Nightshifter 6000 Hydraulic Series Spare Parts Manual Rev04

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    Parts

    Manual

    Nightshifter Hydraulic Series

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    General Information

    Safety Information

    Do not operate or attempt to perform maintenance unless:

      You are suitably trained and qualified for the task.

      You have the appropriate tools, lifting equipment and a suitableworkshop. 

    Spare Parts and Support

    In all correspondence with Allight, always have the machine build style, machine unit number , andthe engine make, engine build number and serial number  available to allow our operators to assistyou promptly.

      Machine Build Style can be found on the Quality Assurance documentation sent with yourlighting Tower Service and Maintenance Manuals.

      Engine Make number, Build number and Serial number are stamped on the engine block,near the fuel injection pump.

      Allight’s Machine Unit Number can be found below the Y-shaped mast receiver on mineseries lighting towers and on the rear fork lift pocket of the Nightshifter  series lightingtowers.

     Always ensure that adjustments and repairs are done by personnel who are authorized to do thework and have been properly trained.

     Allight is able to supply all parts and service items required for this equipment.

    Note: Left and Right hand sides are identified by standing at the back panel of the machine and

    looking in the direction of travel.

    Technical Publications

     All information, illustrations and specifications contained in this manual are correct at the time ofpublication.

     Allight reserves the right to make changes in this manual at any time without prior notice andaccepts no responsibility for the accuracy or otherwise of the information contained within. Thedesign of equipment and this publication are protected by copyright. © 2008 Allight Pty Ltd.

    CONTACT DETAILS

    Enquires  +61 8 9302 7000

    Sales

      [email protected] 

    Warranty

      [email protected] 

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    TABLE OF CONTENTS

    1. MANUALS AND DECALS............................................................................... 1

    2. AXLE & RUNNING GEAR ASSEMBLIES .................................................... . 2

    3. TOW BAR ASSEMBLIES ............................................................................... 4

    4. STABILIZER LEG ASSEMBLIES .................................................................. 6

    5. BALLAST BOX ASSEMBLIES ....................................................................... 8

    6. FUEL TANK ASSEMBLY .............................................................................. 10

    7. CONTROL PANEL ASSEMBLIES................................................................ 12

    8. POWER PACK ASSEMBLIES ...................................................................... 14

    9. LIGHT BAR ASSEMBLIES............................................................................ 16

    10. POST ASSEMBLIES ..................................................................................... 18

    11. MAST ASSEMBLIES..................................................................................... 20

    12. CANOPY ........................................................................................................ 22

    13. SIDE PANEL ASSEMBLIES ......................................................................... 24

    14. CHASSIS FIXTURES..................................................................................... 26

    15. MAST FIXTURES........................................................................................... 28

    16. BASIC HYDRAULIC COMPONENTS ........................................................... 30

    17. LEG EXTENSION HYDRAULIC COMPONENTS......................................... 32

    18. MAST ROTATION HYDRAULIC COMPONENTS ........................................ 34

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    1

     MANUALS AND DECALS 

    PARTS LIST – MANUALS AND DECALS

    ITEM QTY PART NUMBER DESCRIPTION

    1 1 NSHYBFDC01 DECAL KIT*

    2 1 NSDOC0011 DOC – BAG*

    3 1 NSDOC0001 DOC - ENGINE MANUAL *

    4 1 NSLT/001 DOC - OPERATIONS MANUAL*

    5 1 NSNH-9/005 DOC - COMMISSIONING SUPPLEMENT*

    6 1 NSLT/002 DOC - SERVICE MANUAL*

    7 1 NSNH-9/003 DOC - SPARE PARTS MANUAL*

    8 1 NSDOC0018 DOC - ELECTRICAL SCHEMATICS*

    9 1 NSTDCD/006-AVR DOC – ALTERNATOR*

    10 1 NSPARKER/012 DOC - PARKER MANUAL*

    *ITEM NOT ILLUSTRATED

    **RECOMMENDED SPARE PART

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    2

      AXLE & RUNNING GEAR ASSEMBLIES 

    1

    3

    2

    4 5

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    3

      AXLE & RUNNING GEAR ASSEMBLIES 

    PARTS LIST - AXLE & RUNNING GEAR ASSEMBLIES

    ITEM QTY PART NUMBER DESCRIPTION

    HYDRAULIC DISC BRAKE

    1 1 NSHYB-RG-030TORSION AXLE – WITH CALIPERS ANDPADS

    2 2 NSHYB-RG-004 16” RIM

    3 2 NSHYB-RG-007 16” TYRE**

    4 2 NSHYB-RG-012 BRAKE CALIPER

    5 2 NSHYB-RG-013 BRAKE CALIPER PAD**

    6 2 NSHYB-RG-014 BRAKE HOSE*

    7 NSHYB-RG-015 HYDRAULIC BRAKE HOSE KIT*

    MECHANICAL DISC BRAKE

    1 1 NSHYB-RG-001TORSION AXLE – WITH CALIPERS ANDPADS

    2 2 NSHYB-RG-004 16” RIM3 2 NSHYB-RG-007 16” TYRE**

    4 2 NSHYB-RG-022 BRAKE CALIPER

    5 2 NSHYB-RG-023 BRAKE CALIPER PAD**

    8 1 NSHYB-RG-025 MECHANICAL BRAKE CABLE KIT*

    *ITEM NOT ILLUSTRATED

    **RECOMMENDED SPARE PART

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    4

     TOW BAR ASSEMBLIES 

    3

    4

    1

    2

    7

    8

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    5

     TOW BAR ASSEMBLIES 

    PARTS LIST – TOW BAR ASSEMBLIES

    ITEM QTY PART NUMBER DESCRIPTION

    60HZ HYDRAULIC DISC BRAKES

    1 1 NSHYB-DB-005 DRAW BAR

    2 1 NSHYB-DB-015 DRAW BAR TONGUE

    3 1 NSHYB-MP-019 JOCKEY WHEEL

    4 1 NSHYB-MP-031 TOW HITCH *

    5 1 NSHYB-MP-032 RING ATTACHMENT*

    6 1 NSHYB-MP-033 BALL ATTACHMENT*

    7 2 NSHYB-MP-008 16 LINK CHAIN*

    8 2 NSHYB-MP-038 SHACKEL*

    50HZ HYDRAULIC / MECHANICAL DISC BRAKES 

    1 1 NSHYB-DB-005 DRAW BAR

    2 1 NSHYB-DB-015 DRAW BAR TONGUE

    3 1 NSHYB-MP-019 JOCKEY WHEEL4 1 NSHYB-MP-029 TOW HITCH - BALL

    5 1 NSHYB-MP-002 TOW HITCH – RING*

    7 2 NSHYB-MP-034 16 LINK CHAIN

    8 2 NSHYB-MP-039 SHACKEL

    9 1 NSHYB-RG-008 HYDRAULIC BRAKE KIT – HYDRAULIC*

    10 1 NSHYB-MC-030 HAND BRAKE - MECHANICAL

    *ITEM NOT ILLUSTRATED

    **RECOMMENDED SPARE PART

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    6

     STABILIZER LEG ASSEMBLIES 

    MANUAL

    HYDRAULIC

    3

    2

    5

    1

    4

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    7

     

    STABILIZER LEG ASSEMBLIES 

    PARTS LIST – STABILIZER LEG ASSEMBLIES

    ITEM QTY PART NUMBER DESCRIPTIONMANUAL STABILIZER LEGS

    1 8 NSHYB-CO-029 12MM PIN – 100MM

    2 4 NSHYB-ST-010 STABILIZER LEG

    3 4 NSHYB-MP-010 MANUAL LEG**

    HYDRAULIC STABILIZER LEGS 

    4 4 NSHYB-CO-011 12MM PIN – 87MM

    2 4 NSHYB-ST-010 STABILIZER LEG

    5 4 NSHYB-ST-005 HYDRAULIC STABILIZER FOOT**

    *ITEM NOT ILLUSTRATED

    **RECOMMENDED SPARE PART

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    8

     

    BALLAST BOX ASSEMBLIES 

    2

    1 4

    3

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    9

     

    BALLAST BOX ASSEMBLIES 

    PARTS LIST – BALLAST BOX ASSEMBLIES

    ITEM QTY PART NUMBER DESCRIPTION1000W – 60HZ

    1 1 NSHYB-BB-005 BALLAST BOX FRAME

    2 6 NSMEC0054 CAPACITOR**

    3 6 NSMEC0055 BALLAST (240v)**

    4 6 NSHYB-BB-002 BALLAST MOUNTING PLATE

    5 1 NSHYECBW02 LOOM – INPUT INTERNAL*

    6 1 NSHYECCBA02 LOOM – BALLAST TO CONTROL PANEL*

    7 1 NSHYECLWA02 LOOM – BALLAST TO LIGHTS*

    8 1 NSHYECLPW02 LOOM – OUTPUT INTERNAL*

    1000W – 50HZ 

    1 1 NSHYB-BB-005 BALLAST BOX FRAME

    2 6 NSMEC0053 CAPACITOR**

    3 6 NSMEC0058 BALLAST (220v)**

    3 6 NSMEC0059 BALLAST (240v)**

    4 6 NSHYB-BB-002 BALLAST MOUNTING PLATE

    5 1 NSHYECBW01 LOOM – INPUT INTERNAL*

    6 1 NSHYECCBA01 LOOM – BALLAST TO CONTROL PANEL*

    7 1 NSHYECLWA01 LOOM – BALLAST TO LIGHTS*

    8 1 NSHYECLPW01 LOOM – OUTPUT INTERNAL*

    1500W – 60HZ 

    1 1 NSHYB-BB-005 BALLAST BOX FRAME

    2 6 NSHYB-EP-039 CAPACITOR**

    3 6 NSHYB-EP-041 BALLAST (240v)**4 6 NSHYB-BB-002 BALLAST MOUNTING PLATE

    5 1 NSHYECBW02 LOOM – INPUT INTERNAL*

    6 1 NSHYECCBA02 LOOM – BALLAST TO CONTROL PANEL*

    7 1 NSHYECLWA02 LOOM – BALLAST TO LIGHTS*

    8 1 NSHYECLPW02 LOOM – OUTPUT INTERNAL*

    1500W – 50HZ 

    1 1 NSHYB-BB-005 BALLAST BOX FRAME

    2 6 NSHYB-EP-042 CAPACITOR**

    3 6 NSHYB-EP-043 BALLAST (220v)**

    3 6 NSMEC0059 BALLAST (240v)**

    4 6 NSHYB-BB-002 BALLAST MOUNTING PLATE

    5 1 NSHYECBW01 LOOM – INPUT INTERNAL*

    6 1 NSHYECCBA01 LOOM – BALLAST TO CONTROL PANEL*

    7 1 NSHYECLWB01 LOOM – BALLAST TO LIGHTS*

    8 1 NSHYECLPW01 LOOM – OUTPUT INTERNAL*

    *ITEM NOT ILLUSTRATED

    **RECOMMENDED SPARE PART

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    10

     

    FUEL TANK ASSEMBLY 

    3

    5

    4

    6

    21

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    11

     

    FUEL TANK ASSEMBLY 

    PARTS LIST – FUEL TANK ASSEMBLY

    ITEM QTY PART NUMBER DESCRIPTION1 1 NSHYB-FT-010 FUEL TANK COMPLETE

    2 1 NSHYB-FT-005 FUEL TANK

    3 1 NSHYB-MC-066 FUEL RETURN FITTING

    4 1 NSHYB-MC-067 FUEL PICK UP FITTING

    5 1 NSHYB-MP-041 FUEL CAP

    6 1 NSHYB-MP-036 FUEL GAUGE

    *ITEM NOT ILLUSTRATED

    **RECOMMENDED SPARE PART

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    12

     

    CONTROL PANEL ASSEMBLIES 

    5

    7

    14

    11

    16

    8

    1

    3

    4

    2

    6

    15

    25

    26

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    13

     

    CONTROL PANEL ASSEMBLIES 

    PARTS LIST – CONTROL PANEL ASSEMBLIES

    ITEM QTY PART NUMBER DESCRIPTION

    UNIVERSAL COMPONENTS

    1 COMPLETE ASSEMBLIES AVAILABLE; PLEASE REFER TO DEALER

    2 1 NSHYB-CP-005 CONTROL PANEL BOX

    3 1 NSHYB-CP-015 CONTROL PANEL FACIA

    4 1 NSHYB-DEC-011 DECAL - CONTROL PANEL

    5 1 NSHYB-EP-017 ENGINE CONTROL UNIT

    6 1 NSMEC0005 BREAKER 10A

    7 1 - 2 NSMEC0026 BREAKER 16A

    8 1 - 5 BREAKER BLANK

    9 1 NSMEC0042 BREAKER 2A*

    10 1 NSMEC0027 40A MCB DUEL*

    11 1 NSMEC0006 32A MCB/RCD

    12 1 NSMEC0038 10A MCB/RCD*13 1 NSMEC0036 32A MCB TRIPLE*

    14 3 - 8 NSMEC0008 TOGGLE SWITCH

    15 1 NSHYB-EP-007 ALARM

    16 8 NSHYB-EP-003 RED LED INDICATOR

    17 1 NSHYECESA01 LOOM: EMERGENCY STOP EXTERNAL*

    18 1 NSHYECESB01 LOOM: EMERGENCY STOP INTERNAL*

    19 1 NSHYECEWB01 LOOM: ENGINE EXTERNAL*

    20 1 NSHYECEWA01 LOOM: ENGINE INTERNAL*

    21 1 NSHYECEVA01 LOOM: HYDRAULIC EXTERNAL (3 PORT)*

    22 1 NSHYECEVB01 LOOM: HYDRAULIC INTERNAL (3 PORT)*

    23 1 NSHYECEVA02 LOOM: HYDRAULIC EXTERNAL (8 PORT)*

    24 1 NSHYECEVB02 LOOM: HYDRAULIC INTERNAL (8 PORT)*

    25 NSMEC0031 2 X YELLOW GPO PLATE

    25 NSMEC0032 2 X SMALL GPO PLATE

    25 NSMEC0033 1 X SMALL GPO PLATE

    25 NSMEC0034 BLANK GPO PLATE

    60HZ COMPONENTS

    26 2 NSMEC0022 GPO 120V 15AMP 60HZ

    27 1 NSHYECAWA02 LOOM: ALTERNATOR EXTERNAL*

    28 1 NSHYECAWB02 LOOM: ALTERNATOR EXTERNAL*

    29 NSHYECLWB02 LOOM – LIGHT CONTROL INTERNAL*

    50HZ COMPONENTS

    26 2 NSMEC0018 GPO 220V 15AMP 50HZ BLUE MULTIPIN*

    26 2 NSMEC0041 GPO 240V 15AMP 50HZ BLUE* 

    26 2 MEC0030 GPO 110V 16AMP 50HZ YELLOW* 

    27 1 NSHYECAWA01 LOOM: ALTERNATOR EXTERNAL*

    28 1 NSHYECAWB01 LOOM: ALTERNATOR EXTERNAL*

    29 1 NSHYECLWB01 LOOM – LIGHT CONTROL INTERNAL*

    *ITEM NOT ILLUSTRATED

    **RECOMMENDED SPARE PART

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    14

     

    POWER PACK ASSEMBLIES 

    3

    14

    9

    12

    13

    10

    15

    6

    11

    2

    1

    7

    8

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    15

     

    POWER PACK ASSEMBLIES 

    PARTS LIST – POWER PACK ASSEMBLIES

    ITEM QTY PART NUMBER DESCRIPTION

    UNIVERSAL COMPONENTS

    1 1 NSHYB-CH-031 ENGINE/ALT MOUNTING PLATE

    2 1 NSHYB-MC-073 EXHAUST PIPE GUARD

    3 4 NSMBC0093 ENGINE/ALT AVB MOUNT

    4 1 NSHYB-MP-005 ENGINE SUMP PLUG HOSE KIT*

    5 1 NSHYB-MP-020 RADIATOR HOSE KIT*

    6 1 NSHYB-MC-018 EXHAUST OUTLET PIPE

    7 1 NSHYB-MC-019 EXHAUST MUFFLER**

    8 1 NSHYB-MP-009 EXHAUST - BELLOW

    9 4 NSMGS0207 U-CLAMP

    16 1 NSHYB-EP-047 AVR UNIT*

    1.1 ENGINE AND 10KW ALTERNATOR COMPONENTS 

    10 1 NSHYB-PP-001 10KW ALTERNATOR (60HZ)*

    10 1 NSHYB-PP-004 10KW ALTERNATOR (50HZ)*

    11 1 NSHYB-PP-006 PERKINS ENGINE 403C-11 (50HZ)*11 1 NSMGC0236 CAT ENGINE - C1.1 (60HZ)*

    11 1 NSMGC0235 CAT ENGINE - C1.1 (50HZ)*

    13 1 NSHYB-MC-029 EXHAUST PIPE SECTION 1

    14 1 NSHYB-MC-055 EXHAUST PIPE SECTION 2

    15 1 NSHYB-MC-035 ALTERNATOR MOUNTING BAR

    1.5 ENGINE AND 12KW ALTERNATOR COMPONENTS 

    10 1 NSHYB-PP-002 12KW ALTERNATOR

    11 1 NSHYB-PP-003 CAT ENGINE - C1.5 (60HZ)

    13 1 NSHYB-MC-028 EXHAUST PIPE SECTION 1

    14 1 NSHYB-MC-060 EXHAUST PIPE SECTION 2

    15 1 NSHYB-MC-040 ALTERNATOR MOUNTING BAR

    *ITEM NOT ILLUSTRATED

    **RECOMMENDED SPARE PART

    SEE ALTERNATOR MANUAL FOR AND

    FURTHER SPARE PARTSBREAKDOWN

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    16

     

    LIGHT BAR ASSEMBLIES 

    1

    7

    16

    8

    17

    5

    6

    2

    3

    10

    15

    9

    1

    22

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    17

     

    LIGHT BAR ASSEMBLIES 

    PARTS LIST – LIGHT BAR ASSEMBLIES

    ITEM QTY PART NUMBER DESCRIPTION

    UNIVERSAL COMPONENTS 

    1 1 NSHYB-EP-002 LIMIT SWITCH 2

    2 3 NSHYB-EP-019 JUNCTION BOX LARGE3 1 NSHYB-EP-021 JUNCTION BOX SMALL

    4 6 NSMLC0049 IGNITOR 1000/1500W** *

    5 1 NSHYB-LB-005 LIGHT BAR

    22 2 NSHYB-MC-065 JUNCTION BOX PROTECTION RAIL

    1KW COMPONENTS 

    6 3 NSMLS0001A LAMP HOUSING LHS – COMPLETE**

    7 3 NSMLS0001B LAMP HOUSING RHS – COMPLETE**

    8 6 NSMLC0002 TRUNNION

    9 3 NSMLC0044 CASING LHS

    10 3 NSMLC0054 CASING RHS

    11 24 NSMLC0045 GLASS CLIP*

    12 6 NSMLC0046 GLASS** *

    13 6 NSMLC0047 LAMP** *

    14 12 NSMLC0051 LAMP HOLDER** *

    1.5KW COMPONENTS

    15 6 NSHYB-EP-006 LAMP HOUSING – COMPLETE**

    16 6 NSHYB-EP-032 TRUNNION

    17 6 NSHYB-EP-033 CASING

    18 24 NSHYB-EP-034 GLASS CLIP*

    19 6 NSHYB-EP-036 GLASS** *

    20 6 NSHYB-EP-037 LAMP** *

    21 12 NSHYB-EP-038 LAMP HOLDER** *

    *ITEM NOT ILLUSTRATED

    **RECOMMENDED SPARE PART

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    18

     

    POST ASSEMBLIES 

    10 8

    7

    1 6

    9

    23

    4

    5

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    19

     

    POST ASSEMBLIES 

    PARTS LIST – POST ASSEMBLIES

    ITEM QTY PART NUMBER DESCRIPTION1 1 NSHYB-PO-015 POST OUTER - COMPLETE

    2 1 NSHYB-PO-042 REMOVABLE INTERNAL SPACER LHS**

    3 1 NSHYB-PO-043 REMOVABLE INTERNAL SPACER RHS**

    4 1 NSHYB-PO-005 POST OUTER

    5 1 NSHYB-PO-020 POST INNER - COMPLETE

    6 2 NSHYB-CO-013 POST INNER - BRASS COLLAR

    7 1 NSHYB-PO-010 POST INNER

    8 1 NSHYB-PO-025 POST BASE

    9 2 NSHYB-PO-040 LOCK BRACKET

    10 1 NSHYB-PO-035 POST ROTATION BRACKET

    *ITEM NOT ILLUSTRATED

    **RECOMMENDED SPARE PART

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    20

     

    MAST ASSEMBLIES 

    31

    64

    11

    9

    15

    14

    8

    7

    2

    2

    5

    10

    12

    16

    17

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    21

     

    MAST ASSEMBLIES 

    PARTS LIST – MAST ASSEMBLIES

    ITEM QTY PART NUMBER DESCRIPTION1 1 NSHYB-MA-030 MAST LOWER ARM - COMPLETE

    2 8 NSHYB-CO-016 COLLARED BUSH

    3 1 NSHYB-MA-015 MAST LOWER ARM

    4 1 NSHYB-MA-035 MAST UPPER ARM - COMPLETE

    5 3 NSHYB-MA-046 CUSHION

    6 1 NSHYB-MA-010 MAST UPPER ARM

    7 1 NSHYB-MA-025 MAST OUTER - COMPLETE

    8 1 NSHYB-CO-012 10MM PIN - 100MM

    9 2 NSHYB-CO-013 BRASS COLLAR

    10 1 NSHYB-CO-018 ROLLER

    11 1 NSHYB-EP-004 LIMIT SWITCH 1

    12 3 NSHYB-MA-034 REMOVABLE SPACER PLATE**

    14 1 NSHYB-MA-020 MAST OUTER

    15 1 NSHYB-MA-005 MAST INNER

    16 2 NSHYB-MA-045 RETRACTABLE ARM

    17 1 NSHYB-MA-050 MAST CONDUIT

    *ITEM NOT ILLUSTRATED

    **RECOMMENDED SPARE PART

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    22

     

    CANOPY 

    4

    5

    1

    3

    2

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    23

     

    CANOPY 

    PARTS LIST – CANOPY

    ITEM QTY PART NUMBER DESCRIPTION

    1 1 NSHYB-BB-004 BALLAST BOX - LID

    2 1 NSHYB-CA-007 BATTERY TRAY - STRAP

    3 1 NSHYB-CA-050 BATTERY TRAY

    4 1 NSHYB-CH-005 CHASSIS

    5 1 NSHYB-CA-026 REAR PANEL SHELL

    *ITEM NOT ILLUSTRATED

    **RECOMMENDED SPARE PART

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    24

    SIDE PANEL ASSEMBLIES 

    1

    1

    12

    8

    2

    1

    3

    3

    10

    4

    4

    5

    5

    6

    6

    7

    11

    9

    13

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    25

     

    SIDE PANEL ASSEMBLIES 

    PARTS LIST – SIDE PANELS

    ITEM QTY PART NUMBER DESCRIPTION1 2 NSHYB-CA-002 MUDGUARD

    2 1 NSMCC0029 LOCKABLE DOOR HANDLE**

    3 2 NSMCC0041 DOOR HANDLE**

    4 5 NSHYB-MP-012 GAS STRUT**

    5 6 NSHYB-MP-014 DOOR HINGE**

    6 4 NSHYB-MP-011 SIDE PANEL HANDLE

    7 1 NSHYB-CA-010 SIDE PANEL LHS - COMPLETE

    8 1 NSHYB-CA-005 SIDE PANEL LHS

    9 1 NSHYB-CA-035 CONTROL DOOR LHS

    10 1 NSHYB-CA-040 MAIN DOOR LHS

    11 1 NSHYB-CA-015 SIDE PANEL RHS - COMPLETE

    12 1 NSHYB-CA-020 SIDE PANEL RHS

    13 1 NSHYB-CA-045 MAIN DOOR RHS

    14 2 NSMCC0042 REFLECTORS RED*

    15 2 NSMCC0043 REFLECTORS YELLOW*

    *ITEM NOT ILLUSTRATED

    **RECOMMENDED SPARE PART

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    26

     

    CHASSIS FIXTURES 

    98 6

    101

    2

    11

    3

    10

    5

    4

    7

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    27

     

    CHASSIS FIXTURES 

    PARTS LIST – CHASSIS FIXTURES

    ITEM QTY PART NUMBER DESCRIPTION1 1 NSHYB-CO-023 POST TOP BRACKET UPPER BUSH

    2 1 NSHYB-CO-024 POST TOP BRACKET LOWER BUSH

    3 2 NSHYB-CO-037 POST BOTTOM BRACKET BUSH

    4 2 NSHYB-CO-026 LYNCH PIN**

    5 2 NSHYB-CO-027 20MM RING PIN - 118

    6 2 NSHYB-EP-005 TAIL LIGHT (50HZ)

    6 2 NSHYB-EP-030 TAIL LIGHT (60HZ)

    7 1 NSHYB-EP-009 EMERGENCY STOP

    8 1 NSHYB-EP-028 BATTERY

    9 1 NSHYB-EP-031 BATTERY ISOLATOR SWITCH 1 POLE

    9 1 NSHYB-EP-048 BATTERY ISOLATOR SWITCH 2 POLE

    10 2 NSMCC0015 RUBBER ACCESS CAP

    11 1 NSHYB-MP-001 VIN PLATE

    *ITEM NOT ILLUSTRATED

    **RECOMMENDED SPARE PART

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    28

     

    MAST FIXTURES 

    21

    8

    20

    18

    31

    2

    14

    19

    15

    16

    5

    10

    13

    9

    5

    2

    5

    10

    5

    11

    6

    7

    17

    13

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    29

     

    MAST FIXTURES 

    PARTS LIST – MAST FIXTURES

    ITEM QTY PART NUMBER DESCRIPTION

    1 2 NSHYB-CO-001 25MM PIN - 117MM

    2 4 NSHYB-CO-002 25MM PIN - 67.5MM

    3 2 NSHYB-CO-038 25MM PIN - 270MM

    5 12 NSHYB-CO-006 STEEL WASHER 3MM

    6 1 NSHYB-CO-007 25MM PIN - 151MM

    7 2 NSHYB-CO-008 25MM PIN - 131MM

    8 4 NSHYB-CO-009 25MM PIN - 255MM

    9 4 NSHYB-CO-019 MAIN PIN LOCKING PLATE

    10 12 NSHYB-CO-021 BRASS TRIPLE WASHER

    11 2 NSHYB-CO-022 BRASS WASHER 5MM

    13 8 NSHYB-CO-028 BRASS WASHER 5MM

    14 2 NSHYB-CO-033 20MM PIN - 65

    15 1 NSHYB-CO-034 14MM PIN – 75 (MANUAL LEGS)

    16 4 NSHYB-CO-036 LIGHT TILT WASHER

    17 4 NSHYB-EC-024 ELECTRICAL CABLE - MAST CLAMP

    18 1 NSHYB-CO-014SPRING CATCH PIN (MANUALROTATION)

    19 3 NSHYB-MP-023 PLASTIC HANDLE (MANUAL ROTATION)20 1 NSHYB-MP-007 CABLE TRACK**

    21 2 NSHYB-MP-024 CABLE TRACK CONNECTOR**

    *ITEM NOT ILLUSTRATED

    **RECOMMENDED SPARE PART

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    30

     BASIC HYDRAULIC COMPONENTS

    5 6 7

    8 9 10

    11 12 13

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    31

     BASIC HYDRAULIC COMPONENTS 

    PARTS LIST – BASIC HYDRAULIC COMPONENTS

    ITEM QTY PART NUMBER DESCRIPTION

    1 1 NSDY161612E3LPHG BASIC HYDRAULIC KIT – COMPLETE*

    2 1 NSHSG-E40/28X226 LIGHT TILT CYLINDER – COMPLETE*

    3 1 NSHSG-E40/28X1300 MAST EXTENSION CYLINDER –COMPLETE*

    4 1 NSHSG-E63/45X773 POST RAISE CYLINDER – COMPLETE*

    5 1 NSTSZ114-2A POWER PACK - MOTOR

    6 1 NS402-30932A POWER PACK - RELIEVE VALVE

    7 1 NSCBCA-LHNPOWER PACK – COUNTER BALANCEVALVE

    8 3 NSG02511 POWER PACK - SOLENOID VALVE

    9 6 NSCCP012S POWER PACK - COIL

    10 1 NSPP02DP CYLINDER - PILOT PISTON

    11 2 NSD02B2-0.2N CYLINDER – CHECK VALVE 1

    12 2 NSCKBD-XCN CYLINDER – PILOT CHECK VALVE

    13 1 NSD02B2-2.1N CYLINDER – CHECK VALVE 2

    14 1 NSBASICOR-1 BASIC O-RING KIT*

    *ITEM NOT ILLUSTRATED

    **RECOMMENDED SPARE PART

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    32

     LEG EXTENSION HYDRAULIC COMPONENTS 

    3 4 5

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    33

     LEG EXTENSION HYDRAULIC COMPONENTS 

    PARTS LIST – LEG EXTENSION HYDRAULIC COMPONENTS

    ITEM QTY PART NUMBER DESCRIPTION

    1 1 NSDYE4G LEG EXTENSION KIT – COMPLETE*

    2 4NSHSG-E32/22X630

    LEG EXTENSION CYLINDER –COMPLETE*

    3 4 NSCKBD-XCN CYLINDER – PILOT CHECK VALIVE

    4 4 NSG02511 POWER PACK - SOLENOID VALVE

    5 8 NSCCP012S POWER PACK - COIL

    6 1 NSLEGOR-1 LEG O-RING KIT*

    *ITEM NOT ILLUSTRATED

    **RECOMMENDED SPARE PART

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    34

     MAST ROTATION HYDRAULIC COMPONENTS

    4 5

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    35

     

    MAST ROTATION HYDRAULIC COMPONENTS 

    PARTS LIST – MAST ROTATION HYDRAULIC COMPONENTSITEM QTY PART NUMBER DESCRIPTION

    1 1 NSDYELG POST ROTATION KIT – COMPLETE*

    2 1NSL10-5.5E-RF-360-S1-C-H

    ROTATION ACTUATOR*

    3 1 NSG02511 POWER PACK - SOLENOID VALVE

    4 2 NSCCP012S POWER PACK - COIL

    5 1 NSROTATOR-1 ROTATION O-RING KIT*

    *ITEM NOT ILLUSTRATED

    **RECOMMENDED SPARE PART

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     Allight Pty Ltd12 Hoskins RoadLandsdale, Perth, WA 6065

    Tel: +61 8 9302 7000Fax: +61 8 9302 7001