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Project UpdateJuly 2011
Açu Shipyard – Licensing
• Term of Reference
• EIA filling
• Public Hearing
• Preliminary License
• Installation License
• Beginning of Construction (July)
1
Açu Shipyard – Industrial District
A new cluster for Heavy Industry
2
Açu Shipyard – Setup
Green curtain
Platform construction area
Modules construction areaDrydock and
effluent station treatment
Platform assembly area
Water treatment station
Quay
FPSO Administrative buildings
Industrial unit
Administrative buildings with LEED Certification
(US Green Building Council)
Electric Substation 345 kV – 13.8 kV
3
Açu Shipyard – Advantages
1. Welding economies: 18m steel plate results in 56% less welding
• US$ 3.5 million savings and 28 days reduction in construction / FPSO • US$ 1.9 million savings and 24 days reduction in construction / WHP
20M 20M
Biguaçu Açu
2. Energy Savings: 30% reduction and US$ 4 million in annual savings
Welding length: (18m x 8point) + 20m = 164m
2.4M 2.4M 2.4M 2.4M 2.4M 2.4M 2.4M 2.4M
18M
9M
9M
1 2 3 4 5 6 7 8 9
4M 4M 4M 4M 4M
18M1 2 3 4 5
WELDING LENGTH: (18M * 9POINT) + 20M = 182 M Welding lenght: (18m x 4point) =72m
4
Açu Shipyard – Advantages
3. Optimal Weather conditions: Less than 30% of rainy days per year
4. Better soil: Sandy soil requires lighter foundations
5. Integration Slots: Up to 3,525m of quay allowing simultaneous integration of 9 FPSOs and the construction of 8 WHPs. (6 FPSOs and 2,400m at 1st phase)
5
6. Proximity to Campos Basin: ( ≈ 150Km)
FPSO / WHP travels to Campos Basin in half a day
Savings of US$ 4,0 million as compared to a site in Singapore
Açu Shipyard – Capex
Preliminary Budget – US$ (MM) Total LLX OSX
Common Infrastructure 448 219 229
Investigation and Engineering 31 15 16
Civil Works 416 204 212
Offshore Dredging (854k m3) 111 55 56
Onshore Dredging (13,000k m3) 41 20 21
Break Water (2,300k m3) 264 129 135
Pre eng. costs + environmental 74 - 74
Civil works 447 - 447
Onshore Dredging (10,500k m3) 90 - 90
6
Onshore Dredging (10,500k m3) 90 - 90
Quay (2,270 m) 262 - 262
Back area embankment (6,000k m3) 21 - 21
Site camp facility and management 74 - 74
Shipyard structure 544 - 544
Buildings 265 - 265
Dry Dock 133 - 133
Roads and Paving 146 - 146
Equipment and others 420 - 420
Total 1,933 219 1,714
Merchant Marine Fund ≈ US$ 1.630 MM
EQUIPMENT CAPACITYESTIMATED CAPEX
US$ MMDELIVERY**
FPSO OSX1 80K bopd 610 3Q 2011
FPSO OSX2 100K bopd 775 2Q 2013
FPSO OSX3 100K bopd 800-850 3Q 2013
FPSO OSX4 100K bopd 850-900 2Q 2014
Current Order Book – OGX
7
FPSO OSX4 100K bopd 850-900 2Q 2014
FPSO OSX5 100K bopd 850-900 4Q 2014
WHP1 *30 wells 400-450 1Q 2013
WHP2 *30 wells 400-450 2Q 2013
Total 4,685 - 4,935
*18 wells for production,10 wells for water injection and 2 wells for gas injection
**delivery at the shipyard (ex installation)
FPSO OSX 1
8
FPSO OSX 1 – Customization
M350 New
M260 Mod.
M320 Mod.
M230 New
MODIFICATION WORK
NEW INSTALLATION
N160 Mod.
M200 New
M290 Mod.
M380 New
M400 Mod.
Central Pipe Rack Mod.
M430 Mod.
M220 Mod.
F110 Mod.
N130 Mod.
M250 New
M310 New
M280 Mod.
W140 Mod.
Hull / Engine Room Mod.
9
FPSO OSX 1 – Project Progress
10
FPSO OSX 1 – Project Progress
11
• FPSO– MECHANICAL COMPLETION AND COMISSIONING: 30TH OF JULY
• TURRET
– INSTAND-BY AT INDONESIA.
• COMPONENTS OF THE MOORING SYSTEM
– STORED IN BRAZIL.
70%
75%
80%
85%
90%
95%
100%
FPSO OSX 1
Delivery Progress & Timeline
Purchase
Delivery in
Singapore
First Oil
FPSO OSX 1 – Project Progress
PLANNEDPLANNED
ACTUALACTUAL
83.38%
80.88%
FEB/11
84.81%
84.47%
MAR/11
86.90%
86.96%
APR/11
90.38%
89.90%
MAY/11
12
60%
65%
Planned Actual
Singapore
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Percentage of Workers Hired
FPSO OSX 1 – Hire of Personnel On-Track
0%
10%
% Planned % Actual
PLANNEDPLANNED
ACTUALACTUAL
50
46
FEB/11
58
61
MAR/11
79
73
APR/11
79
74
MAY/11
13
No. of employees
FPSO OSX 1 – Personnel Experience
13%
25%
29%
4%
Age
20 to 30 years
30 to 40 years
40 to 50 years50%
21%
Less than 20 years
20 to 30 years
ExperienceTime
14
25%
29%
50 to 60 years
Greater than or equal to
60 years
50%
29%
Greater than or equal to
30 years
OSX 2 – WHP 1 System
15
OSX 2 – WHP 1 System
WHP 1 OSX 2
16
Expected Timeline
GTD
RFP
Delivery at shipyard*
Status
2Q13
Expected Timeline
GTD
RFP
Delivery at shipyard*
Status
1Q13
OSX 2 WHP 1
OSX 2 – WHP 1 System
17
Construction Contract
• EPCIC (Engineering, Procurement, Construction, Installation and Commissioning) contract executed with SBM Offshore
Long term debt commitment
• Proposals with 100% underwriting
• Mandated and with negotiated term sheet
• Debt/Equity Structure – 80/20
* ex-installation
Construction Contract
• EPCIC (Engineering, Procurement, Construction, Installation and Commissioning) contract executed with Techint
Drilling Package
• Ongoing tender
• Initial proposals received on December 8th, 2010 from AKER, NOV, TTS and SEAWELL
* ex-installation
OSX 3 – WHP 2 System
18
OSX 3 – WHP 2 System
WHP 2 OSX 3
19
Expected Timeline
GTD
RFP
Delivery at shipyard*
Status
3Q13
Expected Timeline
GTD
RFP
Delivery at shipyard*
Status
2Q13
OSX 3 WHP 2
OSX 3 – WHP 2 System
20
Construction Contract
• EPCIC (Engineering, Procurement, Construction, Installation and Commissioning) in negotiation with Modec
* ex-installation
Contrato de Construção
• EPCIC (Engineering, Procurement, Construction, Installation and Commissioning) contract executed with Techint
Drilling Package
• Ongoing tender
• Initial proposals received on December 8th, 2010 from AKER, NOV, TTS and SEAWELL
* ex-installation
21
FPSOs OSX 4& OSX 5
Gemini Star Suhail Star
FPSOs OSX 4 & OSX 5
22
• Two sister VLCC´s (Very Large Crude Oil Carriers) purchased inNovember 2010
• Purchase price: US$ 27 MM each
• VLCC Gemini Star received on January 13th, 2011 and VLCCSuhail Star received on February 22nd, 2011
• Purchased from Vela International Marine Limited (subsidiary ofSaudi Aramco)
• Engineering for conversion and integration under biddingprocess
• Delivery ex-installation scheduled for 2Q14 and 4Q14,respectively