Proven and effective Coating Service Solution based on more than 20 years of experience worldwide

Exceptional service life increase

Major reduction in maintenance costs

High long term dimensional and surface finish stability

Low friction coating

XuperCOAT

Coating for Bloom Moulds in ConCast Steel process

The highest protection technology for moulds

SERV

ICES

In

novation

In

novation

Innovati

onInnovati

on

www.castolin.comStronger, with Castolin Eutectic

8934

1-EN

-01.20

16

XuperCOAT

Wear factors:In the production and processing of steel, the ConCast copper mould surfaces are subject to extreme operating conditions which have a direct influence on the qual-ity of the product manufactured.

Using the unique XuperCOAT coating, the surface is protected from wear and corro-sion at high temperatures.

The improved wear resistance results in longer campaign in exchanging moulds, which ensures higher availability and quality throughput. Moreover, the protec-tion provided by the XuperCOAT provides longer life of the copper plates, thus sav-ing costs and reducing maintenance on-line and offline.

With the recent development of our XuperCOAT process, these successful composite coatings can be applied to Concast moulds in our specialized coatings application workshops. Three years of development have been neces-sary to achieve this unique application technology.

Detail of wear of standard moulds

Main characteristics: � Low coefficient of friction � Good thermal conductivity � Highest hardness and wear performance � XuperCOAT process does not affecting the base material properties � Small diameter intermal coating is now possible with this proven XuperCOAT process

Smooth finish XuperCOAT

Stable dimensional tolerence

XuperCOAT experienceXuperCOAT mould

Monitor Coatings2 Elm Road, West Chirton

North Industrial Estate, North Shields, Newcastle upon Tyne, NE29 8SE Reino Unido

MATERIAL TYPE OF COATING HARDNESS

WEAR RESISTANCE FACTOR

Copper None N/A x 1.00

Nickel Galvanic 450Hv - 480Hv x 1.75

Hard Chrome Galvanic 750Hv - 800Hv x 1.75 – 2.0

XuperCOAT Composite 1100Hv - 1300Hv x 3.4