MOVIFIT® FDC-SNI - Connection to … · Drive Technology \ Drive Automation \ System Integration \ Services Manual Decentralized Drive Control MOVIFIT® FDC-SNI Connection to PROFIBUS/DeviceNet

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Drive Technology \ Drive Automation \ System Integration \ Services

Manual

Decentralized Drive ControlMOVIFIT® FDC-SNIConnection to PROFIBUS/DeviceNet with UFF41B Fieldbus Gateway

Edition 03/2011 19252013 / EN

SEW-EURODRIVE—Driving the world

Manual – Connecting MOVIFIT® FDC-SNI to PROFIBUS/DeviceNet 3

Contents

Contents1 General Information ............................................................................................ 4

1.1 How to use this documentation................................................................... 41.2 Structure of the safety notes ....................................................................... 4

1.2.1 Meaning of the signal words ........................................................ 41.2.2 Structure of the section-related safety notes ............................... 41.2.3 Structure of the embedded safety notes...................................... 4

1.3 Right to claim under warranty ..................................................................... 51.4 Exclusion of liability..................................................................................... 51.5 Other applicable documentation ................................................................. 5

2 Safety Notes ........................................................................................................ 62.1 General information .................................................................................... 62.2 Target group ............................................................................................... 72.3 Designated use ........................................................................................... 82.4 Bus systems................................................................................................ 8

3 System Description............................................................................................. 93.1 System structure ......................................................................................... 93.2 Operating principle.................................................................................... 103.3 Scope of delivery ...................................................................................... 10

4 Installation and Startup .................................................................................... 114.1 Requirements............................................................................................ 114.2 Voltage supply .......................................................................................... 114.3 Settings of the fieldbus gateway ............................................................... 114.4 Fieldbus installation .................................................................................. 134.5 Controller settings ..................................................................................... 134.6 Installation and startup of slave units........................................................ 144.7 Starting up the controller and the PLC...................................................... 14

5 Diagnostics........................................................................................................ 155.1 UFF41B status display.............................................................................. 15

Index................................................................................................................... 16

4 Manual – Connecting MOVIFIT® FDC-SNI to PROFIBUS/DeviceNet

1 How to use this documentationGeneral Information

Connecting MOVIFIT¬Æ FDC-SNI to PROFIBUS/DeviceNet1 General Information1.1 How to use this documentation

The documentation is part of the product and contains important information. Thedocumentation is for everyone who works with this product.

The documentation must be accessible and legible. Make sure that persons responsiblefor the system and its operation, as well as persons who work independently with thesoftware and the connected devices from SEW-EURODRIVE, have read through thedocumentation carefully and understood it. If you are unclear about any of the informa-tion in this documentation, or if you require further information, contact SEW-EURODRIVE.

1.2 Structure of the safety notes1.2.1 Meaning of the signal words

The following table shows the grading and meaning of the signal words for safety notes,notes on potential risks of damage to property, and other notes.

1.2.2 Structure of the section-related safety notesSection safety notes do not apply to a specific action, but to several actions pertainingto one subject. The used symbols indicate either a general or a specific hazard.

This is the formal structure of a section safety note:

1.2.3 Structure of the embedded safety notesEmbedded safety notes are directly integrated in the instructions just before the descrip-tion of the dangerous action.

This is the formal structure of an embedded safety note:

• SIGNAL WORD Nature and source of hazard.

Possible consequence(s) if disregarded.

– Measure(s) to prevent the danger.

Signal word Meaning Consequences if disregardedDANGER Imminent danger Severe or fatal injuries

WARNING Possible dangerous situation Severe or fatal injuries

CAUTION Possible dangerous situation Minor injuries

NOTICE Possible damage to property Damage to the drive system or its environment

INFORMATION Useful information or tip: Simpli-fies the handling of the drive system.

SIGNAL WORDType and source of danger.

Possible consequence(s) if disregarded.• Measure(s) to prevent the danger.


1Right to claim under warrantyGeneral Information

1.3 Right to claim under warrantyA requirement of fault-free operation and fulfillment of any rights to claim under limitedwarranty is that you adhere to the information in the documentation at hand. Therefore,read the documentation before you start working with the software and the connecteddevices from SEW-EURODRIVE.

Make sure that the documentation is available to persons responsible for the machineryand its operation as well as to persons who work independently on the devices. Alsoensure that the documentation is legible.

1.4 Exclusion of liabilityYou must adhere to this documentation and the documentation of the connecteddevices from SEW-EURODRIVE to ensure safe operation and to achieve the specifiedproduct characteristics and performance features.

SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment orproperty resulting from non-observance of the documentation. In such cases, anyliability for defects is excluded.

1.5 Other applicable documentation• This document does not replace the detailed operating instructions.

• MOVIFIT® FDC-SNI and slave units as well as UFF41B may only be started up byelectrical specialists observing the relevant accident prevention regulations and thefollowing documents:

– Operating instructions "MOVIFIT® FDC-SNI"

– "Fieldbus Gateway UFF41B, DeviceNet and PROFIBUS DP" manual

– Manual/online help for the "MOVITOOLS® MotionStudio" engineering software

• Manuals for the configurable controller (CCU):

– Manual/online help for the configuration software "Application Configurator forCCU"

– Manuals/online helps for the various application modules (rapid and creep speedpositioning, bus positioning, etc.)

• Manual for the freely programmable controller (MOVI-PLC®):

– MultiMotion for MOVI-PLC®


2 General informationSafety Notes

2 Safety Notes2.1 General information

The following basic safety notes must be read carefully to prevent injury to persons anddamage to property. The operator must ensure that the basic safety notes are read andadhered to.

Ensure that persons responsible for the machinery and its operation as well as personswho work independently have read through the documentation carefully and understoodit. If you are unclear about any of the information in this documentation or if you requirefurther information, please contact SEW-EURODRIVE.

The following safety notes refer to the use of the software. Also adhere to the supple-mentary safety notes in this document and in the documentation of the connecteddevices from SEW-EURODRIVE.

This document does not replace the detailed documentation of the connected devices.This document assumes that the user has access to and is familiar with the documen-tation for all connected devices from SEW-EURODRIVE.

Never install or start up damaged products. Submit a complaint to the shipping companyimmediately in the event of damage.

During operation, the devices may have live, uninsulated, and sometimes moving orrotating parts as well as hot surfaces depending on their degree of protection.

Removing covers without authorization, improper use as well as incorrect installation oroperation may result in severe injuries to persons or damage to property. Refer to thedocumentation for additional information.


2Target groupSafety Notes

2.2 Target groupAny work with the software may only be performed by adequately qualified personnel.Qualified personnel in this context are persons who have the following qualifications:

• Appropriate instruction.

• Knowledge of this documentation and other applicable documentation.

• SEW-EURODRIVE recommends additional product training for products that areoperated using this software.

Any mechanical work on connected devices may only be performed by adequatelyqualified personnel. Qualified staff in the context of this documentation are personsfamiliar with the design, mechanical installation, troubleshooting and servicing of theproduct who possess the following qualifications:

• Training in mechanical engineering, e.g. as a mechanic or mechatronics technician(final examinations must have been passed).


Any electrical work on connected devices may only be performed by adequatelyqualified electricians. Qualified electricians in the context of this documentation arepersons familiar with electrical installation, startup, troubleshooting and servicing of theproduct who possess the following qualifications:

• Training in electrical engineering, e.g. as an electrician or mechatronics technician(final examinations must have been passed).


• Knowledge of the relevant safety regulations and laws.

• Knowledge of the other standards, guidelines, and laws mentioned in this documen-tation.

The above mentioned persons must have the authorization expressly issued by thecompany to operate, program, configure, label and ground units, systems and circuits inaccordance with the standards of safety technology.

All work in further areas of transportation, storage, operation and waste disposal mustonly be carried out by persons who are trained appropriately.


2 Designated useSafety Notes

2.3 Designated useThe SEW controller "MOVIFIT® FDC-SNI" is currently only available with Ethernet-based fieldbus communication via PROFINET, Ethernet/IP or Modbus/TCP.

In some cases, the MOVIFIT® FDC-SNI unit has to be connected to PROFIBUS orDeviceNet.

The document at hand describes how to connect the controller to PROFIBUS orDeviceNet using a fieldbus gateway and a software package.

2.4 Bus systemsA bus system makes it is possible to adapt frequency inverters and/or motor starters tothe specific conditions of the machinery within wide limits. This results in the risk that achange of parameters that cannot be detected externally can result in unexpected,though not uncontrolled, system behavior.


3System structureSystem Description

3 System Description3.1 System structure

The following figure shows the MOVIFIT® FDC-SNI controller and a lower-level slaveunit. The following units are possible as slaves:

• MOVIGEAR® B SNI or MOVIGEAR® B DSC (on SBus2)

• MOVIFIT® FC slave (on SBus2)

The fieldbus gateway "UFF41B" is connected with the controller (e.g. S7) and commu-nicates with it (in the example via PROFIBUS). Additionally, the fieldbus gateway isconnected with the controller and communicates with it via Modbus/TCP.

9007203028456075

Energy Energy

24 V 24 V

Energy24 V

Sin

gle

Line

Inst

alla

tion

MOVIFIT®-FDC-SNI

MOVIGEAR®-SNI-B

Controller

UFF41B/ UOH21BX35

X36

X37

Vers

ion

123

1

34

21

23

123

123

X32

X33

S1L1

L2L 3

L5XM

L4

UFF41B

2222

0123

222

456

27

123

X38

L18

X30P

1

5

X30D

S2

L16

L15

L14

L13

L12

L11

L17

ON

X261 2 3 4 5 6 7

X24

H1

H2

T1

PROFIBUS

Modbus/TCP

Energy

24 V

Sin

gle

Line

Inst

alla

tion

MOVIFIT®-FDC-SNI

MOVIGEAR®-SNI-B

UFF41B/ UOH21BX35

X36

X37

Vers

ion

123

1

34

21

23

123

123

X32

X33

S1L1

L2L3

L5XM

L4

UFF41B

2222

0123

222

456

27

123

X38

L18

X30P

1

5

X30D

S2

L16

L15

L14

L13

L12

L11

L17

ON

X261 2 3 4 5 6 7

X24

H1

H2

T1

PROFIBUS

Line filter

IP: 192.168.10.y

IP: 192.168.10.4 IP: 192.168.10.4

Modbus/TCP

IP: 192.168.10.y


3 Operating principleSystem Description

3.2 Operating principleThe "UFF41B" fieldbus gateway is equipped with the "OMG42B" SD card. The"Gateway application MF-FDC" software package is installed on the SD card.

The fieldbus gateway enables the exchange of process data between the "MOVIFIT®

FDC-SNI" controller and the PLC.

The gateway application on the SD card is necessary to have the fieldbus gatewayconvert the PROFIBUS/DeviceNet telegrams into Modbus/TCP telegrams and viceversa.

3.3 Scope of deliveryThe following components are included in the scope of delivery:

Component Part number

UFF41B 18216242

OMG42B memory card incl. "Gateway application MF-FDC" software package (18240682)

18229069

UOH21B option 18209750

INFORMATIONThe scope of delivery does not include any cables for fieldbus communication viaModbus/TCP and PROFIBUS/DeviceNet.


4RequirementsInstallation and Startup

4 Installation and Startup4.1 Requirements

Correct project planning and proper installation are required for successful startup. Youfind detailed project planning information in the applicable documentation of the unitsused.

4.2 Voltage supply• Connect MOVIFIT® FDC-SNI and UFF41B with the DC 24 V voltage supply.

4.3 Settings of the fieldbus gatewaySetting IP address

and protocol1. Switch on the DC 24 V supply of UFF41B.

The "L3" LED lights green and the "L4" LED flashes green (1 Hz).

2. Change the IP address for Modbus/TCP communication and engineering.

• To do so, set DIP switch S1 to downward position as shown in the followingtable:

• Enter the IP address in the NetConfig.cfg file using a text editor.

For details, refer to the manual "Fieldbus Gateway UFF41B DeviceNet andPROFIBUS DP".

• Note that different IP addresses have to be assigned to MOVIFIT® FDC-SNI andUFF41B.

For example, assign IP address 192.168.10.5 to the fieldbus gateway.

3. Switch off the supply voltage before continuing with step 4.

4. Set UFF41B to the required fieldbus protocol.

• To do so, set DIP switch S2 according to the following table:

5. Next, make the specific settings for the selected fieldbus protocol.

DIP switch S1IP address allocation

Up IP parameters (default)

Down The IP parameters defined on the memory card of the UFF41B gate-way are used. The IP parameters for engineering interface X37 are entered in the file "...\System\NetConfig.cfg" in section "Ethernet 2". You can adjust the file using a text editor (e.g. Notepad).

DIP switch S2Fieldbus protocol

Up PROFIBUS (X30P active)

Down DeviceNet (X30D active)

00

I


4 Settings of the fieldbus gatewayInstallation and Startup

Setting forPROFIBUS

• Set the station address for PROFIBUS communication using DIP switches 20 – 26:

Setting forDeviceNet

• Set the MAC-ID (Media Access Control Identifier) for DeviceNet communicationusing DIP switches 20 – 25:

• Set the baud rate for DeviceNet communication using DIP switches 26 – 27:

3780545803

The default setting for the station address is 4:20 → Significance: 1 × 0 = 021 → Significance: 2 × 0 = 022 → Significance: 4 × 1 = 423 → Significance: 8 × 0 = 024 → Significance: 16 × 0 = 025 → Significance: 32 × 0 = 026 → Significance: 64 × 0 = 0

UFF41B

2222

0123

222

456

27

ON

3783205003

20 – 25 = MAC ID setting26 – 27 = Baud rate setting

DIP switchBaud rate

26 27

0 0 125 kBaud

1 0 250 kBaud

0 1 500 kBaud

1 1 Invalid

UFF41B

2222

0123

222

456

27

ON


4Fieldbus installationInstallation and Startup

4.4 Fieldbus installation1. Connect the controller with the fieldbus gateway (X37) using a Modbus/TCP cable.

Observe the installation instructions in the operating instructions for MOVIFIT® FDC-SNI and the manual "Fieldbus Gateway UFF41B DeviceNet and PROFIBUS DP".

2. Connect the fieldbus port of the controller with the matching fieldbus connector onthe fieldbus gateway:

• X30P: PROFIBUS

X30D: DeviceNet

Observe the installation instructions in the "Fieldbus Gateway UFF41B DeviceNetand PROFIBUS DP" manual as well as the installation instructions of the controllermanufacturer.

4.5 Controller settingsSetting the IP

addressWhen you operate the Modbus/TCP communication and the local engineering interface(Ethernet) in the same local network, you have to set another IP address for engineeringthan for fieldbus communication.

For example, assign IP address 192.168.10.6 to the local engineering interface.

Do not change the default IP address 192.168.10.4 for fieldbus communication.

If you access both interfaces from different networks, you need not change the IPaddress of the engineering access.

1. Swith on the supply voltage of the controller.

2. If required, change the IP address for engineering.

• To do so, set DIP switch S12/1 = "ON" according to the following table:

• Enter the IP address in the NetConfig.cfg file using a text editor (same proce-dure as for the fieldbus gateway).

• Note that different IP addresses have to be assigned to MOVIFIT® FDC-SNI andUFF41B.

DIP switch S12/ 1IP address allocation

OFF IP parameters (default):• IP address: 192.168.10.4• Subnet mask: 255.255.255.0• Standard gateway: 1.0.0.0

ON The IP parameters defined on the memory card of MOVIFIT® FDC-SNI are used.

00

I


4 Installation and startup of slave unitsInstallation and Startup

Setting the fieldbusprotocol

1. Switch off the supply voltage.

2. Set the fieldbus protocol "Modbus/TCP" on MOVIFIT® FDC-SNI.

• To do so, set DIP switch S12/2 on the EBOX to OFF position according to thefollowing table:

4.6 Installation and startup of slave unitsInstall and start up the slave units as described in the operating instructions of therespective unit.

Do not exceed the maximum number of slave units. The following table shows howmany units of the same type you can operate on the controller:

If you combine different types of units, then a maximum of 16 units is allowed (e.g.10 MOVIGEAR® B SNI and 4 MOVIGEAR® B DSC).

4.7 Starting up the controller and the PLC1. Switch on the 24 V supply of MOVIFIT® FDC-SNI.

The "24 V_C" LED should now light up green.

2. Follow the startup procedure (described in the operating instructions of MOVIFIT®

FDC-SNI, chapter 6.4).

3. Configure the connected axes.

• You find details on the software tools of the configurable controller (CCU) in thefollowing manuals/online help:

– Configuration software "Application Configurator for CCU"

– CCU application modules (rapid and creep speed positioning, bus positioning,etc.)

• You find details on the software tool for the freely programmable controller(MOVI-PLC®) in the manual/online help:

– MultiMotion for MOVI-PLC®

4. Start up the PLC according to the manufacturer's specifications.

The "L5" LED on UFF41B lights up green when Modbus/TCP and PROFIBUS/DeviceNet communication has been established successfully. For other conditions,refer to the table in the next chapter "Diagnostics".

DIP switch S12/2Fieldbus protocol

OFF EtherNet/IP or Modbus/TCPON PROFINET IO

Slave unit Max. number of slave units of the same type

MOVIGEAR® B SNI 10

MOVIGEAR® B DSC (on SBus2) 16

MOVIFIT® FC slave (on SBus2) 16

00

I


5UFF41B status displayDiagnostics

5 Diagnostics5.1 UFF41B status display

To diagnose errors, refer to the following table with states of the "L5" LED on theUFF41B fieldbus gateway:

L5 status Diagnostic information

Green • Modbus/TCP communication established• PROFIBUS connection o.k.

Red • No Modbus/TCP communication established• PROFIBUS communication fault

Lit red, or flashing red (4 Hz)(reserve status)

• Modbus/TCP communication fault• Undefined PROFIBUS communication

Lit red, or flashing red (1 Hz)(reserve status)

• PROFIBUS communication fault• Undefined Modbus/TCP communication

Flashing green/orange (4 Hz) • Modbus/TCP communication fault• PROFIBUS communication established

Flashing green/orange (1 Hz) • Modbus/TCP communication established• PROFIBUS communication fault

Off Gateway application inactive


Index

Index

BBus system ..............................................................8

CComponents...........................................................10Controller

Setting the IP address........................................13Setting the protocol ............................................13

DDeviceNet, setting MAC ID and baud rate .............11Diagnostics with LED "L5", UFF41B ......................15DIP switches

S12/1 and S12/S2..............................................13S1/S2 .................................................................11

DisplayLED "L3" and "L4" ..............................................11LED "L5" ............................................................14

EEmbedded safety notes ...........................................4Engineering access, local network.........................13Exclusion of liability ..................................................5

FFieldbus gateway ...................................................10

Setting the IP address........................................11Setting the protocol ............................................11

GGateway application, UFF41B ...............................10

IInstallation

Fieldbus .............................................................13Voltage supply ...................................................11

Interface, engineering access ................................13

LLED display

"L3" and "L4" ......................................................11"L5" ....................................................................14

LED display, status ................................................15

Liability.....................................................................5Liability for defects ...................................................5Local network, engineering access........................13

MMax. number, slave units.......................................14Modbus/TCP..........................................................13MOVIFIT® FC slave...............................................14MOVIFIT® FDC-SNI

Setting the IP address .......................................13Setting the protocol............................................13

MOVIGEAR® B DSC .............................................14MOVIGEAR® B SNI ...............................................14

NNotes

Designation in the documentation .......................4

OOMG42B, SD card.................................................10Operating principle.................................................10

PPLC, startup...........................................................14PROFIBUS, setting the station address ................11

SSafety notes.............................................................6

Designation in the documentation .......................4General information .............................................6Structure of the embedded safety notes..............4Structure of the section-related safety notes .......4

Scope of delivery ...................................................10SD card, OMG42B.................................................10Section-related safety notes ....................................4Setting the fieldbus protocol

Controller ...........................................................13Fieldbus gateway...............................................11

Setting the IP addressController ...........................................................13Fieldbus gateway...............................................11

Signal words in the safety notes ..............................4Slave units, max. number ......................................14


Index

StartupDeviceNet on fieldbus gateway..........................11Modbus/TCP on the controller ...........................13PROFIBUS on fieldbus gateway........................11Required software tools and documentation......14Requirements.....................................................11

startupPLC ....................................................................14

Startup procedure, controller..................................14Status, LED display................................................15

System Description..................................................9

TTarget group ............................................................7Topology ..................................................................9

UUFF41B, diagnostics with LED "L5" ......................15Units.......................................................................10UOH21B ................................................................10



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Documents

MOVIFIT® FDC-SNI - Connection to … · Drive Technology \ Drive Automation \ System Integration \ Services Manual Decentralized Drive Control MOVIFIT® FDC-SNI Connection to PROFIBUS/DeviceNet