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Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facil

Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

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Page 1: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

Page 1

Workshop for Electron Beam Lithography System

JBX-6300FS

By Nelson LI 13 November 2009

Nanoelectronics Fabrication Facility

Page 2: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

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1. System specifications2. Importance of chip feature on writing

result3. Requirements of overlay writing4. Photoresist provide5. Requirements of pattern design6. Exposure result7. Charging scheme

Page 3: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

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1. System specifications

• System model

• Basic specifications

• Substrates supported by system

Page 4: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

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System specifications

Manufacturer : JEOLModel No : JBX-6300FS

SYSTEM MODEL

Page 5: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

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System specification

Specifications

Writing mode High speed or high precision

Beam Current 30pA to 20nA

Scanning Speed 12M to 250 Hz

Accelerate Voltage

20, 50 or 100 kV

Max. Field Size (um2)

High speed mode: 2000 (20kV), 1000(50kV) or 500 (100kV)

High precision mode: 250 (20kV), 125(50kV) or 62.5 (100kV)

BASIC SPECIFICATIONS

Page 6: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

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System specifications

SUBSTRATES SUPPORTED BY SYSTEM

Substrates Size

Mask 5”x5”x0.09”

Wafer 4”, 3” or 2”

Nano-imprint mask 65mm x 65mm x 6.35mm

Chip sample 2cm x 2cm, 1.5cm x 1.5cm or 1cm x 1cm

Page 7: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

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2. Importance of chip feature on writing result

• Cassette to mount chip

• Cases of improper chip feature i, chip with rough edge ii, chip with incorrect size

• Requirements of chip feature

Page 8: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

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Importance of chip feature on writing result

Cassette to mount chip: Picture of cassette

Back of cassette Front of cassette (writing side)

Grounding pins

Positioning pins

Chip backside

Chip surface with PR

Exposure window

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Cases of improper chip feature

Chip with rough edges

Cassette back Cassette front (writing side)

Problem:i, Grounding pin cannot touch on sample surfaceii, May cause rotation error

Page 10: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

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Cases of improper chip feature

Chip with incorrect size

Cassette back(for 15mm x15mm)

chip)

Cassette front (writing side)

Problem:Exposure area shift from center of chip

Exposure window

18mm x 18mm chip

Exposure window

Exposure window center

Chip center

Page 11: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

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Importance of chip feature on writing result

Requirements of chip feature

• Straight and smooth cutting edge

• Square shape with orthogonal angles

• For overlay writing, patterns of previous layer should be located at the center of chip

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3. Requirements of overlay writing

• Feature of Global and Chip alignment marks

• Positions of Global and Chip alignment marks

Page 13: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

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Requirements of overlay writing

Feature of Global and Chip alignment marks

L

W

Global Mark: L= 1500 μm

W = 3 μm

Chip Mark: L= 20 μm

W = 3 μm

Etch depth of Mark: 1≧ μm

Page 14: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

Page 14Positions of Global alignment marks on wafer

L

Requirements of overlay writing

Wafer

•For 4” wafer, L 40.5mm≦

•For 2” wafer, L 19mm≦

Page 15: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

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Requirements of overlay writing

Positions of Chip alignment marks on wafer

Four chip alignment marks located at 4 corners of writing chip M1, M2, M3 and M4 respectively.

Page 16: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

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4. Photoresist Provide

• Positive photoresisti, ZEP-520A

(thickness ~ 400 to 100nm)ii, ZEP-7000

(for mask, thickness ~ 400 to 150nm)iii, PMMA950-A2 (thickness ~ 180 to 80nm)

• Negative photoresisti, AR-N7520.18 (thickness ~ 400nm)ii, AR-N7520.073 (thickness ~ 100nm)

Page 17: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

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5. Requirements of pattern design

• File format, pattern sizes and pattern area

• Pattern samples

Page 18: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

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Requirements of pattern

Pattern sizes and file format

• File format: GDSII

• Total number of vertex point per polygon 600 ≦

• Pattern sizes(line width or gap size) 100nm≧

• Pattern Complexity ↑, file conversion time ↑

Page 19: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

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Requirements of pattern

Pattern sizes and file format

• Problems of larger exposure area i, long writing timeii, high risk of field stitching error due to laboratory temperature fluctuation

Stitching error

Page 20: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

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Requirements of pattern

Pattern sizes and file format

iii, Proximity error

Correct expose

Over expose

100 μm

120 μm

Page 21: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

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Requirements of pattern

Pattern sample 1

1500 μm

1500 μm

Chip area: 1500um2

Exposure area: 11.51% of Chip area

Exposure time: 10.4mins

Page 22: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

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Requirements of pattern

Pattern sample 2

500 μm

500 μm

Chip area: 500um2

Exposure area: 11.51% of Chip area

Exposure time: 1min

0.2 μm line width

Page 23: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

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Requirements of pattern

Pattern sample 3

500 μm

500 μm

Pattern conversion fail!

0.1 μm x 0.2 μm polygon

100 μm

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6. Exposure result

• Pattern sample 1

• Pattern sample 2

Page 25: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

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Exposure result

Pattern sample 1: Shot bar pattern

ZEP-520A (+) ma-N2403 (-)

80nm line width

100nm line width

Page 26: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

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Exposure result

Pattern sample 1

ZEP-520A (+) ma-N2403 (-)

100nm line width

100nm2 square pattern

Page 27: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

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Exposure result

Pattern sample 1

50nm line patterns with 0.3 ° rotation angleZigzag patterns with 100nm line width

ZEP-520A (+)

Page 28: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

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Exposure result

Pattern sample 2

ZEP-520A (+) ma-N2403 (-)

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7. Charging Scheme

• Definitions of Short and Long jobs • Charging for internal users

• Charging for other HK Institutions

• Charging for external users

• Job submission procedure

Page 30: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

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Charging Scheme

Charging Scheme: Definition of Short and Long jobs

•Short job: Exposure time ≦ 3hrs

•Long job: Exposure time ﹥ 3hrs

Page 31: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

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Long Job(HK$) Short Job(HK$)

5”x5” soda lime mask 2244 1494

5”x5” quartz mask 2814 2064

Wafer or chip sample 2232 1482

Nano-imprint mask 2746 1996

Charging Scheme: Charging for internal users

Charging Scheme

Page 32: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

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Other HK Institutions External UsersLong

Job(HK$)Short

Job(HK$)Long Job(HK$) Short

Job(HK$)

5”x5” soda lime mask

5074 4204 11376 7355

5”x5” quartz mask

5735 4865 12037 8016

Wafer or chip sample

5060 4190 11362 7341

Nano-imprint mask

8127 7257 14429 10408

Charging Scheme: Charging for external users and other HK Institutions

Charging Scheme

Remark: Price includes 16% administration fee

Page 33: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

Page 32Job submission procedure: internal users

Charging Scheme

The price list of substrates will post on website on coming Monday!

Page 34: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

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1. Go to www.nff.ust.hk

2.

3.

Charging Scheme

Job submission procedure: for external users and other HK Institutions

4.

Page 35: Page 1 Workshop for Electron Beam Lithography System JBX-6300FS By Nelson LI 13 November 2009 Nanoelectronics Fabrication Facility

Page 34Job submission procedure

Contact Information :

Name: Nelson LIEmail : [email protected]

Thankyou

Nanoelectronics Fabrication Facility