Paperless Production WIBOND PickVisionSystem · 2017-10-12 · points, the picking system is excellently suited for op- ... processing times ... paperless picking systems. 3 Overview

Paperless Production

WIBOND PickVisionSystem

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Applications with Pick to Light

Thanks to its extensive selection of unique selling points, the picking system is excellently suited for op-timising warehouse and production logistics and acts as a production tool to help prevent assembly errors and the costly rework they cause.

Advantages of the Pick to Light

■ ROI within just a few months ■ Less errors with regard to the product itself, its quantity and assembly, and therefore less rework ■ Improved order picking performance by reducing picking times ■ Efficient ergonomics due to shortened picking and manufacturing distances and therefore order processing times

■ High level of flexibility in deployment of personnel ■ Stock reliability, reduction of stocktaking expen-diture and of the average inventory ■ Prevention of follow-up costs due to complaints and image losses ■ System properties: fast, effective, reliable, expan-dable and robust ■ More than 30 years of international experience in paperless picking systems

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Overview

It enables the customer to purchase all tools necessa-ry for implementing a „management by view“ from a single source.

The core of the one-stop shop is the uniform hardware and software platform, which, thanks to its modular structure, enables the design of both independent line solutions and holistic visualisation platforms that feature control console characteristics and are integrated into the production IT system.

This means that solutions such as Pick to Light, Andon board/systems and AssemblyVision™ applications can be combined and scaled with one another as required via uniform data protocols and a unique „DisplayManagerSuite“.

The Pick to Light is a poka-yoke system based on the „Pick to Light technology“ for warehouse and production logistics and production process optimi-sation.

An Andon unit is a visualisation system for „lean production“ with the aim of guaranteeing quick and easy communication for the worker so that problems that occur can be addressed according to priority.

The AssemblyVision™ application is an interactive, visual assembly aid for individual workplaces for displaying work instructions, items lists and process deviations.

The range of services includes comprehensive con-sultation and planning so that we can work together with the customer to develop the ideal solution for the respective application.

Modulare, visual Lean-tools for Logistics- process optimization and device management

The graphic above represents the company philosophy of the one-stop shop for the „visual factory“.

One-Stop-Shop for the visual factory.

Consistent operating software for parameterization, administration and diagnostics of WIBOND systems

alternatively

Ethernet TCP/IP

WIBONDPickVisionHost

Customer Data

Connection optional via:• XML• ASCII• optional connection via ODBC, iDoc or RFC possible

Service - PickVisionServer• Control of the pick system

• Data connection to the customer interface

• System event logging

• Connection to further WIBOND systems

Connection to further WIBOND systems

WIBONDInput device

WIBONDProScreen

WIBOND AssemblyVision

SPS

Further WIBOND-Systeme like e.g. Andon board, target/actual/trend visualizing

WIBONDLED-displays

Options

Light barrier or light sensor

Scales

Scanner

WLAN

Peripherals

Loudspeaker

Signaler

Pager

WIBONDPickVision-System

warehouse logistics

manufacturing logistics

manufacturing process optimation

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Work stations combined with Pick to Light

This Pick to Light solution enables the implementa-tion of semi-automatic manual workplaces. The Pick-Vision individual workplace application enables process optimisation at the assembly workplace or packaging station.

The goal is to achieve the zero-error strategy in the production and logistics process.

For this reason, an ergonomic lean-production work-place tailored to the requirements of the worker is set up and combined with a PickVision system. The worker is guided via the software of the Pick to Light system.

Stand-alone line solutions and connection to a higher-level control system (e.g. PLC, database, ERP, MES, PPS, etc.) are possible.

The standard design of the work station comprises

■ Ergonomic manual workplace by means of tried-and-tested pipe racking system by G.S ACE

■ Pick to Light for process optimisation ■ Pick to Light software for parameterisation and connecting to third-party systems

Possible expansions

■ Worker guidance as assembly aid

■ Poka-yoke for error prevention ■ Connection of peripheral devices: e.g. scanners, cameras, scales, printers, screwdrivers, sensors and actuators, etc.

■ E-Kanban system ■ Large displays for process visualisation: LED dis-plays and industrial monitors

■ Remote access

Pick to Light for your workstation.

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Assembly line combined with Pick to Light

The assembly line consists of individual workplaces that are coupled to one another.

The PickVision™-system and the digitalised worker guidance even allow inexperienced workers to carry out highly complex, interlinked production processes.

The production line consists of

■ Ergonomic workplace by means of tried-and-tested pipe racking system by G.S ACE ■ Pick to Light and Put to Light system for process optimisation ■ PickVision software for:

▪ Worker guidance ▪ Parameterisation ▪ Connection to third-party systems ▪ Plausibility testing ▪ Recording trace data ▪ Statistical evaluation

Possible expansions

■ Poka-yoke for error prevention


■ Remote access ■ Automated guided vehicles and Spurmeise sys-tems

At the same time, the „zero-error principle“ are at the forefront for high performance and quality.

During the production process, scanners, screwdri-vers, cameras, label printers, test systems, sensors, actuators and so on are integrated into the shelving.

The PickVision™-system software manages the third-party systems and models the process proce-dure.

Pick to Light for your assembly line.

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Picking on assembly lines via PickVision

In this Pick to Light solution, picking modules and assembly workplaces are „married“ together. The picking area and the particular assembly workplaces are in separate locations.

The error-free coupling of picking and provision of modules to the assembly workplace is the goal of this Pick to Light application.

In this process, the picking trolley is led along the flow rack on a track. Both the picking trolley guide at-tached to the track and the flow racks are fitted with a PickVision™-system.

The track guide and the picking trolley are „married“ by data during the picking procedure.

Multiple workers can process order packages at the same time in the picking line. Individual components can be picked in series or in parallel with individual or collective acknowledgement.

At the end of the picking procedure, the worker „decouples“ the trolley from the pick-up station and pushes it to an additional picking device at the cor-responding picking place on the assembly line. After the trolley and its modules are checked and „married“ to the higher-level system, this triggers the withdrawal of the modules for the respective assembly procedure on the production line.

The production line consists of

■ Flow rack, picking trolley and assembly workplace by means of tried-and-tested pipe racking system by G.S ACE ■ Pick to Light system for process optimisation

■ Pick to Light software for: ▪ Worker guidance ▪ Parameterisation ▪ Connection to third-party systems ▪ Plausibility testing ▪ Recording trace data ▪ Statistical evaluation

Possible expansions

■ Poka-yoke for error prevention


■ Remote access ■ Automated guided vehicles and Spurmeise sys-tems

Pick to Light for your assembly lines.

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Picking Cart with Pick to Light

The Pick to Light cart combines all the components of the tried-and-tested Pick to Light system in one picking trolley. Poka-yoke via Pick by Light as a mobile application.

Using the Pick to Light cart, multiple orders can be processed at the same time in a paperless and route-optimised manner.

The PickVision picking trolley can be designed in-dividually according to customer requirements (number of levels and boxes). Each drawer on the trolley is fitted with a Pick to Light display. Data is transmitted via radio.

The power is supplied via busbar or battery. For 24/7 operation, there are solutions for automatically loa-ding the trolley at certain positions during travel.

The compartments are filled with the required goods and serve as a storage/withdrawal compartment for an order.

The correct withdrawal/storage location is confirmed either by additional Pick to Light displays on the shelving and/or by scanning the article or the storage compartment.

If the article withdrawn/scanned is part of an acti-ve picking order, the light rings of the Pick to Light displays light up on the compartments of the picking

trolley in which the article is to be stored or from which the article is to be withdrawn. At the same time, the quantity required is shown on the display.

The operator confirms the storage/withdrawal using the acknowledgement button on the Pick to Light display. If all the storage compartments for this article are occupied or the withdrawal compartments for this workplace are confirmed, the employee is taken to the next withdrawal/storage location.

This enables multiple orders to be processed in a single journey in a route-optimised manner.

The standard design of the Pick to Light cart comprises

■ Ergonomic trolley made of tried-and-tested pipe racking system by G.S ACE

■ Pick to Light for process optimisation ■ PickVisionTM software for parameterisation and connecting to third-party systems

Possible expansions

■ Poka-yoke for error prevention ■ Connection of peripheral devices: e.g. large dis-plays for process optimisation: LED displays and industrial monitors

Pick to Light for PickVision-Cart.

8 Optimal running process. Your WIBOND E-KANBAN-System.

E-KANBAN-System via Pick to Light

KANBAN is the Japanese word for “card” and descri-bes a method of production process management.

The E-KANBAN system is an extension of the tried-and-tested Pick to Light Poka Yoke system from WIBOND Informationssysteme GmbH, allowing usage information and supply messages to be transmitted directly to the distribution warehouse.

This process is entirely automated using state-of-the-art visualisation media, completely without aids such as the usual plug-in cards.

This eliminates not only the need to move cards from the buffer warehouse to the distribution warehouse, but also eliminates the risk of them being lost.

Industry 4.0 Data from the PickVision system sensors and barcode scanners is combined via the PickVisionServer appli-cation bus system (Service).

The data is then centrally stored, either in database or a superordinate production system. The visualisati-on of the relevant material/production data is carried out via our professional visualisation systems.

Function of the serverEach track on the supermarket shelf is equipped with an additional sensor (e.g. light sensor).

This checks (to an adjustable depth) whether a load carrier is on the shelf track at this position. Once there are no more load carriers in this position, the system sends a signal directly to the distribution warehouse (for example via a monitor).

Alternatively, employees can enter a replenishment requirement manually on the freely programmable +/-buttons on the picking display, or scan the bar-code on the parts container.

System benefitsMaterial flow planning benefits from significant sim-plification and cost-optimisation thanks to the fully automated, electronic dissemination of replenishment requirements.

Paper-based kanban cards are no longer required, and can therefore not be lost nor errors made.

The WIBOND PickVision system, in combination with the ProScreen/ProView system, provides an easily configurable, scalable information system, which thanks to its holistic structure can be quickly adapted to the dynamics of manufacturing processes in the sense of the Industry 4.0 philosophy.

9Optimal running process. Your WIBOND E-KANBAN-System.

Explanation of image In the example, a monitor displays to warehouse employees all relevant data about the replenish-ment requirement that has been triggered (shelf + item number). It is also possible to alert employees to a replenishment requirement by sounding a buz-zer (change of state at the sensor). The E-KANBAN system thus makes it possible to transmit the reple-nishment requirements of each buffer warehouse to

the distribution warehouse as quickly and simply as possible.

The filling of compartments can be monitored with the help of scanners, for example. In this case, em-ployees can be promptly alerted to filling mistakes via acoustic and/or optical signals

System architecture

WIBONDLED-displays

WIBONDPickVision-System

Connection optional via:• XML• ASCII• optional connection via ODBC, iDoc oder RFC möglich

Service - PickVisionServer• Control of the pick system

• Data connection to the customer interface

• System event logging

• Connection to further WIBOND systems

Optionen

Light barrier or light sensor

Sensor

Scanner

WIBONDProScreen

WIBONDLED-displays

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The ProScreenVision is used to visualise:

■ Malfunctions and production interruptions

■ Current line and station statuses

■ Target/actual data and comparison quantities

■ Parts and items lists

■ Assembly instructions and drawings

■ Graphics (e.g. for process indicators)

■ Video streams

■ Images from production cameras

■ Production plans and production processes

Objectives:

■ To motivate employees ■ To increase productivity through real-time visuali-sation ■ To optimise production utilisation by localising errors and malfunctions

■ To visualise target/actual statuses

■ To reduce lead times

■ To reduce rework and repair times ■ To optimise the production process as well as production and warehouse logistics

Pick to Light with Andon-System

The Andon-Board unit is a visualization system for „lean production“ with the aim to guarantee a simple and fast communication so that production figures

and problems can be addressed prioritized. The Andon system can be realised either with a ProScreen industrial monitor or LED displays.

Visual management via Andon-System.

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Industry 4.0

In companies where lean management is deployed successfully and in which production work is plan-ned and organised meticulously, there is a place for everything and everything is in its place. However, in practice, it is not uncommon for the wrong material to end up in the wrong place at the wrong time, des-pite all materials, boxes, workplaces, feeder belts and so on being labelled.

As a consequence, production processes are inter-rupted or errors are made in production or assembly. Although having an effective Kanban management system in place can control the time at which a material finds itself in a specific location, this does not absolutely guarantee process reliability. The use of an AGV system can significantly increase process reliability, as the AGV is able to complete a defined process without errors and can thus be relied upon to safeguard the transportation of goods (and therefore the process itself) between different locations.

With predecessor solutions, intelligence and the assu-rance of process reliability were in human hands due to the absence of automated checks and controls to determine if the right material was in the right place at the right time. Monitoring the process is the only way to guarantee absolute process reliability.

Process optimization with industry 4.0

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System Software

Using the modular PickVision™ system software that consists of PickVisionServer, PickVisionManager and PickVisionClient, enables the quick and convenient configuration as well as the comprehensive monito-ring of your system.

The PickVisionServer is an interface to the customer data. It is connected via the „Standard PickVision™ Interface“ (ASCII or XML format). The „Extended PickVision™ Interface“ – extended with ODBC, IDoc or RFC interfaces – gives the option of connecting the system to ERP platforms.

The PickVisionManager enables graphic-supported parameterisation, management and diagnostic func-tions of the PickVision™ system.

The PickVisionClient is a module that is program-med on a customer-specific basis which starts Pick to Light orders by manually triggering an event (e.g. scanner).

Key Features ■ Creation of both small and complex systems using the modular software structure ■ Different picking modes can be selected (parallel or serial and route-optimised picking) ■ Intuitive and ergonomic operation and structure thanks to the graphic representation of the pick zone in the PickVisionManager, for example ■ Selection of up to 8 different light ring colours for signalling a pick ■ Selection of up to 8 different light ring colours for signalling a completed pick ■ Signalling a pick (constant or flashing) in 6 diffe-rent sequences (separate for active and completed picks) ■ Choice for acknowledging a pick via integrated or external buttons, light curtains, light sensors or sensors ■ Optional integration of peripheral devices, such as scanners, printers, scales and so on ■ Horizontal and vertical mode of the Pick to Light units ■ Logging of important events, such as the malfunc-tion of a component in the PickVision™ systems or logging on/off the server system log on the PickVisionManager, for example ■ Logging and visualisation of system events via adjustable escalation levels ■ Event memory for logging system statuses and processing in statistical evaluations ■ Remote maintenance via corresponding accesso-ries possible ■ Password-protected access authorisation for the PickVisionManager ■ Simple self-test function for quick visual system monitoring

■ PickVisionClient for connecting ERP platforms ■ Can be scaled as desired in accordance with cus-tomer requirements via „PickVisionClient“ ■ Connection of additional systems, such as Andon board/systems and AssemblyVision™ applications via the „DisplayManagerSuite“ software

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WIBOND PickVisionManagerPickVisionManager allows you to configure and manage your entire Pick by Light system inde-pendently.

From the installation of PickVision displays and virtual shelf design to the management of daily tasks, this user-friendly software offers the appropriate appli-cations.

There is thus no need for a programmer or IT specia-list. PickVisionManager allows you to react indepen-dently to short-term changes.

An industrial PC with touch panel is a useful tool for providing operational control. It can be used to con-trol the PickVision displays linked to it, and provides employees with important on-site information

(stages of assembly, item information, images, videos, and much more).

The clear, well-structured graphical user interface allows you to install the PickVision system in just a few hours. The PickVision manual provides step-by-step guidance through all the necessary set-up and configuration measures.

Thus, in next to no time you will be ready to profit from the numerous benefits of our PickVision system incl. e-kanban.

Your WIBOND PickVision-System Software

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Pick to Light-MiniController PMC

The PMC PickVision™ mini controller is the compact solution for the central control unit of the line. The PMC is the connection between the PickVisionHost or the customer PC and the individual Pick to Light com-ponents. The PickVision™ mini controller can be used to activate and manage up to 250 system compo-nents in a line practically in real time. Communication occurs via the PickVisionServer software; parameteri-sation by means of the PickVisionManager.

The mini controller is attached directly next to the picking displays in the profile rail. The PMC system component features simple assembly and servicing and does not have error-prone spring contacts in the connections.

Technical data

Application Interior

Temperature range -20°C to +60°C for PVC I-20°C to +45°C for PVC I 150, PVC 1-2-300

Power supply 100...120 VAC / 220...240 VAC / 50...60Hz

Power consumption type. 2,5 W or 150 W / 300 W

Dimensions approx.. 65 mm x 290 mm x 260 mm (PVC I) approx. 110 mm x 290 mm x 260 mm (PVC I 150) approx. 110 mm x 275 mm x 260 mm (PVC 1-2-300)

Line supply none for PVC I 150 W for PVC I 150 300 W for PVC 1-2-300

Technical Data

Application Interior

Temperature range -20°C to +60°C

Power supply 24 VDC (13-25VDC)

Power consumption type 3W

Dimensions approx. 45 mm x 80 mm

Line supply 1x250 participants

Power supply external 24V mains adapter is necessary

Inputs

Activation Ethernet

Network protocol TCP/IP or UDP/IP

Connection services Telnet, UDP oder TCP Sockets (z.B. für Winsock-API)

Data transmission Fixed or dynamic assignment (DHCP/BOOTP)

Inputs

Activation Ethernet

Network protocol TCP/IP

Connection services TCP Sockets (e. g. for Winsock-API)

Data transmission Fixed or dynamic assignment (DHCP)

Outputs

Activation Seriel Interface for Pick to Light-components

Outputs

Activation Seriel Interface for Pick to Light-components

Pick to Light-Controller PVC

The industry-suited, central control unit, PickVision-Controller, was developed for large and extensive picking systems. The PickVisionController is the con-nection between the PickVisionHost or the customer PC and the individual Pick to Light components.

The PickVisionController can be used to activate and manage up to 250 system components in a line practically in real time. Communication occurs via the

PickVisionServer software; parameterisation by means of the PickVisionManager. Many optional direct con-nections, such as an LED display, are possible.

PickVisionController

Power

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Picking Displays

Model PKA 5 RGB PKA 5 R PKN 4 RGB PKN 4 R PKL 1 RGBApplication Interior Interior Interior Interior Interior

Character height max. 18 mm max. 18 mm max. 14 mm max. 14 mm

Number of characters max. 5 digits max. 5 digits 7 segment technology with 4 digits

7 segment technology with 4 digits

Resolution 7 x 25 pixels 7 x 25 pixels

Display area dimensions

18 mm x 65 mm 18 mm x 65 mm

Reading distance max. 7 m max. 7 m max. 5 m max. 5 m

Character colour red red red red

Temperature range -10°C to +60°C -10°C to +60°C -10°C to +60°C -10°C to +60°C -10°C to +60°C

Rated voltage 24 VDC (12-25 VDC) 24 VDC (12-25 VDC) 24 VDC (12-25 VDC) 24 VDC (12-25 VDC) 24 VDC (12-25 VDC)

Power consumption type 0,6 W, max. 1,3 W

type 0,45 W, max. 0,75 W

type 0,45 W, max. 0,75 W

type 0,25 W, max. 0,35 W

type 0,25 W, max. 0,35 W

Dimensions approx. 45 mm x 120 mm

approx. 45 mm x 120 mm




Display types ■ Stationary writing, flashing writing

■ Scrolling writing (max. 25 characters)

■ 2 typefaces (character width 4 or 5 pixels)

■ special characters (any number)

■ 8 freely programma-ble charakters can be stored

■ Stationary writing, flashing writing



■ Special characters (any number)

■ 8 freely programma-ble characters can be stored


■ Special characters (256)

■ 8 freely programma-ble characters can be stored


■ Special characters (256)

Light ring colours yellow, orange, red, magenta, white, green, light blue, dark blue

red yellow, orange, red, magenta, white, green, light blue, dark blue

red yellow, orange, red, magenta, white, green, light blue, dark blue

Special features 4 switch inputs, opti-onal, 3 switch inputs, electrically isolated

Switching power of the acknowledgement button

> 50 million > 50 million > 50 million > 50 million

Switching power of the +/- buttons

> 1 million > 1 million > 1 million > 1 Million

Options ■ mechanical switch sensor / light sensor

■ light barrier ■ foot pedal

■ Five-digit display character set

■ Mechanical switch sensor / light sensor

Combinable with PKA 5 RGB; PKA 5 R; PKN 4 RGB; PKN 4 R; PKL 1 RGB; Profile Input PVI; PVI M-Line; Profile Termination PVT; Zone Display PZA 10 M; PZA 10 S; Keyboard PKK 1 RGB; PKK 6 RG; PKK 7 RG

Komanz PKA 5 RGB / PKA 5 R The PKA 5 RGB / R can be supplied with data and power from both sides. The cha-racter set for the horizontal and vertical installation can be defined via a software setting. Many peripheral components can be combined with the PKA 5 RGB / R. The system component features simple assem-bly and servicing and does not have error-prone spring contacts in the connections.

Komanz PKN 4 RGB / PKN 4 R The button assignment for both the quantity correction and the acknowledge-ment button can be programmed freely. The PKN 4 RGB / R can be supplied with data and power from both sides. The PKN 4 RGB / R system component features simple assembly and servicing and does not have error-prone spring contacts in the connections.

Komanz PKL 1 RGB The PKL 1 RGB can be supplied with data and power from both sides. The PKL 1 RGB system component features simple assembly and servicing and does not have error-prone spring contacts in the connections.

Your modular and skalable PickVision-System.

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Model PKK 7 RG PKK 6 RG PKK 1 RGBApplication Interior Interior Interior

Character height - - -

Number of characters - - -

Resolution - - -

Display area dimensions - - -

Reading distance - - -

Character colour - - -

Temperature range -10°C to +60°C -10°C to +60°C -10°C to +60°C

Rated voltage 24 VDC (12-25 VDC) 24 VDC (12-25 VDC) 24 VDC (12-25 VDC)

Power consumption type 0,55 W, max. 1,0 W type 0,55 W, max. 1,0 W type 0,38 W, max. 0,85 W

Dimensions approx. 45 mm x 120 mm approx. 45 mm x 120 mm approx. 45 mm x 120 mm

Display types - - -

Light ring colours red, green red, green yellow, orange, red, magenta, white,

green, light blue, dark blue

Special feature 3 switch inputs, optional, electrically isolated,Integrated buzzer that is activated via the switch input or via the software

- -

Switching power of the acknow-

ledgement button

> 50 million > 50 million > 50 million

Switching power of the +/- Buttons > 1 million > 1 million > 1 million


Special components

Keyboard PKK 7 RG The components features 7 freely configurable buttons, an integrated buzzer and a 2-colour light right. All buttons can be programmed freely via the „PickVisionManager“ software. When combined with a PZA 10 zone display, the PKK 7 RG keyboard is a freely configurable and programmable picking unit with 7 function buttons and a 10 or 20-digit alphanumerical display unit. This combination allows alphanumerical codes to be processed and stored in the system.The PKK 7 RG can also be used as a stand-alone device for cont-rolling external system parts.

Keyboard PKK 6 RG The component features an acknowledgment button, 5 „external“ buttons, 2-colour light ring and a large label field that can be given a bar code. The PKK 6 RG can be supplied with data and power from both sides. The 5 freely programmable switch inputs can be used to integrate external buttons/switches into the Pick-Vision™ system for control. The acknowledgement button is also freely programmable.

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Model PZA 10 M PZA 10 SApplication Interior Interior

Character height max. 18 mm max. 18 mm

Number of characters max. 10 digits max. 10 digits

Resolution 7 x 60 pixels 7 x 60 pixels

Display area dimensions 18 mm x 156 mm 18 mm x 156 mm

Reading distance max. 7 m max. 7 m

Character colour red red

Temperature range -10°C to +60°C -10°C to +60°C

Rated voltage 24 VDC (12-25 VDC) 24 VDC (12-25 VDC)

Power consumption typ. 0,8 W, max. 1,5 W typ. 0,8 W, max. 1,5 W

Dimensions approx. 45 mm x 175 mm approx. 45 mm x 175 mm

Display types ■ Stationary writing, flashing writing




■ 8 freely programmable characters can be stored





■ 8 freely programmable characters can be stored

Light ring colours - -

Special feature - -

Switching power of the acknowledge-

ment button

> 50 million > 50 million

Switching power of the +/- Buttons > 1 million > 1 million


Keyboard PKK 1 RGB The component features an acknowledgement button and an 8-colour light ring. The acknowledgement button can be pro-grammed freely. The PKK 1 RGB can be supplied with data and power from both sides. The display area serves as a label area and a bar code, for example, can be stuck to it.

Zone Display PZA 10 M/S The PZA 10 M can be supplied with data and power from both sides. One of its special features is the option of cascading two zone displays. The slave unit (PZA 10 S) can be used to expand the master unit from 10 digits to 20 digits. When combined with the PKK 7 RG keyboard, a picking unit with 7 programmable but-tons and max. 20 alphanumerical characters is created. In addition to being displayed, these characters can also be entered into the system via the keyboard for further processing..


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System components

Buzzer Modul PBM EThe PBM E is controlled by a microcontroller and integrates external peripheral devices, such as buzzers, signal lights and so on. The component features a switch output that boasts 20 watts at one ampere.

Profile Input PVI M-LineThe PVI M-Line profile input component supplies power and data into a line and monitors the line. How often the line must be supplied is determined depending on the number of hardware components used. Power is supplied by means of a 24 V DC pow-er supply. Data is supplied at the beginning of the line.

A protective circuit stabilises the voltage in the line. The power supply and the data traffic of the interfaces is monitored using the two light diodes. The line end must be connected to a PVT termination unit to prevent errors on the data cable.

Profile Input PVIThe PVI profile input component supplies power and data into a line. How often the line must be supplied is determined depen-ding on the number of hardware components used. Power is supplied by means of a 24 V DC power supply. Data is supplied at the beginning of the line.

A protective circuit stabilises the voltage in the line. The power supply and the data traffic of the interfaces is monitored using the two light diodes. The line end must be connected to a PVT termination unit to prevent errors on the data cable.

Profile Termination PVTThe PVT profile termination components completes the bus interface in a line.

The PVT prevents interference pulses affecting the data cables. A protective circuit also helps to stabilise the voltage in the line. The power supply at the line end is monitored via the two light diodes. Only one profile termination may be operated in a line.

Model PBM E Profile Input PVI Profile Input PVI M-Line

Profile Termination PVT

Application Interior Interior Interior Interior

Temperature range -10°C to +60°C -10°C to +60°C -10°C to +60°C -10°C to +60°C

Rated voltage 24 VDC (12-25 VDC) 24 VDC (12-25 VDC) 24 VDC (12-25 VDC) 24 VDC (12-25 VDC)

Power consumption type 0,3 W, max. 1 W type 0,3 W, max. 0,5 W type 0,85 W, max. 1,1 W type 0,3 W, max. 0,5 W

Dimensions approx. 45 mm x 80 mm approx. 45 mm x 80 mm approx. 45 mm x 120 mm approx. 45 mm x 80 mm

Switch output 20 W; 1 A - - -

Options - Profile Input PVI M-Line Profile Input PVI Profile Input PVI M-Line

Combinable with PKA 5 RGB; PKA 5 R; PKN 4 RGB; PKN 4 R; PKL 1 RGB; Profile Input PVI; PVI M-Line; Profile Termination PVT; Zonen Display PZA 10 M; PZA 10 S; Keyboard PKK 1 RGB; PKK 6 RG; PKK 7 RG

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Monitors

The MEI 19 D or MEI 19 DT PickVisionHost is a 19“ industrial monitor with integrated industrial PC which enables the use of the PickVisionServer, PickVision-Manager and PickVisionClient software packages. The MEI 19 D is the connection between the customer interface (e.g. database) and the „PVC“ PickVision-Controller. This creates a distinct separation in the system architecture with the advantage that no soft-ware needs to be installed on the company server. All associated „bottlenecks“ are elegantly avoided.

Technical Data

Application interior

Resolution 1280x1024 pixels

Display colours 16,7 million

Brightness/contrast/viewing angle

30 cd/m² / 1300:1 / 178° v/h

Processor 4x 2,0 GHz-Quad-Core-Technology, 2 GByte RAM, min. SSD 32 GByte

Operating System Windows 7 embedded

Interfaces 2x Ethernet TCP/IP, 4x USB, 2x RS232, Stereo-Line In/Out

Eco-Design low power consumption

Temperature range 0°C to +40°C non-condensing

Rated voltage 230 VAC / 60 Hz

Power consumption type 40 W, max. 45W

Dimensions approx. 340 mm x 425 mm x 60 mm

Electrical safety DIN EN 60905-1

Electromagnetic inter-ference

DIN EN 61000-6-3

Electromagnetic im-munity

DIN EN 61000-6-2

Casing design robust sheet-steel housing in modern industrial design, front RAL 9006, rear RAL 9005

Combinable components

■ PVC PickVisionController

■ LED large displays: e.g. Andon board

■ ProScreen industrial monitor up to 70“ in IP54

■ USB devices: e.g. Scanners; scales; WLAN modules

■ Various brackets in the VESA standard

Options

■ Touch operation ■ Monitor emulation software (touch keyboard, backlight timer, backlight time control) up to safety class IP54

■ Cabinet installation variant

■ Different performance classes

■ GPIO-UNIT, various input devices

■ EKS electronic key system

The parameters can also easily and quickly be adap-ted in the picking zone to meet the particular requi-rements. An additional advantage of the MEI 19 DT touch variant is that confirmations, error messages, requirements, and so on, for example, can easily be forwarded to the responsible person.


WIBOND Informationssysteme GmbHNeustädter Straße 19, D-92711 ParksteinTel . +49 (0) 9602 600-103, Fax +49 (0) 9602 600-100E-Mai l [email protected], Internet : www.wibond.de

WIBOND ProScreenIntelligent information system

■ Custom 7” - 65” industrial monitors

for process visualisation/control

■ Expansion of monitor functionality via the ACO module system

■ All standard industrial interfaces e.g. Profibus, Profinet, Modbus,

Ethernet/IP, AD converter, pot. inputs and outputs etc.

WIBOND ProViewVisualisation software

■ Independent creation of any templates

■ Representation, control, monitoring of production

and logistics processes

■ Parameter setting, diagnostics and management of ProScreen

monitors

WIBOND AndonBoardVisual information display boards

■ Improved motivation, efficiency and quality

through transparent communication

■ Optimised production capacity and processes

through localisation of errors and malfunctions

■ Real-time visualisation of current

production data

WIBOND Pick-to-Light systemInnovative picking system

■ Paperless picking

■ PokaYoke: “Zero defects” in logistics and

production processes

■ Independent and cost-effective integration,

as no specialist computer skills are required

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Documents

Paperless Production WIBOND PickVisionSystem · 2017-10-12 · points, the picking system is excellently suited for op- ... processing times ... paperless picking systems. 3 Overview