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Lucas van Grinsven
Head of Communications and Community Relations
SURFsara
Science Park Amsterdam
June 2013
Thinking faster, smaller, greener
Moore’s Law – what is it, really?
Moore’s Law – How is it done?
Some challenges for innovation
17 June 2013
Public
Slide 2
Moore’s Law – what is it, really?
17 June 2013
Publicl
Slide 3
Driving the semiconductor industry: Moore’s Law
Gordon Moore (1965):
Number of transistors per
chip doubles every year.
Later adjusted to two
years, the trend has held
for more than four
decades.
17 June 2013
Public
Key to Moore’s Law: Making smaller transistors 17 June 2013
The first integrated circuit on
silicon, on a wafer the size of
a fingernail (Fairchild Semiconductor, 1959)
Today: More than a
billion transistors on
the same area (Intel, 2012)
Transistor length has
shrunk by a million
Source: Gartner. High quality Flash
Lith
og
raph
y c
ost p
er
unit o
f m
em
ory
$/G
Byte
Moore’s Law makes chips cheaper…
10000
100
10
1
1000
17 June 2013
Public
$1,162 for 1 GB
$0.17 for 1 GB
Solid state
hard drives
Smartphones
1
10
100
1.000
1
10
2000 Total
2001 Total
2002 Total
2003 Total
2004 Total
2005 Total
2006 Total
2007 Total
2008 Total
2009 Total
2010 Total
2011 Total
Fla
sh
pri
ce p
er
GB
(in
do
lla
rs)
Fla
sh
un
its
(in
bil
lio
ns
)
Total flash units [B]
Flash price 1 GB [$]
Cheaper chips drive market growth 17 June 2013
Public
Slide 7
Digital
cameras
MP3
player
Solid state
hard drives
Smart
phones
More than 180 billion chips are made every year
Data: WSTS
In 2012, 185 billion chips
were produced — 27 for
every man, woman and
child on the planet.
This equals total IC sales of
$238 billion.
17 June 2013
Public
Slide 8
Moore’s Law helps to reduce energy usage Computations per Kilowatt hour double every 1.5 years
Source: Jonathan Koomey, Lawrence Berkeley National Laboratory and Stanford University, 2009
Dell Optiplex GXI
486/25 and 486/33 Desktops
IBM PC-AT IBM PC-XT
Commodore 64
DEC PDP-11/20
Cray 1 supercomputer
IBM PC
SDS 920
Univac I
Eniac EDVAC
Univac II
Univac III (transistors)
Regression results: N = 76 Adjusted R-squared = 0.983 Comps/kWh = exp(0.440243 x year – 849.259) Average doubling time (1946 to 2009) = 1.57 years
IBM PS/2E + Sun SS1000
Gateway P3. 733 MHz
Dell Dimension 2400
SiCortex SC5832
2008 + 2009 laptops 1.E+16
1.E+15
1.E+14
1.E+13
1.E+12
1.E+11
1.E+10
1.E+09
1.E+08
1.E+07
1.E+06
1.E+05
1.E+04
1.E+03
1.E+02
1.E+01
1.E+00
Co
mp
uta
tio
ns p
er
kW
h
1940 1950 1960 1970 1980 1990 2000 2010
April 2013
Public
Slide 9
Communication became ~ 1013 more energy efficient enabled by scaling of semiconductors
Frederic Remington, “The Smoke signal”, 1905, Amon Carter Museum, Forth Worth, USA
5 MJ/b 20 wood sticks of 2 cm diameter and 50 cm long equals ~3 dm³ Message size 10 characters or 10 ~15 MJ/dm³ energy from burning wood we use 45 MJ/message or 5 MJ/b
1 μJ/b High Speed Downlink Packet Access, HSDPA speed 3.65 Mb/s using 5.5 W resulting in ~1μJ/b (Siemens UR5 router)
April 2013
Public
Slide 10
Moore’s Law means doing more with less
Cray 1: The first supercomputer
• 8 megabytes of memory
• 5.5 tons
• 150 kilowatt power supply
• “Innovative Freon cooling
system”
• $8.8 million ($30 million in
today’s dollars)
1976
17 June 2013
Public
Moore’s Law means doing more with less
1976 2012
The supercomputer in your pocket:
a fraction of the
materials,
price,
power consumption
17 June 2013
Public
A virtuous cycle 17 June 2013
Public
Slide 13
Game changer of affordable advanced computing
Source: Morgan Stanley,
The Mobile Internet Report, Dec 2009
10
1000
100
10,000
100,000
1,000,000
0
1960 1970 1980 1990 2000 2010 2020
De
vic
es/U
sers
(M
M in
Lo
g S
ca
le)
1
Computing growth drivers over time, 1960 – 2020E
Minicomputers 10MM+ Units
PC 100MM+
Units
Desktop Internet
1B+ Units/ Users
Mobile Internet
10B+ Users???
Mainframes 1MM+ Units
More than Just phones
• Smartphone
• Kindle
• Tablet
• MP3
• Cell phone / PDA
• Car Electronics GPS,
ABS, A/V
• Mobile Video
• Home
entertainment
• Games
• Wireless home
appliances
April 2013
Public
Slide 14
Everyday objects get connected 17 June 2013
Public
Slide 15
GPS Fleet tracking
Cash registers
Wireless IP
camera Smart meters
New devices, new applications 17 June 2013
Public
Slide 16
Micromirrors for beamers
(TI)
Gyroscope
(UC Irvine)
Accelerometer
(IC Mechanics)
DNA analysis
(Affymetrix)
Lab on a Chip (LOC) for
counting red blood cells
Camera pill with
camera, transmitter
and computer
On-Chip DNA amplification and
detection (imec/Panasonic)
Wearable sensors
(Holst Centre)
Moore’s Law – how is it done?
July 2012
Public
Slide 17
ASML supports academic fundamental science Institute for Nanolithography at Science Park Amsterdam
ASML, FOM/NWO and UvA/VU
plan to set up the Institute for
Nanolithography (INL) at the
Science Park Amsterdam:
• 100 scientists and staff
• €100 mln / 10 yrs
• Conducting long-term,
fundamental research to
explore technology options
• Initial research program to focus
on EUV lithography
17 juni 2013
Public Slide 18
$ 6.5 B Semiconductor
Litho market in 2012
$8.2 B in 2011
$6.4 B in 2010
$297.6 B Semiconductor Chips
in 2012 $306.8 B in 2011, $301.5 B in 2010
$1,469 B Electronic Applications in 2012
$1,423 B in 2011, $1,343 B in 2010
Source: Gartner Q4/12 and ASML
Lithography enables affordable connected electronics,
improving quality of life and sustainability April 2013
Public
Slide 19
Lithography is critical for shrinking transistors 17 June 2013
Public
Slide 20
Like a photo enlarger of old,
lithography forms the image of
chip patterns on a wafer
The manufacturing loop
Exposure
Developing
Etching
Ion implantation Stripping
Deposition
Photoresist coating
17 June 2013
Public
Slide 21
Photolithography – how an ASML system works April 2013
Public
Slide 22
A chip has more than just one layer April 2013
Public
Slide 23
Making a transistor 17 June 2013
Public
Slide 24
Keeping up with Moore’s Law
PAS 2500
ASML’s first successful stepper, 1986
TWINSCAN NXT:1950i
The current industry workhorse
17 June 2013
Public
Slide 25
Keeping up with Moore’s Law
PAS 2500
ASML’s first successful stepper, 1986
TWINSCAN NXT:1950i
The current industry workhorse
Resolution:
900 nanometers
70 wafers per hour
(150mm wafers)
Overlay:
150 nanometers
17 June 2013
Public
Slide 26
Keeping up with Moore’s Law
PAS 2500
ASML’s first successful stepper, 1986
TWINSCAN NXT:1950i
The current industry workhorse
Resolution:
38 nanometers
230 wafers per hour
(300 mm wafers)
Overlay:
As little as 1 nanometer
17 June 2013
Public
Slide 27
Key innovation: Immersion lens
Lens
Air
Lens
Water
17 June 2013
Public
Slide 28
Key innovation: TWINSCAN 17 June 2013
Public
Slide 29
The future of lithography: EUV 17 June 2013
Public
Slide 30
Large vacuum
chamber
Mirror optics
New light
source
Firing a laser on a tin droplet 40,000 times a second 17 June 2013
Public
Slide 31
Laser-Produced Plasma (LPP) source
CO2 drive laser
Collector
Tin droplets
plasma
Mirrors: Polished to sub-nanometer accuracy 17 June 2013
Public
Slide 32
EUV mirrors are polished to an
accuracy of ~50 picometers – less
than the diameter of a silicon
atom.
Blown up to the size of the
Netherlands, the biggest
difference in height would be less
than a millimeter.
Maintaining a clean vacuum 17 June 2013
Public
Slide 33
We need to maintain a
clean vacuum, but every
time we expose a wafer,
the photoresist releases
trillions of particles
Trick:
10
100
Re
solu
tio
n /
hal
f pit
ch, "
Shri
nk"
[n
m]
6
2002 2004 2006 2008 2010 2012 2014 2016 2018 2020
Year of Production start *
Industry roadmap towards < 10 nm resolution Lithography roadmap supports continued shrink
DRAM 13.9%
* Note: Process development 1.5 ~ 2 years in advance
200
XT:1400
XT:1700i
AT:1200
XT:1900i
NXT:1950i
20
30
40
50 60
80
NXE:3100
NXE:3300B
NXT:1960Bi
Feb-2012
2
3 4
2
2
Single Exposure
2D LEn
Patterning
1D SADP
1D SAQP
n
NXT:1970Ci
Reso
luti
on
/ h
alf
pit
ch
, “S
hri
nk” [
nm
]
LE = Litho-Etch, n = number of iterations
SADP = Self Aligned Double Patterning
SAQP = Self Aligned Quadruple Patterning
NAND 17% Logic 14.1%
Public
Slide 34
The promise of larger wafers 17 June 2013
Public
Slide 35
200 mm 300 mm 450 mm
Larger wafers
generate cost
advantages for
chip makers:
• More effective
use of fab space
• Efficiency gains
in some
production steps
Main system changes for 450 mm wafers 17 June 2013
Public
Slide 36
Wafer
handler
Wafer stage
and metrology Wider body to
accommodate
larger wafer
stage
Longer exposure
time, tighter
overlay
requirement
Some challenges for innovation
17 June 2013
Public
Slide 37
Litho 28%
Etch 15%
CVD 10%
Wet Processing 8%
Resist Processing 6%
Inspection and Review 6%
Furnace 5%
PVD 4%
CMP 4%
Ion Implant 4%
CD Metrology 3%
Reticle Inspection 3%
ALD 2% RTP 1%
Dry Strip 1%
ECP (Copper Plating) 1%
Source: VLSI Research
Percentages add up to more than 100% due to rounding
Wafer Fab Equipment: a $31 billion market 17 June 2013
Confidential
We operate in a volatile industry
17 June 2013
Slide 39
Cyclicality is a
fact of life in
semiconductors.
There’s nothing we
can do about it –
we can only adapt.
We need a
measure of
flexibility from our
work force,
however we want
to be fair to our
employees and
retain knowledge
and talent.
Public
-60%
-40%
-20%
0%
20%
40%
60%
80%
100%
120%
140%
160% 1
98
5
19
86
19
87
19
88
19
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20
10
20
11
20
12
20
13
F
Yo
Y g
row
th
Bullwhip in The Electronics Food Chain - History & Forecast
Source: VLSI Research, WSTS, Gartner, IMF (Q1 ‘13)
▬▬ GDP
▬▬ Electronics revenue
▬▬ IC Revenu
▬▬ Semiconductor equipment
▬▬ Lithography revenue
Customer Co-Investment Program
- EUV Lithography as essential
enabler for Moore’s Law and
450 mm industry preparation to
deliver additional economic benefits
- Increasing complexity and huge
investments make risk sharing
amongst customers and suppliers
a necessity
Public
17 June 2013
Slide 40
Sharing the reward:
Equity participation € 3.85B
Sharing the risk:
Technology funding €1.38B
Samsung
TSMC
Intel
The future: “4 in 10” technology-oriented students needed
17 June 2013
Slide 41
Public
“4 in 10” target is reached only at
the highest secondary school
level (VWO) – even “5 in 10” in
Brainport
Brainport secondary school
students choose technical
profiles more often than Dutch
average (both HAVO and VWO)
Vocational schools (VMBO) do
not attract sufficient students for
technical streams, largely
because only 2% of girls choose
a technical profile
Source: Onderwijsmonitor Eindhoven 2012
% of pupils on a
technical profile
at vocational
school vmbo,
(Eindhoven and
Netherlands
2004-2011)
% of students on
a technical profile
in HAVO-5 and
VWO-6
(Eindhoven and
Netherlands)
vwo-6 Ehv.
vwo-6 Ned.
havo-5 Ehv.
havo-5 Ned.
Eindhoven
Nederland