CMOS Processing

Embed Size (px)

Citation preview

  • 7/29/2019 CMOS Processing

    1/32

    MicroLab, VLSI-14 (1/32)

    JMM v1.4

    VLSI Design IIVLSI Design IIVLSI Design IIVLSI Design II

    CMOS ProcessingCMOS ProcessingCMOS ProcessingCMOS Processing

    OverviewOverviewOverviewOverview

    Processing stepsProcessing stepsProcessing stepsProcessing steps processing step sequenceprocessing step sequenceprocessing step sequenceprocessing step sequence

    Goal:Goal:Goal:Goal: You know the basics of integrated circuitYou know the basics of integrated circuitYou know the basics of integrated circuitYou know the basics of integrated circuitprocessing steps and you are familiar with theprocessing steps and you are familiar with theprocessing steps and you are familiar with theprocessing steps and you are familiar with theprocessing sequence of a sample CMOS technology.processing sequence of a sample CMOS technology.processing sequence of a sample CMOS technology.processing sequence of a sample CMOS technology.

  • 7/29/2019 CMOS Processing

    2/32

    MicroLab, VLSI-14 (2/32)

    JMM v1.4

    IntroductionIntroductionIntroductionIntroduction Complementary MOS (CMOS) technology isComplementary MOS (CMOS) technology isComplementary MOS (CMOS) technology isComplementary MOS (CMOS) technology is

    becoming the dominant candidate for VLSIbecoming the dominant candidate for VLSIbecoming the dominant candidate for VLSIbecoming the dominant candidate for VLSIapplicationsapplicationsapplicationsapplications

    CMOS provides both nCMOS provides both nCMOS provides both nCMOS provides both n----channel and pchannel and pchannel and pchannel and p----channel MOSchannel MOSchannel MOSchannel MOStransistors on one chiptransistors on one chiptransistors on one chiptransistors on one chip

    on extremely expensiveon extremely expensiveon extremely expensiveon extremely expensive fabsfabsfabsfabs cheap chips arecheap chips arecheap chips arecheap chips areproducedproducedproducedproduced

    each chip passes hundreds of different processingeach chip passes hundreds of different processingeach chip passes hundreds of different processingeach chip passes hundreds of different processingstepsstepsstepssteps

    random process disturbances cause electricalrandom process disturbances cause electricalrandom process disturbances cause electricalrandom process disturbances cause electricalparameter variations of the chipsparameter variations of the chipsparameter variations of the chipsparameter variations of the chips

    elements are never identicalelements are never identicalelements are never identicalelements are never identical

    Process technology pictures and text are copied from:Process technology pictures and text are copied from:Process technology pictures and text are copied from:Process technology pictures and text are copied from:Atlas of IC Technologies, W.Atlas of IC Technologies, W.Atlas of IC Technologies, W.Atlas of IC Technologies, W. MalyMalyMalyMaly, The Benjamin Cummings, The Benjamin Cummings, The Benjamin Cummings, The Benjamin Cummings

    Publishing Company, ISBN 0Publishing Company, ISBN 0Publishing Company, ISBN 0Publishing Company, ISBN 0----8053805380538053----6850685068506850----7777

  • 7/29/2019 CMOS Processing

    3/32

    MicroLab, VLSI-14 (3/32)

    JMM v1.4

    VLSI Circuit FabricationVLSI Circuit FabricationVLSI Circuit FabricationVLSI Circuit Fabrication

    depositdepositdepositdeposit thin layers of materialthin layers of materialthin layers of materialthin layers of materialandandandand etchetchetchetch into desired patterninto desired patterninto desired patterninto desired pattern

    n+n+n+n+ n+n+n+n+

    pppp

    oxidizeoxidizeoxidizeoxidize silicon to formsilicon to formsilicon to formsilicon to formthin and thick layers ofthin and thick layers ofthin and thick layers ofthin and thick layers ofSiOSiOSiOSiO2222 to serve asto serve asto serve asto serve asinsulators.insulators.insulators.insulators.

    diffusediffusediffusediffuse dopants intodopants intodopants intodopants intosubstrate to createsubstrate to createsubstrate to createsubstrate to createP/N junctionsP/N junctionsP/N junctionsP/N junctions

    implantimplantimplantimplant ions to setions to setions to setions to setthresholds and achievethresholds and achievethresholds and achievethresholds and achieveprecise dopant profilesprecise dopant profilesprecise dopant profilesprecise dopant profiles

    Most fabrication steps require first creating aMost fabrication steps require first creating aMost fabrication steps require first creating aMost fabrication steps require first creating a maskmaskmaskmask that determinesthat determinesthat determinesthat determineswhere the operation will occur. Masks can either be existing lawhere the operation will occur. Masks can either be existing lawhere the operation will occur. Masks can either be existing lawhere the operation will occur. Masks can either be existing layers onyers onyers onyers on

    the IC (these masks are selfthe IC (these masks are selfthe IC (these masks are selfthe IC (these masks are self----aligned) or created using a lithographicaligned) or created using a lithographicaligned) or created using a lithographicaligned) or created using a lithographicprocess andprocess andprocess andprocess and photoresistphotoresistphotoresistphotoresist....

    Design rulesDesign rulesDesign rulesDesign rules ensure that design is still functional in the face ofensure that design is still functional in the face ofensure that design is still functional in the face ofensure that design is still functional in the face ofmisalignments and various sidemisalignments and various sidemisalignments and various sidemisalignments and various side----effects of the fabrication process.effects of the fabrication process.effects of the fabrication process.effects of the fabrication process.

  • 7/29/2019 CMOS Processing

    4/32

    MicroLab, VLSI-14 (4/32)

    JMM v1.4

    OverviewOverviewOverviewOverview

    Overview of Processing StepsOverview of Processing StepsOverview of Processing StepsOverview of Processing Steps

    making the wafersmaking the wafersmaking the wafersmaking the wafers

    photolithographyphotolithographyphotolithographyphotolithography oxidationoxidationoxidationoxidation

    layer depositionlayer depositionlayer depositionlayer deposition

    etchingetchingetchingetching

    diffusiondiffusiondiffusiondiffusion

    implantationimplantationimplantationimplantation

    nnnn----wellwellwellwell

    activeactiveactiveactive

    polypolypolypoly

    nnnn----diffusiondiffusiondiffusiondiffusion

    pppp----diffusiondiffusiondiffusiondiffusioncontactscontactscontactscontacts

    metal1metal1metal1metal1

    via1via1via1via1

    metal2metal2metal2metal2

    passivationpassivationpassivationpassivation

    Overview ofOverview ofOverview ofOverview of ProcessingProcessingProcessingProcessing Step SequenceStep SequenceStep SequenceStep Sequence

  • 7/29/2019 CMOS Processing

    5/32

    MicroLab, VLSI-14 (5/32)

    JMM v1.4

    Processing Steps:Processing Steps:Processing Steps:Processing Steps:

    Making the wafersMaking the wafersMaking the wafersMaking the wafers

    the basic raw material used is a wafer or disk ofthe basic raw material used is a wafer or disk ofthe basic raw material used is a wafer or disk ofthe basic raw material used is a wafer or disk ofsilicon which varies from 3 to 12 in diametersilicon which varies from 3 to 12 in diametersilicon which varies from 3 to 12 in diametersilicon which varies from 3 to 12 in diameter

    wafers are cut in thin slices (less than 1mm) ofwafers are cut in thin slices (less than 1mm) ofwafers are cut in thin slices (less than 1mm) ofwafers are cut in thin slices (less than 1mm) ofsemiconductor cylindrical ingotssemiconductor cylindrical ingotssemiconductor cylindrical ingotssemiconductor cylindrical ingots

    first step in IC processing is the production of afirst step in IC processing is the production of afirst step in IC processing is the production of afirst step in IC processing is the production of asinglesinglesinglesingle----crystal ingot starting from a silicon meltcrystal ingot starting from a silicon meltcrystal ingot starting from a silicon meltcrystal ingot starting from a silicon meltwith a controlled amount of impuritieswith a controlled amount of impuritieswith a controlled amount of impuritieswith a controlled amount of impurities

  • 7/29/2019 CMOS Processing

    6/32

    MicroLab, VLSI-14 (6/32)

    JMM v1.4

    Processing Steps:Processing Steps:Processing Steps:Processing Steps:

    Photolithography #1Photolithography #1Photolithography #1Photolithography #1

    Complementary Photolithography is a techniqueComplementary Photolithography is a techniqueComplementary Photolithography is a techniqueComplementary Photolithography is a techniqueused in IC fabrication to transfer a desired patternused in IC fabrication to transfer a desired patternused in IC fabrication to transfer a desired patternused in IC fabrication to transfer a desired patternonto the surface of a silicon wafer. As such theonto the surface of a silicon wafer. As such theonto the surface of a silicon wafer. As such theonto the surface of a silicon wafer. As such thephotolithography is a key step in the entire circuitphotolithography is a key step in the entire circuitphotolithography is a key step in the entire circuitphotolithography is a key step in the entire circuitintegration process.integration process.integration process.integration process.

    alternative method for lower quantities: direct writealternative method for lower quantities: direct writealternative method for lower quantities: direct writealternative method for lower quantities: direct writeprocedure (Eprocedure (Eprocedure (Eprocedure (E----beam)beam)beam)beam)

  • 7/29/2019 CMOS Processing

    7/32

    MicroLab, VLSI-14 (7/32)

    JMM v1.4

    Processing Step:Processing Step:Processing Step:Processing Step:Photolithography #2Photolithography #2Photolithography #2Photolithography #2

  • 7/29/2019 CMOS Processing

    8/32

    MicroLab, VLSI-14 (8/32)

    JMM v1.4

    Processing Steps:Processing Steps:Processing Steps:Processing Steps:

    Oxidation #1Oxidation #1Oxidation #1Oxidation #1Thermal oxidation is a process in which silicon (Thermal oxidation is a process in which silicon (Thermal oxidation is a process in which silicon (Thermal oxidation is a process in which silicon (SiSiSiSi))))reacts with oxygen to form a continuous layer ofreacts with oxygen to form a continuous layer ofreacts with oxygen to form a continuous layer ofreacts with oxygen to form a continuous layer ofhighhighhighhigh----quality silicon dioxide (SiOquality silicon dioxide (SiOquality silicon dioxide (SiOquality silicon dioxide (SiO2222))))

    oxidation of the silicon surfaceoxidation of the silicon surfaceoxidation of the silicon surfaceoxidation of the silicon surface

    oxidation through a window in the oxideoxidation through a window in the oxideoxidation through a window in the oxideoxidation through a window in the oxide

    selective oxide growthselective oxide growthselective oxide growthselective oxide growth

    oxidation of the silicon surfaceoxidation of the silicon surfaceoxidation of the silicon surfaceoxidation of the silicon surface

  • 7/29/2019 CMOS Processing

    9/32

    MicroLab, VLSI-14 (9/32)

    JMM v1.4

    Processing Steps:Processing Steps:Processing Steps:Processing Steps:

    Oxidation #2Oxidation #2Oxidation #2Oxidation #2

    oxidation throughoxidation throughoxidation throughoxidation througha windowa windowa windowa window

    selectiveselectiveselectiveselectiveoxide growthoxide growthoxide growthoxide growth

    birds bikebirds bikebirds bikebirds bike

  • 7/29/2019 CMOS Processing

    10/32

    MicroLab, VLSI-14 (10/32)

    JMM v1.4

    Processing Steps:Processing Steps:Processing Steps:Processing Steps:Layer DepositionLayer DepositionLayer DepositionLayer Deposition ---- GeneralGeneralGeneralGeneral

    Thin layers of both conduction substances andThin layers of both conduction substances andThin layers of both conduction substances andThin layers of both conduction substances andinsulation materials constitute an important part ofinsulation materials constitute an important part ofinsulation materials constitute an important part ofinsulation materials constitute an important part ofany semiconductor device.any semiconductor device.any semiconductor device.any semiconductor device.

    epitaxyepitaxyepitaxyepitaxy (single crystal deposition)(single crystal deposition)(single crystal deposition)(single crystal deposition)

    PVD and CVD process (polycrystalline deposition)PVD and CVD process (polycrystalline deposition)PVD and CVD process (polycrystalline deposition)PVD and CVD process (polycrystalline deposition)

  • 7/29/2019 CMOS Processing

    11/32

    MicroLab, VLSI-14 (11/32)

    JMM v1.4

    Processing Steps:Processing Steps:Processing Steps:Processing Steps:

    Vapour DepositionVapour DepositionVapour DepositionVapour Deposition

    PVDPVDPVDPVD

    CVDCVDCVDCVD

  • 7/29/2019 CMOS Processing

    12/32

    MicroLab, VLSI-14 (12/32)

    JMM v1.4

    Processing Steps: EtchingProcessing Steps: EtchingProcessing Steps: EtchingProcessing Steps: Etching

    The process that immediately follows theThe process that immediately follows theThe process that immediately follows theThe process that immediately follows thephotolithography step is the removal of materialphotolithography step is the removal of materialphotolithography step is the removal of materialphotolithography step is the removal of materialfrom areas of the wafer unprotected byfrom areas of the wafer unprotected byfrom areas of the wafer unprotected byfrom areas of the wafer unprotected by photoresistphotoresistphotoresistphotoresist....Characterization by selectivity and anisotropy.Characterization by selectivity and anisotropy.Characterization by selectivity and anisotropy.Characterization by selectivity and anisotropy.

    wet etchingwet etchingwet etchingwet etching

    dry etchingdry etchingdry etchingdry etching

  • 7/29/2019 CMOS Processing

    13/32

    MicroLab, VLSI-14 (13/32)

    JMM v1.4

    Processing Steps:Processing Steps:Processing Steps:Processing Steps:

    DiffusionDiffusionDiffusionDiffusionSolid state diffusion is a process which allowsSolid state diffusion is a process which allowsSolid state diffusion is a process which allowsSolid state diffusion is a process which allowsatoms to move within a solid at elevatedatoms to move within a solid at elevatedatoms to move within a solid at elevatedatoms to move within a solid at elevatedtemperatures.temperatures.temperatures.temperatures.

  • 7/29/2019 CMOS Processing

    14/32

    MicroLab, VLSI-14 (14/32)

    JMM v1.4

    Processing Steps:Processing Steps:Processing Steps:Processing Steps:

    ImplantationImplantationImplantationImplantationThe alternative to the diffusion technique of dopantThe alternative to the diffusion technique of dopantThe alternative to the diffusion technique of dopantThe alternative to the diffusion technique of dopantintroduction used in IC manufacturing is ionintroduction used in IC manufacturing is ionintroduction used in IC manufacturing is ionintroduction used in IC manufacturing is ionimplantation.implantation.implantation.implantation.

  • 7/29/2019 CMOS Processing

    15/32

    MicroLab, VLSI-14 (15/32)

    JMM v1.4

    NNNN----Well Implant & DriveWell Implant & DriveWell Implant & DriveWell Implant & Drive----inininin

    In p substrate only nIn p substrate only nIn p substrate only nIn p substrate only n----channelchannelchannelchannel fetsfetsfetsfets can be processed.can be processed.can be processed.can be processed.Therefore an nTherefore an nTherefore an nTherefore an n----well has to be implanted in order to holdwell has to be implanted in order to holdwell has to be implanted in order to holdwell has to be implanted in order to holdthe pthe pthe pthe p----channelchannelchannelchannel fetsfetsfetsfets....

    Window in the mask and cross section illustrated.Window in the mask and cross section illustrated.Window in the mask and cross section illustrated.Window in the mask and cross section illustrated.

  • 7/29/2019 CMOS Processing

    16/32

    MicroLab, VLSI-14 (16/32)

    JMM v1.4

    ChannelChannelChannelChannel----stop Implantstop Implantstop Implantstop Implant

    A thick (0.4um) layer of silicon dioxide, calledA thick (0.4um) layer of silicon dioxide, calledA thick (0.4um) layer of silicon dioxide, calledA thick (0.4um) layer of silicon dioxide, called fieldfieldfieldfieldoxideoxideoxideoxide, is formed on the surface by oxidation in wet, is formed on the surface by oxidation in wet, is formed on the surface by oxidation in wet, is formed on the surface by oxidation in wetoxygen. This is then etched to expose surface where weoxygen. This is then etched to expose surface where weoxygen. This is then etched to expose surface where weoxygen. This is then etched to expose surface where wewant to makewant to makewant to makewant to make fetsfetsfetsfets....

  • 7/29/2019 CMOS Processing

    17/32

    MicroLab, VLSI-14 (17/32)

    JMM v1.4

    Grow Field OxideGrow Field OxideGrow Field OxideGrow Field Oxide

    Formation of active regions for nFormation of active regions for nFormation of active regions for nFormation of active regions for n----channel and pchannel and pchannel and pchannel and p----channelchannelchannelchannelfetsfetsfetsfets of the CMOS process. The obtained birds beakof the CMOS process. The obtained birds beakof the CMOS process. The obtained birds beakof the CMOS process. The obtained birds beakcauses the active area of the device to be significantlycauses the active area of the device to be significantlycauses the active area of the device to be significantlycauses the active area of the device to be significantlysmaller.smaller.smaller.smaller.

  • 7/29/2019 CMOS Processing

    18/32

    MicroLab, VLSI-14 (18/32)

    JMM v1.4

    Grow Thin OxideGrow Thin OxideGrow Thin OxideGrow Thin Oxide

    Now grow a thin (0.01um = 100 Angstroms) layer ofNow grow a thin (0.01um = 100 Angstroms) layer ofNow grow a thin (0.01um = 100 Angstroms) layer ofNow grow a thin (0.01um = 100 Angstroms) layer ofsilicon dioxide, called gate oxide, on the surface bysilicon dioxide, called gate oxide, on the surface bysilicon dioxide, called gate oxide, on the surface bysilicon dioxide, called gate oxide, on the surface byexposing the wafer to dry oxygen.exposing the wafer to dry oxygen.exposing the wafer to dry oxygen.exposing the wafer to dry oxygen.

    The gate oxide needs to be of high quality: uniformThe gate oxide needs to be of high quality: uniformThe gate oxide needs to be of high quality: uniformThe gate oxide needs to be of high quality: uniformthickness, no defects! The thinner the gate oxide, thethickness, no defects! The thinner the gate oxide, thethickness, no defects! The thinner the gate oxide, thethickness, no defects! The thinner the gate oxide, themore oomph themore oomph themore oomph themore oomph the fetfetfetfet will have (well see why soon) but thewill have (well see why soon) but thewill have (well see why soon) but thewill have (well see why soon) but theharder it is to make it defect free.harder it is to make it defect free.harder it is to make it defect free.harder it is to make it defect free.

  • 7/29/2019 CMOS Processing

    19/32

    MicroLab, VLSI-14 (19/32)

    JMM v1.4

    Deposit & EtchDeposit & EtchDeposit & EtchDeposit & Etch PolysiliconPolysiliconPolysiliconPolysilicon

    On top of the thin oxide a 0.7um thick layer ofOn top of the thin oxide a 0.7um thick layer ofOn top of the thin oxide a 0.7um thick layer ofOn top of the thin oxide a 0.7um thick layer ofpolycrystalline silicon, calledpolycrystalline silicon, calledpolycrystalline silicon, calledpolycrystalline silicon, called polysiliconpolysiliconpolysiliconpolysiliconorororor polypolypolypolyforforforforshort, is deposited by CVD. The poly layer is patternedshort, is deposited by CVD. The poly layer is patternedshort, is deposited by CVD. The poly layer is patternedshort, is deposited by CVD. The poly layer is patterned

    and plasma etched (thin ox not covered by poly is etchedand plasma etched (thin ox not covered by poly is etchedand plasma etched (thin ox not covered by poly is etchedand plasma etched (thin ox not covered by poly is etchedaway too!) exposing the surface where the source andaway too!) exposing the surface where the source andaway too!) exposing the surface where the source andaway too!) exposing the surface where the source anddrain junctions will be formed:drain junctions will be formed:drain junctions will be formed:drain junctions will be formed:

  • 7/29/2019 CMOS Processing

    20/32

    MicroLab, VLSI-14 (20/32)

    JMM v1.4

    ImplantImplantImplantImplant NfetNfetNfetNfet Drain & SourceDrain & SourceDrain & SourceDrain & Source

    The entire surface is doped, either by diffusion or ionThe entire surface is doped, either by diffusion or ionThe entire surface is doped, either by diffusion or ionThe entire surface is doped, either by diffusion or ionimplantation, with phosphorus (an electronimplantation, with phosphorus (an electronimplantation, with phosphorus (an electronimplantation, with phosphorus (an electron donordonordonordonor) which) which) which) whichcreates two ncreates two ncreates two ncreates two n----type regions in the substrate and antype regions in the substrate and antype regions in the substrate and antype regions in the substrate and an ohmicohmicohmicohmic

    contact in the ncontact in the ncontact in the ncontact in the n----well. The phosphorus also penetrates thewell. The phosphorus also penetrates thewell. The phosphorus also penetrates thewell. The phosphorus also penetrates thepoly reducing its resistance and affecting thepoly reducing its resistance and affecting thepoly reducing its resistance and affecting thepoly reducing its resistance and affecting the nfetsnfetsnfetsnfetsthreshold.threshold.threshold.threshold.

  • 7/29/2019 CMOS Processing

    21/32

    MicroLab, VLSI-14 (21/32)

    JMM v1.4

    EffectiveEffectiveEffectiveEffective NfetNfetNfetNfet DimensionsDimensionsDimensionsDimensions

  • 7/29/2019 CMOS Processing

    22/32

    MicroLab, VLSI-14 (22/32)

    JMM v1.4

    ParasiticParasiticParasiticParasitic FetsFetsFetsFets

  • 7/29/2019 CMOS Processing

    23/32

    MicroLab, VLSI-14 (23/32)

    JMM v1.4

    ImplantImplantImplantImplant PfetPfetPfetPfet Drain & SourceDrain & SourceDrain & SourceDrain & Source

    Once again the entire surface is doped, either by diffusionOnce again the entire surface is doped, either by diffusionOnce again the entire surface is doped, either by diffusionOnce again the entire surface is doped, either by diffusionor ion implantation, with boron (an electronor ion implantation, with boron (an electronor ion implantation, with boron (an electronor ion implantation, with boron (an electron acceptoracceptoracceptoracceptor))))which creates two pwhich creates two pwhich creates two pwhich creates two p----type regions in the ntype regions in the ntype regions in the ntype regions in the n----well and anwell and anwell and anwell and an

    ohmicohmicohmicohmic contact in the substrate.contact in the substrate.contact in the substrate.contact in the substrate.

  • 7/29/2019 CMOS Processing

    24/32

    MicroLab, VLSI-14 (24/32)

    JMM v1.4

    Deposit SiODeposit SiODeposit SiODeposit SiO2222 insulatorinsulatorinsulatorinsulator

    Finally an intermediate oxide layer is grown for isolation andFinally an intermediate oxide layer is grown for isolation andFinally an intermediate oxide layer is grown for isolation andFinally an intermediate oxide layer is grown for isolation andthenthenthenthen reflowedreflowedreflowedreflowed totototo flattenflattenflattenflatten its surface.its surface.its surface.its surface.

  • 7/29/2019 CMOS Processing

    25/32

    MicroLab, VLSI-14 (25/32)

    JMM v1.4

    Etch contact cutsEtch contact cutsEtch contact cutsEtch contact cuts

    Holes are etched in the oxide where contacts to poly/diffHoles are etched in the oxide where contacts to poly/diffHoles are etched in the oxide where contacts to poly/diffHoles are etched in the oxide where contacts to poly/diffare wanted.are wanted.are wanted.are wanted.

  • 7/29/2019 CMOS Processing

    26/32

    MicroLab, VLSI-14 (26/32)

    JMM v1.4

    Deposit & Etch Metal1Deposit & Etch Metal1Deposit & Etch Metal1Deposit & Etch Metal1

    For interconnections aluminium is deposited, patterned andFor interconnections aluminium is deposited, patterned andFor interconnections aluminium is deposited, patterned andFor interconnections aluminium is deposited, patterned andetched.etched.etched.etched.

  • 7/29/2019 CMOS Processing

    27/32

    MicroLab, VLSI-14 (27/32)

    JMM v1.4

    Voila: a CMOS Inverter!Voila: a CMOS Inverter!Voila: a CMOS Inverter!Voila: a CMOS Inverter!

    Finally aFinally aFinally aFinally a passivationpassivationpassivationpassivation layer protects the wafer surface fromlayer protects the wafer surface fromlayer protects the wafer surface fromlayer protects the wafer surface fromcontamination and scratches. Pads are opened for bonding.contamination and scratches. Pads are opened for bonding.contamination and scratches. Pads are opened for bonding.contamination and scratches. Pads are opened for bonding.

  • 7/29/2019 CMOS Processing

    28/32

    MicroLab, VLSI-14 (28/32)

    JMM v1.4

    PlanarizePlanarizePlanarizePlanarize

  • 7/29/2019 CMOS Processing

    29/32

    MicroLab, VLSI-14 (29/32)

    JMM v1.4

    Deposit & Etch Metal2Deposit & Etch Metal2Deposit & Etch Metal2Deposit & Etch Metal2

  • 7/29/2019 CMOS Processing

    30/32

    MicroLab, VLSI-14 (30/32)

    JMM v1.4

    NNNN----well, Doublewell, Doublewell, Doublewell, Double----level Metal CMOSlevel Metal CMOSlevel Metal CMOSlevel Metal CMOS

    Process StepsProcess StepsProcess StepsProcess Steps1. Grow barrier oxide1. Grow barrier oxide1. Grow barrier oxide1. Grow barrier oxide2.2.2.2. MaskMaskMaskMask/Etch n/Etch n/Etch n/Etch n----well windowwell windowwell windowwell window3.3.3.3. PPPPnnnn----well implantwell implantwell implantwell implant4. Thermal drive4. Thermal drive4. Thermal drive4. Thermal drive----in to deepen nin to deepen nin to deepen nin to deepen n----wellwellwellwell

    5. Remove barrier oxide5. Remove barrier oxide5. Remove barrier oxide5. Remove barrier oxide6. Grow pad oxide6. Grow pad oxide6. Grow pad oxide6. Grow pad oxide7. Deposit Si7. Deposit Si7. Deposit Si7. Deposit Si3333NNNN44448.8.8.8. MaskMaskMaskMask/Etch leaving active region/Etch leaving active region/Etch leaving active region/Etch leaving active region9.9.9.9. BBBBchannelchannelchannelchannel----stop implantstop implantstop implantstop implant10. Grow field oxide (more drive10. Grow field oxide (more drive10. Grow field oxide (more drive10. Grow field oxide (more drive----in!)in!)in!)in!)11. Remove Si11. Remove Si11. Remove Si11. Remove Si3333NNNN4444

    12. Remove pad oxide12. Remove pad oxide12. Remove pad oxide12. Remove pad oxide13.13.13.13. BBBBorororor PPPPimplant to adjust Vimplant to adjust Vimplant to adjust Vimplant to adjust VTHTHTHTH14. Grow thin (gate) oxide14. Grow thin (gate) oxide14. Grow thin (gate) oxide14. Grow thin (gate) oxide15. Deposit15. Deposit15. Deposit15. Deposit PPPP----doped polysilicondoped polysilicondoped polysilicondoped polysilicon16.16.16.16. MaskMaskMaskMask/Etch leaving poly wires/Etch leaving poly wires/Etch leaving poly wires/Etch leaving poly wires17. Etch exposed thin oxide17. Etch exposed thin oxide17. Etch exposed thin oxide17. Etch exposed thin oxide18.18.18.18. MaskMaskMaskMask off poff poff poff p----diffusion regionsdiffusion regionsdiffusion regionsdiffusion regions

    19.19.19.19. SbSbSbSborororor AsAsAsAsnfetnfetnfetnfet source/drainsource/drainsource/drainsource/drainimplant, nimplant, nimplant, nimplant, n----well contact toowell contact toowell contact toowell contact too

    20. Mask all but p20. Mask all but p20. Mask all but p20. Mask all but p----diffusion regionsdiffusion regionsdiffusion regionsdiffusion regions21.21.21.21. BBBBpfetpfetpfetpfet source/drain implantsource/drain implantsource/drain implantsource/drain implant22. Thermal source/drain annealing22. Thermal source/drain annealing22. Thermal source/drain annealing22. Thermal source/drain annealing

    23. Deposit23. Deposit23. Deposit23. Deposit SiOSiOSiOSiO2222using CVDusing CVDusing CVDusing CVD24.24.24.24. Mask/Mask/Mask/Mask/Etch contactsEtch contactsEtch contactsEtch contacts

    throughthroughthroughthrough SiOSiOSiOSiO222225. Deposit first25. Deposit first25. Deposit first25. Deposit first AlAlAlAlusing PVDusing PVDusing PVDusing PVD

    26.26.26.26. MaskMaskMaskMask/Etch leaving metal1/Etch leaving metal1/Etch leaving metal1/Etch leaving metal1wireswireswireswires

    27. Grow thick layer of27. Grow thick layer of27. Grow thick layer of27. Grow thick layer ofSiOSiOSiOSiO222228. Spin on thick, flat layer of28. Spin on thick, flat layer of28. Spin on thick, flat layer of28. Spin on thick, flat layer of

    photoresistphotoresistphotoresistphotoresist29. Etch29. Etch29. Etch29. Etch SiOSiOSiOSiO2222andandandand photoresistphotoresistphotoresistphotoresist

    at same rate until only flatat same rate until only flatat same rate until only flatat same rate until only flat

    SiOSiOSiOSiO2222 remainsremainsremainsremains30.30.30.30. MaskMaskMaskMask/Etch/Etch/Etch/Etch viasviasviasvias throughthroughthroughthrough SiOSiOSiOSiO222231. Deposit second using PVD31. Deposit second using PVD31. Deposit second using PVD31. Deposit second using PVD32.32.32.32. MaskMaskMaskMask/Etch leaving metal2/Etch leaving metal2/Etch leaving metal2/Etch leaving metal2

    wireswireswireswires33. Deposit33. Deposit33. Deposit33. Deposit overglassoverglassoverglassoverglass totototo

    passivatepassivatepassivatepassivate circuitcircuitcircuitcircuit

    34.34.34.34. MaskMaskMaskMask/Etch pad windows/Etch pad windows/Etch pad windows/Etch pad windows

  • 7/29/2019 CMOS Processing

    31/32

    MicroLab, VLSI-14 (31/32)

    JMM v1.4

    Coming Up...Coming Up...Coming Up...Coming Up...

    Next time:Next time:Next time:Next time:

    Mask layout: design rules, layout examples,Mask layout: design rules, layout examples,Mask layout: design rules, layout examples,Mask layout: design rules, layout examples,structured and symbolic layout techniques,structured and symbolic layout techniques,structured and symbolic layout techniques,structured and symbolic layout techniques,retargetableretargetableretargetableretargetable layouts. CAD tools for layout: designlayouts. CAD tools for layout: designlayouts. CAD tools for layout: designlayouts. CAD tools for layout: designcapture, design rule checking, extraction, networkcapture, design rule checking, extraction, networkcapture, design rule checking, extraction, networkcapture, design rule checking, extraction, networkcomparison.comparison.comparison.comparison.

    Readings for next timeReadings for next timeReadings for next timeReadings for next time

    WestWestWestWesteeee::::

    Chapter 3 thru 3.2.3Chapter 3 thru 3.2.3Chapter 3 thru 3.2.3Chapter 3 thru 3.2.3Johns&MartinJohns&MartinJohns&MartinJohns&Martin:::: 2 through 2.1 (CMOS processing)2 through 2.1 (CMOS processing)2 through 2.1 (CMOS processing)2 through 2.1 (CMOS processing)

    TransparenciesTransparenciesTransparenciesTransparencies:::: transparency notes (process technology)transparency notes (process technology)transparency notes (process technology)transparency notes (process technology)

    Study CBT course on the web or on I3SStudy CBT course on the web or on I3SStudy CBT course on the web or on I3SStudy CBT course on the web or on I3S----CD:CD:CD:CD:

    How a silicon integrated circuit is made (How a silicon integrated circuit is made (How a silicon integrated circuit is made (How a silicon integrated circuit is made (UniUniUniUniManchester)Manchester)Manchester)Manchester)

  • 7/29/2019 CMOS Processing

    32/32

    Exercises: VLSIExercises: VLSIExercises: VLSIExercises: VLSI----14141414

    WesteWesteWesteWeste pp168: 3.8 ex 5 (difficulty: easy):pp168: 3.8 ex 5 (difficulty: easy):pp168: 3.8 ex 5 (difficulty: easy):pp168: 3.8 ex 5 (difficulty: easy): ExplainExplainExplainExplainwhy substrate and well contacts are important inwhy substrate and well contacts are important inwhy substrate and well contacts are important inwhy substrate and well contacts are important inCMOS.CMOS.CMOS.CMOS.