1. Data Sheets Fajas

8/9/2019 1. Data Sheets Fajas

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ANEXO 1 - ESPECIFICACIONES DE FAJAS

Descripcin Marca Ancho Carcasa Pliegues Covers FajasHYB1800/61829X6PX18X6FXSDINX-C Bridgestone 72" Lonas 6 18x6 CV001

ST3634 1829x8.0dx16x8 FX-S/DIN-X Bridgestone 72" Cables - 16x8 CV002

HYB1800/61829X6PX18X6SXEWDINXC Bridgestone 72" Lonas 6 18x6 CV004, CV006 y CV011

EP800/42134X4PX24X8FXS/DINX-C Bridgestone 84" Lonas 4 24x8 CV003

EP800/42134X4PX24X8SXEW/DINX-C Bridgestone 84" Lonas 4 24x8 CV005, CV007, CV012 y CV013

ST2500 2134x6.6dx18x6 SX-EW/DIN-X Bridgestone 84" Cables - 18x6 CV009

NF2500/62134X6PX18X6FXS/DINX-C Bridgestone 84" Lonas 6 18x6 CV014

NF2500/62134X6PX18X6SXEW/DINX Bridgestone 84" Lonas 6 18x6 CV008, CV010, FE021@24, FE101@402

1524 EP 2500/5 19+8 DIN W Bridgestone 60" Lonas 5 19x8 FE031@34

EP 630/4 10+2 STACKER, 96 ANCHOx12500 mm 96" Lonas 4 10+2 Faja Magntica MA-003/MA-006/MA-011EP 630/3 10+2 STACKER, 82 ANCHOx11250 mm 82" Lonas 3 10+2 Faja Magntica MA-014

EP800/4 XST4 4+3 D 1500 mm Lonas 4 4+3 Faja Sello Tripper
mailto:FE031@34mailto:FE031@34


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F a b r i c B e l t T e c h n i c a l D a t a S h e e t

PROJECT NAME : Cerro Verde

CUSTOMER NAME : Cerro Verde

CONVEYOR ID : CV001

DATE : 4-Sep-09

BELT SPEC : HYB 1800 / 6 P 1829 x 18 x 6 SX-EW / DIN-X

ITEM UNIT DATA

Belt Strength kN/m 1,800

General

Manufacturer - BRIDGESTONE

Country of Manufacture - JAPAN Belt Type - FABRIC

Designation Number - HYB 1800 / 6 P

Maximum Recommended Working Tension

for Running kN/m 180

for Acceleration kN/m 300

Minimum Recommended Safety Factor

for Running - 10

for Acceleration - 6

Recommended Take-up Stroke % Min 1.3

Minimum Pulley Diameter ( Belt Tension at Pulley )

Over 80% - ( Drive ) mm 750

Under 80% but Over 60% - ( Tail / Take up ) mm 600

Below 60% - ( Snub / Bend ) mm 450

Vulcanization by Press or Continuous - PRESS

Splicing

Recommended Splice Type - HOT VULCANIZE

Splice Method - BUTT-JOINT

Step Length mm 300

Number of Step - 5

Splice Length ( with Bias ) m 2.5

Belt Length for One Splice ( with Bias ) m 3.5

Vulcanizing Temperature C 1455

Pressure Applied kg/cm 8 ~ 10

Curing Time minute 70

Maximum Open Press Temperature C 80

Splice Strength kN/m 1,500

Belt Dimension

Belt Width mm 1,829

Edge Rubber Width mm 15+/-7.5

Total Belt Thickness mm 33.6

Top Cover Thickness mm 18.0

Bottom Cover Thickness mm 6.0

Number of Ply - 6

Belt Weight kg/m 72.0

Cover Rubber Top Cover Bottom Cover

Rubber Grade - FX-S DIN-X

Specific Gravity - 1.157 +/- 0.05 1.115 +/- 0.05

Minimum Tensile Strength Mpa 18 25

Minimum Elongation at Break % 450 450

Tensile Strength after Aging (70+/-1 C x 7 days) Mpa 14 22

Elongation after Aging (70+/-1 C x 7 days) % 400 400

Abrasion Resistance - Max. Volume Loss mm3 140 120

Durometer Hardness shore A 65 +/- 5 63 +/- 5

Minimum Tearing Resistance N/mm 12 12

Maximum Belt Surface Temperature oC -35 ~ 50 -45 ~ 50

Ozone Resistance ( No Crack ) hour 24 72

Ozone Testing Standard - JIS-K 6259 JIS-K 6259

Ozone Testing Method -

Full Belt Details

Gauge of Skim Coating Between Plies mm 0.33

( knuckle to knuckle )

Approximate Belt Modulus kN/m 15,000

Tensile Strength of Full Belt Thickness kN/m 1,800

Elongation at 10% Tensile Strength % Max 3.0

Elongation at Break % Min 10

Adhesion Properties

Top Cover to Ply N/mm Min 4.5

Ply to Ply N/mm Min 5

Bottom Cover to Ply N/mm Min 4.5

Packing

Packing Method - Steel Core

Number of Roll Roll 2

Belt Length Per Roll m 186.5

Net Weight ton/roll 13.43

Gross Weight ton/roll 13.59

Packing Height m 3

Packing Length m 3

Packing Width m 1.85

Packing Volume m3 16.65

Total Belt Length m 373

50 pphm, 40oC, 20% Stretch

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STEEL CORD BELT TECHNICAL DATA SHEET

PROJECT NAME: CERRO VERDE

CV ID: 3120-CV-002

CUSTOMER NAME: CERRO VERDE

DATE: 1-Sep-09

BELT SPEC: ST-3634 1829 x dia 8.0 x 16 x 8 FX-S / DIN-X P: 15 N: 116 C: 7x19 Open

ITEM UNIT DATA

Belt Designation (ST-N0) kN/m ST-3634

General


Country of Manufacture - JAPAN

Belt Type - STEEL CORD

Standard Applied - JIS

Recommended Minimum Take-up Length m 2.6

Minimum Pulley Diameter

Belt Tesion at Pulley Over 80% Max Tension(Drive / Head) mm 1,064

Belt Tesion at Pulley Within 60 ~ 80% Max Tension(Tail/ Ta mm 860

Belt Tesion at Pulley Below 60% Max Tension(Snub / Bend) mm 640

Splicing Splice Method ( 1, 2, 3 - Step ) - 2-STEP

Vulcanisation Method - OT VULCANIZE

Step Length mm 900

Splice Length ( including Bias Length ) mm 2,240

Belt Length for One Splice m 3.00

Vulcanizing Temperature C 145 5

Pressure Applied k /cm2 10 ~ 12

Curing Time Minutes 70


Splice Strength ( Static ) kN/m 3270 ( 90% ) 3271

( Dynamic ) kN/m 1998 ( 55% ) 1999

Belt Dimension

Belt Width mm 1,829

Total Belt Thickness mm 32.0 Top Cover Thickness mm 16 +1.0, 0

Bottom Cover Thickness mm 8 +1.0, 0


Edge Rubber Width mm 48.0

Breaker ( Yes / No ) - NO

Full Belt Details


Actual Belt Strength kN/m 3634

Max. Recommended Working Tension

for Running kN 992

for Acceleration kN 1661


for Running - 6.7

for Acceleration - 4.0

Trou habilit at 45oTrou hed Idlers - 0.18

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PROJECT NAME : CERRO VERDE

CUSTOMER NAME : CERRO VERDE

CONVEYOR ID : 3120-CV-003

DATE : 1-Sep-09

BELT SPEC : EP 800 / 4 P 2134 x 24 x 8 FX-S / DIN-X

ITEM UNIT DATA

Belt Strength kN/m 800

General



Designation Number - EP 800 / 4 P


for Running kN/m 80



for Running - 10








Splicing



Step Length mm 200

Number of Step - 3







Splice Strength kN/m 600

Belt Dimension

Belt Width mm 2,134





Number of Ply - 4
















Full Belt Details




Tensile Strength of Full Belt Thickness kN/m 800



Adhesion Properties




Packing

Packing Method - Steel Reel


Belt Length Per Roll m 132



Packing Height m 2.79

Packing Length m 2.79

Packing Width m 2.4




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CONVEYOR ID : CV004, CV006 & CV011

DATE : 4-Sep-09

BELT SPEC : HYB 1800 / 6 P 1829 x 18 x 6 SX-EW / DIN-X

ITEM UNIT DATA


General



Designation Number - HYB 1800 / 6 P





for Running - 10








Splicing



Step Length mm 300

Number of Step - 5








Belt Dimension

Belt Width mm 1,829





Number of Ply - 6



Rubber Grade - SX-EW DIN-X













Full Belt Details







Adhesion Properties




Packing

Packing Method - Steel Core





Packing Height m 3

Packing Length m 3

Packing Width m 1.85




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PROJECT NAME : CERRO VERDE

CUSTOMER NAME : CERRO VERDE

CONVEYOR ID : CV005, CV007, CV012 & CV013

DATE : 1-Sep-09

BELT SPEC : EP 800 / 4 P 2134 x 24 x 8 SX-EW / DIN-X

ITEM UNIT DATA

Belt Strength kN/m 800

General



Designation Number - EP 800 / 4 P


for Running kN/m 80



for Running - 10








Splicing



Step Length mm 200

Number of Step - 3







Splice Strength kN/m 600

Belt Dimension

Belt Width mm 2,134





Number of Ply - 4
















Full Belt Details




Tensile Strength of Full Belt Thickness kN/m 800



Adhesion Properties




Packing

Packing Method - Wooden Reel


Belt Length Per Roll m 72





Packing Width m 2.4




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8/12




CONVEYOR ID : CV008, CV010, FE021@24, FE101@402

DATE : 14-Sep-09

BELT SPEC : NF 2500 / 6 P 2134 x 12 x 5 SX-EW / DIN-X

ITEM UNIT DATA


General



Designation Number - NF 2500 / 6 P





for Running - 10




Over 80% - ( Drive ) mm 1,000




Splicing



Step Length mm 360

Number of Step - 5








Belt Dimension

Belt Width mm 2,134





Number of Ply - 6
















Full Belt Details







Adhesion Properties




Packing








Packing Width m 2.4




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CV ID: CV009


DATE: 1-Sep-09

BELT SPEC: ST-2332 2134 x dia 5.6 x 18 x 6 SX-EW / DIN-X P: 12.2 N: 171 C: 7x7

ITEM UNIT DATA

Belt Designation (ST-N0) kN/m ST-2436

General


Country of Manufacture - JAPAN

Belt Type - STEEL CORD

Standard Applied - JIS

Recommended Minimum Take-up Length m 0.7

Minimum Pulley Diameter

Belt Tesion at Pulley Over 80% Max Tension(Drive / Head) mm 810

Belt Tesion at Pulley Within 60 ~ 80% Max Tension(Tail/ Ta mm 650

Belt Tesion at Pulley Below 60% Max Tension(Snub / Bend) mm 490

Splicing Splice Method ( 1, 2, 3 - Step ) - 2-STEP

Vulcanisation Method - OT VULCANIZE

Step Length mm 600

Splice Length ( including Bias Length ) mm 1,560

Belt Length for One Splice m 2.50

Vulcanizing Temperature C 145 5

Pressure Applied k /cm2 10 ~ 12

Curing Time Minutes 70


Splice Strength ( Static ) kN/m 2192 ( 90% ) 1620

( Dynamic ) kN/m 1339 ( 55% ) 990

Belt Dimension

Belt Width mm 2,134

Total Belt Thickness mm 29.6 Top Cover Thickness mm 18 +1.0, 0

Bottom Cover Thickness mm 6 +1.0, 0


Edge Rubber Width mm 27.2

Breaker ( Yes / No ) - NO

Full Belt Details


Actual Belt Strength kN/m 2436

Max. Recommended Working Tension

for Running kN 775

for Acceleration kN 1299


for Running - 6.7

for Acceleration - 4.0

Trou habilit at 45oTrou hed Idlers - 0.18

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CV ID: CV009


DATE: 9/1/2009

BELT SPEC: ST-2332 2134 x dia 5.6 x 18 x 6 SX-EW / DIN-X P: 12.2 N: 171 C: 7x7

CONTINUE......

ITEM UNIT DATA

Cover Rubber TOP BOTTOM





Tensile Strength after Aging *1 Mpa 15 22

Elongation after Aging *1 % 350 400

Abrasion Resistance ( Maximum Volume Loss ) mm3 50 120




Antistatic/Electrical Resistance Properties MOhm < 300 < 300 Ozone Resistance ( No Crack ) hour 72 72



Coating Rubber

Specific Gravity - 1.20.05

Minimum Tensile Strength Mpa 17

Minimum Elongation at Break % 400

Durometer Hardness shore A 74 5

Min Tearing Resistance N/mm 7

Steel Cord

Cord Construction - 7x7

Cord Design ( Open / Closed ) - N/A

Cord Diameter mm 5.6

Number of Cord - 171

Cord Pitch mm 12.2

Cord Breaking Strength kN 30.40

Cord Nominal Cross Sectional Area mm2 15.20

Cord Tensile Strength N/mm2 2200

Air Permeability bar RO PRESSURE LOSS

Cord Elongation at 10% of Guaranteed Strength % 0.09

Cord Elongation at 15% of Guaranteed Strength % 0.15

Max. Tolerance on Cord Elongation in any One Belt % 0.05

Coating Rubber Thickness on Top of Cord (Uncured) mm Approx. 1.0

Usable Carry Cover Thickness mm 17.0

Cord Coating Thickness ( Hot Dipped ) g/m2 30

Variation in Vertical Steel Cord Position mm 1 Number of Steel Cord Joint in Belt - NIL

Separation Strength

Top Cover to Core Rubber N/mm Min 12

Bottom Cover to Core Rubber N/mm Min 12

Static Cord Pull Out Strength N/mm Min 104 93

after Reheating *2 N/mm Min 97 87

Dynamic Cord Pull Out Resistance

when Cycled 10,000 - NO PULL OUT

Center Strand Pull Out Strength N/mm 60

*1

: Ageing = 70 1oC x 7 days

*2

: Reheating = 140 5oC x 150 min x 10 bar

50pphm, 40C,20% stretch

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CONVEYOR ID : 3210-CV-014

DATE : 14-Sep-09

BELT SPEC : NF 2500 / 6 P 2134 x 12 x 5 FX-S / DIN-X

ITEM UNIT DATA


General



Designation Number - NF 2500 / 6 P





for Running - 10




Over 80% - ( Drive ) mm 1,000




Splicing



Step Length mm 360

Number of Step - 5








Belt Dimension

Belt Width mm 2,134





Number of Ply - 6
















Full Belt Details







Adhesion Properties




Packing








Packing Width m 2.4


Total Belt Length m 467.01


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Documents

1. Data Sheets Fajas