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Relion® Protection and Control

650 series ANSIInstallation Manual

Document ID: 1MRK 514 015-UUSIssued: June 2012

Revision: AProduct version: 1.2

© Copyright 2012 ABB. All rights reserved

CopyrightThis document and parts thereof must not be reproduced or copied without writtenpermission from ABB, and the contents thereof must not be imparted to a third party,nor used for any unauthorized purpose.

The software and hardware described in this document is furnished under a license andmay be used or disclosed only in accordance with the terms of such license.

TrademarksABB and Relion are registered trademarks of the ABB Group. All other brand orproduct names mentioned in this document may be trademarks or registeredtrademarks of their respective holders.

WarrantyPlease inquire about the terms of warranty from your nearest ABB representative.

ABB Inc.

1021 Main Campus Drive

Raleigh, NC 27606, USA

Toll Free: 1-800-HELP-365, menu option #8

ABB Inc.

3450 Harvester Road

Burlington, ON L7N 3W5, Canada

Toll Free: 1-800-HELP-365, menu option #8

ABB Mexico S.A. de C.V.

Paseo de las Americas No. 31 Lomas Verdes 3a secc.

53125, Naucalpan, Estado De Mexico, MEXICO

Phone: (+1) 440-585-7804, menu option #8

DisclaimerThe data, examples and diagrams in this manual are included solely for the concept orproduct description and are not to be deemed as a statement of guaranteed properties.All persons responsible for applying the equipment addressed in this manual mustsatisfy themselves that each intended application is suitable and acceptable, includingthat any applicable safety or other operational requirements are complied with. Inparticular, any risks in applications where a system failure and/or product failure wouldcreate a risk for harm to property or persons (including but not limited to personalinjuries or death) shall be the sole responsibility of the person or entity applying theequipment, and those so responsible are hereby requested to ensure that all measuresare taken to exclude or mitigate such risks.

This document has been carefully checked by ABB but deviations cannot becompletely ruled out. In case any errors are detected, the reader is kindly requested tonotify the manufacturer. Other than under explicit contractual commitments, in noevent shall ABB be responsible or liable for any loss or damage resulting from the useof this manual or the application of the equipment.

ConformityThis product complies with the directive of the Council of the European Communitieson the approximation of the laws of the Member States relating to electromagneticcompatibility (EMC Directive 2004/108/EC) and concerning electrical equipment foruse within specified voltage limits (Low-voltage directive 2006/95/EC). Thisconformity is the result of tests conducted by ABB in accordance with the productstandards EN 50263 and EN 60255-26 for the EMC directive, and with the productstandards EN 60255-1 and EN 60255-27 for the low voltage directive. The product isdesigned in accordance with the international standards of the IEC 60255 series andANSI C37.90. The DNP protocol implementation in the IED conforms to "DNP3Intelligent Electronic Device (IED) Certification Procedure Subset Level 2", availableat www.dnp.org .

Safety information

Dangerous voltages can occur on the connectors, even though theauxiliary voltage has been disconnected.

Non-observance can result in death, personal injury or substantialproperty damage.

Only a competent electrician is allowed to carry out the electricalinstallation.

National and local electrical safety regulations must always be followed.

The frame of the IED has to be carefully grounded.

Whenever changes are made in the IED, measures should be taken toavoid inadvertent tripping.

The IED contains components which are sensitive to electrostaticdischarge. Unnecessary touching of electronic components musttherefore be avoided.

Table of contents

Section 1 Introduction............................................................................3This manual..............................................................................................3Intended audience....................................................................................3Product documentation.............................................................................4

Product documentation set..................................................................4Document revision history...................................................................5Related documents..............................................................................6

Symbols and conventions.........................................................................7Symbols...............................................................................................7Document conventions........................................................................8

Section 2 Environmental aspects..........................................................9Sustainable development.........................................................................9Disposing of the IED.................................................................................9

Section 3 Unpacking, inspecting and storing......................................11Removing transport packaging...............................................................11Inspecting the product............................................................................11

Identifying the product.......................................................................11Checking delivery items.....................................................................11Inspecting the IED.............................................................................11Returning an IED damaged in transit................................................12

Storing....................................................................................................12

Section 4 Mounting..............................................................................13Required tools.........................................................................................13Checking environmental conditions and mounting space.......................13Mounting the IED....................................................................................13

Rack mounting the IED......................................................................13Rack mounting a single 3U IED....................................................13

Arranging ventilation..........................................................................15

Section 5 Connecting..........................................................................17Required tools.........................................................................................17Connecting wires....................................................................................17

Connecting screw-compression type wires.......................................17Connecting ring-lug type wires..........................................................18

Table of contents

650 series ANSI 1Installation Manual

Connecting protective grounding............................................................18Connecting analog signals......................................................................19

Connecting current and voltage inputs .............................................20Connecting IED with a test switch.....................................................22

Connecting power supply.......................................................................22Connecting the communication channels...............................................24

Section 6 Checking installation...........................................................25Identifying hardware and software version.............................................25Checking mounting.................................................................................25Energizing the IED..................................................................................25

Section 7 Removing, repairing and exchanging..................................27Product lifecycle......................................................................................27Checking IED information.......................................................................27Removing the IED...................................................................................27Sending the IED for repair......................................................................28Exchanging the IED................................................................................28

Section 8 Technical data.....................................................................29Case and HMI display variants...............................................................29

Front side of the IED..........................................................................29Rear side of the IED..........................................................................29

Dimensions.............................................................................................30Enclosure class.......................................................................................30

Section 9 Accessories and ordering data............................................31Mounting kits...........................................................................................31

Rack mounting kit for a single IED....................................................31

Section 10 Glossary..............................................................................33

Table of contents

2 650 series ANSIInstallation Manual

Section 1 Introduction

1.1 This manual

The installation manual contains instructions on how to install the IED. The manualprovides procedures for mechanical and electrical installation. The chapters areorganized in chronological order in which the IED should be installed.

1.2 Intended audience

This manual addresses the personnel responsible for installing the product hardware.

The installation personnel must have basic knowledge of handling electronic equipment.

1MRK 514 015-UUS A Section 1Introduction


1.3 Product documentation

1.3.1 Product documentation set

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Application manual

Operation manual

Installation manual

Service manual

Engineering manual

Commissioning manual

Communication protocolmanual

Technical manual

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Application manualApplication manual

Operation manualOperation manual

Installation manualInstallation manual

Service manualService manual

Engineering manualEngineering manual

Commissioning manualCommissioning manual

Communication protocolmanualCommunication protocolmanual

Technical manualTechnical manual

en07000220.vsd

IEC07000220 V1 EN

Figure 1: The intended use of manuals in different lifecycles

The engineering manual contains instructions on how to engineer the IEDs using thedifferent tools in PCM600. The manual provides instructions on how to set up aPCM600 project and insert IEDs to the project structure. The manual also recommendsa sequence for engineering of protection and control functions, LHMI functions as wellas communication engineering for IEC 60870-5-103, IEC 61850 and DNP3.

The installation manual contains instructions on how to install the IED. The manualprovides procedures for mechanical and electrical installation. The chapters areorganized in chronological order in which the IED should be installed.

The commissioning manual contains instructions on how to commission the IED. Themanual can also be used by system engineers and maintenance personnel for assistance

Section 1 1MRK 514 015-UUS AIntroduction


during the testing phase. The manual provides procedures for checking of externalcircuitry and energizing the IED, parameter setting and configuration as well asverifying settings by secondary injection. The manual describes the process of testingan IED in a substation which is not in service. The chapters are organized inchronological order in which the IED should be commissioned.

The operation manual contains instructions on how to operate the IED once it has beencommissioned. The manual provides instructions for monitoring, controlling andsetting the IED. The manual also describes how to identify disturbances and how toview calculated and measured power grid data to determine the cause of a fault.

The service manual contains instructions on how to service and maintain the IED. Themanual also provides procedures for de-energizing, de-commissioning and disposal ofthe IED.

The application manual contains application descriptions and setting guidelines sortedper function. The manual can be used to find out when and for what purpose a typicalprotection function can be used. The manual can also be used when calculating settings.

The technical manual contains application and functionality descriptions and listsfunction blocks, logic diagrams, input and output signals, setting parameters andtechnical data sorted per function. The manual can be used as a technical referenceduring the engineering phase, installation and commissioning phase, and during normalservice.

The communication protocol manual describes a communication protocol supported bythe IED. The manual concentrates on vendor-specific implementations.

The point list manual describes the outlook and properties of the data points specific tothe IED. The manual should be used in conjunction with the correspondingcommunication protocol manual.

1.3.2 Document revision historyDocument revision/date History-/March 2012 First release

A/June 2012 Minor corrections made



1.3.3 Related documentsDocuments related to REB650 Identity numberApplication manual 1MRK 505 276-UUS

Technical manual 1MRK 505 277-UUS

Commissioning manual 1MRK 505 278-UUS

Product Guide, configured 1MRK 505 279-BUS

Type test certificate 1MRK 505 279-TUS

Application notes for Circuit Breaker Control 1MRG006806

Documents related to REL650 Identity numberApplication manual 1MRK 506 329-UUS






Documents related to RET650 Identity numberApplication manual 1MRK 504 128-UUS






Documents related to REC650 Identity numberApplication manual 1MRK 511 262-UUS



Product Guide 1MRK 511 265-BUS


Documents related to REG650 Identity numberApplication manual 1MRK 502 042-UUS





Rotor Ground Fault Protection with Injection Unit RXTTE4 and REG670 1MRG001910




Documents related to REQ650 Identity numberApplication manual 1MRK 505 280-UUS






650 series manuals Identity numberCommunication protocol manual, DNP3 1MRK 511 257-UUS

Communication protocol manual, IEC 61850–8–1 1MRK 511 258-UUS

Communication protocol manual, IEC 60870-5-103 1MRK 511 259-UUS

Cyber Security deployment guidelines 1MRK 511 268-UUS

Point list manual, DNP3 1MRK 511 260-UUS

Engineering manual 1MRK 511 261-UUS

Operation manual 1MRK 500 095-UUS

Installation manual 1MRK 514 015-UUS

1.4 Symbols and conventions

1.4.1 Symbols

The electrical warning icon indicates the presence of a hazard whichcould result in electrical shock.

The warning icon indicates the presence of a hazard which could resultin personal injury.

The caution icon indicates important information or warning related tothe concept discussed in the text. It might indicate the presence of ahazard which could result in corruption of software or damage toequipment or property.



The information icon alerts the reader of important facts and conditions.

The tip icon indicates advice on, for example, how to design yourproject or how to use a certain function.

Although warning hazards are related to personal injury, it is necessary to understandthat under certain operational conditions, operation of damaged equipment may resultin degraded process performance leading to personal injury or death. Therefore,comply fully with all warning and caution notices.

1.4.2 Document conventionsA particular convention may not be used in this manual.

• Abbreviations and acronyms in this manual are spelled out in the glossary. Theglossary also contains definitions of important terms.

• Push button navigation in the LHMI menu structure is presented by using the pushbutton icons.To navigate between the options, use and .

• HMI menu paths are presented in bold.Select Main menu/Settings.

• LHMI messages are shown in Courier font.To save the changes in non-volatile memory, select Yes and press .

• Parameter names are shown in italics.The function can be enabled and disabled with the Operation setting.

• The ^ character in front of an input or output signal name in the function blocksymbol given for a function, indicates that the user can set an own signal name inPCM600.

• The * character after an input or output signal name in the function block symbolgiven for a function, indicates that the signal must be connected to anotherfunction block in the application configuration to achieve a valid applicationconfiguration.

• Dimensions are provided both in inches and mm. If it is not specifically mentionedthen the dimension is in mm.



Section 2 Environmental aspects

2.1 Sustainable development

Sustainability has been taken into account from the beginning of the product designincluding the pro-environmental manufacturing process, long life time, operationreliability and disposing of the IED.

The choice of materials and the suppliers have been made according to the EU RoHSdirective (2002/95/EC). This directive limits the use of hazardous substances which arethe following:

Table 1: Maximum concentration values by weight per homogeneous material

Substance Proposed maximum concentrationLead - Pb 0.1%

Mercury - Hg 0.1%

Cadmium - Cd 0.01%

Hexavalent Chromium Cr (VI) 0.1%

Polybrominated biphenyls - PBB 0.1%

Polybrominated diphenyl ethers - PBDE 0.1%

Operational reliability and long life time have been assured with extensive testingduring the design and manufacturing processes. Moreover, long life time is supportedby maintenance and repair services as well as by the availability of spare parts.

Design and manufacturing have been done under a certified environmental system. Theeffectiveness of the environmental system is constantly evaluated by an externalauditing body. We follow environmental rules and regulations systematically toevaluate their effect on our products and processes.

2.2 Disposing of the IED

Definitions and regulations of hazardous materials are country-specific and changewhen the knowledge of materials increases. The materials used in this product aretypical for electric and electronic devices.

1MRK 514 015-UUS A Section 2Environmental aspects


All parts used in this product are recyclable. When disposing of an IED or its partscontact a local waste handler who is authorized and specialized in disposing electronicwaste. These handlers can sort the material by using dedicated sorting processes anddispose of the product according to the local requirements.

Table 2: Materials of the IED parts

IED Parts MaterialUnit Metallic plates, parts and screws Steel

Plastic parts PC1), LCP2)

LHMI display module Various

Package Box Cardboard

Attached material Manuals Paper

1) Polycarbonate2) Liquid crystal polymer

Section 2 1MRK 514 015-UUS AEnvironmental aspects


Section 3 Unpacking, inspecting and storing

3.1 Removing transport packaging

IEDs require careful handling.

1. Examine the delivered products to ensure that they have not been damaged duringthe transport.

2. Remove the transport packing carefully without force.

The cardboard packaging material is 100% recyclable.

3.2 Inspecting the product

3.2.1 Identifying the product

1. Locate the IED's order number from the label attached to the IED's case.2. Compare the IED's order number with the ordering information to verify that the

received product is correct.

3.2.2 Checking delivery itemsCheck that all items are included in the delivery in accordance with the deliverydocuments.

3.2.3 Inspecting the IEDIEDs require careful handling before installation on site.

• Check the IED to see if any damage occurred during transportation.

1MRK 514 015-UUS A Section 3Unpacking, inspecting and storing


If the IED has damaged during transportation, make a claim against the transportcontractor, and notify the local ABB representative.

3.2.4 Returning an IED damaged in transitIf damage has occurred during transport, appropriate actions must be taken against thelatest carrier. Please inform the nearest ABB office or representative. Notify ABBimmediately if there are any discrepancies in relation to the delivery documents.

3.3 Storing

If the IED is stored before installation, it must be done in the original transport casingin a dry and dust free place in accordance with ANSI C37.90.0. Observe theenvironmental requirements stated in the technical manual.

Section 3 1MRK 514 015-UUS AUnpacking, inspecting and storing


Section 4 Mounting

4.1 Required tools

Use Torx TX10 and TX15 screwdrivers when attaching the mounting kits to the IED.

4.2 Checking environmental conditions and mountingspace

The mechanical and electrical environmental conditions at the installation site must bewithin the limits described in the technical manual.

• Avoid installation in dusty, damp places.Avoid places susceptible to rapid temperature variations, powerful vibrations andshocks, surge voltages of high amplitude and fast rise time, strong inducedmagnetic fields or similar extreme conditions.

• Check that sufficient space is available.Sufficient space is needed at the front and rear of the IED to allow access to wiresand optical fibers and to enable maintenance and future modifications.

• Ensure that flush-mounted IEDs can be added and replaced without excessivedismantling.

4.3 Mounting the IED

4.3.1 Rack mounting the IED

4.3.1.1 Rack mounting a single 3U IED

1. Attach the mounting brackets to both ends of the IED using the required screws.

1MRK 514 015-UUS A Section 4Mounting


ANSI11000249 V1 EN

Figure 2: Mounting the brackets

1 Mounting brackets

2 Screws

2. Tighten the screws.3. Mount the IED with the rack mounting panels to the 19" rack.4. Tighten the screws.

Section 4 1MRK 514 015-UUS AMounting


ANSI11000248 V1 EN

Figure 3: Rack mounted 3U IED

A 8.82 inches (224 mm) + 0.47 inches (12 mm) with ring-lug connector

B 1 inch (25.5 mm)

C 19 inches (482 mm)

D 5.20 inches, 3U (132 mm)

Check the allowed minimum bending radius from the optical cablemanufacturer.

4.3.2 Arranging ventilationVentholes are located at the bottom and on the back plate of the IED. Reservesufficient space round the IED to ensure adequate ventilation.

• Reserve at least 1U below and above the unit.• Reserve for rack mount approximately 10 cm behind the unit, measured from the

surface of the cover.• Ensure sufficient space for the wiring and the installation of cable ducts.

1MRK 514 015-UUS A Section 4Mounting


16

Section 5 Connecting

5.1 Required tools

Only use a screwdriver and insert bits for slotted 9/64 inch (Nr.1 / 3.5mm ) blade whenhandling CT/VT terminals of screw-compression type and slotted 3/16 inch (4.5 mm)blade when handling CT/VT terminals of ring-lug type.

5.2 Connecting wires

All connections are made on the rear of the case. No soldering is needed.

1. Connect each signal connector terminal with one 14 or 16 Gauge wire. Use 12 or14 Gauge wire for CB trip circuit.

2. Connect each ring-lug terminal for CTs/VTs with one 12 Gauge wire.3. Connect terminals on the communication module for IRIG-B with one 0.2 - 1.5

mm2 wire.4. Connect terminals on the communication module for EIA-485 with one 0.2 - 1.5

mm2 wire.

See the technical manual for product-specific terminal diagrams.

5.2.1 Connecting screw-compression type wiresTerminal blocks of screw-compression type are used for electrical connections.

1. Open the screw terminal before inserting a wire into it for the first time. To openthe screw terminal, turn the fixing screw anti-clockwise until the terminal hole iswide open (the inside of the terminal hole is surrounded by metal).

2. Insert the wire and turn the fixing screw clockwise until the wire is firmly fixed.

1MRK 514 015-UUS A Section 5Connecting


5.2.2 Connecting ring-lug type wiresRing-lug type insulated terminal should be used for signal connectors X101 and X102.Use a number 2 Philips screw driver for Ring lug terminals.

5.3 Connecting protective grounding

Connect the IED to ground using a 6 Gauge flat copper cable. Use an ground leadmaximum 59.06 inches (1500 mm). Notice that extra length is required for door mounting.

When the LHMI is installed on the cabinet door, ground the door with a6 Gauge flat braided copper cable.

1. Loosen the nut from the protective ground pin to connect a separate groundprotection lead.

ANSI11000286 V2 EN

Figure 4: The protective ground pin is located to the left of connector X101on the 3U full 19” case

Ground IED must have its own ground lead connected to theground circuit connector.

2. Connect the ground lead to the ground bar.3. Thread the copper cable on the protective ground pin.4. Tighten the nut on the protective ground pin.5. Support the ground lead so that it cannot break or weaken.

Section 5 1MRK 514 015-UUS AConnecting


Observe the situations for mechanical, chemical or electrochemical conditions.

5.4 Connecting analog signals

A connection diagram is needed to connect the analog signals.

Use the compression type for CT/VT terminals.

The wires for the analog signals can be connected to the CT/VT terminals before theconnector is connected to the IED.

The connector features an automatic short-circuit mechanism for thecurrent terminals. Therefore, detaching the connector from the unit willnot open the secondary circuit of the CT which otherwise could causedangerously high voltages.

To avoid a mismatch between CT and VT connections the connectors are ‘pre-coded’.

GUID-44E54B97-4E48-46E1-8515-ED3087BACC0A V2 EN

Figure 5: Loose CT/VT connector coding

1 CT connector coding

2 VT connector coding

3 Empty connector



GUID-56FBFBB8-3388-4473-AF87-B725AFEF57BA V2 EN

Figure 6: Fixed CT/VT Connector coding

1 CT connector coding

2 VT connector coding

3 Empty connector

5.4.1 Connecting current and voltage inputsConnect the wires from the CTs to the correct device according to the phase order andthe connection diagram. Each terminal for CTs is dimensioned for one 10 Gauge wireor for two wires of maximum 12 Gauge.

To help connecting the current and voltage inputs, the connector pair is marked withsymbols. For a current input, the connector pair forms a circle. But in the case of avoltage input, the connector pair forms two half-circles.



GUID-61D346C6-30D8-468A-8641-654864811C53 V1 EN

Figure 7: CTVT connector symbols

1 VT symbol

2 CT symbol

Table 3: Analog input modules

Terminal TRM6I + 4U

TRM8I + 2U

TRM4I + 1I + 5U

TRM4I + 6U

AIM6I + 4U

AIM4I + 1I + 5U

X101-1, 2 1/5A 1/5A 1/5A 1/5A 1/5A 1/5A

X101-3, 4 1/5A 1/5A 1/5A 1/5A 1/5A 1/5A

X101-5, 6 1/5A 1/5A 1/5A 1/5A 1/5A 1/5A

X101-7, 8 1/5A 1/5A 1/5A 1/5A 1/5A 1/5A

X101-9, 10 1/5A 1/5A 0.1/0.5A 100/220V 1/5A 0.1/0.5A

X102-1, 2 1/5A 1/5A 100/220V 100/220V 1/5A 100/220V

X102-3, 4 100/220V 1/5A 100/220V 100/220V 100/220V 100/220V

X102-5, 6 100/220V 1/5A 100/220V 100/220V 100/220V 100/220V

X102-7, 8 100/220V 100/220V 100/220V 100/220V 100/220V 100/220V

X102-9, 10 100/220V 100/220V 100/220V 100/220V 100/220V 100/220V

See the connection diagrams for information on the analog inputmodule variant included in a particular configured IED. The primaryand secondary rated values of the primary VT's and CT's are set for theanalog inputs of the IED.



5.4.2 Connecting IED with a test switchWhen the IED is used with a test switch, connect the current and voltage transformersdirectly to the switch.

5.5 Connecting power supply

When using power supply 110-250 VDC or 100-240 VAC, connect the IED's auxiliaryvoltage to terminals X420-1 and X420-3. When using a DC supply, connect thepositive lead to terminal X420-3.

When using power supply 48-125 VDC, the IED's auxiliary voltage is connected toterminals X420-1 and X420-2 with the positive lead connected to terminal X420-2.

The permitted auxiliary voltage range is found from the IED sticker.

Connect the power supply to connector X420. Since connectors X420and X319 are the same size; do not accidentally connect the powersupply to connectors X319.

321

ANSI11000287 V2 EN

Figure 8: Connecting auxiliary voltage on a 3U full 19” unit



ANSI11000285 V2 EN

Figure 9: Connecting auxiliary voltage on a 3U full 19” unit

Connect the terminals on the auxiliary voltage connector correctly. Different powersupplies use different terminals.

No damage occur to the IED if the plug is accidentally inserted 180degrees turned (upside down). However the IED does not work for48-125 VDC as one pin in the auxiliary voltage connector is notconnected.

open

open

110-250 VDC100-240 VAC The input has a rectifier bridge

Correct / 180 degrees wrong

Correct

180 degrees wrong

No problem, contact open

48-125 VDC

1 2 3

1 2 3

1 2 3

GUID-C2321B6B-3157-4F0A-AD25-ACE8E71C4462 V3 EN

Figure 10: Connecting the auxiliary voltage connector



5.6 Connecting the communication channels

Before connecting communication channels, check that the HW module has the correctcommunication interfaces. The communication module is located on the left side of theIED when viewing the case from the rear.

The optical fibres are very sensitive to handling. Do not bend them too sharply. Theminimum curvature radius is 250 mm for the glass fibre cables. If cable straps are usedto fix the cables, apply with loose fit.

Always hold the connector, never the cable, when connecting or disconnecting opticalfibres. Do not twist, pull or bend the fibre. Invisible damage may increase the fibreattenuation of the optic signal deteriorating the communication quality. Strictly followthe instructions from the manufacturer for each type of optical cables/connectors.

See the technical manual for product-specific communication interfaces.



Section 6 Checking installation

6.1 Identifying hardware and software version

The information of hardware and software versions of the IED are available on thelabel attached on the case of the IED. There are also module labels that can be used toidentify the different modules inside the IED (such as input-output cards and so on).

6.2 Checking mounting

Check that all fixing screws are tight and that all cables are connected.

6.3 Energizing the IED

Before connecting the auxiliary power, check that the terminal strip is wired and placedcorrectly. Remove the protective film from the top side of the unit. Check that there isno debris visible in the ventilation holes.

During the IED start-up all the LEDs are lit for a short period. After that it will beobserved that:

• The Green Normal LED starts to flash• The LCD lights up and starting... is displayed• The main menu is displayed. A final steady green Normal LED indicates a

successful start-up of the device.

If the self supervision of the IED detects a diagnostic error during the start-up process,the green Normal LED flashes and the internal fault code is displayed on the LCDscreen. Note down the displayed code to be used as reference when contacting ABBtechnical support.

1MRK 514 015-UUS A Section 6Checking installation


26

Section 7 Removing, repairing and exchanging

7.1 Product lifecycle

In the product lifecycle, there is going to be a time to upgrade the IED to a nextgeneration unit. At some point of the product lifecycle, the IED will be upgraded to anext generation unit. When selecting the original product, already consider theupgrading and extension possibilities that the specific product offers for its wholelifecycle.

7.2 Checking IED information

The IED information includes detailed information about the device, such as versionand serial number. To find the information navigate through the LHMI menus asindicated below:

1. Select Main Menu/Diagnostics/IED status.2. Select a submenu with and .3. Enter the selected submenu with .4. Browse the information with and .

The Product identifiers submenu contains product related information includingproduct type, serial number, order number, production date and SW version.

The Installed HW submenu contains information about the HW modules.

7.3 Removing the IED

Before removing the IED, make sure that auxiliary power is turned off and all wiring isdisconnected.

For upgrade purposes the IED does not need to be removed. Beforeremoving the IED check with your local ABB office if the IED can beupgraded.

1MRK 514 015-UUS A Section 7Removing, repairing and exchanging


7.4 Sending the IED for repair

In case of product problems, contact the nearest ABB office or representative forconsultation and instructions.

7.5 Exchanging the IED

To exchange the IED with another identical unit, remove the IED and install the newone. Contact your local ABB for information about exchangeable units.

Check with your local ABB if the IED can be upgraded.

Section 7 1MRK 514 015-UUS ARemoving, repairing and exchanging


Section 8 Technical data

8.1 Case and HMI display variants

8.1.1 Front side of the IED

ANSI11000272 V1 EN

Figure 11: Front view of 3U full 19” IED

The LHMI includes a monochrome LCD of 320x240 pixels.

8.1.2 Rear side of the IED

ANSI11000285 V2 EN

Figure 12: Rear view of 3U full 19” with ring lug terminals

1MRK 514 015-UUS A Section 8Technical data


IEC11000285 V1 EN

Figure 13: Rear view of 3U full 19” with screw compression terminals

8.2 Dimensions

Table 4: Dimensions of the IED - 3U full 19" rack

Description ValueWidth 17.40 inches (442 mm)

Height 5.20 inches (132 mm), 3U

Depth 9.82 inches (249.5 mm)

Weight box <22.04 lbs (10 kg)

Weight LHMI 2.87 lbs (1.3 kg)

8.3 Enclosure class

Table 5: Degree of protection of rack-mounted IED

Description ValueFront side IP 40

Rear side, connection terminals IP 20

Table 6: Degree of protection of the LHMI

Description ValueFront and side IP40

Section 8 1MRK 514 015-UUS ATechnical data


Section 9 Accessories and ordering data

9.1 Mounting kits

9.1.1 Rack mounting kit for a single IED• Mounting brackets• Screws

ANSI11000401 V1 EN

Figure 14: 19” rack mounting panels for 3U housing

Table 7: Mounting kit

Items Order number19" rack mounting kit for one 3U full 19” housing IED 1KHL400352R0001

1MRK 514 015-UUS A Section 9Accessories and ordering data


32

Section 10 Glossary

AC Alternating current

ACT Application configuration tool within PCM600

A/D converter Analog-to-digital converter

ADBS Amplitude deadband supervision

AI Analog input

ANSI American National Standards Institute

AR Autoreclosing

ASCT Auxiliary summation current transformer

ASD Adaptive signal detection

AWG American Wire Gauge standard

BI Binary input

BOS Binary outputs status

BR External bistable relay

BS British Standards

CAN Controller Area Network. ISO standard (ISO 11898) for serialcommunication

CB Circuit breaker

CCITT Consultative Committee for International Telegraph andTelephony. A United Nations-sponsored standards body withinthe International Telecommunications Union.

CCVT Capacitive Coupled Voltage Transformer

Class C Protection Current Transformer class as per IEEE/ ANSI

CMPPS Combined megapulses per second

CMT Communication Management tool in PCM600

CO cycle Close-open cycle

Codirectional Way of transmitting G.703 over a balanced line. Involves twotwisted pairs making it possible to transmit information in bothdirections

1MRK 514 015-UUS A Section 10Glossary


COMTRADE Standard Common Format for Transient Data Exchange formatfor Disturbance recorder according to IEEE/ANSI C37.111,1999 / IEC60255-24

Contra-directional Way of transmitting G.703 over a balanced line. Involves fourtwisted pairs, two of which are used for transmitting data inboth directions and two for transmitting clock signals

CPU Central processor unit

CR Carrier receive

CRC Cyclic redundancy check

CROB Control relay output block

CS Carrier send

CT Current transformer

CVT or CCVT Capacitive voltage transformer

DAR Delayed autoreclosing

DARPA Defense Advanced Research Projects Agency (The USdeveloper of the TCP/IP protocol etc.)

DBDL Dead bus dead line

DBLL Dead bus live line

DC Direct current

DFC Data flow control

DFT Discrete Fourier transform

DHCP Dynamic Host Configuration Protocol

DIP-switch Small switch mounted on a printed circuit board

DI Digital input

DLLB Dead line live bus

DNP Distributed Network Protocol as per IEEE/ANSI Std. 1379-2000

DR Disturbance recorder

DRAM Dynamic random access memory

DRH Disturbance report handler

DSP Digital signal processor

DTT Direct transfer trip scheme

EHV network Extra high voltage network

EIA Electronic Industries Association

Section 10 1MRK 514 015-UUS AGlossary


EMC Electromagnetic compatibility

EMF (Electric Motive Force)

EMI Electromagnetic interference

EnFP End fault protection

EPA Enhanced performance architecture

ESD Electrostatic discharge

FCB Flow control bit; Frame count bit

FOX 20 Modular 20 channel telecommunication system for speech, dataand protection signals

FOX 512/515 Access multiplexer

FOX 6Plus Compact time-division multiplexer for the transmission of up toseven duplex channels of digital data over optical fibers

G.703 Electrical and functional description for digital lines used bylocal telephone companies. Can be transported over balancedand unbalanced lines

GCM Communication interface module with carrier of GPS receivermodule

GDE Graphical display editor within PCM600

GI General interrogation command

GIS Gas-insulated switchgear

GOOSE Generic object-oriented substation event

GPS Global positioning system

HDLC protocol High-level data link control, protocol based on the HDLCstandard

HFBR connectortype

Plastic fiber connector

HMI Human-machine interface

HSAR High speed autoreclosing

HV High-voltage

HVDC High-voltage direct current

IDBS Integrating deadband supervision

IEC International Electrical Committee

IEC 60044-6 IEC Standard, Instrument transformers – Part 6: Requirementsfor protective current transformers for transient performance



IEC 61850 Substation automation communication standard

IEC 61850–8–1 Communication protocol standard

IEEE Institute of Electrical and Electronics Engineers

IEEE 802.12 A network technology standard that provides 100 Mbits/s ontwisted-pair or optical fiber cable

IEEE P1386.1 PCI Mezzanine Card (PMC) standard for local bus modules.References the CMC (IEEE P1386, also known as CommonMezzanine Card) standard for the mechanics and the PCIspecifications from the PCI SIG (Special Interest Group) for theelectrical EMF (Electromotive force).

IEEE 1686 Standard for Substation Intelligent Electronic Devices (IEDs)Cyber Security Capabilities

IED Intelligent electronic device

I-GIS Intelligent gas-insulated switchgear

Instance When several occurrences of the same function are available inthe IED, they are referred to as instances of that function. Oneinstance of a function is identical to another of the same kindbut has a different number in the IED user interfaces. The word"instance" is sometimes defined as an item of information that isrepresentative of a type. In the same way an instance of afunction in the IED is representative of a type of function.

IP 1. Internet protocol. The network layer for the TCP/IP protocolsuite widely used on Ethernet networks. IP is a connectionless,best-effort packet-switching protocol. It provides packetrouting, fragmentation and reassembly through the data link layer.2. Ingression protection, according to IEC standard

IP 20 Ingression protection, according to IEC standard, levelIP20- Protected against solidforeign objects of12.5mm diameterandgreater.

IP 40 Ingression protection, according to IEC standard, level IP40-Protected against solid foreign objects of 1mm diameter andgreater.

IP 54 Ingression protection, according to IEC standard, levelIP54-Dust-protected,protected againstsplashing water.

IRF Internal failure signal

IRIG-B: InterRange Instrumentation Group Time code format B,standard 200

ITU International Telecommunications Union



LAN Local area network

LIB 520 High-voltage software module

LCD Liquid crystal display

LDD Local detection device

LED Light-emitting diode

MCB Miniature circuit breaker

MCM Mezzanine carrier module

MVB Multifunction vehicle bus. Standardized serial bus originallydeveloped for use in trains.

NCC National Control Centre

OCO cycle Open-close-open cycle

OCP Overcurrent protection

OLTC On-load tap changer

OV Over-voltage

Overreach A term used to describe how the relay behaves during a faultcondition. For example, a distance relay is overreaching whenthe impedance presented to it is smaller than the apparentimpedance to the fault applied to the balance point, that is, theset reach. The relay “sees” the fault but perhaps it should nothave seen it.

PCI Peripheral component interconnect, a local data bus

PCM Pulse code modulation

PCM600 Protection and control IED manager

PC-MIP Mezzanine card standard

PMC PCI Mezzanine card

POR Permissive overreach

POTT Permissive overreach transfer trip

Process bus Bus or LAN used at the process level, that is, in near proximityto the measured and/or controlled components

PSM Power supply module

PST Parameter setting tool within PCM600

PT ratio Potential transformer or voltage transformer ratio

PUTT Permissive underreach transfer trip

RASC Synchrocheck relay, COMBIFLEX



RCA Relay characteristic angle

RFPP Resistance for phase-to-phase faults

Resistance for phase-to-ground faults

RISC Reduced instruction set computer

RMS value Root mean square value

RS422 A balanced serial interface for the transmission of digital data inpoint-to-point connections

RS485 Serial link according to EIA standard RS485

RTC Real-time clock

RTU Remote terminal unit

SA Substation Automation

SBO Select-before-operate

SC Switch or push button to close

SCS Station control system

SCADA Supervision, control and data acquisition

SCT System configuration tool according to standard IEC 61850

SDU Service data unit

SMA connector Subminiature version A, A threaded connector with constantimpedance.

SMT Signal matrix tool within PCM600

SMS Station monitoring system

SNTP Simple network time protocol – is used to synchronize computerclocks on local area networks. This reduces the requirement tohave accurate hardware clocks in every embedded system in anetwork. Each embedded node can instead synchronize with aremote clock, providing the required accuracy.

SRY Switch for CB ready condition

ST Switch or push button to trip

Starpoint Neutral/Wye point of transformer or generator

SVC Static VAr compensation

TC Trip coil

TCS Trip circuit supervision

TCP Transmission control protocol. The most common transportlayer protocol used on Ethernet and the Internet.



TCP/IP Transmission control protocol over Internet Protocol. The defacto standard Ethernet protocols incorporated into 4.2BSDUnix. TCP/IP was developed by DARPA for Internet workingand encompasses both network layer and transport layerprotocols. While TCP and IP specify two protocols at specificprotocol layers, TCP/IP is often used to refer to the entire USDepartment of Defense protocol suite based upon these,including Telnet, FTP, UDP and RDP.

TNC connector Threaded Neill-Concelman, a threaded constant impedanceversion of a BNC connector

TPZ, TPY, TPX,TPS

Current transformer class according to IEC

UMT User management tool

Underreach A term used to describe how the relay behaves during a faultcondition. For example, a distance relay is underreaching whenthe impedance presented to it is greater than the apparentimpedance to the fault applied to the balance point, that is, theset reach. The relay does not “see” the fault but perhaps itshould have seen it. See also Overreach.

UTC Coordinated Universal Time. A coordinated time scale,maintained by the Bureau International des Poids et Mesures(BIPM), which forms the basis of a coordinated disseminationof standard frequencies and time signals. UTC is derived fromInternational Atomic Time (TAI) by the addition of a wholenumber of "leap seconds" to synchronize it with Universal Time1 (UT1), thus allowing for the eccentricity of the Earth's orbit,the rotational axis tilt (23.5 degrees), but still showing theEarth's irregular rotation, on which UT1 is based. TheCoordinated Universal Time is expressed using a 24-hour clock,and uses the Gregorian calendar. It is used for aeroplane andship navigation, where it is also sometimes known by themilitary name, "Zulu time." "Zulu" in the phonetic alphabetstands for "Z", which stands for longitude zero.

UV Undervoltage

WEI Weak end infeed logic

VT Voltage transformer

X.21 A digital signalling interface primarily used for telecomequipment

3IO Three times zero-sequence current. Often referred to as theresidual or the -fault current



3VO Three times the zero sequence voltage. Often referred to as theresidual voltage or the neutral point voltage



41

Contact us

ABB Inc.1021 Main Campus DriveRaleigh, NC 27606, USAPhone Toll Free: 1-800-HELP-365,menu option #8

ABB Inc.3450 Harvester RoadBurlington, ON L7N 3W5, CanadaPhone Toll Free: 1-800-HELP-365,menu option #8

ABB Mexico S.A. de C.V.Paseo de las Americas No. 31 LomasVerdes 3a secc.53125, Naucalpan, Estado De Mexico,MEXICOPhone (+1) 440-585-7804, menuoption #8

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