Advanced Framing Wood Efficiency

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     Advanced Framing: Using

     Wood Efficiently FromOptimizing Design toMinimizing the Dumpster Research Report - 02012002 August by Steven Baczek, Peter Yost and Stephanie Finegan, BuildingScience Corporation

     Abstract:

     Americans have been building homes with wood—shaping logs, joining timbers, nailing studs—for

    almost 400 years. Our current approach, stick framing, grew popular in the mid-1800’s (particularly

    in the rapidly growing “West”) because it took less skill, required simpler tools, and took fewer people

    than timber framing. We apparently really like waste haulers, too. The NAHB Research Center

    reports that the “typical” home generates about 3,500 pounds of wood waste during its construction,about half of which is solid sawn lumber. 

    building science.com© 2006 Building Science Press All rights of reproduction in any form reserved. 

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    Set t ing t h e St age

    A m ericans h ave been bu ildin g h om es w ith

    w ood—shap in g logs, join in g tim bers,

    n ailin g stu ds—for alm ost 400 years. O u r

    cu rrent approach—stick-fram in g—grew

    pop u lar in th e m id-1800’s (particu larly in

    th e rapidly g row in g “W est”) becau se it

    took less skill, requ ired sim pler tools, an d

    took few er people th an tim ber fram in g.

    W e still like bu ildin g h om es w ith w ood .

    A ccordin g to th e N A H B R esearch C en ter’s

    A n n u al B u ilder P ractices Su rvey - 199 9,87.7% of th e 1 .7 m illion h om es bu ilt th at

    year, sin gle-fam ily an d m u lti-fam ily, w ere

    stick-fram ed.

    W e also like bu ildin g w ith lots of w ood. Th e

    N ation al A ssociation of H om e B u ilders

    (N A H B ) reports th at a “typ ical”hom e

    tak es ju st over 13, 100 board feet of

    lu m ber. Th at’s abou t th ree-qu arters of an

    acre of forest ju st for fram in g lu m ber.

    Using Wood Ef f i c ient l y:Fr om Opt imi zing Desi gn t o Mini mi zing

    t h e Dumpst er

    “Wood is good, be it used as it should.”

    Anonymous Amish carpenter 

    Steve Baczek, Peter Yost and Stephanie Finegan

    W e apparen tly really like w aste h au lers, too.

    Th e N A H B R esearch C en ter reports th at th e

    “typ ical”hom e gen erates abou t 3,50 0 pou n ds

    of w ood w aste du rin g its con struction , abou t

    h alf of w h ich is solid saw n lu m ber.

    So, let’s do th e m ath for U S h om e bu ildin g

    each year (assu m in g th at 19 99 is a

    represen tative year, w h ich it w as, ju st

    sligh tly above the averag e over th e last 5

    years):

    1.ju st u n der 1.5 m i l l ion homes  stick -

    fram ed,

    2.consum in g just u n der 2 bil l ion board

    feet of fram in g lu m ber, an d,

    3.gen eratin g ju st u n der 1.3 m i l l ion tons

    of solid-saw n w ood w aste (th row in

    an oth er m illion plu s ton s of en gin eered

    w ood w aste—m ostly plyw ood and O SB —

    for good m easure).

    Figure 1Early efficient fra ming diagra m.

    One th eory of the or igin of the

    term “balloon” framing is th at i t

    was a der ogator y term given,

    probably by timber fram ers, to

    buildings so fra med tha t would

    “float away.” This plate is ta ken

    from a book entitled Carpentry

    Made Easy, William Bell, 18 58 .

    Figure 3Disposal or

    delivery ? This

    is wood was te

    paid for 3 times:

    purchase, site

    handling

    (several times),

    and disposal.

    Figure 2Wher e one

    st ud is good,

    two must be

    better, and 9

    must be the

    ultima te. This

    is MVE —

    minimal value

    engineering.

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    Laying out t h e oppor t un i t ies

    Th ere are opp ortu n ities to u se w ood m ore efficien tly at every

    stage of a hom e’s design an d con stru ction —you cou ld call th is

    optim u m valu e en gin eerin g (OV E ) from start to fin ish. M ost

    people th in k of O V E as a m eth od of w ood fram e con struction ,

    lim itin g th e con cep t to ju st a p art of th e total bu ildin g process.

    B u t O V E is gettin g th e m ost ban g for your bu ck throughout  th ebu ildin g process.

    Lots of bu ilders ju st don ’t like the term O V E , regard less of h ow it

    is u sed . It im plies ch an ges or solu tion s offered to  b u ilders b u t

    n ot by  bu ilders. Th rou gh ou t th is paper, every w ood efficien cy

    con cep t is supported by B u ildin g S cien ce C orp oration ’s field

    ex perien ces un der th e D epartm en t of E n ergy’s B u ildin g

    A m erica p rogram . B u ildin g A m erica is all abou t takin g ideas

    from th e office to th e field w ith ou r n ation ’s leadin g prod u ction

    bu ilders. Th at’s from b u ilders, for 

    bu ilders, period .

    M an y aspects of efficien t u se of w ood are in ter-related,

    com plicatin g or even con fou n din g categorization . W e fin d it

    u sefu l to layou t th e opp ortu n ities in th e follow in g w ay:

    • design an d layou t

    • m aterial selection s an d pu rchase

    • delivery an d on -site storage

    • fram in g techn iqu es (in clu din g an in n ovative n ew shear

    pan el)

    • w aste/disposal (in clu din g an in n ovation called th e

    SEE stud)

    W e say opp ortu n ities becau se, m ore often th an n ot, u sin g w ood

    m ore efficien tly saves tim e, m on ey, en ergy, an d resou rces—for

    you , you r cu stom er, an d you r com m u n ity. G iven its goals, th is is

    w h y w ood efficien cy h as been such a good fit for th e B u ildin g

    A m erica program . (See case stu dies on pages 18 — 26 .)

    Design and Layout

    Th ere certain ly is a lot m ore to con sider in h om e design th an

    fram in g efficien cy; th ere are aesth etics, m arketability, u tility,

    an d sitin g, ju st to m en tion a few . B u t fram in g efficien cy d oesn ot h ave to com e at th e ex pen se of th e oth ers. A reasonable

    balan ce can resu lt in efficien t an d beau tifu l bu ildin gs. E fficien cy

    does n ot m ean forcin g it in to every n ook an d cran n y of you r

    design ; it m ean s em ployin g an y or all of th e techn iqu es below

    w hen it m akes sen se an d cents.

    W e h ave grou ped design an d layou t togeth er because w e feel

    th ere is a n atu ral an d in ex tricable relation ship betw een th e tw o.

    Th e design in form s layou t, bu t w e th in k th at th e reverse shou ld

    Syst em Benef i t s of Us ing Wood Ef f ic ient l y

    A s you w ou ld expect, efficien t u se of w ood

    m eans you buy less w ood an d save on

    mater ial costs -- th e B u ildin g A m erica

    bu ilders from th e case stu dies on pag es 18 -

    26 saved in th e n eigh borh ood of $450 to

    over $1 ,10 0 per hou se in lum ber and

    sheath in g pu rchases (th is does n ot in clu de

    the difficu lt-to-qu an tify-bu t-sign ifican t labor

    savin gs associated w ith h an dlin g, cu ttin g,

    an d in stallin g less lu m ber, by th e w ay).

    B u t th e savin gs an d valu e don 't stop th ere:

    •Improved thermal performance  - an y

    in sulation m aterial perform s a

    m in im u m of th ree tim es better th an

    w ood, so less w ood m eans m ore en ergy

    savin gs for th e h om e ow n er. Take a look

    at th e Centex Homes  a nd Pulte Homes

    Case Studies .

    •Reduced callbacks  - few er cold spots

    (particu larly at ou tside corn ers) an d the

    redu ced stress associated w ith few er

    poin ts of con tact betw een fram in g an d

    gypsum board cut dow n on one of the

    m ost com m on an d expen sive callbacks--

    dry w all crackin g.Building Americapartner Tow n an d Country Homes  of

    C h icago, Illin ois reports dryw all

    callbacks dropp in g from betw een $1 ,200

    an d $ 1,50 0 to on ly $ 15 0 p er h ou se w ith

    th e sw itch to an advan ced fram in g

    package.

    •Reduced disposal cos ts  - G reater

    efficien cy m ean s less w aste an d low er

    disposal costs. C h eck ou t th e

    com prehen sive approach of B u ildin g

    A m erica bu ilder Artist ic Homes.

    •Reduced environmental impact  - few er

    trees cut, h om es th at u se less en ergy

    an d last lon ger, an d less m aterials sen t

    to local lan dfills all tran slate in to

    "greener" h om es an d sign ifican t pu blic

    en viron m en tal ben efit. C h eck ou t w h at

    th is has m ean t at th e B u ildin g A m erica

    project,Prairie Cross ing.

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    3  © 20 02 Bui ld in g Sc ie nc e Co r po r at io n

    be true as w ell. It represen ts

    th e good fit th at can ex ist

    betw een arch itectu re an d

    en gin eerin g in residen tial

    bu ildin gs.

    • Footprint

    E very jog added to a squ areor rectan gu lar bu ildin g

    footprin t can challen ge

    fram in g efficien cy, som e

    m ore th an oth ers. Th e

    trick is to in clu de fram in g

    m aterial an d fram in g

    layou t con sideration s

    during bu ildin g d esign . It

    is possible to en gin eer an

    elegan t h om e, bu t on ly if

    th e fu ll ran ge of stru ctu ralm aterials an d th eir

    properties are an

    in ten tion al part of th e

    design process, n ot an

    afterth ou gh t.

    • Dimensions

    R eal estate developers

    often play a gam e of in ches w h en it com es to room

    dim en sion s, bu t it is easy to satisfy bu yer expectation s

    regardin g room sizes an d still u se m odu lar design .

    M odu lar d esign is basically u sin g tw o-foot in crem en ts

    as often as p ossible, tak in g fu ll ad van tag e of th e

    m aterial dim en sion s su pp lied by th e m an u factu rin g

    in du stry, particu larly sh eathin g good s an d large

    fram in g m em bers. In gen eral, it m akes m ore sen se to

    optim ize for outside dim en sion s and h en ce fram in g/

    w ood sheath in g m aterials th an it does to op tim ize for

    in terior dim en sion s.

    Figure 4

    Metro Denver Habitat for HumanityDenve r, Colorado

    14 homes built

    Floor plan with duct layout a nd

    wall elevat ions

    Figure 5

    Town & Country Homes

    Centennial CrossingVernon Hills, IllinoisA fra ming plan can do more than just lay out floor joists. There

    ar e opportunities t o value engineer the floor sys tem and obtain a

    proper joist count, to ensur e all plumbing is coordinated with th e

    floor fr amin g, to en sur e all HVAC is coordin ate d with t he floor

    framing, and to ens ure th at th e “st ack framing” concept is

    followed on the job site. Most impor ta nt ly, all thes e issu es a re

    res olved on paper pr ior to cast ing the foundation.

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    Figure 6

    Prairie Holdings

    Prairie CrossingGrayslake, Illinois

    199 bui l t / 131 planned

    The two plans t o the right il lust ra te

    an inter esting compar ison in ter ms of 

    overall building footprint and its

    relationsh ip to wood frame const ruc-

    tion. Both plans a re from a Building

    America Development at Prair ie

    Crossin g in Gra yslake Il. The t op

    figure a t r ight is a four bedroom plan

    with approximately 2,300 square feet

    of floor ar ea. The bott om figur e at

    right is also a four bedroom plan with

    approximately 2,500 squar e feet of 

    floor a rea . Although ver y similar in

    function and floor area , the bottom

    plan poses a dditional challenges t o

    the builder a nd to the performan ce of the house: twice as many walls to

    build and coordinate, 89 feet more

    wall to build (to be exact ), and 7 55

    more squar e feet of wall to batt le heat

    loss and h eat gain. We ar en’t

    advocat ing box building, but dimen -

    sional considerations s hould have a

    role in the design process.

    D escription 2,300 Ft2 2,50 0 F t2

    N um ber of fram ed E x terior W alls 12 28

    Lin ear Footage of E xterior W all 314 lf 403 lf

    Surface A rea of Exterior W all 2,670 ft2 3,425 ft2

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    5  © 20 02 Bui ld in g Sc ie nc e Co r po r at io n

    • Integration of des ign w ith framing and the HVAC sy stem

    Th e perform an ce, com plexity an d even th e exp en se of th e

    H VA C system can be d riven by its relation ship to fram in g

    layou t an d d esign , particu larly w ith respect to du ct layou t.

    Som e foreth ou gh t abou t w all location s, direction of floor

    fram in g, an d d epth an d type of floor fram in g m em bers can

    resu lt in som e beau tifu l syn ergy betw een th e fram in g an d

    H VA C system s. Its absen ce can brin g fram in g an d

    th erm odyn am ic chaos, an d all for n o particularly g ood

    reason . See Figure 5  for an exam ple.

    • Detai led f raming plans

    It pays to do detailed fram in g plan s, both as a dou ble-check

    on op portu n ities for efficien cy g ain s from sm all design

    m od ification s back at th e office, an d as detailed gu idan ce for

    Figure 7Artistic Homes

    Albuquerque, New Mexi co

    1,066 homes

    Although labeled by some as tedious and labor intensive, wall framing elevations have a great deal to offer. In Figure 7 the wall framing

    elevations s how the location of all shea r pan els, the location of any a ir bar riers , the location of header s (a nd no header s), and all the

    run ning dimensions for window layout. The elevations also offer the ability to properly estimate a ma terial count ( remember less was te).

    Although relevant for all builders, wall framing elevations really  makes sen se for production builders where a house may get built twent y

    or thir ty times. A 16 hour design effort drafting the wall elevations accounts for less than an hour per house built . The est imator a nd lead

    car penter would spend four times th at in head scr atching alone without wall elevations.

    th e fram ers at th e job site. W e h ave

    fou n d th at detailed fram in g p lan s m u st

    m ak e it to the job site, particu larly w h en

    elem en ts of efficien t fram in g are n ew to

    th e crew or crew s. A n d, th ere is n oth in g

    w orse than a m andate com in g from the

    h om e office abou t efficien t u se of w ood

    accom pan ied by design s an d layou ts

    th at m ak e efficien t fram in g difficu lt,

    cryptic or even im possible. D etailed

    fram in g plan s can m ake th e difference.

    (D etailed fram in g p lan s don’t h u rt w ith

    local bu ildin g officials either, givin g

    th em advan ce notice and h eadin g off

    subsequ en t approval issues.)

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    Mat er ia l Sel ec t i onsand Pur chase

    Som e m aterials in h erently m ake better use of w ood resources

    th an oth ers; som e m aterials com e from in h eren tly m ore

    resou rce-efficien t sou rces. Th is provides tw o m ore opportu n ities

    to op tim ize you r use of w ood resou rces.

    • Engineered wood products ( EWPs)

    A n y w ood prod u ct th at derives at least som e of its

    structu ral prop erties from m ore th an ju st n atu ral w ood

    fiber or solid-saw n lu m ber is an en gin eered w ood produ ct.

    Th ey all con tain adh esive or m echan ical fasten ers, or both .

    E W P s ten d to be m ore con sisten t in th eir perform an ce

    prop erties th an th eir solid-saw n cou n terparts; less toleran t

    of site m od ification s; an d m ore flexible in ex ten din g design

    beyon d w h at is possible w ith solid-saw n cou n terparts. In

    recent years, m an y E W P s have becom e very com petitive in

    price w ith solid-saw n cou n terparts.

    B ecau se E W P s (ex cept plyw ood ) u tilize sm aller, faster-

    grow in g trees, th ey can relieve pressure placed on m ore

    en viron m en tally sen sitive old-grow th resou rces. (W ith th e

    exception of som e pressu re-lam in ated th in fiberboard

    sheath in gs su ch as Th erm oP ly“, n o structu ral E W P s

    cu rrently bein g produ ced u tilize an y recycled w ood .) E W P s

    ran ge from orien ted stran d b oard (O SB ) to floor an d roof

    trusses, to h orizon tal fram in g m em bers such as I-joists,

    lam in ated ven eer lu m ber (lvls), an d glu lam beam s. Th eir

    u se can in crease spacin g sch edu les, yield d eeper fram in g

    cavities for accom m odatin g m echan icals, an d result infew er problem s w ith th e cross-w idth shrin kag e com m on in

    deeper solid-saw n fram in g m em bers. A lth ou gh it is alw ays

    possible to u se an y w ood resou rce in efficien tly (in clu din g

    E W P s), E W P s gen erally represent th e opp ortu n ity for m ore

    efficien t w ood u se.

    • Wood products from s ustainably harve sted s ources

    A s a ren ew able resou rce, w ood h as in h erent resou rce

    efficien cy. B u t th ere is qu ite a ran ge of h arvestin g practices,

    w ith in an d beyon d th e U n ited States. True ren ew ability

    n ecessitates harvestin g practices, replan tin g, an d forest

    diversity m ain ten an ce th at sustain th e resou rce. Th ere are

    cu rren tly fou r forest certification program s active w ith in

    N orth A m erica—the A m erican T ree Farm System , the

    C an adian Stan dard A ssociation ’s (C SA ) Su stain able Forest

    M anagem ent Program , the Forest Stewardsh ip Counci l

    (FSC)  program ( h ttp://w w w .fscoax .org), an d th e

    A m erican Forest an d P aper A ssociation’s (A F& PA )

    Su stain able Forestry In itiative. O n ly on e program —

    the FSC -certified prog ram —requ ires th ird-party

    certification , ch ain of cu stod y

    docu m en tation , an d produ ct labelin g;

    attribu tes th at w e th in k are cru cial for

    lon g-term efficien t w ood u se. B u t ju dge

    for you rself—all of th e p rogram s

    represen t sign ifican t dep artu res from

    lon g-stan din g u n sustain able h arvestin g

    practices an d can be com pared:h ttp://

    w w w .certifiedw ood.org/in dex.h tm . Th is

    site also in clu des a n ation w ide sou rcin g

    database for FSC -certified w ood

    produ cts. Th e availability of F SC -certified

    solid-saw n w ood prod u cts is still lim ited

    bu t defin itely grow in g; on th e E coVillag e

    C levelan d B u ildin g A m erica p roject, w e

    h ad n o trou ble specifyin g F SC -certified

    lu m ber in term s of availability or im pact

    on th e bu dget.

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    Del iver y and On-Sit e St or age

    It’s pretty easy to ju st lay th is ou t in sim ple term s—on ly deliver

    to th e job site ex actly w h at you n eed an d th en treat th e

    m aterials w ith respect once th ey arrive.

    • Wast e factors

    You alw ays n eed to p ad th e lu m ber take-off w ith a “w aste”

    factor, to accou n t for bad stock an d labor errors on th e job

    site. B u t th e qu estion is: w h at w aste factor is reason able—is

    it 5% or 1 5% of th e tak e-off? O n e job site proverb app lies

    h ere: you sen d it, w e will u se it. O n ly you kn ow ju st h ow

    closely you can set th is factor, bu t detailed fram in g plan s

    can w ork w ell w ith a h on ed-dow n w aste factor. A n d som e

    bu ilders are exp erim en tin g w ith color-codin g or som e oth er

    w ay of design atin g stock so that th ere is an easy w ay for

    everyon e from th e site su per to the carpen ter’s h elper to

    kn ow for w h at u se each stick w as in ten ded.

    •Dunnage and Coverage

    It’s pretty am azin g to see h ow disrespectfu lly lu m ber

    packages can be treated on th e job site—lifts sittin g in m u d

    or pu dd les of w ater w ith n o top cover. W h y p ay for kiln -dried

    stock an d th en treat it like lan dscapin g m aterial on ce it gets

    to th e job site? T h e perform an ce of w ood produ cts —

    particu larly sh eet good s — can su ffer if left ex posed.

    P rotectin g w ood produ cts on th e job site prior to th eir u se is

    cheap an d sim ple—stick th e load to k eep it u p off th e grou n d

    an d top cover. It w ill rem in d you r fram in g crew th at th ey

    w ork w ith valu able produ ct an d sh ow you r poten tial

    hom ebuyers how you m anage w hat could soon betheir

    m aterials.

    Figure 8 bThis is  the way to

    s to re mater ia ls on

    the job site.

    Figure 8 aThis is n ot  the way

    to s to re mater ia ls

    on the job site.

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    Fr ami ng Tech ni ques

    N ow to th e n u ts an d b olts of u sin g w ood efficien tly. M an y of

    th ese techn iqu es sh ou ld be illu strated in you r fram in g plan s,

    plan s th at m ak e it to th e job site for crew h ead -scratchin g, or

    referen ced in you r job site fram in g specs by w ay of th e

    ap propriate EEBA Builders Guide  (see R esou rces).

    W e see ju st tw o g en eral prin ciples of efficien t fram in g:

    Principle # 1

    U se stru ctu ral grade m aterials to their fu ll ap proved

    capacity. A ready ex am ple w ou ld be u sin g 2 4-in ch on cen ter

    fram in g “stacked”from fou n dation to roof.

    Principle # 2

    D on ’t u se stru ctu ral grade m aterials in n on -stru ctu ral

    application s if oth er m aterials can accom plish th e requ ired

    fu n ction (s). A ready exam ple w ou ld be a d ryw all clip in stead

    of an extra stu d for dryw all back er in ou tside corn ers.

    B u t th ere is a m yriad of specific w ays to app ly these prin ciples.

    W e have tried to present th em h ere rough ly prioritized in term s

    of relative con tribu tion to w ood efficien cy:

    • Stacked framing greater than 16 inches on cen ter

    Th is tech n iqu e is actu ally a com bin ation of related adv an ced

    fram in g m eth ods. W h ile each can be em ployed in dividu ally,

    th ey do m ake sen se to con ceptu alize an d u se as a system :

    1 . in creased spacin g –m ovin g from 16 in . O C to 2 4 in . O C

    represen ts th e sin gle largest w ood fram in g savin gs.

    Th is is becau se it in volves n ot on ly w all stu ds, bu t deep

    m em bers su ch as floor joists or roof rafters as w ell.

    2. in -lin e fram in g –this m ean s align in g, from roof to sill

    plate, all fram in g elem en ts -rafters (or tru sses), bearin g

    w all studs, floor joists.

    3. sin gle top p late –if bearin g fram in g m em bers are all

    align ed, th e structu ral n eed for m ore th an on e top plate

    is elim in ated. Th e practical n eed for tyin g togeth er th e

    top plates of lon g

    ex terior w alls or

    in tersectin g in terior

    w alls, an d for

    straigh ten in g th e tops

    of w alls, can be

    accom plished w ith

    m etal stitch plates.

    • Insulat ing sheathing

    A chievin g requ ired sh ear resistan ce in w alls w ith m etal

    ban d bracin g in stead of structu ral pan els n ot on ly saves a

    lot of w ood, it perm its th e u se of

    con tin u ou s rigid in su lation in place of

    O SB or plyw ood . Th is boosts overall R -

    valu e of

    th e w all,

    im proves

    air

    tigh tn ess,

    and m oves

    th e first

    conden sin g

    surface ou t

    of th e w all

    assem bly.

    • Load-tuned headers for window and

    door openings

    It’s n ot u n u su al to see all open in gs in a

    bu ildin g h eaded off w ith a on e-size-fits-all h eader. It su re m ak es it easier for th e

    fram in g crew , bu t at w h at a cost! It’s

    certain ly con ven ien t to keep th e d epth

    of th e header th e sam e as m uch as

    possible, bu t tu n e th e h ead er w ith

    differen t m aterials or con figu ration s

    (sin glin g/dou blin g). O n ce again , detailed

    fram in g

    plan s can

    m ake

    optim izin gheader

    configurations

    a relatively

    easy

    ex ercise

    for the

    fram in g

    crew .

    • Reduced use of cr ipples , jacks , and

    dryw al l backer studs

    W e often u se

    structu ral

    grade tw o-

    bys for non -

    structu ral

    w all

    fram in g:

    supp ortin g

    dryw all at

    State Department of EnergyMantachie, Missis sippi

    12 demonst ration homes

    Town & Country HomesCentennial Crossing

    Vernon Hills, Illinois

    GreenBuilt Homes

    City infillCleveland, Ohio

    2 prototype homes

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    9  © 20 02 Bui ld in g Sc ie nc e Co r po r at io n

    corners, providin g en ou gh n ailin g for w in dow an d d oor

    casin gs, an d m akin g assem bly of w in dow roug h open in gs a

    bit easier w ith en d cripp les. Th is can be m ore th an ju st an

    efficien t u se of w ood ; it can m ean u n n ecessary cold spots in

    exterior w alls an d sub sequen t dryw all pop s an d crackin g.

    Th e best bet is to save grade-stam ped structu ral lu m ber for

    structu ral application s, an d em ploy m ore valu e-en gin eered

    m ean s —dryw all clips, ladder b ackin g, etc.— to support

    oth er fu n ction s.

    • Truss or EWP roof fram ing

    U sin g solid-saw n lu m ber for roof fram in g is often a

    qu estion of region al preferen ce or con ven tion . B u t w ith

    truss plan ts n ow operatin g in every reg ion of th e cou n try,

    an d I-joists that can w ork as w ell tilted u p as lyin g flat, th e

    n u m ber of application s th at requ ire th e u se of solid-saw n

    deep roof fram in g sh ou ld be n early n il.

    • Two-foot modular des ign and layout

    Startin g w ith fou n dation layou t,

    th e h ou se footprin t can be based

    on tw o-foot in crem en ts, often

    w ith sign ifican t savin gs

    in both fram in g

    m em b ers an d

    sheath in g an d alw ays

    w ith a lot less w aste. W e

    on ly list th is last

    because w ork b y the

    N A H B R esearch Center

    a nu m ber of years ago

    fou n d th at th e w ood

    savin gs can be very

    depen den t on the

    startin g dim en sion s.

    • Inse t shear pane l

    H ere is a great

    exam ple of w h en th in kin g “ou tside th e box”really m ean s

    “in side the fram e!” A ll h om es reg ardless of location requ ire

    som e level of sh ear resistan ce. B u ilders in active seism ic

    an d h igh w in d zon es have tw o particular advan ced fram in gproblem s:

    1. Sh ear resistan ce requ irem en ts m ean th at h igh

    perform an ce bu ilders can ’t reason ably u se con tin u ou s

    in sulatin g sh eath in g in place of plyw ood or O SB pan els.

    2. Th e sam e shear resistan ce requirem en ts often m ean

    th at exp en sive, prop rietary, m an u factu red shear pan els,

    such as Sim pson Stron g-W all Sh earw alls or H ardy

    Fram e pan els, m ust be used.

    A s a part of th e B u ildin g A m erica

    program , an d w orkin g w ith P ulte H om es

    of Tracey, CA ; th e A rm y C orps of

    E n gin eers’Civil E n gin eerin g R esearch

    Laboratory (C E R L); an d A TI A rchitects

    an d E n gin eers; B u ildin g S cien ce C orp.

    h as su ccessfu lly develop ed, tested, an d

    field-in stalled in n ovative inset shear

    pan els th at can be site- or sh op -

    assem bled.

    Th e p an els are design ed to fit righ t in to

    th e advan ced fram in g app roach—tw o by

    six w alls fram ed 24 in . O C w ith sin gle

    top plate an d stacked fram in g. A n d,

    becau se th e p an els are in set, con tin u ou s

    rigid in su latin g sh eathin g can be

    em ployed . Th e result is a h igh -

    perform an ce fram in g assem bly, both interm s of shear and en ergy perform an ce.

    Th e estim ated con struction cost of site-

    bu ildin g on e 4 by 8 in set shear pan el is

    approx im ately $ 100 to $1 50, far less

    th an th e cost of th e m an u factu red

    pan els. Sh opbu ildin g th ese pan els w ou ld

    brin g econ om ies of large scale

    prod u ction an d low er th eir cost even

    fu rth er. A B SC ap plication for an

    In tern ation al C on feren ce of B u ildin g

    O fficials (IC B O ) Evalu ation ServiceR eport, key to com preh en sive bu ildin g

    code acceptan ce of th e in set shear pan el,

    is pen din g.

    Pu lte H om es has em ployed the in set

    shear pan els in tw o prototype h om es

    an d is usin g th e pan els at B eacon Poin t

    in 74 hom es currently u n der

    con struction .

    Figure 1 0

    In this one photograpfrom a Building Amer

    project at in the m id

    ther e a re FIVE effici

    framing techniques. S

    you can name t hem a

    check your answer s

    against the l is t in th

    footnote* .

        4     ’

        4     ’

        4     ’

        4     ’

        4     ’

        2    4

      -     i    n   c     h

       g     r     i    d

    4 ’  

    4 ’  

    2  4 - i  n c h  g r  i  d  

     2 4 -  i n

     c  h  g r  i d

    2  4 ”  2  4 ”  2  4 ”  

    2  4 - i  n c h  g r  i  d  

    Plywoodsoffit

    16”

    2” ventstrip

    4’

    8’

    16” 16” 16”

    2 strips of plywood4 feet wide and

    1 strip 2 feet wide

    2’-10”

    16’-2” *

    9’-7”

    19’-2” *

     1 0 ’ - 0 ”

     2 4  i n c h  g

     r i d

    Cut plywoodsheet into equal

    strips for soffitassembly. Paint/ seal upper andlower surfaces ofsoffit as well asedges.

    18” overhang

    * Note: The 2”dimension comesfrom assumingthat 1” thickinsulatingsheathing isinstalled overframing.

    Figure 9Efficient mater ial use by design

      *  l  o  a  d  -  t  u  n  e  d  h  e  a  d  e  r ,  i  n  -  l  i  n  e  f  r  a    m  i  n  g ,  2  4  -  i  n  c  h   O   C ,  s  i  n  g  l  e  t  o  p  p  l  a  t  e ,  a  n  d  o  p  e  n  -   w  e  b  t  r  i    m    m  a  b  l  e  f  l  o  o  r  t  r  u  s  s

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    Figures 11Shown her e is the s hop drawing, str uctur al testing, and field inst alla-

    tion of an ear ly prototype of an inset shea r pan el. The panel was us ed

    success fully in a Pulte home in J acksonville, Florida, under the

    Building America program. Note the continuous rigid insulation

    sheathing. This prototype led to the development of the panel illus-

    tr ated below (Figure 11).

    Figures 12

    Shown her e is the t wo-stor ystr uctur al testing, shop drawing, and

    field insta llation of the inset shea r

    panel s ubmitt ed for ICBO. The phot o

    of a Building Amer ica h ome in

    J uneau, Alaska shows the r eal

    meaning of “pictur e perfect

    framing!”

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    11  © 20 02 Bui ld in g Sc ie nc e Co r po r at io n

    Wood Ef f i c iency:

    I t ’s not j ust ab ou t

    t h e Fr amer

    Th ere are a lot of

    really top-n otch

    bu ilders ou t th ere

    w h o feel th is w ay

    ab ou t efficien t

    fram in g:

    “The arch itect an d

    fram er better n ot

    fin e-tu n e th e

    fram in g too m uch;

    you h ave to bu ild in

    qu ite a bit of slack

    to m ake up for

    w h at w ill h app en

    w hen the plum ber,

    electrician , H VA C

    con tractor an d

    dryw aller are don e

    w ith it.”

    That’s w h y th e

    B u ildin g A m erica

    approach to w ood

    efficien cy is so

    im portan t — it’s

    an in tegrated

    system s

    app roach in

    w h ich A LL of the

    trades an d th e

    system s in th e hom e for w h ich th ey are

    respon sible h ave to w ork togeth er. Trades

    th at run th in gs u n der, th roug h an d

    aroun d the fram in g — plum bers,

    electrician s, in su lators, an d H VA C

    Artistic Homes

    Albuquerque, New Mexi co850 built homes per yearThe trades work together to build high performa nce

    homes at Art istic. Note tha t:

    1 . a drywall str ip has been insta lled at the top of 

    the h allway walls

    2. hallway end walls (with bottom plates s pray-

    painted orange) have been built a nd set aside.

    This cooperation among three trades allows the HVACcontracto r to const ruct and easi ly a i r seal a l l around

    the h allway tr unk duct at ground level. He then

    insta lls the duct as one as sembly with hangers , and

    the 7-foot end wall partit ions are insta lled after t he

    HVAC ins ta llation is completed. That 's in tegra ted

    design and implementa tion at th e job site (not to

    men tion th e efficient wood use s hown her e -- 24 -inch

    o.c., in-line framing, single top plate, optimized

    header s a nd finger-jointed st uds).

    techn ician s — n eed to u n derstan d an d

    w ork w ith th e fram in g p lan ju st as m u ch

    as th e fram in g crew does.

    A s w ith so m an y th in gs in a system as

    com plex as a hom e, you m u st alw ays look

    at on e facet of efficien cy from th e

    persp ective of — overall  efficien cy.

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    13/3112  © 2 00 2 Bui ld in g Sc ie nc e Cor po r at io n

    “Wast e – t h e Const r uct ion Tai l pi pe”

    A t th e en d of th e day n o m atter how efficien t ou r use of w ood,

    th ere w ill be som e w aste—off-cuts from both solid-saw n lu m ber

    an d sheath in g. E ven for th e m ost efficien tly fram ed bu ildin gs,

    w ood w aste w ill be on e of th e largest com pon en ts of th e n ew

    con struction w aste stream .

    Th ere is som e good n ew s and som e bad n ew s about n ew

    con struction w ood w aste. Th e good n ew s is th at it ten ds to be

    relatively clean , dry, an d h om ogen eou s (O n th e typical job site

    it’s abou t h alf solid-saw n an d h alf sh eet good, u su ally O SB ).

    Th ese are u sually good attribu tes for recyclin g. Th e bad n ew s is

    th at m arkets th at m igh t m ake g ood u se of th is m aterial—m ulch

    for lan dscapers, h og fu el for in du strial boilers an d w ood-fired

    electric u tility p lan ts, an d bu lkin g ag en ts for com postin g

    op eration s—are gen erally poorly developed.

    So, B SC has been w orkin g on tw oaltern atives to lan dfillin g w ood w aste,

    both in volvin g keepin g th e m aterial on

    th e job site, tu rn in g it in to a resou rce.

    • The Si te-Engineered Env ironmen tal

    (SE E) s tud

    C on sider th e follow in g:

    1. A bou t 100 tw o-by-fou rs u sed on a

    typical residen tial job site are for

    n on -load bearin g in terior

    partition s. R egard less of th eresiden tial bu ildin g code u n der

    w h ich you are operatin g, u sin g

    stru ctu ral-grad e stock in th is

    ap plication seriou sly violates

    P rin ciple # 2 (see page X X ).

    2. Take a look at th e w ood w aste in

    you r pile or du m pster — w e w ill

    bet th at a lot of th e O SB is in

    relatively big pieces from w in dow /

    door cu t-ou ts an d roof off-cu ts.

    A n d qu ite a b it of th e solid-saw n

    w ill be tw o-by-fou r off-cu ts 1 6

    in ches or lon ger.

    You can see w h ere th is is goin g w ith

    th e draw in g below .

    Components• 2x4 offcuts• 1/2” OSB or playwood scrap

    ripped to 31/2”width• 6# ring-shanked nails

    36" min.

    length

    48" min.length

    16" min.length

    31/2"width

    Equipment for assembly• Tablesaw• Assembly table with chop sa• Nail gun (or hammer)

    1/2"max.

    5" o.c. max.distance

    6" min.distance

    1/2"max.

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    13  © 20 02 Bui ld in g Sc ie nc e Co r po r at io n

    To date, w e h ave fou n d that if you keep at least on e of th e

    O SB 3 1/2-in ch strips cen tered alon g th e len gth of th e stu d

    an d at least 36 in ch es in len gth , you w ill get stu ds stiff

    en ou gh to satisfactorily fram e in terior n on -load bearin g

    w alls. W ith n ails every 4 to 6 in ches an d clu stered arou n d

    an y O SB an d tw o-by join t, th e len gth of stu d core scraps does

    n ot seem to m atter m u ch. A lth ou gh SE E stu ds are heavier

    (an d w ider) th an a regu lar stu d, th ey are alw ays straigh t

    an d can be n ailed, drilled , an d tak e fasten ers ju st like a

    regu lar stu d. A ll th at from w ood w aste ou t of you r du m pster.

    A n d rest assured, th ere is enou gh O SB an d stu d scrap

    gen erated in th e U S for every n on -load bearin g stu d to be a

    SE E stud.

    • On-s ite grinding

    If you can grin d you r w ood w aste in to 2 .5-in ch “m in u s”

    (m ean in g less th an or equ al to) w ood chips, it m ak es a great

    soil erosion con trol m at at job-site en tran ces or berm ed at

    th e base of silt fen ces in areas w h ere sign ifican t su rfaceflow is likely. Tu rn s ou t th at th ere are n ow at least tw o

    com m ercially available g rin ders ap propriate for residen tial

    job sites, grin ders th at h an dle dryw all as w ell as w ood w aste.

    A n ew B S C Building America partner  is Packer Industries

    of A tlan ta, G eorg ia, m an u factu rer of on e of th e low -speed,

    m obile g rin ders w ell su ited to th is task . B u ildin g A m erica

    produ ction bu ilders in A lbu qu erque, N ew M exico an d

    M in n eapolis, M in n esota are fin din g th is approach to d ealin g

    w ith th eir w ood an d dryw all w aste com petitive w ith

    tradition al disposal. Lim ited research h as show n th e ben ign

    con tribu tion of adh esives in E W P s in th is ap plication , an dth ere is on goin g research in G eorgia dou ble-checkin g the

    im pact of adh esives w h en con struction w ood w aste

    con tain in g

    E W Ps is

    groun d and

    u sed as a

    topical

    m aterial.

    Figure 13 aStuden ts a t the Max

    Hayes Vocational High

    School in Clevelan d, Ohio

    build prototype SEE

    studs as par t o f the

    process of gaining

    builder and building

    official appr oval for SEE

    stu d use in th e Building

    America project,

    EcoVillage Clevelan d

    townhomes at 5 8 th  St .

    Figure 1 4aArt istic Homes of 

    Albuquerque, New

    Mexico uses a Packer

    750 to grind a ll of its clean wood, car dboar d, and

    drywall. They have reduced their constr uction waste by

    an es timated 75% t o 80%. Art istic Homes projects that

    disposal cost savings will pay for the Packer 7 50 in just

    3 years .

    Figure 13bStuden ts an d

    an ins t ructo r

    measure the

    deflection

    cre ated by loading the 8-foot length of a SEE st ud with a

    35 -pound concr ete block. The deflection of the SEE stu d

    was compared to that of a stan dard two-by-four t urn ed

    sideways . The 200 0 Int er na tiona l Building Code (IBC)

    accepts s tuds with th e long dimension parallel to the

    wall (sideways ) at 28-inch o.c. for non -load bearin g

    in ter ior par t i t ions .

    Figure 14bMost of the ground constr uction wood waste at Art istic

    Homes is curr ently being gobbled up for use by residents

    and other locals for use in lan dscaping.

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    15/3114  © 2 00 2 Bui ld in g Sc ie nc e Cor po r at io n

    Roof trusses, wall studs,floor framing, spaced24 in. on center andaligned directly over topof each other (stack framing)

    Single top plate

    Insulated header supportedon jack stud. Alternatively,header hangers may beused. Eliminate headers innon-bearing walls, such asthose beneath gables.

    Place one side ofwindow/door on 24 inchmodule so that existingstuds form one side ofrough opening

    Cripple stud necessaryonly for siding or gypsumboard attachment

    Single top plate

    Point load transferredbetween studs by rimclosure material acting asheader. If rim closurematerial is non-structural,support will be requiredunder point loads. Use solidblocking between joists.

    Directionof loadpath

    Horizontal member

    supported by two-piece stud

    Load Bearing Wall

    Stack FramingTo gain the most benefit fr om advanced

    framing, the concept of “st ack fram ing”

    (vertical a lignment of stud, joist, and

    roof truss) is utilized. Even balloon

    framed walls in two-stor y spaces, such

    as this one in a Town and Country home

    in Ver non Hills (bottom), can t ake

    advanta ge of advanced framing using

    the s tack fr aming concept. Note the

    header s (actua lly, the lack ther eof), the

    location of OSB sh ear panels, and th e

    use of insulating sheath ing.

    B u ildin g h igh perform an ce hom es is all abou t prov iding construction detai l s  th at dem on strate th e bu ildin g

    scien ce an d h ow it is applied at th e job site. Th e details show n h ere are tak en from th e bu ildin g scien ce

    resou rces, th e E E B A B u ilder G u ides an d th e B SC w eb site resource H ou ses Th at W ork. Th e ph otos sh ow each

    detail bein g applied at on e or m ore B u ildin g A m erica project. Th e poin t is -- try th em , th ey w ork.

    Each wall should have pairs of cross braces,crossing from top to bottom in opposite directions.

    Cross bracing tied into top and bottom plates

    Wrapping metal braces over top of top platesand under bottom plates and fastening downinto top plate or up into bottom platesignificantly improves shear resistance

    Metal Strap

    In an effort t o achieve continuity of insulating

    sheath ing ( thermal barr ier and ex ter ior a i r

    barr ier), many builders choose to manage shea r

    res istan ce by using metal st ra pping. The two

    examples here a re Pr airie Crossing in Grays lake,

    Illinois (t op) and Vent ur e Inc. in Pont iac,

    Michigan (bottom). Note the use of airtight

    electrical boxes.

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    15  © 20 02 Bui ld in g Sc ie nc e Co r po r at io n

    Header cavity leftopen to be insulatedfrom interior

    Single stud

    Single top plate

    Single headerset towardsoutside of wall,flush withexterior surfaceof stud

    Open insulatedsingle header

    Stud notched tosupport singleheader

    Two stud cornerTwo stud corners allow full insulation

    placement in the corner of the fra med wall

    and also allow for floating dr ywall corn ers ,

    reducing drywall cracking. Traditionally

    framed walls create cold uninsu lated corn ers

    with potential for drywall cracks. The

    photograph at right is from Pra irie Cross ing,

    Gra yslake, Illinois.

    Connector plate Single top plate

    Two stud corner

    Alternativecontinuous cornerbead support forgypsum board

    Alternative 1x4support forgypsum board

    Corner framing

    Clip support forgypsum board

    Double header withrigid insulation towardsinside preventsgypsum board fromcracking due to headershrinkage

    Single top plate

    2 x 6

    Open insulateddouble header

    Insulated headersInsu lated headers can be e i ther manufactu red

    or s ite built . The ma nufactur ed type (top right

    from Pr air ie Cros sin g, Gr aysla ke, Illinois)

    typically comes in long lengths cut on site a s

    required. The site built (bottom left from

    Artis tic Homes, Albuquerque, New Mexico) or

    reces sed header ha s two advant ages: First , the

    reces sed space a llows for a dded insulat ion.

    Second, it prevents ma chine gun atta chment of 

    drywall that typically res ults in drywall

    cracking.

    Sealant

    Sealant

    Sealant or adhesiveRigid insulation

    Rigid insulationfiller Rim joist/band joist

    “set-back” on top platethickness of rigidinsulation filler

    Connector plate

    Single top plate

    Top plate splice

    Set back rimIn platform construction the ban d joist area

    complicates effective ins ulation ins tallation.

    To counter the complexity, man y builders

    (especially cold climate r egions) choose to u se

    an inset r im detail. The inset rim permits

    added insulation in a continuous, easily

    installed application. The photograph at right

    is from Centex Homes, Allegheny Grove,

    Minnetonka, Minnesota.

    Single top plateThe “st ack fra ming” concept allows for

    the u se of single top plate s. The use of 

    single top plates reduces m ater ial cost

    as well as increas es the a mount of wall

    cavity for ins ulation insta llation.

    Photograph a t r ight fr om Metr o DenverHabitat for Hum an ity, Denver, Colorado.

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    Rigid insulation

    Tape

    Prefabricatedinsulated chimney

    Prefabricated firestop

    Thin profile structuralsheathing asenclosure liner

    Sealant or adhesive

    Sealant or adhesive

    Wood blocking asdraftstop

    Sealant or adhesivearound four edges

    Sill gasketSealantRigid insulation

    Rigid insulation(taped or sealed

     joints)

    Taped or sealed joints

    Sealant, adhesiveor gasket

    Adhesive

    Sealant, adhesiveor gasket

    Fireplace enclosureinsulated to top ofsecond floor ceilingline

    Firestop blocking

    Support blocking forthin profile structuralsheathing

    Sheet metalfirestop

    Taped or sealed joints

    Thin profilestructuralsheathing

    Interior wall intersectingwith exterior wall

    Exteriorwall

    Solid blockingas draftstop

    Plumbing vent or electrical wires

    Caulk/seal/foam around all pipes orelectrical wires penetrating into atticspaces or other insulated ceilings

    Cut holesufficientlylarger than

    pipe to allowinstallation of

    sealant

    Exterioirwall

    Interior plumbingwall Keep plumbing pipes

    out of exterior walls

    Vent pipemay be

    eliminatedwith a

    vacuumrelief in

    some jurisdictions

    Air barrier continuity at fireplaceImproperly installed manufactur ed fireplaces

    can dr amat ically challenge the effectiveness of 

    a home’s air barr ier. In most ca ses, the

    sur rounding walls and ceiling that ma ke up the

    fireplace enclosure ar e part itions dividing

    conditioned s pace and unconditioned s pace,

    basica lly an exter ior wall. Yet mos t often, they

    do not receive the same attent ion as an

    exter ior wall. These walls sh ould not only be

    insulated, they should be shea thed and a ir

    sealed as par t of air barr ier continuity . The

    photograph at right is from Hans Hagen Homes

    in Fr idley, Minnes ota.

    Air barrier continuity at int erior soffitsAlthough the space within t he s offit is closed

    access, this s pace also is par t of the home’s

    conditioned s pace. Areas dividing conditione d

    and unconditioned s pace should receive proper

    detailing to achieve the h ome’s a ir bar rier

    continuity. Failure t o maintain air barr ier

    continiuty her e wastes en ergy and may allow

    warm, moist a ir condensa tion on ducts in air

    conditioned houses. Interior solid blocking

    draft stops, like the photo at right, are employedat Building America’s Prair ie Cros sin g project,

    among other s.

    Plumbing penetrationsAny pipe t raveling from conditioned s pace into

    unconditioned space sh ould be properly sealed at

    the penet ra ting location to maint ain the h ome’sair barr ier continuity . The photogra ph at r ight is

    from one of the demonstr ation homes in

    Mantachie, Mississippi.

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    17  © 20 02 Bui ld in g Sc ie nc e Co r po r at io n

    Caulk/seal/foam all electrical wires penetrating intoattic spaces or insulated ceiling

    Exterioir

    wall

    Interior

    wall

    Runwiring

    alongbottomplate at

    exteriorwall*

    Caulk/seal/foam all electrical

    wires penetrating into exteriorwall

    Caulk/seal/ foam all

    electricalwires

    penetrating

    top andbottom

    plates of

    exteriorwalls

    Runwiringalong

    side ofstud at

    exteriorwall

    Electrical penetrationsAny wire or conduit tr aveling from conditioned

    space int o unconditioned space should be

    properly sealed at the penetr ating location to

    mainta in the home’s a ir bar rier continuity. The

    photograph at r ight is fr om one of the demonst ra-

    tion homes in Manta chie, Missis sippi.

    Exterior wall

    Interior wall

    Air seals (caulking, adhesive,or gasket)

    Drywall clips

    Drywall clipCeilings, inters ecting partit ions, and corn ers ar e

    all opportunities for drywall cracking. Likewise,

    these ar eas ar e also opportun ities for the use of dr ywall clips. Dry wall clips cr eate “floatin g”

    drywall inter sections, which

    allow for the differential

    movement of the drywall and its

    wood support member. This

    reduces the s t ress on the

    drywall and hence reduces

    dr ywall cracking. And remember,

    less wood = m ore insu lation. The

    photographs at r ight ar e from

    one of the demonstr ation homes

    in Mantachie, Mississippi.

    Slotted anchorsAs s t r esses ar e appl ied to a t russed

    roof’s fr aming sys tem, the bottom

    chord will move. Improperly attached

    drywall also receives this str ess an d

    cra cks. Slotted an chors with floating

    drywall corn ers allow the bottom chord

    to move independently and s imply bend

    the dr ywall with the tr uss’s movement,

    not cr ack it . The photogra ph at right is

    from The Shores a t Hidden Lake, aPulte Homes, Northern

    Californ ia Division develop-

    men t in Tra cy, California .

    Drywall clips

    Slotted anchor atnon-bearing walls

    Float drywall at wall corners

    Continuous bead of drywalladhesive required here

    Clips may also be used

    18”

    Bead of adhesive Bead of adhesive

    18”

    Continuous bead of drywalladhesive required here

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    Case St udi es

    In an effort to fu lly dem on strate th e

    ad van tag es of u sin g w ood efficien tly, from

    optim izin g th e design an d en gin eerin g to

    m in im izin g th e w aste stream ,Building

    Science Corporation  h as prepared a

    n u m ber of advan ced fram in g case stu dies.E ach case stu dy dem on strates optim u m

    design ch aracteristics as th ey specifically

    pertain to a Building America  developm ent.

    Wood Ef f i c iency and

    Bui l d ing Science

    U ltim ately, you can on ly u se w ood

    efficien tly if it lasts. Th e w ay th at

    h eat, m oistu re, an d a ir m ove — or are

    restricted from m ovin g — th rou gh

    w ood assem blies w ill determ in e

    w h eth er th e stru ctu re lasts for ten or

    on e h u n dred years. W h erever th e

    stru ctu ral fram in g assem bly a lso is a

    part of th e structu re’s th erm al

    barrier, air barrier, vapor retard er, or

    drain ag e plan e, th e fram in g’s lon g-

    term serv ice life is a fu n ction of h ow

    th e en tire assem bly p erform s w ith

    respect to th e flow of h eat, w ater an d

    vapor.

    T h at’s w h y th e B u ildin g A m erica

    ap proach requ ires th at efficien t w ood

    u se be accom plished in th e con tex t of

    h ow th e bu ildin g en velope p erform s.

    A L L of th e m aterials in w all, roof an d

    floor assem blies—bu ildin g pap er,

    cav ity in su lation , even pain t—m u st be

    selected for th eir c o mb in e d  therm al

    an d m oisture perform ance. H om es

    bu ilt w ith ou t th is in teg rated ap proach

    th at last say, ju st tw en ty-five yea rs,

    w ou ld h ave to be b u ilt fou r tim es

    m ore efficien tly th an a h om e th at last

    on e h u n dred years, ju st to b reak even

    in w ood use!

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    19  © 20 02 Bui ld in g Sc ie nc e Co r po r at io n

    Roof framing plan with trusses at 2 4” o.c.Model 227 8

    Engl e Homes Case St udy

    A Closer Look at Their Ty pical Framing Practices

    D en ver is a cold clim ate w ith a reg ion al practice of usin g 2x4

    exterior w ood w alls, an d all fram in g m em bers are placed on 16”

    cen ters. Th is reg ion al practice is strictly ad h ered to by th e local

    bu ildin g com m u n ity, providin g an ideal opportu n ity for an y

    bu ilder to take a leadership role w ith adv an ced fram in g an d

    advan ced en velope design . Th e E n gle H om es case stu dy

    illu strates the resou rce an d en ergy efficien cy gain s associated

    w ith ad van ced envelope design an d advan ced fram in g.

    House Specif ications

    •2 story w ith a 4 2’x30’footprin t

    •2,278 total ft2

    •8’-1”first floor w all h eigh t

    8’-1”secon d floor w all h eigh t

    •310 lin ear feet of ex terior w all

    Climat e Cons iderat ions

    “Cold”clim ate

    H eatin g deg ree days 6 ,0 23

    H eatin g d esig n tem p . - 3 °F

    C oolin g d esig n tem p. 9 3°F

    BATH 2

    BEDROOM 3

    BEDROOM 2

    BATH 1

    BEDROOM 4

    MASTERSUITE

    Second floor planModel 227 8

    PORCH

    LIVING

    ENTRY

    2 C ARGARAGE

    BATH 3

    LAUNDRY

    NOOK

    DINING

    KITCHEN   FAMILY

    First floor planModel 227 8

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    6

    12

    12

    6

    12

    5

    6

    5

    12

    12

    12

    6

    Right elevationModel 227 8

    Rear elevation

    Model 227 8

    Left elevationModel 227 8

    Front elevationModel 227 8

    88

    12   12

    12

    12

    8

    8 8

    12

    Engl e Homes Model 2278Summar y i nf or mat ion

    Wall Area Distribution Sum mary

    ( s e e p a g e 1 7 )

    Wall t ype Opaque Window Cavity

    area area are a

    2x4(6) 16 24% 16% 60%

    2x6 24 O V E 14% 16% 70%

    G ross w all area = 2,630 ft2

    W in dow area = 408 ft2

    Wall Framing Wood Dist ribution Sum mary

    ( s e e p a g e 1 9 )

    Wall t ype Wall s tuds Plat e Cripple s He ade rs

    2x4(6) 16 $828 $235 $68 $167

    Tot al = $ 1 ,2 9 8

    2x6 24 O VE $706 $198 $41 $76

    Tot al = $ 1 ,0 2 1

    Wall Framing / Performance Summary

    2 x4 ( 6 ) 1 6 2 x6 2 4 OVE

    713 stu ds 364 stu ds

    2,498 board feet 2,003 board feet

    $ 1 ,2 9 8 $ 1 ,0 2 1 $2 77 sav i ngs

    Insulation

    A ssum ed R -13 A ssum ed R -19

    A ctual R -9 A ctual R -15

    O SB w / housew rap 1”X PS A ctual R -20

    $ 2 ,1 1 8 $ 1 ,8 6 2 $25 6 sav i ngs

    and 222 %

    improvement

    Floor Framing / Cost Summary

    ( s e e p a g e 2 0 )

    1 6” floor framing 2 4” floor framing

    1,64 0 lin ear feet 1,08 0 lin ear feet$ 2 ,2 9 7 $ 1 ,6 5 1 $64 6 sav i ngs

    3/4”floor sheathin g 7/8”floor sh eathin g

    (2,250 ft2  of floor sheathin g)

    $ 1 ,0 1 4 $ 1 ,4 8 5 $47 2 increase

    Net savings = $17 4

    Estimate d Cost Saving Summ ary

    Advanced wall framing ( OVE) $ 27 7

    Advanced floor framing $ 1 7 4

    Total e st im ated s av ings $ 4 51

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    21  © 20 02 Bui ld in g Sc ie nc e Co r po r at io n

    First floor plan with wall framing elevations• Cu r ren t p rac t i ce i s 2 x 4 (6 ) 1 6 ” o.c .

    Second floor plan with wall framing elevations• Cu r ren t p rac t i ce i s 2 x 4 (6 ) 1 6 ” o. c.

       2   0   6   8

    2 X6

    First floor plan with wall framing elevations• Building Science Corporation ana lysis is 2x6 24” o.c.

    Second floor plan with wall framing elevations• Building Science Corporation ana lysis is 2x6 24” o.c.

       2   0   6   8

    2 X6

    Bef or e Bef or e

    Af t er a f t e r

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    First floor framing planCurr ent pr actice is 16 ” o.c. for a t otal of 806 linear feet

    Second floor framing planCurr ent pr actice is 16 ” o.c. for a t otal of 834 linear feet

    First floor framing plan

    Building Science Corporation analysis is 24” o.c. for a total of 526 linear feet

    Second floor framing planBuilding Science Cor porat ion ana lysis is 24 ” o.c. for a

    total of 554 linear feet

    Bef or e Bef or e

    Af t er a f t e r

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    23  © 20 02 Bui ld in g Sc ie nc e Co r po r at io n

    Cent ex Homes Case St udy

    Applying Re-Engineering andAdvan ced Framing Concepts to the“Cedarcres t” Mode l

    M u ch of M in n esota is considered a very-cold

    clim ate, m akin g h eat loss a predom in an t con cern.

    R egion al practice is typ ically 2x6 ex terior w ood

    w alls an d all fram in g m em bers are placed on 16”

    cen ters. A lth ou gh som e bu ilders stray from region al

    practice an d p rovide som e aspect of advan ced

    fram in g or en velope d esign , it is not as com m on as

    on e w ou ld ex pect given th is harsh clim ate. For

    C entex H om es, n o floor fram in g com parison w as

    n eeded to con vin ce th em of th e ben efits of advan ced

    floor fram e d esign . E asily accep ted, th e design an

    in stallation flex ibility of open w eb floor trusses at

    24”o.c. are appreciated by both C en tex arch itectsan d th eir trade con tractors.

    House Specif ications

    •2 story w ith a 2 8’x36’

    footprin t

    •2,040 total ft2

    •9’-1”first floor w all h eigh t

    8’-1”secon d floor w all h eigh t

    •256 lin ear feet of ex terior w all

    Climat e Cons iderat ions

    “Very-cold”clim ate

    H eatin g deg ree days 8 ,0 10

    H eatin g d esig n tem p . - 1 6 °F

    C oolin g desig n tem p. 9 1°F

    First floor plan with wall framing elevationsCurr ent pr actice is 2x6 1 6” o.c.

    Bef or e

    a f t e r

    First floor plan with wall framing elevationsBuilding Science Corporation analysis is 2x6 24” o.c.

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    Second floor plan with wall framing elevationsBuilding Science Corporation analysis is 2x6 24” o.c.

    cent ex Homes“cedar cr est ” modelSummar y i nf or mat ion

    Wall Area Distribution Sum mary

    Wall type Opaque Window Cavity area

    area area   ≈ 1 5 0 f t 2

    2x6 16 19% 13% 68%

    2x6 24 O V E 12% 13% 75%

    G ross w all area = 2,178 ft2

    W in dow area = 292 ft2

    Wall Framing Wood Dist ribution Sum mary

    Wa ll t y pe Wa ll s t ud s P la t e Cri pp le s He ad ers To ta l

    2 x4 (6 ) 1 6 $ 6 3 3 $ 2 8 2 $ 1 2 5 $ 1 4 6 $ 1 , 1 8 6

    2 x4 2 4 OVE $ 4 1 1 $ 1 8 8 $ 9 3 $ 4 9 $ 7 4 1

    Savings $ 2 2 2 $ 9 4 $ 3 2 $ 9 7 $ 4 4 5

    Wall Framing / Performance Summary

    2 x4 ( 6 ) 1 6 2 x6 2 4 OVE

    400 stu ds 249 stu ds

    2,197 board feet 1,373 board feet

    $ 1 ,1 8 6 $ 7 4 1 $4 45 sav i ngs

    Insulation

    A ssum ed R -19 A ssum ed R -19

    A ctual R -13 A ctual R -16

    1/2”fiberboard w / 1”X PS A ctual R -20

    hou sew rap

    $ 2 ,1 7 6 $ 1 ,8 6 3 $31 3 sav i ngs

    Second floor plan with wall framing elevationsCurr ent pr actice is 2x6 1 6” o.c.

    Bef or e

    a f t e r

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    25  © 20 02 Bui ld in g Sc ie nc e Co r po r at io n

    Pul t e Homes Case St udy

    W h ile th e tw o prior case stu dies w ere based on com pu ter

    m odelin g, th is case stu dy w as based on field cou n ts in an actu al

    h ou se. Th is hou se is in a predom in an tly coolin g clim ate —

    advan ced fram in g saves m on ey in th e fram in g m aterials and

    dow n sizin g of air con dition in g equ ipm en t. B ecau se of th eir

    success w ith th is an d on e oth er prototype h om e, a n ew P u lteB u ildin g A m erica developm en t of 74 h om es — B eacon P oin t —

    h as been re-en gin eered w ith advan ced en velope design an d

    fram in g in clu din g th e in n ovative in set shear p an els (see Figure

    1 0 ).

    House Specif ications

    Con ditioned floor area 2,495 ft2

    Total floor area 2,910 ft2

    Typical w all height 9’-11 1/2”

    Total con dition ed volu m e 24,850 ft3

    Len gth of exterior w all 25 2 lin ear feet

    Len gth of in terior w all 34 0 lin ear feet

    Climat e Cons iderat ions

    “M ixed-h u m id”clim ate

    H eatin g deg ree days 3 ,0 00

    H eatin g d esig n tem p . 4 0°F

    C oolin g d esig n tem p. 9 7°F

    Pu l t e Homes Summar yin f or mat i on

    2 x 4 1 6 ” O.C. Wall

    8 ’ s tuds Board fe et Cos t

    E xterior w all 467 1,634 $866

    E xterior plate 95 331 $175

    In terior w all 715 2,502 $1,326

    In terior plate 126 446 $237

    H eader 273 $145

    Total wal l f rame cost $ 2 , 7 4 9

    2x 6 2 4” Advanced Frame Wal l

    8 ’ s tuds Board fe et Cos t

    E xterior w all 238 1,312 $695

    E xterior plate 63 347 $183

    In terior w all 279 977 $518

    In terior plate 85 298 $158

    H eader 148 $ 78

    Total wal l f rame cost $ 1 , 6 3 2

    Wood Frame Wall Sum mary

    2 x4 2 x6 Reduced by

    8’stu ds 1,403 665 (-735/-52% )

    B oard feet 5 ,1 86 3 ,0 82 (-2 ,1 04 /-4 0% )

    Cost $ 2 ,7 49 $ 1,6 3 2 (-$1,117 / -4 0%)

    Builder initial cost s avings

    ≈ $1 ,117 ( f raming)

    Homeowner s aves

    ≈ $ 293 (an nual ly)

    Environmental impact

    ≈ 40% less energy

    ≈ 2,104 boar d feet of lumber or 73 8 — 8’-0” studs

    ≈ 1,490 lbs. carbon emiss ions

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    Ext erior Wall Break dow n

    Gr oss a r ea of wa ll 2 ,0 9 8 ft 2

    Gr oss a r ea of window/ door 3 2 2 ft 2 1 5 %

    Op aqu e ar e a o f 2 x 4 1 6 ” o. c. fr a m e 5 0 4 f t2 2 4 %

    Op aqu e ar e a o f 2 x 6 2 4 ” o. c. fr a m e 2 5 4 f t2 1 2 %

    Ca vit y a r ea of 2 x 4 1 6 ” o. c. fr a m e 1 , 2 7 1 ft 2 6 1 %

    Ca vit y a r ea of 2 x 6 2 4 ” o. c. fr a m e 1 , 5 2 2 ft2

    7 3 %

    R-Value Truths

    2x4 16” o.c. walls

    • Assu m ed cen ter of wall 1 3 .0

    • Wh ole wa ll R-va lu e 9 .4 7 2 %

    2x6 24” o.c. walls

    • Assu m ed cen ter of wall 1 9 .0

    • Wh ole wa ll R-va lu e 1 5 .2 8 0 %

    Sheath ing Costs

    OSB/ Tyvek $ 6 4 9 .4 8 R-0 .0 6

    1 ” EPS $ 4 4 0 .4 8 R-4

    1 ” XPS $ 6 9 2 .1 8 R-5

    1 ” polyisocyanu r a te $ 7 9 7 .0 5 R-7

    Energy Loads

    2x4 16” o.c. walls

    • Heat load 4 5 .2 kBtu h

    • Coolin g load 4 5 .6 kBtu h

    2x6 24” o.c. walls• Heat load 2 8 .0 kBtu h (-3 8 %)

    • Co oli n g l oa d (d own s iz ed a / c ) 2 6 .0 k Bt u h (-4 3 %)

    Energy Costs

    2x4 16” o.c. walls

    • Heat in g $ 3 3 2 / year $ 2 8 / m on th

    • Coolin g $ 6 7 1 / year $ 5 6 / m on th

    • Total annual cost $ 1 , 0 0 3

    2x6 24” o.c. walls

    • Heat load $ 2 3 1 / year $ 1 9 / m on th

    • Coolin g load $ 4 7 9 / year $ 4 0 / mon th

    • Total annual cost $ 7 1 0  ( -$293 / -30%)

    The Shores at Hidden LakeTracy, Californi a

    2 prototypes bui l t / 74planned

    A Not e on Real

    wal l r - val u es

    M ore often th an n ot, th e th erm al

    perform an ce o f bu ilt w alls is

    in correctly ch aracterized by th e

    cen ter-of-cavity R -valu e of th e w all’s

    th erm al in su lation . B u ilders an d

    h om e bu yers shou ld b e lookin g at th e

    whole-wall R -valu e — th at’s the

    th erm al con du ctivity perform an ce of

    th e cavity in su lation ,and th e

    fram in g,and th e w in dow s, and th e

    do ors. W h en both th e h om e’s design

    an d th e fram in g layou t are optim ized

    for fu n ction an d perform an ce, th e

    differen ce betw een th e assum ed

    cen ter-of-cav ity w all R -va lu e an d th e

    w h ole w all R -valu e can be su bstan tial

    (see th e R -Va lu e T ru th s in th e P u lte

    case stu dy ).

    •W hole w all R -valu e (averag e across w all)

    W in dow = R -3

    D oor = R -2

    2x4 stu d = R -4.4

    2x6 stu d = R -6.8

    Insulation = R -11 to R -19

    (depen din g)

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    Summar y

    From design to du m pster, residen tial con struction abou n ds w ith opportu n ities to m ake

    m ore efficien t u se of ou r w ood resources an d produ cts. A n d m ost of th e opp ortu n ities are

    cost-com petitive an d th en som e, as w ell as deliverin g a h igh er perform an ce hom e. Few

    system s in h om e bu ildin g offer such clear w in -w in prop osition s as efficien t w ood u se.

    Th e han dy ch ecklist below sum m arizes th e opp ortu n ities covered in th is paper, each on e

    sup ported by Building America ex perien ce w ith som e of th e n ation ’s lead in g p rodu ction

    bu ilders. To save w ood fiber, prin t u p cop ies of ju st th is list for you r com pan y an d

    con tractors!

    1. A lw ays m ake u p d etailed fram in g p lan s, to in form th e design process an d to

    in form you r fram in g crew an d th eir use of w ood on th e job site.

    2. U se en gin eered w ood an d certified su stain ably h arvested w ood produ cts

    w h en ever possible.

    3. H on e dow n you r w aste factor in you r lu m ber take-off, an d treat lu m ber deliveries

    as produ ct—stick an d cover th e load s w h en th ey are delivered.

    4. U se structu ral grade m aterials to th eir fu ll approved cap acity.

    5. D on ’t u se structu ral grad e m aterials in n on -stru ctu ral ap plication s if other

    m aterials can accom plish th e requ ired fu n ction (s).

    6. E m ploy w ood w aste in on -site app lication s, such as SE E stu ds an d erosion con trol

    m aterial.

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    Hidden SpringsDevelopment Corp.Hidden SpringsB oise, Ida h o

    Artistic HomesEl Rancho GrandeA lbuquerque, N ew M exico

     Homes

    Ranch Parkland Placeon , exas

    Pulte HomesOakbrooke Patio HomesM in n eapo lis, M in n esota

    Pulte HomesThe Shores at Hidden Lake

    Tracy, C aliforn ia Pulte HomesDevelopmentac son v e, or a

    Bui l d ing Sc ience Consor t iumBui l d ing Amer icapar t i al l i st of pr oj ectLocat ions

    Th rough th e B u ildin g A m erica program , B u ildin g

    Scien ce C orporation w as able to p rovide design

    assistan ce on w ood efficien cy to produ ction bu ilders

    from across th e U n ited S tates.

    U.S. Department of Energy

    P r o g r a m P a r t n e r

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    29  © 20 02 Bui ld in g Sc ie nc e Co r po r at io n

    Ack nowl edgment s

    Th is w ork w as supp orted b y th e U .S. D epartm en t of E n ergy, O ffice of B u ildin g

    Techn ologies, State an d C om m u n ity P rogram s, B u ildin g A m erica Program , G eorge Jam es,

    P rogram M an ager. E ditors in clu de N ath an Yost, M .D ., Joseph Lstibu rek, P h .D ., P.E n g. an d

    B etsy P ettit, A IA .

    Resour ces EEBA Builder Guides, Joseph Lstiburek, 2000. Energy and Environmental Building

    Association. https://www.eeba.org/mall/builder_guides.asp

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      Building Science Research Report 2002 - 01

     About this Report

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