Callaghan - Reigate and Banstead

Callaghan D E M O L I T I O N L T D

The Estate Office, Waterhouse Lane, Kingswood. Surrey, KT20 6EN

Tel: 01737 832273 Fax: 01737 832826

Email: [email protected] . www.callaghandemolition.co.uk

Environmental Health Department Reigate & Banstead Borough Council Town Hall Castlefield Road Reigate RH2 OSH

For the attention of: Shaun Parry.

Dear Sirs

Re: APPLICATION FOR PERMIT FOR TEREX PEGSON 1100X 650 MOBILE PREMIERTRACK HYDRAULIC CRUSHER.

In accordance with the statutory requirements, please find attached our completed application, together with enclosures for a permit for the above plant.

Should you require any further information, please do not hesitate to call our oftice.

Yours faithfully I CALLAOHAN DEMOLITION LIMITED

Directors: M.M.Callaghan J.D.Callaghan M.A.Callaghan M.J.Caliaghan Reaistered office: The Estate Office. Waterhouse Lane. Kinaswood. Surrey. KT20 BEN Req. No. 1735167 England

PART B APPLICATION FORM

APPLICATION FOR A PERMIT Reigate & Ban5tead I50I<OIJCil-I COUNCI12 Banstead I Horley I Redhill I Reigate --

Local Authority Pollution Prevention and Control Pollution Prevention and Control Act, 1999 Pollution Prevention and Control (England and Wales) Regulations 2000 (As amended)

INTRODUCTION

When to use this form This regime is known as Local Authority Pollution Prevention and Control, LAPPC. Installations permitted under this regime are known as B installations. Use this form if you are sending an application for a 'Part B' permit to a Local Authority under the Pollution Prevention and Control (England and Wales) Regulations 2000 (as amended) ("the PPC Regulations").

Before you start to fill in this form Please read the Defra general guidance manual issued for LA-IPPC and LAPPC. This contains a list of other documents you may need to refer to when you are preparing your application, and explains some of the technical terms used. You will also need to read the relevant sector guidance note, BREF note or Process Guidance note as relevant. The Pollution Prevention and Control (England and Wales) Regulations 2000 can be obtained from The Stationary Office, or viewed on their website at: www.leaislation.hmso.aov.uk~si/si2000/20001973.htm

Which parts of the form to fill in You should fill in as much of this form as possible. The appropriate fee must be enclosed with the application to enable it to be processed further. When complete, return to:

ENVIRONMENTAL PROTECTION ENVIRONMENTAL HEALTH SERVICES

REIGATE AND BANSTEAD BOROUGH COUNCIL TOWN HALL

CASTLEFIELD ROAD REIGATE SURREY RH2 OSH

Other documents you may need to submit There are number of other documents you may need to send us with your application. Each time a request for a document is made in the application form you will need to record a document reference number for the document or documents that you are submitting in the space provided on the form for this purpose. Please also mark the document(s) clearly with this reference number and the application reference number, if you have been given one, which will be at the top of the form overleaf. If you do not have either of these, please use the name of the installation.

Using continuation sheets In the case of the questions on the application form itself, please use a continuation sheet if you need extra space; but please indicate clearly on the form that you have done so by stating a document reference number for that continuation sheet. Please also mark the continuation sheet itself clearly with the information referred to above.

Copies Please send the original and 3 copies of the form and all other supporting material, to assist consultation.

If you need help and advice We have made the application form as straightfoward as possible, but please get in touch with us at the local authority address given above if you need any advice on how to set out the information we need.

Al.1 Name of the installation

For Local Authority Use

A1.2 Please give the address of the site of the installation

Application Reference:

Postcode Tele~hone 0 1737 - % 3227 3

Officer Reference: tte received:

-9% JUL~ Q005

Ordnance Survey national grid reference 8 characters, for example, SJ 123 456

A1.3 Existing authorisations: Please give details of any existing LAPC or P C authorisation for the installation, including reference number(s):

Please provide the information requested below about the "Operator", which means the person who it is proposed will have control over the installation in accordance with the permit (if granted)

A2.1 The Operator - Please provide the full name of company or corporate body

~42-~4&I- \~d b=\ot.\nod LI t-t 1 ~ t 2 D

Tradinghusiness name (if different)

Registered Office address

S~A~-.LEY Postcode: k7 20 b E fd I

B1 About the Installation


Please fill in the table below with details of all the current activities in operation at the whole installation.


In Column 1 a Activities in the stationary technical unit Please identify all activities listed in Schedule 1 to the PPC Regulations that are, or are proposed, to be carried out in the stationary technical unit of the installation.

In Column l b Directly associated activities Please identify any directly associated activities that are, or are proposed, to be camed out on the same site which:

Officer Reference:

* have a technical connection with the activities in the stationary technical unit * could have an effect on pollution

Date received:

In column 2a and b Schedule 1 references, please quote the Chapter number, Section number, then paragraph and sub-paragraph number as shown in Part 1 of Schedule 1 to the PPC Regulations. For example, Manufacturing glass where the use of lead or any lead compound is involved, would be listed as Chapter 3, Section 3.3, Part B 0).

B1.l Installation table for new permit application

B1.2 Why is the application being made?

d the installation is new


it is an existing Part B process authorised under the Environmental Protection Act for which a substantial change is proposed within 4 months of the transitional date and an LAPPC permit is required.


B.1.3 Site Maps

Please provide:-

Officer Reference:

* A suitable map showing the location of the installation clearly defining extent of the installations in red

Date received:

Doc Reference HOL~LE ? LWT

* A suitable plan showing the layout of activities on the site, including bulk storage of materials, waste storage areas and any external emission points to atmosphere

Doc Reference

B2 The Installation

Please provide written information about the aspects of your installation listed below. We need this information to determine whether you will operate the installation in a way in which all the environmental requirements of the PPC Regulations are met.

B2.1 Describe the proposed installation and activities and identify the foreseeable emissions to air h m each stage of the process (this will include any foreseeable emissions during start up, shut down and any breakdownlabnormal operation)

The use ofprocess flow diagrams may aid to simplilly the operations

Doc Reference: &PA/~*/?W.~ / - cb L . 02.1

B2.2 Once all foreseeable emissions have been identified in the proposed installation activities, each emission should be characterised (including odour) and quantified.

- atmospheric emissions should be categorised under the following (i) point source, (e.g. chimney I vent, identified by a number and detailed on a plan) (ii) fugitive source (e.g. from stockpiles I storage areas).

If any monitoring has been undertaken please provide the details of emission concentrations and quantify in terms of mass emissions. If no monitoring has been undertaken please state this.

(Mass Emission - the quantification of an emission in terms of its physical mass per period of time. E.g. Grams per hour, tonnes per year)

B2.3 For each emission identified from the installations' activities describe the current and proposed technology and other techniques for preventing or, where that is not practicable reducing the emissions. If no techniques are currently used and the emission goes directly to the environment, without abatement or treatment this should be stated


Doc Reference: k f iF&&~ .11 .a~ . R Z . ~


B2.4 Describe the proposed systems to be used in the event of unintentional releases and their consequences. This must identify, assess and minimise the environmental risks and hazards, provide a risk- based assessment of any likely unintentional releases, including the use of historical evidence. If no assessments have been carried out please state.

Doc Reference: EPA~~&CS&-. 11 . e h ~ &2.+

Officer Reference:

B2.5 Describe the proposed measures for monitoring all identified emissions including any environmental monitoring, and the frequency, measurement methodology and evaluation procedure proposed. (e.g. particulate matter emissions, odour etc). Include the details of any monitoring which has been carried out which has not been requested in any other part of this application. If no monitoring is proposed for an emission please state the reason.

Date received:

B2.6 Provide detailed procedures and policies of your proposed environmental management techniques, in relation to the installation activities described.

Doc ~eference: ~./&#&~.L/.QL. 6 2.6,

B3 Impact on the Environment

B3.1 Provide an assessment of the potential significant local environmental effects of the foreseeable emissions (for example, is there a history of complaints, is the installation in an air quality management area?)

Doc Reference: HP,&S P-h- ~ 5 ( .6Y. I

B3.2 Are there any sites of special scientific interest (SSSIs) or European Sites which are within 2 kilometres of the installation?

Yes please give names of the sites

B3.3 Provide an assessment of whether the installation is likely to have a significant effect on such sites and, if it is, provide an assessment of the implications of the installation for that site, for the purposes of the Conservation (Natural Habitats etc) Regulations 1994.


Doc Reference:


B4 Environmental Statements

B4.1 Has an environmental impact assessment been canied out under The Town and Country Planning (Environmental Impact Assessment)(England & Wales) Regulations 1999, or for any other reason with respect to the installation.

Officer Reference:

Yes Please supply a copy of the environmental impact assessment and details of any decision made

Date received:

Doc Reference:

B5 Additional information

Please supply any additional information which you would like us to take account of in considering this application.

C1 Fees and Charges


The enclosed charging scheme leaflet gives details of how to calculate the application fee. Your application cannot be processed unless the application fee is correct and enclosed.


C1.l Please state the amount enclosed as an application fee for this installation.

£ 140q (Cheques should be made uavable to: Reigate & Banstead Borough Council)

We will confirm receipt of this fee when we write to you acknowledging your application.

Officer Reference:

C1.2 Please give any company purchase order number or other reference you wish to be used in relation to this fee.

Date received:

C2 Annual charges

If we grant you a permit, you will be required to pay an annual subsistence charge, failure to do so will result in revocation of your permit and you will not be able to operate your installation.

C2.1 Please provide details of the address you wish invoices to be sent to and details of someone we may contact about fees and charges within your finance section.

Postcode: kT 20 F(\) Telephone: 0 \137 - %'3%'2-7 3

C3 Commercial confidentiality

C3.1 Is there any information in the application that you wish to justify being kept from the public register on the grounds of commercial confidentiality?

Yes Cl Please provide full justification, considering the definition of commercial confidentiality within the PPC regulations.

Doc Reference 10

C3.2 Is there any information in the application that you believe should be kept from the public register on the grounds of national security?


No n" Yes Cl


Do not write anything about this information on the form. Please provide full details on separate sheets, plus provide a copy of the application form to the Secretary of State for a Direction on the issue of National Security.

C4 Data Protection

Officer Reference:

The information you give will be used by the Local Authority to process your application. It will be placed on the relevant public register and used to monitor compliance with the permit conditions. We may also use and or disclose any of the information you give us in order to:

Date received:

consult with the public, public bodies and other organisations, carry out statistical analysis, research and development on environmental issues, provide public register information to enquirers, investigate possible breaches of environmental law and take any resulting action, prevent breaches of environmental law, assess customer service satisfaction and improve our service.

We may pass on the information to agents1 representatives who we ask to do any of these things on our behalf.

It is an offence under Regulation 32 of the PPC regulations, for the purpose of obtaining a permit (for yourself or anyone else) to:

make a false statement which you know to be false or misleading in a material particular, recklessly make a statement which is false or misleading in a material particular.

If you make a false statement

we may prosecute you, and if you are convicted, you are liable to a fine or imprisonment (or both).

C5 Declaration

C5.1 Signature of current operator(s)*

I / We certify that the information in this application is correct. I / We apply for a permit in respect of the particulars described in this application (including supporting documentation) I 1 We have supplied.

11

Please note that each individual operator must sign the declaration themselves, even if an agent is acting on their behalf.


For the application from:


~nstallation name: &\r3\Lt' & ~ + s P Signature

@-s I?&Z-bRA ,774. CALLAGHAN DEMOLITION LTD,

Name THE ESTATE OFFICE. WATERHOUSE LANE.

Officer Reference:

MwfqG2.R. KINGSWOOD

Position P

TEL: 01737 832273 FAX: 01737 832826

Date

Date received:

Position

* Where more than one person is defined as the operator, all should sign. Where a company or other body corporate - authorised person should sign and provide evidence of authority from the board of the company or body corporate.

I. The proposed installation is operation of a Terex Pegson 1100 x 650 Mobile Premiertrack Hydraulic Crusher for the process of size reducing concrete & brick into a reusable aggregate.

II. No foreseeable emissions are expected during the start up or shut down procedures.

Ill. A foreseeable emission of dust during break breakdown is possible.

IV. Foreseeable emissions from the operating plant are limited to dust & exhaust smoke.

I Dust I

3

1. Raw material deposited into open hopper with grizzly conveyor feeder.

2. Engine exhaust

3. Processed Stockpile

2 0 COPYRIGHT CALLAGHAN 1992

I Enclosed Conveyor I

I 1. Dust suppression measures to eliminate emissions of dust will be as follows;

I a. Raw material stockpile sprayed with hose pipes before loading to hopper

I b. Fine water spray atomiser nozzles mounted on bars over the conveyors, feeder & jaws.

c. Enclosed hood to final 0.5 mtr of final discharge.

1 2. Engines exhaust manifold dry system.

a. Caterpillar C9 ACERT emissions meet Tier 3, stage lllA European standards emission requirements.

3. Processed Stockpiles sprayed from independent water source at ground level. 1.e. hose pipes connected to mains supply or delivered by pressure pump from mobile site bowsers.

4. Before loading vehicles for relocation on site or removal off site sprayed with water.

5. Site haulage roads damped down.

3 0 COPYRIGHT CALLAOHAN 1992

Preventative Maintenance

1. Checking of equipment before start up & during operations.

2. Maintenance & servicing of equipment to the manufacturers recommendations.

3. Ensure adequate water supply is available at all times.


1. In the unlikely event of an unintentional release of dust due to failure of the on board dust suppression equipment or for any other reason the following procedures will be adopted.

a. Immediate shut down of equipment.

b. Visual assessment to determine source of emission.

c. Spray materials in hopper using conventional hose pipes to damp down and remove dust risk with frequent monitoring until failure is resolved.

d. Recti i failed equipment i.e. unscrew atomisers; remove blockage, wash, test & refit.

e. Record the event and actions taken to resolve the matter.

f. Notify the regulator advising of any event even that from processes off site.

Note: - O Fine water sprays to stockpiles of unprocessed material is standard procedure and

reduces dust emissions during the loading to hopperlfeed conveyor.

*:* Fine water sprays to stockpiles of processed material is again standard procedure and reduces dust emissions during relocation on site or loading onto vehicles.


\ ,

1. It is not proposed to use analytical monitoring such as deposition gauges a h u ~ d the.,@te for standard operations. However location, surrounding areas, len regulator or client requirements may dictate change and the n monitoring.

..... . . . . ........

2. Visual monitoring will be undertaken a minimum of three ti recorded within his diary or alternative log book and retained o retained for a minimum period of 2 years and made availa requested.

3. An example of the data to be recorded is;

Location. .x.. .<.?... .. ............

O Date &time. ... ..~... :

. . . . . . . . .... :.>:.:< ......................... .<.......x..... ... ............... . >:.:... . : : : ..I. >... . ................. ........ .,. .~. .........

O Weather conditions (sunny, cloudy, raining&reezy or wil

9 Breakdowns, repairs or servicing.

O Observations.

COPYRIGHT 6

'CALLAGHAN 1992

Callaghan

CDL.62.6 r 1. Callaghan Demolition Limited Environmental Policy Statement enclo

2. Operator Training provided by manufacturer, Site Inductions & Weekly

3. Daily checks of equipment before start up and periodically throug previously specified.

4. Risk Assessments & Method Statements

5. Management of stockpiles restricting height of stockpiles raying of water to minimise the possibility of airborne dust.

6. Damping down during relocation or loading of vehicl

7. Damping down of site haul roads.

....... 1. We have operated mobile crushing plants in excess of 20 years. . ....... ....... . ..... ........ ... .::r:... .. :.: ,..,. ..... .:. : .:.. :... ,.::. . . . . . .

2. The plant for which this permit applies is a Terex Pegson I I00 x 650 Mobile ~rushgr and we have no history of complaints.

3. Following an initial assessment of a site the following procedures willI ... . . . ... . . . .

a. Before locating plant on site agree a predetermin client or main contractor as necessary.

b. Determine from surrounding areas if monitoring stati . . . .... . . . ...... .... .......

c. Adequate water supplies to be in place before cornm&ing operations I

EQUIPMENT - REPORT OF INSPECTION

.... .:.:.:.

Site Address: ... . .. . .. ... ... ... . .. . .. ... ... .. . .. . .. . .. . ... . .. . .. .. . .. . ... . .. . .. Equipment: Terex Penson 1100 x 650 Mobile Crusher '':3ik . ..

I-

D E M O L I T I O N L l D

The Estate Office. Waterhouse Lane, Kingswood, Surrey, KT20 6EN Tel: 01737 832273 Fax: 01737 832826

Email: [email protected] www.callaghandemolition.co.uk

CALLAGHAN DEMOLITION LIMITED ENVIRONMENTAL POLICY STATEMENT

This Company recognises that concern for the environment should be an integral and fundamental part of the business. We are aware of the impact of our day-today operations on the environment; our objective is to balance the need to achieve our business aims with an effort towards sustainable environmental improvement, which can be measured and monitored on a regular basis.

Company management have specific responsibility for policy development, coordination and evaluation of performance. The environmental policy will be maintained and upheld by the designated managers to meet the commitment. Environmental aspects of our processes and activities will be effectively managed in order to protect the health and safety of employees. customers and the public whilst contributing to the future well being of the environment.

We will undertake to provide the necessary training and support to all employees to ensure that they understand and are able to fulfil the relevant aspects of the policy in their day-to-day work. The policy shall be publicly available. We are committed to minimising the impact of our operations on the environment by means of a programme of continuous improvement and in particular will:

Set clear objectives and targets with the aim of ensuring continual improvement of the company's environmental performance and management system;

Conduct our operations to ensure compliance with all relevant environmental legislation;

Show a continual commitment to the prevention of pollution through the use of operational controls, training and risk assessment;

Make efficient use of resources, reuse rather than dispose where possible and promote the use of recycled materials;

Improve waste management and reduce waste to landfill where possible;

Continually aim to minimise energy consumption through effective energy management;

Reduce wherever practicable the level of uncontrolled atmospheric emissions;

Manage and control effluent discharges arising from our operations.

Appropriate resources will continually be made available to ensure that the environmental policy is implemented in full through managerial vigilance and regular auditing and review.

25" July 2005 Signed ........................................................................................... Date: ...........................

MANAGING DIRECTOR

CALLAGHAN DEMOLITION LIMITED - Copyright 1992

Control Measures

ENSURE DAILY CHECKS ARE CARRIED OUT BEFORE OPERATION OF PLANT. SHUT DOWN PLANT UNSCREW ATOMISERS AND WASH IN WATER TO REMOVE BLOCKAGE

REGULAR DAMPING DOWN WITH WATER SPAYS

............................................

............................................ 2. lmbudsd In safe vnklng C o n d l t i a

............................................ 3. Mad. awam of control Measurer 4. Imubd vfth protestlw equipment

Type To Be Worn

............................................................................ ....................................................... Date ...............

............................................................................

............................................................................ ............................................................................

............................................................................

............................................................................

............................................................................

............................................................................

............................................................................

12 August 2005

Environmental Health Department Reigate & Banstead Borough Council Town Hall Castlefield Road Reigate RH2 OSH

For the attention of: Shaun Parry.

Dear Sirs

Re: APPLICATION FOR PERMIT FOR TEREX PEGSON 1100X 650 MOBILE PREMIERTRACK HYDRAULIC CRUSHER.

Further to our earlier telephone conversation, we detail below the serial No for our above new crusher.

Serial Number: 650252CBHR

Should you require any further information, please do not hesitate to call our office.

Yours faithfully CALLAGHAN DEMOLITION LIMITED

M A Callaghan

1 I00 X 650 PREMIERTRAK HR SPECIFICATION

JAW CRUSHER Crusher type:

Feed opening: Bearings: Lubrication:

Drive:

Pn-cat: Minimum setting:

Maximum ..tting: Adjustment:

Hydmulii O v e M Protection:

'M' Series SIngle Toggle Jaw with hydraulic setting and overload protection. 1100 x 650 mm. Self aligning spherical roller. Eccenbic shaft roller bearings lubricated by grease. Through wedge belts with saew tension adjustment on engine. 75 mm CSS. 50 mm dosed side setting on recyding applications. 75 mm dosed side setting on quarry applications. If in doubt, please contact BLP. Settino measured from root to tip of o h i e tooth. 125 mm (dosed side root to tip). Hvdraullcalk adiusted C.S.S set by pladng &ai small shims into each side of the crusher. System designed to prevent damage caused by tramp tnetsi up to 200mm lump size only (maximum edge length). Any follow on plant mvst be capable of accepting oversize from this dumped condition.

Dump chmnce: Maximum dump clearance with new manganese is 230mm (standard profile jaws) tip to tip. Dump dearance will increase with jaw wear.

Controls: Wnen overload occurs the feeder will stop the -her and product conveyor will continue to operate.

1 I00 x 650 PREMIERTRAK HR SPECIFICATION

Spring mounted vibrating pan. Twin heavy-duly cast eccenttic shaRs running in spherical mHer bearings, gear coupled at drive

flange mounted hydraulic motor.

Hybaulic folding feed hopper.

Hopper capacity: Up to 8.5m5 goss depending on method of feed. 15mm thick Hardox wear resistant steel plate with suitably braced steel sedions.

PN PLANT PRODUCT CONVEYOR

Conveyor type: Trwghed belt conveyor with Belt adjustment Belt tensioning is by use of hydraulic raise ilower of the saew adjustment at the head tail section. drum.

Belt type: EP50013 with 5mm top and Belt coverr;: Canvas type removable dust 1.5mm bottom heavy-duty covers are fitted at the head rubber c o v . ~ to 85490 and end beyond the magnet area. DIN 22102. Belt scraper: Polyurethane blades are Wed

Bdtwid(h: 1 m. as standard. D i i r g e height 323111. Lubrication: Grease nipples located as Drive: Direct drive hydraulic motor. follow: - FeedbooC Fabricated in mild steel plate Head shaff: Two nipples on the left hand

with abrasion resistant steel side of the conveyor beneath liners at feed point. the magnetic separator.

lmpactdk : This is provided immediately Tail sha~?: One nipple each side of the below the crusher outlet under main plant chassis. the conveyor feed point, using Skirting: Fully skirted wear resistant heavyduty impact bars. rubber sealing along the entire

conveyor length.

Trwghed belt, hydraulic folding

D i i h&M: 2.lm. Direct drive hydraulic motor. Grease nipples located as follow: - One on each beaing housing. Two on each ekle of the main chassis below the feeder.

Mounted to discharge on near side of plant

Pre-set variable speed. Vm stalnleas steel shedder

450 Gauss at 250mm.

C ~ s h e r f e e d chute: Fabricated in 12mm mild steel plate sides with 25mm thick bottom plate.

Orizzlyfhes chute: A two-way dirt chute k provided to discharge to the on plant product wnveyor or the dirt wnveyor fabricated in 6mm mild steel plate, complete with hand operated flap door to the direct grizzly fines to either the side dirt conveyor or the main product conveyor.

Sprays bars with atomiser nodes are mounted over the crusher mouth and the product conveyor feed and discharge points piped to an inlet manifold for client's pressured water suppiy.

Clean water multi atomising

Single Poht on chassis. Pmcum mquired: 2.8 bar (42 psi).

Optional extra.

p- type: CaWpUlar G9 no HP (rnw at 1600 rpm at Pmfomunce: sea level. Si cylinders, four stroke, dhect

High etlidancy, wKadjusfjng HFO dutch nrl(h elecbo- hydraulic operation.

I 100 x 650 PREMIERTRAK HR SPECIFICATION

-

I100 x 650 PREMIERTRAK HR SPECIFICATION

Heavy duly fabricated I section of welded canstruction.

Heavy-duty fracks fitted as standard.

Climbing grade: 0.96 kmlhr. 0.321 kmlhr.

Track tensioning: ulic adjuster, grease

W e mesh w sheet metal guards a n provided for all drives, flywheels, pulleys &couplings.

The guards provided are designed and manufactured to CE and ANSI standards.

Maintenance platlwms are provided on each side of the ausher with double row handrails and access ladders. Platforms are also included to gain access between the ausher and the powerpack.

I 1 00 x 650 PREMIERTRAK HR SPECIFICATION

Controls are fitted onto the plant to operate the following

. Feeder (StarVStoplSpeed). Dirt Conveyor (StarVStop). Product Conveyor (StarVStop). . Crusher (StarVStop)

A remote radio control is provided for the tracking function. this also provides stop and start controls for the vibrating grim feeder, together with a stop button for the plant. This facility is only available in certain countries where type approval has been obtained. For a full list of countries please consult BLP or your

UMBILICAL CONTROL .- An umbilical control unit is also supplied with the plant. This has the same features at the remote control.

OPTIONAL EXTRAS (For prices refer to your dealer)

Feed hopper liner plates in mild steel. RECOMMENDED OPTIONAL EXTRAS

Single lder belt welaw with Integrator and spead Engine fire extinguisher system. sensing wheel titted to the main product conveyor.

Plant mounted hydraulic pick breaker. Manual disc dutch in lieu of HFO ( m y be on long lead time). Camera mountad over arwher mouh with

remote saeen fadnty in operators c a b . Heavy duty product belt (4 ply).

Hydraulic drhren water pump a6samMy to provide Anii-randal guards. a pressurised water supply to the dust

suppression sprays.

I 100 x 650 PREMIERTRAK HR SPECIFICATION

PUWT DIAGRAM

APPROXIMATE OVERALL PUNT WEIGHTS & D#IENSK)NS

Opemhg Langh: 14184om Operating WiM: 4314 nun

TmrportLmgU~: 141Uom Trsnrport- =nun Trensport Height 3470 nun

TotdpipntweigM: 46.6Tolmes

PM)(TMCG

Theplantisthishp.intedRAL5015Blue.&~, amlhanbaasmepsMsdRAL7012Grey.

CATERPILLAR Industrial Engine C9 ACERP 205-280 bkW1 275-375 bhp 1800-2200 rprn - - -

CATERPILLARe ENGINE SPECIFICATIONS

1-6, 4-Stroke-Cycle Diesel Bore (mm, in) 112.0 mm, 4.41 in. Stroke (mm, in) 149.0 mm, 5.87 in. Displacement 8.8 liters, 537 cu.in. Aspiration TurbochargedIATAAC Compression Ratio 16:3 Rotation (from flywheel end) Counterclockwise Cooling System 13.9 liters, 3.7 gallons Lube Oil System (refill) 32.0 liters, 8.5 gallons Weight, Net Dry 776 kg, 1711 lb.

(approximate kg, Ib)

Image shown may not reflect actual engine

FEATURES

Emissions Meets Tier 3, Stage lllA emission requirements. Tier 3 refers to EPA (U.S.) standards. Stage lllA refers to European standards.

Worldwide Supplier Capability Caterpillar - Casts engine blocks, heads, and cylinder liners - Machines critical components -Assembles complete engine Ownership of these manufacturing processes enables Caterpillar to produce high quality, dependable product. Factory-designed systems built at Caterpillar IS0 9001:2000 certified facilities.

Testing Prototype testing on every model: - proves computer design -verifies system torsional stability -tests functionality on every model Every Caterpillar engine is dynamometer tested under full load to ensure proper engine performance.

Full Range of Attachments Wide range of bolt-on system expansion attachments, factory designed and tested

Unmatched Product Support Offered Through Worldwide Caterpillar Dealer Network

More than 1,500 dealer outlets Caterpillar factory-trained dealer technicians service every aspect of your industrial engine 99.7% of parts orders filled within 24 hours worldwide Caterpillar parts and labor warranty Preventive maintenance agreements available for repair before failure options Scheduled Oil Sampling program matches your oil sample against Caterpillar set standards to determine: - internal engine component condition -presence of unwanted fluids - presence of combustion by-products

Web Site For all your industrial power requirements, visit www.cat-industrial.com.

Industrial Engine

STANDARD ENGINE EQUIPMENT

Air l n l a System Air to air aftercooled (ATAAC) Turbocharged

Control System Electronic governing, PT0 speed control Programmable ratings Cold mode start strategy Automatic altitude compensation Power compensation for fuel temperature Programmable low and high idle and total engine limit Electronic diagnostics and fault logging Engine monitoring system J1939 Broadcast (diagnostic and engine status) ADEMM A4

Cooling System Thermostats and housing, vertical outlet Jacket water pump, centrifugal Water pump, inlet

Exhaust System Exhaust manifold, dry Optional exhaust outlet

Flywheels and flywhwl Housing SAE No. 1 Flywheel housing

205-280 bkW/ 275-375 bhp

Fuel System HEUITM injection Fuel filter, secondary (2 micron high performance) Fuel transfer pump Fuel priming pump ACERTO Technology

Lube System Crankcase breather Oil cooler Oil filler Oil filter Oil pan from sump Oil dipstick Oil pump (gear driven)

General Paint, Caterpillar Yellow Vibration damper Lifting eyes

CATERPILLAR. Industrial Engine 205-280 bkW/

C9 ACERTB 275-375 bhp PERFORMANCE CURVES

Pertonnonce Cuwet by Rating (Power)

Engine Spend (rpm)

DIMENSIONS

Length

Width

Height

LEHH4592-01

mm (in)

mm (in)

mm (in)

1198 (47)

El9 (32) 1002 (391

CATERPILLAR' INDUSTRIAL RATINGS AND CONDITIONS

IND - A (Contlnuourl Continuous heavy duty service where the engine is operated at maximum power and speed up to 100% of the time without interruption or load cycling.

IND - B For sewice where power andlor speed are cyclic (time at full load not to exceed 80%).

IND - C Ilntermitlent) Intermittent service where maximum power andlor speed are cyclic (time at full load not to exceed 50%).

IND - D For service where maximum power is required for periodic overloads.

Industrial Engine

Englne Performance Engine performance is corrected to inlet air standard conditions of 99 kPa (29.31 in Hgl dry barometer and 25" C (77" F) temperature. These values correspond to the standard atmospheric pressure and temperature as shown in SAE J1995.

Performance measured using a standard fuel with fuel gravity of 35 degrees API having a lower heating value of 42 780 kJ/kg (18,390 Btu/lbl when used at 29" C (84.2" F) where the density is 838.9 glliter (7.001 Ib1U.S. gal).

The corrected performance values shown for Caterpillar engines will approximate the values obtained when the observed performance data is corrected to SAE J1995, IS0 3046-2 and 8665 and 2288 and 9249 and 1585, EEC 8011269 and DIN 70020 standard reference conditions.

Msasrlals and spsdflcations are 8ubleOt to chanos without notice. Th. lnternmional Symm ol U n k IS11 is vsed in this publbtion.

LEHHP592-01 (3451 02W5 Cnamillar All rights reserved.

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Callaghan - Reigate and Banstead