission should not exceed 25 mg/Nm3 . Emission data shall be periodically monitored and reports submitted to Ministry's Re~ional Office, CPCB and SPCB.

Being complied

There are in total 4 no. of stacks in the factory as per following details:­

S.No. Particulars Attached to Height of the stack

1. SGP(Steam Generation Plant) stack SGP boilers 1 & 2 1 stack 2. NH3 Plant 1 stack 3. Urea Plant Stack Urea Prillin~ Tower 1 stack 4. HN03 Plant 1 stack

The online monitoring arrangement has been given with NH3 Plant, Boilers and HN03

Plant. Online results of monitoring in respect of three stacks are within permissible limits of PSPCB. The stack emission in respect of Nitric Acid Plant, Steam Generation Plant & Urea Prilling Tower have been done by Eco Laboratories & Consultants Pvt. Ltd" Mohali in July, 2014 indicating the results within permissible limits of PSPCB.

Vi) All the waste waters generated from the various processes shall be recycled/reuse in the plant and zero discharge shall be maintained. The domestic waste water shall be treated in septic tanks and treated waste shall be used for irrigation in the green belt. Effluent from the process plant and associated facilities shall not be discharged into the storm water drain. The storm water quality shall be monitored regularly pH, NH3 and fluoride.

Being complied

It is observed that the treated water from ETP is being utilized in green belt inside the factory. Besides this, the treated water is also utilized as make up water in de-ashing system of boilers. It is ensured that the effluent from the process plant and associated facilities is not discharged into storm water drain. It is also confirmed that the storm water quality is monitored regularly for pH, NH3 and fluoride. ETP outlet has been monitored by Eco Laboratories & Consultants Pvt. Ltd., Mohali in July, 2014 indicating all the results within permissible limits of PSPCB.

--6-­

The details of fly ash generated, and fly ash disposed off since April, 2014 onward is given below:­

Year Fly ash generated Fly ash disposed off 2013-2014 70540 MT 56573 MT 2014-2015 75070 MT 62815 MT 2015 (Upto 30.09.2015) 44783 MT 29093 MT

Details of quantity of bottom ash lying in different fly ash dykes since April, 2014 is given below:­

Year Bottom ash lyi'l9 in ponqs 2013-2014 35037 MT 2014-2015 34049 MT 2015 (Upto 30.09.2015) 29067 MT

Diff8r8nl d\:J~lld8::> dlt:: L;UlllddillY lilt:: dull,ulili\::!::; fUI ::;cf!\::! uf LJulluIl1 d~11 Iyilt\:! ill

the ash ponds. The PA has been asked to inform the progress of disposal of bottom ash from time to time.

vii) The company shall develop the green belt in at least 25% Being complied land area to mitigate the effect of tugltlve emiSSions and noise as per the guidelines CPCB.

It is confirmed by PA that a green belt has been developed covering the periphery of the factory premises. More than 2,66,000 number of trees have been planted for the said purpose and target density of 1000 trees per acre has been achieved for the purpose. The PA has been asked to inform the area covered and species selected for the plantation along with the expenditure incurred so far on the green belt development.

viii) Occupational health surveillance of the workers shall be Being complied carried out on a regular basis and records shall be maintained as per the Factories Act.

There are in total 874 workers in the factory. There is full fledged hospital of NFL. The physical health check up of all the workers is done by the Doctors available in the Hospital twice in a year for different parameters. The medical reports of few workers have been submitted. It is confirmed by the project authorities that during the medical check up so far, no worker has been found affected by any occupational disease.

General Conditions:

The project authorities shall strictly adhere to thei) Being complied stipulations of the SPCB/state government or any statutory body.

The Air & Water Consents issued by the PSPCB under Air & Water Acts are valid upto 31.03.2018 and Authorization under the HW(M, H & T) Rules, 2008 has expired on 05.12.2015. It is also observed that the project authorities have been

--7-­

complying most of the conditions laid down in the Consents under Air & Wate r Acts. The PA has applied for the revalidation of Authorization under HW(M, H & T) Rules,2008.

ii) No further expansion or modifications in the plant shall be carried out without prior approval of the Ministry of Environment and Forests. In case of deviations or alterations in the project proposal from those submitted to this Ministry for clearance, a fresh reference shall be made to the Ministry to assess the adequacy of conditions imposed and to add additional environmental protection measures required, if any.

t decided Not ye

The project authorities have confirmed that there is no proposal for any further expansion in near future.

iii) At no time, the emissions shall exceed the prescribed dAssure to limits. In the event of failure of any pollution control comply ~y5ttem adopt9d by the unit, tho unit chnll be immediately put out of operation and shall not be restarted until the desired efficienc has been achieved. ~ I

The PA has confirmed that the stack emissions from different stacks is within the permissible limits of PSPCB and in case of any emission exceeding the prescribed limits, there is an arrangement to immediately put out the operation and to restart the operation after achieving the desired efficiency.

iv) The locations of ambient air quality monitoring stations shall be reviewed in consultation with the State Pollution Control Board (SPCB) and additional stations shall be installed, if required, in the downwind direction as well as where maximum ground level concentrations are anticipated.

ompliedBeing c

There are 3 Ambient Air Quality monitoring stations which have been establis hed on the advice of Punjab State Pollution Control Board. The results of ambient air quality monitoring done by the Unit itself for the period from April, 2015 to October, 2 015 have been shown by the PA. It is observed that all the results of ambient air quality monitoring during these months are within the permissible limits of the PSPC B. The PA has been asked to get the results uploaded on the website of the industry reg ularly.

v) Dedicated scrubbers and stacks of appropriate height as per the Central Pollution Control Board guidelines shall be provided to control the emissions from various vents. The scrubbed water shall be sent to ETP for further treatment.

ompliedBeing c

It is observed that the dedicated scrubbers and stacks of appropriate heights as per the Central Pollution Control Board guidelines have been provided to control the emissions from various vents and the scrubbed water is sent to ETP for further treatmen t.

--8-­

vi) All the storage tanks will be under negative pressure to avoid any leakages. Breather valves, Nz blanketing and secondary condensers with brine chilling system shall be provided for all the storage tanks to minimize vapour losses. All liquid raw material shall be stored in storage Tanks and Drums.

Being complied

It is confirmed by the project authorities that all the storage tanks are not under negative pressure to avoid any leakages. The storage tanks presently in use are as follows:­

• Horton Spheres for storage of liquid Ammonia which is under positive pressure vvitll C0nipre 5i0n ~hillirlQ urdl.

• Sulphuric acid and Caustic solution storage tanks having breather vents on the top.

• Ameda solution tank having N2 blanketing. • HSD tank are provided with foam nozzles for firefighting.

It is also confirmed by the PA that breather valves, water sprinkling, N2

blanketing and vapour compression chilling is being adopted to minimize vapour losses.

vii) •

• • •

The company shall undertake following Waste Minimization measures. Metering and control of quantities of active ingredients to minimize waste. Reuse of by-products from the process as raw materials or as raw material substitutes in other processes. Use of automated filling to minimize spillage. Use of "Close Feed" system into batch reactors. Venting equipment through vapour recovery system. Use of high pressure hoses for equipment cleaning to reduce wastewater generation.

Being complied

It is confirmed by the PA that all necessary waste minimization measures are being taken by the project authorities in the factory.

Fugitive emissions in the work zone environment, Being complied product, and raw materials storage area shall be regularly monitored. The emissions shall conform to the limits imposed by the State Pollution Control Boards/Central Pollution Control Board.

viii)

Fugitive emission monitoring in the work zone environment, product, and raw materials storage area is regularly being done by the project authorities itself. The results of monitoring for the period from April, 2015 to November, 2015 have been submitted by the project authorities to this office which are within the permissible limits of PSPCB.

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ix) The project authorities shall strictly comply with the rules and guidelines under Manufacture, Storage and Import of Hazardous Chemicals Rules, 1989 as amended in October, 1994 and January, 2000 and Hazardous Waste (Management and Handling) Rules, 1989, as amended from time to time. Authorization from the SPCB shall be obtained for collection, treatment, storage, and disposal of hazardous wastes.

Being complied

The project authorities have displayed the MSDS sheets in working zone and the Environment Statement is submitted to the PSPCB in time. Besides this mock drill exercise is being organized reRularly. The PA has been asked lo submit the. Environment Statement for the year 2015-2016 to this office also. The Authorization under the HW(M, H & T) Rules, 2008 has been obtained by the project authorities which was valid upto 05.12.2015. The return in respect of hazardous waste is being submitted by the project authorities to the PSPCB in relevant formats/proformae on regular basis.

x) The overall noise levels in and around the plant area shall be kept well within the standards by providing noise control measures including acoustic hoods, silencers, enclosures etc. on all sources of noise generation. The ambient noise levels shall conform to the standards prescribed under Environment (Protection) Act, 1986 Rules, 1989 viz. 75 dBA (day time) and 70 dBA (night time).

Being complied

The noise levels are being monitored by the project authorities regularly at different project sites. The results of noise level monitoring have been shown to the team during site inspection. All the results are within the permissible limits of the EPA Rules, 1989.

xi) The company shall develop rain water harvesting Being complied structures to harvest the run off water for recharge of ground water.

It is observed that one recharge pit has been completed as the measures for Rainwater harvesting and 3 recharge pits are yet to be provided. The PA has been asked to get the recharge pits cleaned from time to time for proper functioning.

xii) The company shall undertake eco-developmental Being complied measures including community welfare measures in the project area for the overall improvement of the environment. The eco-development plan shoul~ be submitted to the SPCB within three months of receipt of this letter for approval.

Approved bUdget for construction of 20 numbers of toilets in financial year 2014-2015 is RS.60 lacs. Rs.45 lacs have been spent on completion of 15 number of toilets and handed over to respective schools on 7.8.2015. Job for completing remaining toilets has

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been given to Sulabh International Service Organization and will be completed by Jan uary,2016. A fresh proposal for constructing 15 number of toilets in financial year 2015-2016 with proposed budget of Rs.42 lacs has been submitted to the Competent authority for approval.

xiii) The project proponent shall also comply with all the Being complied environmental protection measures and safeguards proposed in the EIA/EMP report.

It is observed that the project authorities have been trying to comply most of the conditions satisfactorily.

xiv) A separate Environmental Management Cell equipped Being complied with full fledged laboratory facilities shall be set up to carry out the Environmental Management and Monitoring functions.

It i~ ob.. erv~d th~t ~ aQp~ratQ Environm8nt~1 M~n~g8ment Cell 310ng with full flodgod laboratory facilities have been set up to carry out environment management and monitoring functions. The PA has been asked to submit the constitution of the EMC indicating the names, designation, qualifications and the duties assigned along with the details of activities of the EMC from time to time with all six monthly progress reports.

xv) The project authoritIes shall earmark adequate funds to implement the conditions stipulated by the Ministry of Environment and Forests as well as the State Government along with the implementation schedule for all the conditions stipulated herein. The funds so provided shall not be diverted for any other purpose.

Bein!=1 complied

It is gathered that adequate funds have been provided for the implementation of environment management plans. The budgetary details for the current year and plan for next two years is given below:­

S. No.

Items Expenditure details till date Proposed budget estimates for next two years

Recurring Non- Recurring Non-recurring (in Rs.) recurring (in Rs.) (in Rs.)

(in Rs.) a) APCM Included

(b) in

b) Monitoring of different parameters.

5.5 lacs They have well established

2016-17 RS.8.00 lacs

2017-18 Rs.10.00 lacs

lab to carry out analysis

c) Occupational health surveillance

NFL is having its own hospital at Nangal Unit which takes care of all diseases of employees. Occupational health check up is also done by the medical department and as such no separate budget is maintained for OHC.

-

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d)

e)

f)

Rain Water harvesting measures

Water pollution control measures. Safety training to workers

Green belt develo ment Total

1.41 lacs

2016-17 RS.18.72 lacs

2016-17 Rs.1.70 lacs

xvi) The implementation of the project vis-a-vis environmental action plans shall be monitored by the concerned Regional Office of the Ministry/SPCS / CPCS. A six monthly compliance status report shall be submitted to monitoring agencies and shall be posted on the website of the Com an .

Being complied

The project has been monitored on 3.12.2015 and regular supmission of six monthly progress report is yet to be ensured. The PA has been asked to submit six monthly progress report in 1st week of December and 1st week of June every year in soft and hard copies both as the report will be displayed on Web site of the Ministry of Environment & Forests in pursuance of the provisions of new EIA Notification No. 1!1:i:i(F) rlr:ltprl14 lh Sprtpmbpr, 2006.

XVii) The project proponent shall inform the public that the project has been accorded environmental clearance by the Ministry and copies of the clearance letter are available with the SPCS/Committee and may also be seen at Website of the Ministry at http://envfor.nic.in. This shall be advertised within seven days from the date of issue of the clearance letter, at least in two local newspapers that are widely circulated in the region of which one shall be in the vernacular language of the locality concerned and a copy of the same shall be forwarded to the concerned Regional Office of the Ministry.

Complied

It is observed that the project authority has advertised the environmental clearance in the newspapers but the newspaper cuttings are yet to be submitted.

xviii) The project authorities shall inform the Regional Office Complied as well as the Ministry, the date of financial closure and final approval of the project by the concerned authorities and the date of start of the pro·ect.------"---------- ­

The date of financial closure is 31 st March of every year.

5) The Ministry may revoke or suspend the clearance, if It is upto the implementation of any of the above conditions is not MoEF to decide satisfactory.

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It .is upto the Ministry to revoke or suspend the clearance. However, there is no recommendation from this office to revoke the EC at the moment.

6. The Ministry reserves the right to stipulate additional conditions, if found necessary. The company in a time bound manner will implement these conditions.

It is upto the MoEF to decide

It is upto the Ministry to stipulate additional condition in the environment clearance. However, there is no recommendation from this office to stipulate additional condition in the environment clearance at the moment.

7. The above conditions will be enforced, inter-alia under the provisions of the Water(Prevention & Control of Pollution) Act,1974, Air (Prevention & Control of Pollution) Act, 1981, the Environment (Protection) Act, 1986 Hazardous Wastes (Management and Handling) Rules, 2003 and the Public Liability Insurance Act, 1991 along with their amendments and rules.

Being complied

The Air & Water Consents issued by the PSPCB under Air & Water Acts are valid upto 31.03.2018 and Authorization under the HW(M, H & T) Rules, 2008 is valid upto 05.12.2015. It is also observed that the project authorities have been complying most of the conditions laid down in the Consents under Air & Water Acts. The insurance policy has been procured under the Public Liability Insurance Act, 1991 which is valid upto 30.09.2016. The PA has been asked to get the same renewed.

~~\\.. (Surendra Kumar)

Director(S) Ene!. as above: